CN207175463U - It is quick to start self-heating type preparing hydrogen by reforming methanol microreactor - Google Patents
It is quick to start self-heating type preparing hydrogen by reforming methanol microreactor Download PDFInfo
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Abstract
本实用新型公开了一种快速启动自热型甲醇重整制氢微反应器,从上至下依次由盖板组件,重整制氢板,第一甲醇燃烧板,甲醇燃烧多孔板,第二甲醇燃烧板密封装配而成。重整制氢板上设有甲醇重整腔,负载重整催化剂,用于甲醇重整制得氢气;第一甲醇燃烧板中设有甲醇催化燃烧腔,负载燃烧催化剂,用于甲醇燃烧供热;通过甲醇燃烧为甲醇重整制氢提供能量,实现微反应器的自热运行。本实用新型将燃烧燃料甲醇和空气分开供应,燃烧通道的进气量和催化剂的使用效率得到了提高,降低了微反应器的启动时间。本实用新型启动时间短,结构紧凑,能量密度高,制氢效率高,制造成本低,整体结构装配容易,能直接给氢燃料电池供氢的用于中、小流量甲醇重整制氢场合。
The utility model discloses a quick-start self-heating type methanol reforming hydrogen production microreactor, which consists of a cover plate assembly, a reforming hydrogen production plate, a first methanol burning plate, a methanol burning porous plate, and a second methanol burning porous plate from top to bottom. The methanol combustion plate is sealed and assembled. The reforming hydrogen production board is equipped with a methanol reforming chamber, loaded with a reforming catalyst, used for methanol reforming to produce hydrogen; the first methanol combustion board is equipped with a methanol catalytic combustion chamber, loaded with a combustion catalyst, used for methanol combustion for heating ; Provide energy for methanol reforming hydrogen production through methanol combustion, and realize the self-heating operation of the microreactor. The utility model supplies combustion fuel methanol and air separately, improves the intake air volume of the combustion channel and the use efficiency of the catalyst, and reduces the start-up time of the micro-reactor. The utility model has the advantages of short start-up time, compact structure, high energy density, high hydrogen production efficiency, low manufacturing cost, easy assembly of the overall structure, and can directly supply hydrogen to hydrogen fuel cells for medium and small flow methanol reforming hydrogen production occasions.
Description
技术领域technical field
本实用新型涉及一种自热型甲醇制氢微反应器,尤其是一种快速启动自热型甲醇重整制氢微反应器。The utility model relates to a self-heating type methanol hydrogen production micro-reactor, in particular to a quick start self-heating type methanol reforming hydrogen production micro-reactor.
背景技术Background technique
氢燃料电池具有结构紧凑、能量转换效率高、污染排放低等优点,在汽车、船舶等交通工具中有着广阔的应用前景。然而,氢燃料电池所需的氢气为二次能源,需要通过其他能源转换能到。一种有效的方式为采用现场重整制氢方式供氢,即采用自热型甲醇重整制氢微反应器现场重整制氢,为氢燃料电池供氢。由于采用类似于汽油的液体燃料,现场重整制氢方式不存在高压储氢罐直接供氢方式的缺点,为氢燃料电池汽车的大规模应用提供了一种新的思路。Hydrogen fuel cells have the advantages of compact structure, high energy conversion efficiency, and low pollution emissions, and have broad application prospects in vehicles, ships and other vehicles. However, the hydrogen required by hydrogen fuel cells is a secondary energy source, which needs to be converted into other energy sources. An effective way is to supply hydrogen by on-site reforming hydrogen production, that is, using self-heating methanol reforming hydrogen production micro-reactor to produce hydrogen on-site reforming to supply hydrogen for hydrogen fuel cells. Due to the use of liquid fuels similar to gasoline, on-site reforming hydrogen production does not have the disadvantages of direct hydrogen supply from high-pressure hydrogen storage tanks, which provides a new idea for the large-scale application of hydrogen fuel cell vehicles.
