CN201002330Y - Injection molding heating device for diamond wire saw - Google Patents
Injection molding heating device for diamond wire saw Download PDFInfo
- Publication number
- CN201002330Y CN201002330Y CNU2007200786202U CN200720078620U CN201002330Y CN 201002330 Y CN201002330 Y CN 201002330Y CN U2007200786202 U CNU2007200786202 U CN U2007200786202U CN 200720078620 U CN200720078620 U CN 200720078620U CN 201002330 Y CN201002330 Y CN 201002330Y
- Authority
- CN
- China
- Prior art keywords
- wire rope
- steel wire
- injection molding
- injection
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001746 injection moulding Methods 0.000 title claims abstract description 36
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 25
- 239000010432 diamond Substances 0.000 title claims abstract description 25
- 238000010438 heat treatment Methods 0.000 title claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 55
- 239000010959 steel Substances 0.000 claims abstract description 55
- 238000002347 injection Methods 0.000 claims abstract description 31
- 239000007924 injection Substances 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract description 11
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000011324 bead Substances 0.000 claims 1
- 125000006850 spacer group Chemical group 0.000 claims 1
- 239000004033 plastic Substances 0.000 abstract description 20
- 229920003023 plastic Polymers 0.000 abstract description 20
- 239000012466 permeate Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The injection mold of the diamond wire saw injection heating device is arranged on an injection molding machine operating platform, one side of the injection mold is provided with two contacts arranged along a steel wire rope, and the contacts are contacted with two ends of a section to be injection molded of the steel wire rope. The contact is connected with the output end of the voltage regulator. The primary of the control circuit voltage regulator is connected with a travel switch and a timing relay. When the mold is closed, the travel switch is closed, the injection molding section is electrified and heated, and the timing relay controls the electrifying time. The output end of the other voltage regulator is connected with the metal injection mold, so that the metal injection mold is electrified and heated to keep a certain temperature. The device is electrified and heated to enable the temperature inside and outside the steel wire rope to be consistent, ensures that plastic permeates and improves the bonding strength, heats the die, improves the curing quality of the plastic, controls the electrifying time and voltage, can reach the optimal heating temperature, and has the advantages of simple structure, low cost and easy operation.
Description
(1) technical field
The utility model relates to a kind of producing device of diamond rope saw, is in particular a kind of diamond rope saw injection moulding heater.
(2) technical background
Diamond rope saw is a kind of cutting tool, is widely used in construction material processing industries such as rock mining, the shaping of rock Waste stone material, shaped stone material processing and armored concrete cutting.Diamond rope saw is made up of beading, steel wire rope, immobilization material etc., and at present the most frequently used immobilization material is plastics, the mode of plastics by injection mo(u)lding with steel wire rope be through beading on the steel wire rope formation diamond rope saw that is fixedly connected.
In Shooting Technique; because when high temperature plastics touches normal temperature steel wire rope and metal die; the plastics temperature descends fast; its mobile i.e. reduction rapidly, plastics are difficult for infiltrating within the strand of steel wire rope, and the adhesive strength of plastics and steel wire rope reduces; the intensity that beading are fixedlyed connected with steel wire rope is reduced; it is loosening that product in use beading occur through regular meeting, and the plastics cracking comes off, so that the quality problems that rub of steel wire rope.Therefore at present in Shooting Technique the normal electric furnace heating that adopts steel wire rope is heated, avoid the plastics temperature to descend fast, with the flowability of improving plastics, improve the adhesion strength of plastics to steel wire rope.But present electric furnace heating exists three big shortcomings: 1, heating is inhomogeneous, and the steel wire rope external temperature is higher than inside, influences plastics and infiltrates in the steel wire rope strand; 2, heat time heating time fixing because the operating time difference of injection moulding process each time,, cause the quality instability of plastics solidification moulding so every section steel wire rope difference heat time heating time, temperature are inconsistent; 3, electric furnace is in "on" position always, and the thermal efficiency is low, the waste electric energy; 4, can't heat metal die, still influence the temperature of plastics.
Therefore need improved diamond rope saw injection moulding heater.
(3) utility model content
The purpose of this utility model is a kind of diamond rope saw injection moulding heater of design, making alive on steel wire rope and metal die, and the heat that its resistance produces during energising heats himself.
