CN201006869Y - Inclined tube device for generating gas from ecological waste - Google Patents
Inclined tube device for generating gas from ecological waste Download PDFInfo
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Abstract
本实用新型是一种利用生态废料产生燃气的斜坡管式装置,利用斜坡管式发酵反应池,及其底部附着的厌氧甲烷菌,配合太阳能和沼气辅助加热、进行调温控制,加热发酵料液并使其循环回流、产生厌氧发酵反应,催化生物分解,负压净化回收可燃气,并用污泥泵将分解后的废液、废渣通过出料调节阀送至农田或温棚。可以将农作物秸秆、杂草、人畜粪便、生活垃圾、各种加工生产过程的废渣、污水、下脚废料等强化催化生物分解,使之按工业化条件转化为可燃气体(甲烷、沼气)。并将发酵废液、废渣用来种植经济作物、速生植物或牧草。这种能源不受资源环境条件的制约,具有原料易得、成本低廉、污染度小、生产安全、市场需求大等优势。
The utility model is a slope tube type device which utilizes ecological waste to generate gas. It utilizes the slope tube type fermentation reaction tank and the anaerobic methane bacteria attached to the bottom, cooperates with solar energy and biogas to assist heating, and carries out temperature adjustment control to heat the fermentation material. Liquid and make it circulate back, produce anaerobic fermentation reaction, catalyze biological decomposition, negative pressure purification and recovery of combustible gas, and use sludge pump to send the decomposed waste liquid and waste residue to farmland or greenhouse through the discharge regulating valve. It can strengthen the catalytic biodecomposition of crop straw, weeds, human and animal manure, domestic garbage, waste residues from various processing and production processes, sewage, waste, etc., so that they can be converted into combustible gases (methane, biogas) according to industrial conditions. And the fermentation waste liquid and waste residue are used to plant economic crops, fast-growing plants or pasture. This kind of energy is not restricted by resource and environmental conditions, and has the advantages of easy availability of raw materials, low cost, low pollution, safe production, and large market demand.
Description
技术领域technical field
本实用新型是一种利用生态废料产生燃气的装置,属于生态废料的分解、回收领域,采用斜坡管式反应池及厌氧发酵来分解废料、回收可燃气体。The utility model relates to a device for generating gas by utilizing ecological waste materials, which belongs to the field of decomposition and recovery of ecological waste materials. The utility model adopts slope tube reaction pools and anaerobic fermentation to decompose waste materials and recycle combustible gases.
背景技术Background technique
目前,天然气、煤、石油、水、核能等能源在国民经济中占有极为重要的地位。但随着大量开采,部分资源枯萎较为严重,包括:某些煤矿已挖空,油田产率下降;而天然气的长途输送、核能的开发等,还需要巨额投资并研发更先进的技术手段。At present, natural gas, coal, oil, water, nuclear energy and other energy sources play an extremely important role in the national economy. However, with the massive mining, some resources have withered more seriously, including: some coal mines have been hollowed out, and the yield of oil fields has declined; while the long-distance transportation of natural gas, the development of nuclear energy, etc., still require huge investment and the development of more advanced technical means.
另外还有些作业采用沼气作为能源,但传统沼气是在常温常压自然环境条件下产生,由于受温度、压力、物料配比等条件限制,与工业产气要求相差甚远。In addition, some operations use biogas as an energy source. However, traditional biogas is produced under normal temperature and pressure natural environment conditions. Due to restrictions on temperature, pressure, and material ratio, it is far from the requirements of industrial gas production.
沼气发酵分为高、中、常三个温度阶段,发酵趋势是:随温度的变化而变化,在适宜发酵的范围内温度越高,微生物越活跃,产气越多,反之则少。目前农村常建的沼气池,仅够自家做饭、点灯,冬季寒冷时产气量少甚至不产气。而用于发酵产生沼气的废液、废渣,也受季节和农作物需肥时期制约。沼气利用还处于小型化阶段,另外国内还有利用酒糟工业生产沼气的技术,但原料较为单一,不能解决生态废料的处理问题。Biogas fermentation is divided into three temperature stages: high, medium, and normal. The fermentation trend is: it changes with the change of temperature. The higher the temperature is in the range suitable for fermentation, the more active the microorganisms and the more gas produced, and vice versa. At present, the biogas digesters often built in rural areas are only enough for cooking and lighting, and produce little or no gas in winter when it is cold. The waste liquid and waste residue used for fermentation to produce biogas are also restricted by the season and the time when crops need fertilizer. The utilization of biogas is still in the stage of miniaturization. In addition, there is a domestic technology of using distiller's grains to produce biogas, but the raw material is relatively single, which cannot solve the problem of ecological waste disposal.
国外还有利用牛粪便和食品工业的垃圾生产沼气并发电供热的技术。在丹麦阿伯格的小型热电联产工厂,所产沼气除站内安装的小型发电装置发电和余热供沼气池保温外,余下的沼气通过管道送到小型热电联产装置,为小镇供热。但其投资巨大,这种模式难以在我国广大农村实施。In foreign countries, there is also the technology of using cow manure and waste from the food industry to produce biogas and generate electricity for heating. In the small cogeneration plant in Aberg, Denmark, the biogas produced is not only generated by the small power generation device installed in the station and the waste heat is used for the insulation of the biogas digester, but the remaining biogas is sent to the small cogeneration device through pipelines to provide heat for the town. But its investment is huge, and this model is difficult to implement in the vast rural areas of our country.
国内正在推广的还有利用秸杆物料燃烧的气化炉,即控氧燃烧产生可燃气一氧化碳(CO)。但控氧气化要点火燃烧,使秸杆中的营养元素和有机物在燃烧中破坏,特别是硫化物要变成二氧化硫成为污染性气体。控氧燃烧气化还存在甲醇、醛类、有机酸的析出污染问题。What is being promoted in China is also a gasifier that uses straw materials to burn, that is, oxygen-controlled combustion to produce combustible gas carbon monoxide (CO). But oxygen-controlled oxidation will be ignited and burned, so that the nutritional elements and organic matter in the stalk will be destroyed in the combustion, especially the sulfide will become sulfur dioxide and become polluting gas. Controlled oxygen combustion gasification also has the problem of precipitation pollution of methanol, aldehydes, and organic acids.
实用新型内容Utility model content
为解决上述问题,提供适于我国农村应用的、污染量小的、分解高效的生态废料回收装置,本实用新型提出一种利用生态废料产生燃气的斜坡管式装置。In order to solve the above problems and provide an eco-waste recovery device suitable for rural applications in my country, with low pollution and high decomposition efficiency, the utility model proposes a slope tube-type device that utilizes eco-waste to generate gas.
本实用新型利用生态废料产生燃气的斜坡管式装置,包括有自动抽入式进料口的发酵反应池,加热装置,出料装置及出气装置,所述发酵反应池具有与自动抽入式进料口相连的斜坡管;与所述加热装置连通的加热管连至发酵反应池内;发酵反应池内还设有阻挡壁,两阻挡壁之间形成料液加热槽,阻挡壁上开有联通管,其上装有料液止回阀。The utility model uses ecological waste to generate gas with a slope tube device, which includes a fermentation reaction tank with an automatic suction inlet, a heating device, a material discharge device and a gas outlet. A ramp pipe connected to the feed port; a heating pipe connected to the heating device connected to the fermentation reaction tank; a barrier wall is also provided in the fermentation reaction tank, a feed liquid heating tank is formed between the two barrier walls, and a communication pipe is opened on the barrier wall. It is equipped with a feed liquid check valve.
其中,斜坡管与水平面所成角度优选为20°~40°;发酵反应池采用厌氧发酵,在斜坡管和反应池底部附着有厌氧甲烷菌。Wherein, the angle formed by the slope tube and the horizontal plane is preferably 20°-40°; the fermentation reaction tank adopts anaerobic fermentation, and anaerobic methane bacteria are attached to the bottom of the slope tube and the reaction tank.
所述出料装置包括出料缓冲间,通过管道与污泥泵和出料调节阀连通;加热装置采用沼气热水器或太阳能热水器为加热管供应热水。The discharge device includes a discharge buffer room, which communicates with the sludge pump and the discharge control valve through pipes; the heating device uses a biogas water heater or a solar water heater to supply hot water for the heating pipe.
所述出气装置具有集气缸,并通过气管连接水槽,及其上方的气柜,由气柜所带的总气阀控制出气。The air outlet device has an air collection cylinder, and is connected to the water tank and the gas cabinet above it through the air pipe, and the gas outlet is controlled by the main air valve attached to the gas cabinet.
所述出气装置还连有负压装置,包括在集气缸与水槽之间接有水抽气器及水泵,水泵与水槽相连,水槽中有净化药水,气体通过水抽气器进入水槽上方的气柜。The gas outlet device is also connected with a negative pressure device, including a water pump and a water pump connected between the gas collection cylinder and the water tank, the water pump is connected to the water tank, and there is purification medicine in the water tank, and the gas enters the gas cabinet above the water tank through the water pump .
另外,出气装置还可设有分气阀,连在集气缸上方,可设三个出口;其一出口连通上方出气装置;另一出口连加热装置;第三出口连接安全阀。In addition, the air outlet device can also be provided with an air distribution valve, which is connected to the top of the gas collection cylinder and can be provided with three outlets; one outlet is connected to the upper air outlet device; the other outlet is connected to the heating device; the third outlet is connected to the safety valve.
该生态废料回收装置可采用砖、砂、石灰、水泥、钢筋混凝土、塑料、玻璃钢、钢铁中其一或多种材料组合建造。The ecological waste recycling device can be constructed by using one or more materials of brick, sand, lime, cement, reinforced concrete, plastic, glass fiber reinforced plastic, and steel.
本实用新型利用斜坡管式结构的发酵反应池,及其底部附着的厌氧甲烷菌,配合太阳能或沼气辅助加热、进行调温控制,加热发酵料液并使其循环回流、产生厌氧发酵反应,催化生物分解,负压净化回收可燃气,并用污泥泵将分解后的废液、废渣通过出料调节阀送至农田或温棚。具体有益效果如下:The utility model utilizes the fermentation reaction tank with slope tube structure and the anaerobic methane bacteria attached to the bottom, cooperates with solar energy or methane auxiliary heating to carry out temperature adjustment control, heats the fermentation material liquid and makes it circulate back to produce anaerobic fermentation reaction , catalytic biological decomposition, negative pressure purification and recovery of combustible gas, and use the sludge pump to send the decomposed waste liquid and waste residue to the farmland or greenhouse through the discharge regulating valve. The specific beneficial effects are as follows:
1、分解完全、高效1. Complete and efficient decomposition
在传统的沼气生产过程中,有的与塑料大棚养殖、种植相结合,虽提高了温度,但无法实现废料发酵的最佳环境调控。本实用新型利用斜坡管式厌氧发酵反应池,由斜坡管和反应池底部附着的厌氧甲烷菌在较合适的条件下起强化分解原料的作用;配上太阳能或沼气加热发酵料液,自动形成上、下循环对流,促进附着厌氧甲烷菌的物料颗粒流动分散,加热后的发酵料液循环回流入进料间,加速了生料的分解并达到对发酵料液的循环搅拌效果,保持沼气发酵的最优化条件。In the traditional biogas production process, some are combined with plastic greenhouse breeding and planting. Although the temperature is increased, the best environmental control for waste fermentation cannot be achieved. The utility model utilizes the slope tube type anaerobic fermentation reaction tank, and the anaerobic methane bacteria attached to the bottom of the slope tube and the reaction tank play the role of strengthening the decomposition of raw materials under more suitable conditions; coupled with solar energy or biogas to heat the fermentation material liquid, automatic The upper and lower circulation convection is formed to promote the flow and dispersion of the material particles attached to the anaerobic methane bacteria, and the heated fermentation feed liquid circulates back into the feed room, which accelerates the decomposition of the raw material and achieves the circulation stirring effect on the fermentation feed liquid, keeping Optimal conditions for biogas fermentation.
2、负压净化回收甲烷气体2. Negative pressure purification and recovery of methane gas
传统的沼气是常压回收,实际上由于沼气的聚集,使发酵液上部贮气空间产生一定的压力,影响产气。又因为低温发酵不彻底,大量生料上浮结壳,不利于甲烷的进一步产生。本装置采用循环水射流负压回收甲烷气体,可防止结壳、提高产气率。在循环水中加净化剂,能去除发酵气体中的有害杂质,得到洁净的可燃气体。The traditional biogas is recovered under normal pressure. In fact, due to the accumulation of biogas, a certain pressure is generated in the gas storage space above the fermentation liquid, which affects the gas production. And because the low-temperature fermentation is not complete, a large amount of raw material floats and crusts, which is not conducive to the further generation of methane. The device uses circulating water jet negative pressure to recover methane gas, which can prevent crusting and increase gas production rate. Adding a purifier to the circulating water can remove harmful impurities in the fermentation gas and obtain clean combustible gas.