针对常规的自热型甲醇重整制氢微反应器存在结构尺寸大、体积能量效率低等缺点。中国实用新型专利(申请号180818079472.0)公开了一种层叠式自热微制氢重整器。该重整器集成了吸热反应芯片和放热反应芯片,采用半定位销孔定位。该重整器结构简单,紧凑,结构形式易于扩大,便于安装。然而,该重整器的反应载体制造成本高,效率低,启动时间长;Conventional self-heating methanol reforming microreactors for hydrogen production have disadvantages such as large structural size and low volumetric energy efficiency. Chinese Utility Model Patent (Application No. 180818079472.0) discloses a stacked self-heating micro-hydrogen reformer. The reformer integrates an endothermic reaction chip and an exothermic reaction chip, and adopts semi-locating pin holes for positioning. The reformer has a simple and compact structure, and its structure is easy to expand and easy to install. However, the reaction carrier of the reformer has high manufacturing cost, low efficiency and long start-up time;
为了降低制造成本,提高反应效率,中国实用新型专利(申请号180910100 100.0)公开了一种微凸台阵列结构的自热型甲醇重整制氢微通道重整器。该重整器包含催化重整制氢通道和燃烧通道,重整制氢所需的热量由燃烧通道提供,实现重整器的自热运行。通过采用微凸台阵列结构作为反应载体,进一步提高了重整器能量效率。但该反应器也存在启动时间长的问题。In order to reduce manufacturing costs and improve reaction efficiency, a Chinese utility model patent (application number 180910100 100.0) discloses a self-heating microchannel reformer for methanol reforming hydrogen production with a micro-protrusion array structure. The reformer includes a catalytic reforming hydrogen production channel and a combustion channel, and the heat required for reforming hydrogen production is provided by the combustion channel to realize the self-heating operation of the reformer. The energy efficiency of the reformer is further improved by adopting the micro-projection array structure as the reaction carrier. But this reactor also has the problem of long start-up time.
虽然通过各国研究者的努力,自热型甲醇重整制氢微反应器的能量效率得到了很大提高。自热甲醇重整制氢微反应器制氢运行时需要一定的温度(约230 ℃)。因此,要使微反应器能快速实现制氢运行,满足氢燃料电池汽车启动的需要,需快速地将微反应器升温到工作温度。目前,自热型甲醇重整制氢微反应器的供热主要依靠燃烧通道内燃烧燃料甲醇和空气的催化燃烧实现。根据能量守恒,为了实现微反应器的快速升温,就需要较大的燃烧燃料(甲醇/空气) 入口流量。而大的燃烧燃料入口流量将一方面吹落燃烧催化剂,引起微反应器堵塞;另一方面,大流量入口燃烧燃料与催化剂开始接触时剧烈催化燃烧释放的大量热量,又会使微反应器局部温度过高,影响催化剂的寿命,甚至使燃烧催化剂失效。由于上述原因,目前自热甲醇重整制氢微反应器普遍存在启动时间长的问题,这就制约了反应器的大规模应用。因此,有必要实用新型一种可快速启动、结构紧凑、能量密度高、制造成本低,并可直接给氢燃料电池供氢的自热型甲醇重整制氢反应器。Although through the efforts of researchers from various countries, the energy efficiency of the self-heating methanol reforming hydrogen production microreactor has been greatly improved. A certain temperature (about 230 ℃) is required for the hydrogen production of the autothermal methanol reforming microreactor for hydrogen production. Therefore, in order to enable the microreactor to quickly realize hydrogen production and meet the needs of hydrogen fuel cell vehicle startup, it is necessary to quickly raise the temperature of the microreactor to the working temperature. At present, the heat supply of the self-heating methanol reforming hydrogen production microreactor mainly depends on the catalytic combustion of fuel methanol and air in the combustion channel. According to the conservation of energy, in order to realize the rapid temperature rise of the microreactor, a larger inlet flow rate of the combustion fuel (methanol/air) is required. On the one hand, the large combustion fuel inlet flow rate will blow down the combustion catalyst, causing the microreactor to be blocked; If the temperature is too high, it will affect the life of the catalyst, and even make the combustion catalyst invalid. Due to the above reasons, the current self-thermal methanol reforming hydrogen production micro-reactor generally has the problem of long start-up time, which restricts the large-scale application of the reactor. Therefore, it is necessary to develop a self-heating methanol reforming hydrogen production reactor that can start quickly, has a compact structure, high energy density, low manufacturing cost, and can directly supply hydrogen to a hydrogen fuel cell.