The utility model diamond rope saw injection moulding heater comprises injection machine, metal injection molded mould, injection mold is installed on the operating platform of injection machine, the steel wire rope that is installed with beading is sent in the mould from injection mold one side, this side at injection mold also has two contacts arranging along the steel wire rope direction, two end in contact for the treatment of the injection moulding section of contact and steel wire rope.Two contacts are connected with the output of pressure regulator.
The elementary connection travel switch and the electrotimer of the pressure regulator in the control circuit.During matched moulds, the travel switch closure, output voltage regulator is treated injection moulding section making alive, the heat heating that the energising of this section steel wire rope self produces, electrotimer control conduction time by two contacts to steel wire rope.Because steel wire rope resistance is very little, only needs the following low-voltage of 5v just can satisfy and add heat request, so this device is safe and reliable.By adjusting the output voltage of electrotimer and pressure regulator, can control conduction time and voltage that steel wire rope is treated the injection moulding section, promptly control its heating-up temperature.Therefore regulate electrotimer and pressure regulator can obtain the required steel wire rope optimum temperature of injection moulding, and conduction time and voltage remains unchanged, the heating-up temperature of every section steel wire rope is identical.
In order to prevent that contact and steel wire rope from producing discharge, also be connected to time-delay relay in the control circuit, behind the injection mold matched moulds 0.5～3 second, pressure regulator was connected in the time-delay relay action, and the beginning steel wire rope is treated the energising of injection moulding section.The then action in 0.5～3 second before die sinking of the time relay in the control circuit disconnects pressure regulator, stops the energising that steel wire rope is treated the injection moulding section.
In order to allow the temperature of mould raise, the output of another pressure regulator is connected with metal injection molded mould, makes it the energising heating and keeps uniform temperature.
The advantage of diamond rope saw injection moulding heater of the present utility model is: 1, this device is to steel wire rope energising heating, make the inside and outside temperature unanimity of steel wire rope, guaranteed that plastics can well infiltrate in the steel wire rope strand, improved the adhesion strength between a steel wire rope and beading, the plastics; 2, efficiency of heating surface height, saves energy; 3, simultaneously to mold heated, prolonged the plastic cool time, improved the plastics solidification Forming Quality, greatly improve the diamond rope saw quality; 4, control steel wire rope conduction time and energising voltage can reach optimum heating temperature, and can make every section steel wire rope heating-up temperature unanimity, guarantee that the plastics solidification Forming Quality is stable; 5, package unit is simple in structure, and cost is low, easy operating.
(4) description of drawings
Fig. 1 is this diamond rope saw injection moulding heater example structure schematic diagram;
Fig. 2 is this diamond rope saw injection moulding heater embodiment termination structural representation;
Fig. 3 is that Fig. 2 B-B is to generalized section;
Fig. 4 is that Fig. 2 A-A is to generalized section;
Fig. 5 is this diamond rope saw injection moulding heater embodiment control circuit schematic diagram;
Fig. 6 is this diamond rope saw injection moulding heater embodiment metal die heater circuit schematic diagram.
The critical piece label is among the figure:
The 1-travel switch; The 2-mould; The 3-injection machine; 4-mold heated circuit; The 5-termination; 6-beading; The 7-steel wire rope; The 8-control circuit; The 9-fixed head; The 10-cushion block; The 11-contact; The 12-bolt; The 13-master switch; 14-control circuit pressure regulator; 15-time-delay relay (JS
2); 16-electrotimer (JS
1); 17-mold heated circuit pressure regulator.
(5) specific embodiment
The embodiment of this wire saw injection moulding heater as shown in Figure 1, metal injection molded mould 2 is installed on the operating platform of injection machine 3, the steel wire rope 7 that is installed with beading 6 is sent in the mould 2 from the injection mold right side, in this side of injection mold 2 termination of being furnished with along two contacts 11 of steel wire rope 7 directions arrangement 5 is installed also, contact 11 is connected with two end in contact for the treatment of the injection moulding section, the energising of steel wire rope 7.Two contacts 11 are connected with the output of pressure regulator.Travel switch 1 is installed on the operating platform of injection machine.Metal die 2 connects with the output of mold heated circuit 4.