3、运行安全、稳定3. Safe and stable operation
该回收装置采用分气阀,除连通出气装置的出口外,还有一出口连接沼气和太阳能热水器,可优先保证反应池内温度稳定;另一出口连接安全阀,一旦负压装置故障,反应池压力超标,可自动放空,杜绝安全隐患。The recovery device adopts a gas distribution valve. In addition to the outlet connected to the gas outlet device, there is also an outlet connected to the biogas and solar water heater, which can give priority to ensuring the temperature stability in the reaction tank; the other outlet is connected to the safety valve. Once the negative pressure device fails, the pressure of the reaction tank exceeds the standard. , can be automatically vented to eliminate potential safety hazards.
4、废液、废渣用来种植物或牧草,沼气加热控温强化生长4. The waste liquid and waste residue are used to grow plants or grass, and the biogas is heated to control the temperature and strengthen the growth
本装置用污泥泵将分解后的废液、废渣通过出料调节阀送至农田或温棚。种植区的土层下面安装沼气辅助加热的保温系统,上边加塑料或玻璃大棚,保证种植的经济作物或牧草能在最佳条件下一年四季快速生长,并大量耗用沼气废液、废渣。这种废液、废渣作为营养丰富的绿色有机肥,既提高了农产品的质量和品质,又彻底解决了沼气发酵废液、废渣的有效利用和增值。The device uses a sludge pump to send the decomposed waste liquid and waste residue to the farmland or greenhouse through the discharge regulating valve. A biogas-assisted heating insulation system is installed under the soil layer in the planting area, and a plastic or glass greenhouse is added above to ensure that the planted cash crops or pastures can grow rapidly all year round under the best conditions, and a large amount of biogas waste liquid and waste residue is consumed. As a nutrient-rich green organic fertilizer, the waste liquid and waste residue can not only improve the quality and quality of agricultural products, but also thoroughly solve the problem of effective utilization and value-added of the waste liquid and waste residue from biogas fermentation.
采用本实用新型装置可改变目前农村仅以生产粮食为主的单一模式,利用农业生产的废料用作生态可燃气的原料;同时,城市生活垃圾、有机污染废水和生活污水等,也可用作本实用新型的原料,真正实现资源的循环再生利用。产生的能源可以在许多领域取代煤、石油、天然气,并且不受资源环境条件的制约,可就地取材,具有原料易得、成本低廉、污染小、生产安全、市场需求大等优势。Adopting the device of the utility model can change the current rural single mode that only focuses on food production, and use agricultural production waste as raw materials for ecological combustible gas; meanwhile, urban domestic garbage, organic polluted wastewater and domestic sewage can also be used as The raw material of the utility model truly realizes the recycling and utilization of resources. The energy generated can replace coal, oil, and natural gas in many fields, and is not restricted by resource and environmental conditions. It can be obtained locally, and has the advantages of easy availability of raw materials, low cost, low pollution, safe production, and large market demand.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中附图标记分别为:1.自动抽入式进料口,2.发酵反应池,3.出料缓冲间,4.污泥泵,5.出料调节阀,6.料液止回阀,7.加热管,8.联通管,9.集气缸,10.分气阀,11.水抽气器,12.水泵,13.净化水管,14.水槽,15.净化药水,16.气柜,17.总气阀,18.沼气热水器或太阳能热水器,19.阻挡壁,20.料液加热槽。The reference marks in the figure are: 1. Automatic pumping type feed inlet, 2. Fermentation reaction tank, 3. Discharge buffer room, 4. Sludge pump, 5. Discharge regulating valve, 6. Feed liquid check Valve, 7. Heating pipe, 8. Unicom pipe, 9. Air collecting cylinder, 10. Distributor valve, 11. Water pump, 12. Water pump, 13. Purifying water pipe, 14. Sink, 15. Purifying potion, 16. Gas cabinet, 17. Total gas valve, 18. Biogas water heater or solar water heater, 19. Barrier wall, 20. Feed liquid heating tank.
具体实施方式Detailed ways
根据本实用新型的废料回收装置可采用如下实施例。The waste recycling device according to the utility model can adopt the following embodiments.
如图1所示,料液(人畜粪便、粉碎的植物茎叶细屑、生活污水等)由自动抽入式进料口1进入斜坡管式厌氧发酵反应池2,通过斜坡管及斜坡管、反应池底部附着的厌氧甲烷菌来促进发酵。其中斜坡管与水平面所成角度优选为20°~40°。As shown in Figure 1, the feed liquid (human and animal feces, crushed plant stems and leaves, domestic sewage, etc.) enters the slope tube anaerobic fermentation reaction tank 2 from the automatic suction feed inlet 1, and passes through the slope tube and the slope tube , The anaerobic methane bacteria attached to the bottom of the reaction tank to promote fermentation. Wherein the angle formed by the slope pipe and the horizontal plane is preferably 20°-40°.
另外,发酵反应池2中有阻挡壁19,其上开有联通管8,出料间的部分料液经止回阀6进入料液加热槽20,,由加热管7加热后,通过联通管8回流入厌氧发酵反应池进料间,用以增加生料中活性厌氧微生物及甲烷菌的含量和保证厌氧发酵温度,并起到发酵料液循环流动,加速生料分解并达到对发酵料液的循环搅拌效果,提高和稳定产气量。In addition, there is a barrier wall 19 in the fermentation reaction tank 2, and a communication pipe 8 is opened on it. Part of the feed liquid in the discharge room enters the feed
经发酵产生以甲烷为主的可燃气体(沼气),废料液、废渣经由出料缓冲间3,用污泥泵4,通过出料调节阀5,将废液废渣送至农田用作有机肥,或加工成有机复合肥料。After fermentation, combustible gas (biogas) mainly composed of methane is produced. The waste liquid and waste residue pass through the discharge buffer room 3, use the sludge pump 4, and pass the discharge regulating valve 5 to send the waste liquid and residue to the farmland for use as organic fertilizer. Or processed into organic compound fertilizer.
厌氧发酵反应池产生的可燃气体(沼气),通过集气缸9、分气阀10,用水抽气器11实行负压回收。水抽气器用水泵12带动,气体与水流一起经净化水管13打入水槽14,水槽中是净化药水15,水中加有净化药剂,使气体(沼气)中有害杂质去除,进入气柜16,成为洁净的生态可燃气,由总气阀17供应用户使用。The combustible gas (biogas) produced by the anaerobic fermentation reaction tank is recovered under negative pressure through the
料液加热管间接加热用的热水,由沼气热水器或太阳能热水器18供应。The hot water used for indirect heating of the feed liquid heating pipe is supplied by a biogas water heater or a
分气阀10的其他出口还可采用如下连接方式,其中之一可连接沼气热水器或太阳能热水器18,优先保证反应池内温度的稳定(图中未示出);其中之一可连接安全阀,一旦负压装置故障,反应池内压力超标,可自动放空,以杜绝安全隐患。Other outlets of
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| CNU2007200057537U Expired - Fee Related CN201006869Y (en) | 2007-02-16 | 2007-02-16 | Inclined tube device for generating gas from ecological waste |
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| Country | Link |
|---|---|
| CN (1) | CN201006869Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310072A (en) * | 2011-05-10 | 2012-01-11 | 安阳艾尔旺新能源环境有限公司 | Garbage treatment device |
| CN106145336A (en) * | 2016-06-03 | 2016-11-23 | 高节义 | Urban garbage disposal processes, with livestock and poultry breeding industry feces water, the facility combined |
| CN106167301A (en) * | 2016-06-03 | 2016-11-30 | 高节义 | Urban garbage disposal and livestock and poultry breeding industry feces water process and process, with city domestic sewage, the facility combined |
| CN110129190A (en) * | 2019-06-20 | 2019-08-16 | 农业部沼气科学研究所 | Temperature control casing air guide suction type dry fermentation system |
-
2007
- 2007-02-16 CN CNU2007200057537U patent/CN201006869Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310072A (en) * | 2011-05-10 | 2012-01-11 | 安阳艾尔旺新能源环境有限公司 | Garbage treatment device |
| CN106145336A (en) * | 2016-06-03 | 2016-11-23 | 高节义 | Urban garbage disposal processes, with livestock and poultry breeding industry feces water, the facility combined |
| CN106167301A (en) * | 2016-06-03 | 2016-11-30 | 高节义 | Urban garbage disposal and livestock and poultry breeding industry feces water process and process, with city domestic sewage, the facility combined |
| CN110129190A (en) * | 2019-06-20 | 2019-08-16 | 农业部沼气科学研究所 | Temperature control casing air guide suction type dry fermentation system |
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