实用新型内容Utility model content
本实用新型的目的在于提供一种快速启动自热型甲醇重整制氢微反应器。该反应器将燃烧燃料甲醇和空气分开供应。由于燃烧燃料甲醇和空气在两个单独的通道中流动,降低了燃料与催化剂接触时的气流速度,这就使甲醇和空气的供应量得到提高,增加了微反应器的启动速度。而且,本实用新型中空气与甲醇是在反应通道内气体流动时分段接触的,这就既可以避免入口燃料量大,反应剧烈导致的局部高温等问题,还可以均匀化微反应器燃烧通道温度,提高燃烧效率和催化剂寿命。此外,该反应器的重整制氢板上制造有传热传质效率高的错排非均布微凸台阵列结构,可有效提高微反应器的制氢效率。本实用新型启动时间短,结构紧凑,能量密度高,制氢效率高,制造成本低,整体结构装配容易,可作为中、小流量供氢场合的氢源。The purpose of the utility model is to provide a quick-start self-heating type methanol reforming hydrogen production micro-reactor. The reactor supplies combustion fuel methanol and air separately. Since the combustion fuel methanol and air flow in two separate channels, the air velocity when the fuel contacts the catalyst is reduced, which increases the supply of methanol and air and increases the start-up speed of the microreactor. Moreover, in the utility model, air and methanol are contacted in sections when the gas flows in the reaction channel, which can avoid problems such as large amount of fuel at the inlet and local high temperature caused by violent reaction, and can also homogenize the combustion channel of the microreactor. temperature, improving combustion efficiency and catalyst life. In addition, the reforming hydrogen production plate of the reactor is manufactured with a staggered non-uniform micro-protrusion array structure with high heat and mass transfer efficiency, which can effectively improve the hydrogen production efficiency of the microreactor. The utility model has the advantages of short start-up time, compact structure, high energy density, high hydrogen production efficiency, low manufacturing cost, easy assembly of the overall structure, and can be used as a hydrogen source for medium and small flow hydrogen supply occasions.
本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:
一种快速启动自热型甲醇重整制氢微反应器,从上至下依次由盖板组件,重整制氢板,第一甲醇燃烧板,甲醇燃烧多孔板,第二甲醇燃烧板密封装配而成;且所述的盖板组件,重整制氢板,第一甲醇燃烧板,甲醇燃烧多孔板,第二甲醇燃烧板分别为尺寸相等的矩形体结构;其中:A quick-start self-heating type methanol reforming hydrogen production micro-reactor, from top to bottom is composed of cover plate assembly, reforming hydrogen production plate, first methanol combustion plate, methanol combustion porous plate, second methanol combustion plate sealed assembly and the cover plate assembly, the reforming hydrogen production plate, the first methanol combustion plate, the methanol combustion porous plate, and the second methanol combustion plate are respectively rectangular structures of equal size; wherein:
所述的盖板组件包括矩形上盖板,所述的矩形上盖板上安装有重整燃料入口不锈钢管,重整燃料出口不锈钢管,甲醇入口不锈钢管,空气入口不锈钢管,燃烧气体出口不锈钢管;The cover plate assembly includes a rectangular upper cover plate, and the rectangular upper cover plate is equipped with reformed fuel inlet stainless steel pipes, reformed fuel outlet stainless steel pipes, methanol inlet stainless steel pipes, air inlet stainless steel pipes, and combustion gas outlet stainless steel pipes. Tube;
所述的重整制氢板上开设有作为甲醇重整腔的平行四边形凹槽,所述的平行四边形凹槽中间的矩形位置安装有微凸台,所述的微凸台上负载有甲醇重整制氢催化剂,所述的平行四边形凹槽上以位于矩形位置上的微凸台两侧为中心对称开设有第一三角形流体分布腔;所述的重整制氢板上还开设有第一燃烧原料空气入口孔、第一燃烧原料甲醇入口孔、燃烧气体出口孔;其中所述的重整燃料入口不锈钢管,重整燃料出口不锈钢管与平行四边形凹槽位置对应开设;所述的第一燃烧原料空气入口孔与空气入口不锈钢管位置对应开设;所述的第一燃烧原料甲醇入口孔与甲醇入口不锈钢管位置对应开设;所述的燃烧气体出口孔与燃烧气体出口不锈钢管位置对应开设;且所述的重整燃料入口不锈钢管、平行四边形凹槽、重整燃料出口不锈钢管贯通形成重整燃料流动通道;The reforming hydrogen production plate is provided with a parallelogram groove as a methanol reforming chamber, and a micro-boss is installed in the rectangular position in the middle of the parallelogram groove, and the methanol weight is loaded on the micro-boss. For the whole hydrogen production catalyst, a first triangular fluid distribution cavity is symmetrically opened on the parallelogram groove with the two sides of the micro-protrusion located at the rectangular position as the center; the reforming hydrogen production plate is also opened with a first Combustion raw material air inlet hole, the first combustion raw material methanol inlet hole, and combustion gas outlet hole; wherein the reformed fuel inlet stainless steel pipe and the reformed fuel outlet stainless steel pipe are opened corresponding to the positions of the parallelogram grooves; the first The combustion raw material air inlet hole is opened corresponding to the air inlet stainless steel pipe; the first combustion raw material methanol inlet hole is corresponding to the methanol inlet stainless steel pipe; the combustion gas outlet hole is corresponding to the combustion gas outlet stainless steel pipe; And the reformed fuel inlet stainless steel pipe, the parallelogram groove, and the reformed fuel outlet stainless steel pipe are connected to form a reformed fuel flow channel;
所述的第一甲醇燃烧板上开设有作为甲醇催化燃烧腔的平行四边形通槽,且所述的平行四边形通槽在第一甲醇燃烧板上开设方向正好与平行四边形凹槽在重整制氢板上开设的方向相反;所述的第一甲醇燃烧板上还开设有第二燃烧原料甲醇入口孔,且第二燃烧原料甲醇入口孔与第一燃烧原料甲醇入口孔位置对应开设;且所述的第一燃烧原料空气入口孔、燃烧气体出口孔均与平行四边形通槽内位置对应开设;使所述的空气入口不锈钢管、第一燃烧原料空气入口孔、第一甲醇燃烧板上的平行四边形通槽、燃烧气体出口孔和燃烧气体出口不锈钢管贯通形成燃烧原料空气流动通道;The first methanol combustion plate is provided with a parallelogram slot as a methanol catalytic combustion chamber, and the opening direction of the parallelogram slot on the first methanol combustion plate is just in line with the direction of the parallelogram groove in reforming hydrogen production. The direction of opening on the plate is opposite; the first methanol combustion plate is also provided with a second combustion raw material methanol inlet hole, and the second combustion raw material methanol inlet hole is corresponding to the position of the first combustion raw material methanol inlet hole; and the said The first combustion raw material air inlet hole and the combustion gas outlet hole are all corresponding to the positions in the parallelogram through groove; The through groove, the combustion gas outlet hole and the combustion gas outlet stainless steel tube are connected to form a combustion raw material air flow channel;