As shown in Figure 5, pressure regulator 14 elementary master switch 13 in the control circuit 8 through this device, travel switch 1 connects power supply, also has electrotimer 16 and time-delay relay 15.When injection mold 2 matched moulds, travel switch 1 is connected, 0.5～3 second connection control circuit 8 of time-delay relay time-delay, and pressure regulator 14 output output voltages 2～5V treats injection moulding section energising heating by 11 pairs of steel wire ropes 7 of the contact on the termination 5.Electrotimer 16 picks up counting simultaneously, action in 0.5～3 second before the injection mold die sinking, the outage of control circuit output.Travel switch 1 disconnects after injection mold 2 die sinkings, and the heating process of one section wire saw finishes, and waits for and sends into mould 2 injection mouldings.
As shown in Figure 6, the elementary master switch 13 through this device of the mold heated pressure regulator in the mold heated circuit 4 connects power supply.After master switch 13 closures, mould is in the energising heated condition all the time in this device course of work.
In the present embodiment termination 5 as shown in Figure 2, termination 5 comprises the fixed head 9 and the bolt 12 of insulation.Fixed head 9 is fixedly installed in injection machine 3 operating platforms top, and two bolts 12 pass fixed head 9 and fix two contacts 11.In order to regulate the distance between two contacts 11, as shown in Figure 3, two slotted holes are arranged on the fixed head 9, the hole vertically move towards consistent, fixedly connected two contacts 11 in slotted hole, bottom that two bolts 12 passed and be fixed in fixed head 9 and the output of control circuit 8 with steel wire rope.As, bolt 12 screws in nut, and its bottom screws in the screw of contact 11, and nut is fastening.The length for the treatment of the injection moulding section according to the steel wire rope 7 of need heating is adjusted the distance of two bolts 12 along steel wire rope 7 directions, can regulate the distance between two contacts 11.For contact 11 is contacted with steel wire rope 7 well, on the bolt 12 elastic cushion block 10 is being housed also between fixed head 9 and the contact 11, contact 11 is an Elastic Contact with steel wire rope 7, the height of regulating bolt 12 can be regulated the pressure of 11 pairs of steel wire ropes 7 of contact.Elastic cushion block 10 also can adopt conventional pads to add spring washer or spring.Contact 11 adopts material copper or that other conducts electricity very well, for reducing the contact resistance of contact 11 and steel wire rope 7, reduce electric energy loss, have along the groove of steel wire rope 7 trends on 7 contacted on contact 11 and the steel wire rope, the cross section of groove can be depicted as V-arrangement or can be depicted as circular arc or can be depicted as trapezoidal as Fig. 4 III as Fig. 4 II as shown in Figure 4 as Fig. 4 I.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200786202U CN201002330Y (en) | 2007-02-15 | 2007-02-15 | Injection molding heating device for diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200786202U CN201002330Y (en) | 2007-02-15 | 2007-02-15 | Injection molding heating device for diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201002330Y true CN201002330Y (en) | 2008-01-09 |
Family
ID=39037871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200786202U Expired - Lifetime CN201002330Y (en) | 2007-02-15 | 2007-02-15 | Injection molding heating device for diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201002330Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100486792C (en) * | 2007-02-15 | 2009-05-13 | 桂林矿产地质研究院 | Injection molding heating method and device for diamond wire saw |
| CN104039490A (en) * | 2012-01-05 | 2014-09-10 | 贝卡尔特公司 | Injection mold for wire saw, method for producing wire saw and wire saw obtained therefrom |
| CN107322870A (en) * | 2017-07-07 | 2017-11-07 | 东莞市今通塑胶机械有限公司 | One kind rope saw injection machine |
-
2007
- 2007-02-15 CN CNU2007200786202U patent/CN201002330Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100486792C (en) * | 2007-02-15 | 2009-05-13 | 桂林矿产地质研究院 | Injection molding heating method and device for diamond wire saw |
| CN104039490A (en) * | 2012-01-05 | 2014-09-10 | 贝卡尔特公司 | Injection mold for wire saw, method for producing wire saw and wire saw obtained therefrom |
| CN104039490B (en) * | 2012-01-05 | 2016-11-23 | 贝卡尔特公司 | Injection mold for wire saw, method for producing wire saw and wire saw obtained therefrom |
| CN107322870A (en) * | 2017-07-07 | 2017-11-07 | 东莞市今通塑胶机械有限公司 | One kind rope saw injection machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20070215 |
|
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20070215 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |