CN207729601U - A kind of high-efficiency refuse incinerator for thermal decomposition - Google Patents
A kind of high-efficiency refuse incinerator for thermal decomposition Download PDFInfo
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Abstract
本实用新型提供一种高效垃圾热解气化焚烧炉,该焚烧炉包括:炉体和布置于炉体上侧的补风装置;补风装置包括玻璃观察孔、电动阀门以及补风高压风机,补风装置的补风入口设置在位于炉体的上端的炉盖上,补风入口通过管道与电动阀门的一端连接,电动阀门的另一端通过管道与补风高压风机连接,在补风入口与电动阀门之间的管道上、补风入口的上方设置玻璃观察孔,玻璃观察孔与补风入口在同一竖直方向上且由管道连通。本实用新型提供的一种高效垃圾热解气化焚烧炉,通过将补风入口设置在炉盖上,一方面可使炉内空气分布更加均匀,有利于炉内的充分燃烧;另一方面,物料可直接在炉体内进行二次燃烧,可大大节省设备的占地面积,节约设计成本。
The utility model provides a high-efficiency garbage pyrolysis gasification incinerator. The incinerator includes: a furnace body and an air supply device arranged on the upper side of the furnace body; the air supply device includes a glass observation hole, an electric valve and a high-pressure air supply fan. The air supply inlet of the air supply device is set on the furnace cover at the upper end of the furnace body. The air supply inlet is connected to one end of the electric valve through a pipeline, and the other end of the electric valve is connected to the high-pressure blower for supplying air through a pipeline. A glass observation hole is arranged on the pipeline between the electric valves and above the supplementary air inlet, and the glass observation hole and the supplementary air inlet are in the same vertical direction and are connected by pipelines. The utility model provides a high-efficiency garbage pyrolysis gasification incinerator. By setting the supplementary air inlet on the furnace cover, on the one hand, the air distribution in the furnace can be made more uniform, which is conducive to sufficient combustion in the furnace; on the other hand, Materials can be directly combusted in the furnace body for secondary combustion, which can greatly save the floor area of the equipment and save the design cost.
Description
技术领域technical field
本实用新型涉及固废热解焚烧设备技术领域,更具体地,涉及一种高效垃圾热解气化焚烧炉。The utility model relates to the technical field of solid waste pyrolysis incineration equipment, and more specifically relates to a high-efficiency garbage pyrolysis gasification incinerator.
背景技术Background technique
目前国内外主要处置各类垃圾的方法有焚烧、堆肥和卫生填埋。就三种方式相比较,焚烧法是城市生活垃圾的无害化、减量化和资源化的最好途径。具有一次性的投资省、占地少、运行成本适中,且又能保护水资源和土地不受到污染的显著优势。At present, the main methods of disposing of various types of garbage at home and abroad include incineration, composting and sanitary landfill. Compared with the three methods, the incineration method is the best way to harmless, reduce and recycle municipal solid waste. It has the obvious advantages of low one-time investment, less land occupation, moderate operating cost, and protection of water resources and land from pollution.
中国专利CN205825044U公开了一种无害化垃圾焚烧炉,它的构成是:进料口设在炉体顶部,补风进口、废气排口设在炉体下部的侧壁,炉体顶端部设有环形水槽,炉顶盖的周边端插在环形水槽中,炉排设在炉体内腔下部,炉膛设在炉排上方,炉门设在炉体中部的侧壁,循环烟管一端与炉体上部的内腔连接,另一端插在烟气净化器中,变频风机通过管道一端与炉膛的侧壁连接,另一端与烟气净化器连接,风机通过管道与补风进口连接,废气排口通过管道与废气净化器连接。该焚烧炉可达到对外无废气排放且效率较高,但是占地面积较大。Chinese patent CN205825044U discloses a harmless waste incinerator. Its composition is: the feed inlet is arranged on the top of the furnace body, the air supply inlet and the exhaust gas outlet are arranged on the side wall of the lower part of the furnace body, and the top of the furnace body is provided with Ring-shaped water tank, the peripheral end of the furnace roof is inserted in the ring-shaped water tank, the fire grate is set at the lower part of the furnace body cavity, the furnace is set above the fire grate, the furnace door is set on the side wall of the middle part of the furnace body, one end of the circulating smoke pipe is connected to the upper part of the furnace body The inner cavity is connected, the other end is inserted into the flue gas purifier, one end of the frequency conversion fan is connected to the side wall of the furnace through the pipe, the other end is connected to the flue gas purifier, the fan is connected to the supplementary air inlet through the pipe, and the exhaust gas outlet is passed through the pipe Connect with exhaust gas purifier. The incinerator can achieve no exhaust gas emission to the outside and has high efficiency, but it occupies a large area.
中国专利CN203586222U公开了一种立轴复式垃圾热解气化熔融焚烧炉,包括立式同轴结构的炉体,炉体内设有主燃室以及主燃室外部的二燃室,主燃室与二燃室为水平复式同轴结构,其之间设有环状熔融燃烧炉膛,所述的燃烧炉膛内设置高温熔融墙和旋转炉排,所述炉体顶部的炉盖上设有无轴螺旋输送下料装置,下部设有除渣机构,所述炉体外部设有旋转炉排的驱动装置。该装置燃烧稳定、运行可靠,但仍然存在炉内燃烧不充分以及设备占地面积较大的问题。Chinese patent CN203586222U discloses a vertical-shaft compound waste pyrolysis gasification melting incinerator, including a furnace body with a vertical coaxial structure. The furnace body is provided with a main combustion chamber and a secondary combustion chamber outside the main combustion chamber. The combustion chamber is a horizontal compound coaxial structure, and there is an annular melting combustion furnace between them. The high-temperature melting wall and the rotating grate are arranged in the combustion furnace, and the furnace cover on the top of the furnace body is provided with a shaftless screw conveyor The unloading device is provided with a slag removal mechanism at the lower part, and a driving device for rotating the grate is provided outside the furnace body. The device has stable combustion and reliable operation, but still has the problems of insufficient combustion in the furnace and a large area occupied by the equipment.
现有的一些垃圾焚烧炉,大多存在炉内燃烧不充分、设备占地面积较大的问题。Most of the existing waste incinerators have the problems of insufficient combustion in the furnace and large equipment footprint.
实用新型内容Utility model content
本实用新型提供一种克服现有的一些垃圾焚烧炉,大多存在炉内燃烧不充分、设备占地面积较大的问题或者至少部分地解决上述问题的一种高效垃圾热解气化焚烧炉。The utility model provides a high-efficiency garbage pyrolysis gasification incinerator which overcomes the problems of insufficient combustion in most of the existing garbage incinerators and large equipment occupation area or at least partly solves the above problems.
根据本实用新型,提供一种高效垃圾热解气化焚烧炉,该焚烧炉包括:炉体和布置于所述炉体上侧的补风装置;所述补风装置包括玻璃观察孔、电动阀门以及补风高压风机,所述补风装置的补风入口设置在位于所述炉体的上端的炉盖上,所述补风入口通过管道与所述电动阀门的一端连接,所述电动阀门的另一端通过管道与所述补风高压风机连接,在所述补风入口与所述电动阀门之间的管道上、所述补风入口的上方设置玻璃观察孔,所述玻璃观察孔与所述补风入口在同一竖直方向上且由管道连通。According to the utility model, a high-efficiency garbage pyrolysis gasification incinerator is provided, the incinerator includes: a furnace body and an air supply device arranged on the upper side of the furnace body; the air supply device includes a glass observation hole, an electric valve As well as a supplementary air high-pressure fan, the supplementary air inlet of the described supplementary air device is arranged on the furnace cover at the upper end of the furnace body, the described supplementary air entrance is connected with one end of the electric valve through a pipeline, and the The other end is connected to the high-pressure air blower through a pipeline, and a glass observation hole is set on the pipeline between the air supply inlet and the electric valve, above the air supply inlet, and the glass observation hole is connected to the air supply. The supplementary air inlets are in the same vertical direction and communicated by pipes.
在上述方案的基础上,一种高效垃圾热解气化焚烧炉还包括:沿竖向贯穿所述炉盖的进料口;所述进料口的横截面形状为梯形,且所述梯形的上底边靠近所述炉盖的中心,所述梯形的下底边靠近所述炉盖的外周。On the basis of the above scheme, a high-efficiency garbage pyrolysis gasification incinerator also includes: a feed inlet vertically penetrating through the furnace cover; the cross-sectional shape of the feed inlet is trapezoidal, and the trapezoidal The upper base is close to the center of the furnace cover, and the lower base of the trapezoid is close to the outer periphery of the furnace cover.
在上述方案的基础上,一种高效垃圾热解气化焚烧炉还包括:炉排以及变频炉排电机;所述炉排固定在炉体内部的下部,所述炉排与所述变频炉排电机传动连接,所述变频炉排电机固定安装在所述炉体的外部。On the basis of the above scheme, a high-efficiency garbage pyrolysis gasification incinerator also includes: a fire grate and a frequency conversion fire grate motor; The motor is connected by transmission, and the frequency conversion grate motor is fixedly installed on the outside of the furnace body.
在上述方案的基础上,一种高效垃圾热解气化焚烧炉还包括:送风装置;所述送风装置的出风管道从所述炉体的底部伸入所述炉体的内部,所述出风管道的出风口设置在所述炉排的下方,且所述出风管道的出风口朝上。On the basis of the above scheme, a high-efficiency garbage pyrolysis gasification incinerator also includes: an air supply device; the air outlet pipe of the air supply device extends from the bottom of the furnace body into the interior of the furnace body, so The air outlet of the air outlet duct is arranged below the fire grate, and the air outlet of the air outlet duct faces upward.
在上述方案的基础上,一种高效垃圾热解气化焚烧炉还包括:炉座、回转平台以及变频炉座电机;所述炉座套设在炉体的下部外侧,所述炉体的下部与所述炉座转动连接,所述回转平台套设在所述炉座的外侧,所述炉体与所述回转平台固定连接,所述炉座与所述变频炉座电机固连,所述变频炉座电机与所述炉体的下部传动连接,所述炉座的下端与支撑座固连,所述支撑座与设备基础固连。On the basis of the above scheme, a high-efficiency garbage pyrolysis gasification incinerator also includes: a furnace base, a rotary platform, and a frequency conversion furnace base motor; It is rotatably connected with the furnace base, the rotary platform is sleeved on the outside of the furnace base, the furnace body is fixedly connected with the rotary platform, the furnace base is fixedly connected with the frequency conversion furnace base motor, and the The frequency conversion furnace seat motor is connected to the lower part of the furnace body in transmission, the lower end of the furnace seat is fixedly connected to the support base, and the support base is fixedly connected to the equipment foundation.
在上述方案的基础上,所述炉盖通过水封与所述炉体的上端连接,且所述炉盖与设备基础固连。On the basis of the above solution, the furnace cover is connected to the upper end of the furnace body through a water seal, and the furnace cover is fixedly connected to the equipment foundation.
在上述方案的基础上,一种高效垃圾热解气化焚烧炉还包括:烟气出口和刮板除渣机;所述烟气出口设置在所述炉盖上,所述刮板除渣机设置在所述炉体的下方。On the basis of the above scheme, a high-efficiency garbage pyrolysis gasification incinerator also includes: a flue gas outlet and a scraper slag remover; the flue gas outlet is arranged on the furnace cover, and the scraper slag remover It is arranged below the furnace body.
本实用新型提供的一种高效垃圾热解气化焚烧炉,通过将补风入口设置在炉盖上,一方面可使炉内空气分布更加均匀,有利于炉内的充分燃烧,提高焚烧效率;另一方面,从炉体的顶端向炉体内输送新鲜空气,在炉体内的上部区域还可起到二燃室的作用,物料可直接在炉体内进行二次燃烧,可大大节省设备的占地面积,节约设计成本。The utility model provides a high-efficiency garbage pyrolysis gasification incinerator. By setting the supplementary air inlet on the furnace cover, on the one hand, the air distribution in the furnace can be made more uniform, which is conducive to sufficient combustion in the furnace and improves the incineration efficiency; On the other hand, fresh air is delivered from the top of the furnace body to the furnace body, and the upper area of the furnace body can also function as a secondary combustion chamber, and the materials can be directly combusted in the furnace body for secondary combustion, which can greatly save the area occupied by the equipment. area, saving design cost.
附图说明Description of drawings
图1为根据本实用新型实施例的一种高效垃圾热解气化焚烧炉的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a high-efficiency garbage pyrolysis gasification incinerator according to an embodiment of the present invention;
图2为根据本实用新型实施例的一种高效垃圾热解气化焚烧炉的俯视图。Fig. 2 is a top view of a high-efficiency garbage pyrolysis gasification incinerator according to an embodiment of the utility model.
附图标记说明:Explanation of reference signs:
1—加料仓; 2—加料装置; 3—炉盖;1—feeding bin; 2—feeding device; 3—furnace cover;
4—炉体; 5—炉排; 6—炉座;4—furnace body; 5—fire grate; 6—furnace base;
7—支撑座; 8—支腿; 9—回转平台;7—support seat; 8—outrigger; 9—rotary platform;
10—刮板除渣机; 11—支座; 12—玻璃观察孔;10—scraper slag remover; 11—support; 12—glass observation hole;
13—电动阀门; 14—补风高压风机; 15—进料口;13—electric valve; 14—supplementing high-pressure fan; 15—feed inlet;
16—补风入口; 17—烟气出口。16—air supply inlet; 17—flue gas outlet.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
本实施例基于本实用新型提供一种高效垃圾热解气化焚烧炉,该焚烧炉的整体结构示意图参考图1和图2,该焚烧炉包括:炉体4和布置于所述炉体4上侧的补风装置;所述补风装置包括玻璃观察孔12、电动阀门13以及补风高压风机14,所述补风装置的补风入口16设置在位于所述炉体4的上端的炉盖3上,所述补风入口16通过管道与所述电动阀门13的一端连接,所述电动阀门13的另一端通过管道与所述补风高压风机14连接,在所述补风入口16与所述电动阀门13之间的管道上、所述补风入口16的上方设置玻璃观察孔12,所述玻璃观察孔12与所述补风入口16在同一竖直方向上且由管道连通。This embodiment provides a high-efficiency garbage pyrolysis gasification incinerator based on the utility model. The overall structural schematic diagram of the incinerator refers to FIGS. 1 and 2. The incinerator includes: a furnace body 4 and is arranged on the furnace body 4 The wind supply device on the side; the wind supply device includes a glass observation hole 12, an electric valve 13 and a high-pressure wind blower 14, and the wind supply inlet 16 of the wind supply device is arranged on the furnace cover positioned at the upper end of the body of furnace 4 3, the supplementary air inlet 16 is connected to one end of the electric valve 13 through a pipeline, and the other end of the electric valve 13 is connected to the supplementary air high-pressure fan 14 through a pipeline. On the pipeline between the electric valves 13 and above the supplementary air inlet 16, a glass observation hole 12 is arranged, and the glass observation hole 12 and the supplementary air inlet 16 are in the same vertical direction and communicated by a pipeline.
本实施例提供的一种高效垃圾热解气化焚烧炉设置了补风装置。且补风装置的补风入口16设置在炉盖3上。由补风高压风机14作为输送风的动力,补风高压风机14位于炉体4的外部。由电动阀门13来控制补风装置所输送的风的流量。补风入口16和电动阀门13之间以及电动阀门13和补风高压风机14之间分别通过管道连接。The high-efficiency garbage pyrolysis gasification incinerator provided in this embodiment is provided with an air supply device. And the supplementary air inlet 16 of the supplementary air device is arranged on the furnace cover 3 . The air supply high-pressure blower 14 is used as the power for conveying wind, and the supply air high-pressure blower 14 is located outside the furnace body 4 . The flow rate of the air delivered by the air supply device is controlled by the electric valve 13 . The supplementary air inlet 16 and the electric valve 13 and between the electric valve 13 and the supplementary high-pressure blower 14 are respectively connected by pipelines.
玻璃观察孔12的具体结构为:可在补风入口16与电动阀门13之间的管道上分一个分支管道,该分支管道沿着补风入口16的正上方设置,在该分支管道的顶端用玻璃等透明材质来密封。The specific structure of the glass observation hole 12 is: a branch pipe can be divided on the pipe between the supplementary air inlet 16 and the electric valve 13, and the branch pipe is arranged directly above the supplementary air inlet 16. Glass and other transparent materials to seal.
通过设置玻璃观察孔12可便于观察炉体4内的火焰情况,便于实时监测炉体4内的物料的燃烧情况以便于对燃烧情况进行控制调节,从而保证工况运行的稳定性。By setting the glass observation hole 12, it is convenient to observe the flame condition in the furnace body 4, and it is convenient to monitor the combustion condition of the material in the furnace body 4 in real time so as to control and adjust the combustion condition, thereby ensuring the stability of the working condition.
通过将补风入口16设置在炉盖3上,使补送的风从炉体4的顶端送入炉体4内,一方面,从炉体4的顶端向炉体4内输送新鲜空气,可对位于炉体4内上部的物料提供充足的氧气,以使其能充分燃烧,以防当送风装置位于炉体4的底部时,所输送的风会被炉体4内部的物料所阻挡不能到达炉体4上部的物料中,而引起物料燃烧不充分,影响运行的稳定性。另外,通过二次对炉体4内部送入新鲜空气,使炉体4内部具有较多的氧气,也可提高焚烧炉的物料处理量,提高焚烧效率。By setting the supplementary air inlet 16 on the furnace cover 3, the supplementary wind is sent into the furnace body 4 from the top of the furnace body 4. On the one hand, fresh air is transported from the top of the furnace body 4 to the furnace body 4, which can Provide sufficient oxygen to the material located in the upper part of the furnace body 4 so that it can be fully burned, in case that when the air supply device is located at the bottom of the furnace body 4, the conveyed wind will be blocked by the material inside the furnace body 4. In the material reaching the upper part of the furnace body 4, the material is not fully burned, which affects the stability of operation. In addition, by feeding fresh air into the furnace body 4 for a second time, the furnace body 4 has more oxygen, which can also increase the material handling capacity of the incinerator and improve the incineration efficiency.
另一方面,从炉体4的顶端向炉体4内输送新鲜空气,在炉体4内的上部区域还可起到二燃室的作用。因为炉体4内部的物料受热会分解出可燃气体,这些可燃气体会上升至炉体4的上部,而炉体4内部的温度较高,当对炉体4的上部输送新鲜空气时,物料所分解的可燃气体会进行二次燃烧。On the other hand, fresh air is conveyed in the body of heater 4 from the top of the body of heater 4, and the upper region in the body of heater 4 can also serve as a secondary combustion chamber. Because the materials inside the furnace body 4 will decompose combustible gases when heated, these combustible gases will rise to the top of the furnace body 4, and the temperature inside the furnace body 4 is relatively high. The decomposed combustible gas will undergo secondary combustion.
这样设置补风装置,将补风入口16设置在炉盖3上,可直接在炉体4内部进行二次燃烧,一方面,使焚烧炉内物料燃烧更加充分,提高了焚烧效率;另一方面,也可不用再另行设置二燃室,可大大节省了占地面积,节约了设计成本。The air supply device is arranged in this way, the air supply inlet 16 is arranged on the furnace cover 3, and secondary combustion can be directly carried out inside the furnace body 4. On the one hand, the materials in the incinerator are burned more fully, and the incineration efficiency is improved; on the other hand , and it is not necessary to set up a second combustion chamber separately, which can greatly save the floor area and design cost.
进一步地,可设置对补风装置所输送的风进行预热的装置,使补风装置所输送的风达到一定温度后再进入炉内。Furthermore, a device for preheating the air delivered by the air supply device may be provided, so that the air delivered by the air supply device reaches a certain temperature before entering the furnace.
在上述实施例的基础上,进一步地,参考图2,一种高效垃圾热解气化焚烧炉还包括:沿竖向贯穿所述炉盖的进料口15;所述进料口15的横截面形状为梯形,且所述梯形的上底边靠近所述炉盖3的中心,所述梯形的下底边靠近所述炉盖的外周。On the basis of the above embodiments, further, with reference to Fig. 2, a high-efficiency garbage pyrolysis gasification incinerator also includes: a feed port 15 vertically penetrating through the furnace cover; The cross-sectional shape is trapezoidal, and the upper base of the trapezoid is close to the center of the furnace cover 3 , and the lower base of the trapezoid is close to the outer periphery of the furnace cover.
本实施例提供的一种高效垃圾热解气化焚烧炉,将进料口15设置为梯形结构,且梯形的上底边朝向炉盖3的中心。这样设置进料口15可使投入焚烧炉的物料在炉内分布的更加均匀,有利于物料均匀燃烧且充分燃烧。In the high-efficiency garbage pyrolysis gasification incinerator provided in this embodiment, the feed inlet 15 is arranged in a trapezoidal structure, and the upper bottom of the trapezoid faces toward the center of the furnace cover 3 . Arranging the feed inlet 15 in this way can make the material that is put into the incinerator be distributed more evenly in the furnace, which is conducive to the uniform and complete combustion of the material.
这是因为,一般焚烧炉的炉体为圆筒状,炉体的横截面为圆形。对于圆形,同心圆的周长是越靠近外侧的圆的周长越长。相应地,对于圆筒形,靠近外侧部分的体积相对大于靠近中心部分的体积。This is because the furnace body of a general incinerator is cylindrical, and the cross section of the furnace body is circular. For a circle, the circumference of the concentric circles is the longer the circumference of the outer circle. Correspondingly, for a cylindrical shape, the volume near the outer portion is relatively larger than that near the central portion.
对于传统的焚烧炉,进料口一般为矩形。传统的焚烧炉在投放物料的时候并没有区分炉体的中心部分和靠外侧部分,在炉体的中心部分以及靠外侧部分所投放的物料是均等的。这样会导致位于炉体中心部分的物料比较集中和密集,会导致炉体内的物料分布不均匀,以及该部位的物料容易燃烧不充分。For traditional incinerators, the feed opening is generally rectangular. The traditional incinerator does not distinguish between the central part and the outer part of the furnace body when feeding materials, and the materials put in the central part and the outer part of the furnace body are equal. This will cause the materials located in the central part of the furnace body to be more concentrated and dense, which will lead to uneven distribution of materials in the furnace body, and the materials at this position are prone to insufficient combustion.
本实施例中将进料口15设置为梯形,且梯形的短边朝向炉盖3的中心。参考图2,从焚烧炉的上方俯视来看,进料口15在炉盖3上的形状具体为:炉盖3为圆形,进料口15为梯形,进料口15的开口长度从炉盖3的靠中心部位到边缘是逐渐增大的。In this embodiment, the feed inlet 15 is set in a trapezoidal shape, and the short side of the trapezoidal shape faces the center of the furnace cover 3 . Referring to Fig. 2, looking down from the top of the incinerator, the shape of the feed port 15 on the furnace cover 3 is specifically: the furnace cover 3 is circular, the feed port 15 is trapezoidal, and the opening length of the feed port 15 is from the furnace cover 3. Cover 3 increases gradually from the center to the edge.
这样,在投放物料的时候,投放至炉体4的靠中心部分的物料就会少于靠外侧的物料。物料的这样分布符合炉体4的形状,可使物料在炉体4内更加均匀的分布,有利于均匀和充分燃烧。Like this, when putting in material, the material that puts into the center part of furnace body 4 will be less than the material near the outside. Such distribution of materials conforms to the shape of the furnace body 4, which can make the materials more evenly distributed in the furnace body 4, and is conducive to uniform and sufficient combustion.
进一步地,梯形的上底边是指梯形中相互平行的两边中较短的一边。梯形的下底边是指梯形中相互平行的两边中较长的一边。Further, the upper base of the trapezoid refers to the shorter side of the two parallel sides of the trapezoid. The lower base of the trapezoid refers to the longer side of the two sides parallel to each other in the trapezoid.
本实施例提供的一种高效垃圾热解气化焚烧炉,通过将进料口15的横截面形状设置为梯形,且使梯形的上底边朝向炉盖3的中心,可使投放至炉体4的物料在炉体内靠中心的部分多于靠外侧部分,使物料在炉体4内分布合理均匀,保证了喂入物料分布的均匀性,避免了物料局部堆积,从而保证焚烧工况的稳定性,降低灰渣的热灼减率,有利于炉体内燃烧的均匀和充分。In the high-efficiency garbage pyrolysis gasification incinerator provided in this embodiment, by setting the cross-sectional shape of the feed port 15 as a trapezoid, and making the upper bottom of the trapezoid face the center of the furnace cover 3, it is possible to feed the waste into the furnace body. 4. The part of the material near the center of the furnace body is more than the part near the outside, so that the material is distributed reasonably and evenly in the furnace body 4, which ensures the uniformity of the distribution of the fed material, avoids the local accumulation of the material, and thus ensures the stability of the incineration working condition. It can reduce the thermal ignition loss rate of ash and slag, which is beneficial to the uniform and sufficient combustion in the furnace body.
进一步地,进料口15的形状也可为其他形状,不局限于梯形,对此不作限定,以能使投放的物料在炉体靠外侧部分的多于靠中心部分的即可。Further, the shape of the feed opening 15 can also be other shapes, not limited to trapezoidal, and there is no limitation to this, so that the materials thrown in the outer part of the furnace body are more than those near the central part.
进一步地,一种高效垃圾热解气化焚烧炉可用于水泥窑协同处置生活垃圾。该焚烧炉可通过离线炉的形式与水泥窑结合,可以彻底实现垃圾无害化和资源化,同时对水泥窑的正常运行影响很小。Furthermore, a high-efficiency waste pyrolysis gasification incinerator can be used in cement kilns for co-processing domestic waste. The incinerator can be combined with the cement kiln in the form of an offline furnace, which can completely realize the harmless and resourceful use of waste, and has little impact on the normal operation of the cement kiln.
在上述实施例的基础上,进一步地,一种高效垃圾热解气化焚烧炉还包括:炉排5以及变频炉排电机;所述炉排5固定在炉体4内部的下部,所述炉排5与所述变频炉排电机传动连接,所述变频炉排电机固定安装在所述炉体4的外部。On the basis of the above embodiments, further, a high-efficiency garbage pyrolysis gasification incinerator also includes: a grate 5 and a frequency conversion grate motor; the grate 5 is fixed at the lower part of the furnace body 4, and the The grate 5 is connected in transmission with the frequency conversion grate motor, and the frequency conversion grate motor is fixedly installed on the outside of the furnace body 4 .
本实施例基于上述实施例,在上述实施例提供的一种高效垃圾热解气化焚烧炉的基础上增设了炉排5和变频炉排电机。参考图1,炉排5设置在炉体4的内部的下部,且在炉体4内部的下部固定设置,用于排出炉体4内部物料燃烧后形成的灰渣。This embodiment is based on the above-mentioned embodiments, and on the basis of the high-efficiency garbage pyrolysis gasification incinerator provided by the above-mentioned embodiments, a grate 5 and a frequency conversion grate motor are added. Referring to FIG. 1 , the fire grate 5 is arranged at the lower part of the furnace body 4 , and is fixedly arranged at the lower part of the furnace body 4 for discharging the ash formed after the combustion of materials inside the furnace body 4 .
炉排5与变频炉排电机传动连接,即炉排5可与变频炉排电机的输出轴相连,变频炉排电机可带动炉排5进行旋转。变频炉排电机位于炉体4的外部,与炉体4的外部固定安装。变频炉排电机可固定连接在炉体4的外部,也可在炉体4的外部与设备基础固连。The fire grate 5 is connected with the frequency conversion fire grate motor, that is, the fire grate 5 can be connected with the output shaft of the frequency conversion fire grate motor, and the frequency conversion fire grate motor can drive the fire grate 5 to rotate. The frequency conversion fire grate motor is positioned at the outside of body of heater 4, and is fixedly installed with the outside of body of heater 4. The frequency conversion grate motor can be fixedly connected outside the body of heater 4, and can also be fixedly connected with the equipment foundation outside the body of heater 4.
其中,炉排5和变频炉排电机的一种可行的具体连接方式可为:该连接处还包括炉排减速装置、小锥齿轮和大锥齿轮,变频炉排电机通过炉排减速装置与小锥齿轮连接,小锥齿轮位于炉体内并与大锥齿轮啮合,大锥齿轮与炉排5固定连接。Wherein, a kind of feasible specific connection mode of fire grate 5 and frequency conversion fire grate motor can be: this joint also includes fire grate deceleration device, small bevel gear and large bevel gear, frequency conversion fire grate motor connects small The bevel gear is connected, the small bevel gear is located in the furnace body and meshes with the large bevel gear, and the large bevel gear is fixedly connected with the fire grate 5.
这样,可将炉排5输出的动力通过啮合的齿轮传递给炉排5,从而使炉排5进行旋转。炉排5和变频炉排电机的连接方式,也可为其他,以能使炉排5进行转动为目的,对此不作限定。In this way, the power output by the fire grate 5 can be transmitted to the fire grate 5 through the meshed gears, so that the fire grate 5 can rotate. The connection mode of the fire grate 5 and the frequency conversion fire grate motor can also be other, for the purpose of making the fire grate 5 rotate, which is not limited.
通过设置炉排5且使炉排5进行旋转,可顺利排出炉体4内部产生的灰渣,从而保证运行的稳定性。By arranging the fire grate 5 and making the fire grate 5 rotate, the ash generated inside the furnace body 4 can be smoothly discharged, thereby ensuring the stability of operation.
在上述实施例的基础上,进一步地,一种高效垃圾热解气化焚烧炉还包括:送风装置;所述送风装置的出风管道从所述炉体4的底部伸入所述炉体4的内部,所述出风管道的出风口设置在所述炉排5的下方,且所述出风管道的出风口朝上。On the basis of the above embodiments, further, a high-efficiency garbage pyrolysis gasification incinerator also includes: an air supply device; the air outlet duct of the air supply device extends into the furnace from the bottom of the furnace body 4 The inside of the body 4, the air outlet of the air outlet duct is arranged below the fire grate 5, and the air outlet of the air outlet duct faces upward.
本实施例基于上述实施例,对送风装置的设置进行了说明。送风装置主要用于向炉体4内部输送用于燃烧的空气。送风装置设置在炉体4的底部,从炉体4的底部向炉内输送空气。This embodiment describes the installation of the air blower based on the above-mentioned embodiments. The air supply device is mainly used to deliver air for combustion to the interior of the furnace body 4 . The air supply device is arranged at the bottom of the furnace body 4, and conveys air from the bottom of the furnace body 4 into the furnace.
送风装置的出风管道从炉体4的底部伸入炉体4内部。出风管道应在炉体4内一直布置到炉排5的下方,出风口朝上。The air outlet duct of the air supply device extends into the inside of the body of heater 4 from the bottom of the body of heater 4 . The air outlet duct should be arranged in the body of heater 4 to the bottom of the fire grate 5, with the air outlet facing upwards.
炉内的灰渣会掉落堆积在炉体的下部,这样,送风装置输送的风在进入炉体4的内部的过程中,会流经灰渣区域,通过与灰渣进行换热,可使输送的风达到较高的温度,从而在进入炉内的时候不会降低炉内温度,可提高燃烧的稳定性,同时可节省对输送的风进行预热所需的能源,节约成本。The ash and slag in the furnace will fall and accumulate on the lower part of the furnace body. In this way, the wind delivered by the air supply device will flow through the ash and slag area when it enters the interior of the furnace body 4. By exchanging heat with the ash and slag, it can The conveyed air reaches a higher temperature, so that the temperature in the furnace will not be lowered when it enters the furnace, the stability of combustion can be improved, and at the same time, the energy required for preheating the conveyed air can be saved and the cost can be saved.
在上述实施例的基础上,进一步地,一种高效垃圾热解气化焚烧炉还包括:炉座6、回转平台9以及变频炉座电机;所述炉座6套设在所述炉体4的下部外侧,所述炉体4的下部与所述炉座6转动连接,所述回转平台9套设在所述炉座6的外侧,所述炉体4与所述回转平台9固定连接,所述炉座6与所述变频炉座电机固连,所述变频炉座电机与所述炉体4的下部传动连接,所述炉座6的下端与支撑座7固连,所述支撑座7与设备基础固连。On the basis of the above embodiments, further, a high-efficiency garbage pyrolysis gasification incinerator also includes: a furnace base 6, a rotary platform 9 and a frequency conversion furnace base motor; the furnace base 6 is sleeved on the furnace body 4 The outer side of the lower part of the furnace body 4 is rotatably connected to the furnace base 6, the rotary platform 9 is sleeved on the outer side of the furnace base 6, and the furnace body 4 is fixedly connected to the rotary platform 9. The furnace base 6 is fixedly connected with the frequency conversion furnace base motor, and the frequency conversion furnace base motor is connected with the lower part of the furnace body 4 through transmission, and the lower end of the furnace base 6 is fixedly connected with the support base 7, and the support base 7. Fixed connection with the equipment base.
进一步地,所述炉盖3通过水封与所述炉体4的上端连接,且所述炉盖3与设备基础固连。Further, the furnace cover 3 is connected to the upper end of the furnace body 4 through a water seal, and the furnace cover 3 is fixedly connected to the equipment foundation.
进一步地,一种高效垃圾热解气化焚烧炉还包括:烟气出口17和刮板除渣机10,所述烟气出口17设置在所述炉盖3上,所述刮板除渣机10设置在所述炉体4的下方。Further, a high-efficiency garbage pyrolysis gasification incinerator also includes: a flue gas outlet 17 and a scraper slag remover 10, the flue gas outlet 17 is arranged on the furnace cover 3, and the scraper slag remover 10 is arranged below the furnace body 4 .
本实施例基于上述实施例,对一种高效垃圾热解气化焚烧炉的结构进行了进一步的说明。炉盖3位于炉体4的上端。炉体4可为圆筒状结构。在炉体4靠下的部位的外侧设置炉座6。炉体4的下部与炉座6转动连接,可通过一对啮合的齿轮进行连接,这样炉体4和炉座6之间可以发生相对转动,对此不作限定。Based on the above-mentioned embodiments, this embodiment further illustrates the structure of a high-efficiency garbage pyrolysis gasification incinerator. The furnace cover 3 is located at the upper end of the furnace body 4 . The furnace body 4 can be a cylindrical structure. A furnace seat 6 is arranged outside the lower portion of the furnace body 4 . The lower part of the furnace body 4 is rotatably connected to the furnace base 6, and can be connected through a pair of meshing gears, so that relative rotation can occur between the furnace body 4 and the furnace base 6, which is not limited.
回转平台9设在炉座6的外侧,回转平台9与炉体4是固定连接的。回转平台9与炉座6之间可不连接,也可转动连接。在炉体4进行转动的时候,回转平台9和炉体4一起进行转动。设置回转平台9可方便对焚烧炉进行检修或进行一些其他的工作。The rotary platform 9 is arranged on the outside of the furnace base 6, and the rotary platform 9 is fixedly connected with the furnace body 4. Can not be connected between the rotary platform 9 and the stove base 6, also can be connected in rotation. When the furnace body 4 rotates, the rotary platform 9 and the furnace body 4 rotate together. Setting the rotary platform 9 can facilitate the maintenance of the incinerator or carry out some other work.
炉体4是由变频炉座电机带动进行旋转。变频炉座电机固定安装在炉座6上。变频炉座电机与炉体4之间进行传动连接,可将变频炉座电机与齿轮组连接,通过带动齿轮组进行转动,从而带动炉体4进行转动,对此不作限定。炉体4的转动可使炉内的物料分布均匀,有利于充分燃烧和提高物料处理量。The furnace body 4 is driven by a frequency conversion furnace base motor to rotate. The frequency conversion furnace base motor is fixedly installed on the furnace base 6. There is a transmission connection between the frequency conversion furnace base motor and the furnace body 4, the frequency conversion furnace base motor can be connected with the gear set, and the gear set is driven to rotate, thereby driving the furnace body 4 to rotate, which is not limited. The rotation of the furnace body 4 can make the materials in the furnace evenly distributed, which is conducive to full combustion and improved material handling capacity.
在炉体4进行转动的时候,炉盖3是不动的。炉盖3和炉体4的上端通过水封连接。且炉盖3与设备基础固连,可与位于炉体4的顶部的支座11固连。支座11是固定的。炉盖3保持固定不动,可方便在炉盖3上设置进料口15、补风入口16以及烟气出口17。When body of heater 4 rotates, furnace cover 3 is motionless. The upper ends of the furnace cover 3 and the furnace body 4 are connected by a water seal. And the furnace cover 3 is fixedly connected with the equipment foundation, and can be fixedly connected with the support 11 positioned at the top of the furnace body 4 . The support 11 is fixed. The furnace cover 3 remains fixed, so that the furnace cover 3 can be conveniently provided with a feed inlet 15 , a supplementary air inlet 16 and a flue gas outlet 17 .
进料口15具体包括加料仓1和加料装置2。加料装置2位于加料仓1的下方,加料装置2将物料投入炉体4的内部。加料装置2和加料仓1共同形成了进料口15。需要处理的物料先放置在加料仓1中,然后由加料装置2控制往炉体4内投放。The feeding port 15 specifically includes the feeding bin 1 and the feeding device 2 . The feeding device 2 is located below the feeding bin 1 , and the feeding device 2 puts materials into the furnace body 4 . The feeding device 2 and the feeding bin 1 jointly form a feeding port 15 . The materials to be processed are placed in the feeding bin 1 first, and then fed into the furnace body 4 under the control of the feeding device 2 .
在炉座6的下端固定连接支撑座7,支撑座7与设备基础固连。设备基础指的是一些固定的已有的一些设施。可在支撑座7的下部固定连接支腿8,支腿8固定在地面上。设置支腿8可方便放置炉体4底部的排灰口以及灰渣槽。A support base 7 is fixedly connected to the lower end of the furnace base 6, and the support base 7 is fixedly connected with the equipment foundation. The equipment base refers to some fixed existing facilities. Support leg 8 can be fixedly connected at the bottom of support seat 7, and support leg 8 is fixed on the ground. The ash discharge port and the ash slag groove at the bottom of the furnace body 4 can be conveniently placed by setting the supporting legs 8 .
炉体4的底部为锥形的排灰口,灰渣经炉排5之后从该排灰口中排出炉体4,排至灰渣槽中。灰渣槽用于放置从炉体4中排出的灰渣,是位于炉体4的下方的地面上。The bottom of the furnace body 4 is a tapered ash discharge port, and the ash is discharged from the furnace body 4 from the ash discharge port after passing through the fire grate 5, and discharged into the ash slag tank. The ash tank is used to place the ash discharged from the body of heater 4 and is positioned on the ground below the body of heater 4 .
在炉体4的下方、灰渣槽上设置刮板除渣机10,用于清理灰渣槽中的灰渣。Below the body of furnace 4, a scraper slag remover 10 is arranged on the ash tank for cleaning the ash in the ash tank.
进一步地,位于炉体4的底部的锥形排灰口可浸在水封槽里,起到密封的作用。Further, the conical ash outlet located at the bottom of the furnace body 4 can be immersed in the water seal tank to play a role of sealing.
进一步地,炉体4由变频炉座电机带动进行转动,炉排5由变频炉排电机带动进行转动,通过分别调节炉体4和炉排5的转速,可使炉体4和炉排5相对静止、一起转动,也可使炉体4和炉排5进行相对转动。Further, the furnace body 4 is driven to rotate by the frequency conversion furnace seat motor, and the fire grate 5 is driven to rotate by the frequency conversion furnace grate motor. By adjusting the speeds of the furnace body 4 and the fire grate 5 respectively, the furnace body 4 and the fire grate 5 can be relatively Stand still, rotate together, also can make body of heater 4 and fire grate 5 carry out relative rotation.
进一步地,一种高效垃圾热解气化焚烧炉的具体操作过程为:从梯形结构的进料口15将需要处理的物料,即垃圾投放至炉体4的内部。由送风装置将燃烧所需的空气从炉体4的底部穿过炉排5,输送至炉体4内部。Furthermore, the specific operation process of a high-efficiency garbage pyrolysis gasification incinerator is as follows: the material to be processed, that is, garbage, is put into the furnace body 4 from the trapezoidal structure feed port 15 . The air required for combustion is delivered to the interior of the furnace body 4 through the fire grate 5 from the bottom of the furnace body 4 by the air supply device.
炉体4进行旋转运动,以使物料分布更加均匀。物料在炉体4内部进行燃烧。物料在热气流及辐射热的作用下迅速干燥、升温,物料中的有机物升温到热解温度后在缺氧状态下先进行热解,会分解出一些可燃气体。可燃气体上升聚集在炉体4的上部。The furnace body 4 rotates to make the material distribution more uniform. The material is burned inside the furnace body 4 . The material is quickly dried and heated up under the action of hot air flow and radiant heat. After the organic matter in the material is heated to the pyrolysis temperature, it will be pyrolyzed in an oxygen-deficient state, and some combustible gases will be decomposed. The combustible gas rises and gathers on the top of the body of heater 4 .
由补风装置从炉体4的顶端向炉内输送空气,使这些可燃气体直接在炉体4的上部发生二次燃烧。补风装置输送的空气也可用于物料一次燃烧所需。可通过玻璃观察孔12来观察炉内的情况,可根据火苗情况来分析炉内的燃烧情况,以便进行一些操作。Air is supplied from the top of the furnace body 4 into the furnace by the air supply device, so that the combustible gases are directly combusted on the upper part of the furnace body 4 . The air delivered by the supplementary air device can also be used for the primary combustion of materials. The situation in the furnace can be observed through the glass observation hole 12, and the combustion situation in the furnace can be analyzed according to the flame situation, so that some operations can be performed.
物料燃烧之后生成的灰渣,掉落到炉体4的下部。灰渣经过旋转的炉排5往下掉,这样既能使送风装置所输送的风能够吸收灰渣的热量以节约能源,同时保证炉渣的顺利排出。炉体4的旋转和炉排5的旋转相互独立,可分别设置转动速度。The ash slag that generates after material combustion falls to the bottom of body of heater 4. The ash slag falls down through the rotating fire grate 5, so that the wind delivered by the air supply device can absorb the heat of the ash slag to save energy, while ensuring the smooth discharge of the slag. The rotation of the body of furnace 4 and the rotation of the fire grate 5 are independent of each other, and the rotation speeds can be set respectively.
灰渣从炉体4底部的排灰口掉落至灰渣槽中,再由刮板除渣机10从灰渣槽中刮出。The ash falls from the ash outlet at the bottom of the body of furnace 4 into the ash tank, and is then scraped out from the ash tank by the scraper slag remover 10 .
炉内的烟气从位于炉盖3上的烟气出口17排出,可进入后续的一些预热回收利用装置进行热能回收,然后经烟尘净化系统净化达标后排出。The flue gas in the furnace is discharged from the flue gas outlet 17 on the furnace cover 3, and can enter some subsequent preheating recycling devices for heat energy recovery, and then be discharged after being purified by the flue dust purification system to meet the standard.
本实施例根据本实用新型提供的一种高效垃圾热解气化焚烧炉,可与水泥窑协同处置生活垃圾等固体废弃物,将固体废弃物进行热解气化焚烧处理,与水泥窑结合使固体废弃物资源化。According to this embodiment, a high-efficiency garbage pyrolysis gasification incinerator provided by the utility model can cooperate with the cement kiln to dispose solid waste such as household garbage, and carry out pyrolysis gasification incineration of solid waste, and use it in combination with the cement kiln. Recycling of solid waste.
该焚烧炉在固定床气化炉的基础上进行改进,克服其布料不均匀、通风效果较差、处置量偏小的问题,使其更利于水泥窑协同处置生活垃圾。The incinerator is improved on the basis of the fixed-bed gasifier to overcome the problems of uneven material distribution, poor ventilation effect, and small disposal volume, making it more conducive to the co-processing of domestic waste by cement kilns.
该焚烧炉具有占地小、投资少、垃圾投放操作简便、运行稳定可靠的特点。该炉通过离线炉的形式与水泥窑结合,可以彻底实现垃圾无害化和资源化,同时对水泥窑的正常运行影响很小。该炉增加补风系统及改进进料口15,可以保证垃圾等固废分布均匀、通风顺畅,提高焚烧炉的处理量和处理效果。The incinerator has the characteristics of small footprint, low investment, easy operation of garbage disposal, and stable and reliable operation. The furnace is combined with the cement kiln in the form of an offline furnace, which can completely realize the harmless and resourceful use of waste, and has little impact on the normal operation of the cement kiln. The furnace adds a supplementary air system and improves the feed inlet 15, which can ensure that solid waste such as garbage is evenly distributed and ventilated smoothly, and the processing capacity and processing effect of the incinerator are improved.
该焚烧炉炉体4的旋转以及进料口15的梯形设计,保证了喂入垃圾分布的均匀性,避免了垃圾局部堆积,从而保证焚烧工况的稳定性,降低灰渣的热灼减率。The rotation of the furnace body 4 of the incinerator and the trapezoidal design of the feed port 15 ensure the uniform distribution of the fed garbage and avoid local accumulation of garbage, thereby ensuring the stability of the incineration working condition and reducing the thermal ignition loss rate of the ash .
补风装置将焚烧炉的二燃室与炉体4融为一体,不仅减小了设备占用的空间,降低了投资,同时,提高烟气出口温度、减少可燃气体含量、降低爆燃风险,且大幅度提高了垃圾的处置量;高温废气通入水泥窑进行彻底处理,无二次污染,同时垃圾的热量也被水泥窑利用,该气化炉与水泥窑的结合使垃圾实现了无害化和资源化。The supplementary air device integrates the second combustion chamber of the incinerator with the furnace body 4, which not only reduces the space occupied by the equipment and reduces the investment, but also increases the outlet temperature of the flue gas, reduces the content of combustible gases, and reduces the risk of deflagration, and greatly The amount of garbage disposal has been greatly increased; the high-temperature waste gas is passed into the cement kiln for thorough treatment, without secondary pollution, and the heat of the garbage is also used by the cement kiln. The combination of the gasifier and the cement kiln makes the garbage harmless and safe resourceful.
最后,本申请的方法仅为较佳的实施方案,并非用于限定本实用新型的保护范围。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, the method of the present application is only a preferred implementation, and is not intended to limit the protection scope of the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556120A (en) * | 2018-12-28 | 2019-04-02 | 广东华祐新材料有限公司 | A kind of waste incinerator |
| CN109959013A (en) * | 2019-04-26 | 2019-07-02 | 福建省星球环保科技有限公司 | A tunnel biomass pyrolysis gasification incinerator |
| CN115823587A (en) * | 2021-09-18 | 2023-03-21 | 天津城建大学 | Rotary electric arc furnace melting device and method for incinerating fly ash |
| CN117404896A (en) * | 2023-10-31 | 2024-01-16 | 天华化工机械及自动化研究设计院有限公司 | Air supply structure used to change the air flow environment in the multi-cylinder roasting furnace |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556120A (en) * | 2018-12-28 | 2019-04-02 | 广东华祐新材料有限公司 | A kind of waste incinerator |
| CN109959013A (en) * | 2019-04-26 | 2019-07-02 | 福建省星球环保科技有限公司 | A tunnel biomass pyrolysis gasification incinerator |
| CN115823587A (en) * | 2021-09-18 | 2023-03-21 | 天津城建大学 | Rotary electric arc furnace melting device and method for incinerating fly ash |
| CN117404896A (en) * | 2023-10-31 | 2024-01-16 | 天华化工机械及自动化研究设计院有限公司 | Air supply structure used to change the air flow environment in the multi-cylinder roasting furnace |
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