所述的甲醇燃烧多孔板中间开设有阵列分布的圆形通孔;所述的圆形通孔与第一甲醇燃烧板上的平行四边形通槽位置对应开设;所述的圆形通孔上表面烧结有甲醇催化燃烧催化剂薄层;所述的甲醇燃烧多孔板上还开设有第三燃烧原料甲醇入口孔,且所述的第三燃烧原料甲醇入口孔与第二燃烧原料甲醇入口孔位置对应开设;The middle of the methanol burning perforated plate is provided with circular through-holes distributed in an array; the positions of the circular through-holes are corresponding to the positions of the parallelogram-shaped through-slots on the first methanol burning plate; the upper surface of the circular through-holes A thin layer of methanol catalytic combustion catalyst is sintered; the methanol combustion porous plate is also provided with a third combustion raw material methanol inlet hole, and the position of the third combustion raw material methanol inlet hole is corresponding to the position of the second combustion raw material methanol inlet hole ;
所述的第二甲醇燃烧板中间开设有微通道,且所述的微通道一侧的第二甲醇燃烧板上开设有第二三角形流体分布腔;且所述的微通道与第二三角形流体分布腔连通;所述的第二甲醇燃烧板上的微通道与甲醇燃烧多孔板上的圆形通孔位置对应开设;所述的甲醇入口不锈钢管、第一燃烧原料甲醇入口孔、第二燃烧原料甲醇入口孔、第三燃烧原料甲醇入口孔、第二甲醇燃烧板上的第二三角形流体分布腔、第二甲醇燃烧板上的微通道、甲醇燃烧多孔板上的圆形通孔、第一甲醇燃烧板上的平行四边形通槽、燃烧气体出口孔和燃烧气体出口不锈钢管贯通形成燃烧原料甲醇流动通道。A microchannel is provided in the middle of the second methanol combustion plate, and a second triangular fluid distribution cavity is provided on the second methanol combustion plate on one side of the microchannel; and the microchannel and the second triangular fluid distribution The cavity is connected; the microchannel on the second methanol combustion plate corresponds to the position of the circular through hole on the methanol combustion perforated plate; the methanol inlet stainless steel pipe, the first combustion raw material methanol inlet hole, the second combustion raw material Methanol inlet hole, the third combustion raw material methanol inlet hole, the second triangular fluid distribution cavity on the second methanol combustion plate, the microchannel on the second methanol combustion plate, the circular through hole on the methanol combustion perforated plate, the first methanol The parallelogram through groove on the combustion plate, the combustion gas outlet hole and the combustion gas outlet stainless steel tube are connected to form a combustion raw material methanol flow channel.
所述的重整制氢板上安装有结构一致的圆柱型微凸台,且所述的微凸台呈错排分布,所述的微凸台中奇数列微凸台数目相同,偶数列微凸台数目相同。Cylindrical micro-bosses with the same structure are installed on the reforming hydrogen production board, and the micro-bosses are arranged in a staggered arrangement. Among the micro-bosses, the number of micro-bosses in odd-numbered rows is the same, and the number of micro-bosses in even-numbered columns is the same. The number of stations is the same.
所述的微凸台上负载有铜基催化剂Cu/ZnO/Al2O3或贵金属钯基催化剂Pd/ Al2O3。The micro-protrusions are loaded with a copper-based catalyst Cu/ZnO/Al 2 O 3 or a noble metal palladium-based catalyst Pd/Al 2 O 3 .
所述的圆形通孔上表面烧结有铂基催化剂Pt/Al2O3薄层。A thin layer of platinum-based catalyst Pt/Al 2 O 3 is sintered on the upper surface of the circular through hole.
所述的第二甲醇燃烧板上的微通道宽度比甲醇燃烧多孔板上的圆形通孔孔径大。The width of the microchannel on the second methanol burning plate is larger than the diameter of the circular through hole on the methanol burning porous plate.
所述的重整制氢板为普通铝合金重整制氢板,所述的第一甲醇燃烧板为普通铝合金第一甲醇燃烧板,所述的甲醇燃烧多孔板为普通铝合金甲醇燃烧多孔板,所述的第二甲醇燃烧板为普通铝合金第二甲醇燃烧板。The reforming hydrogen production plate is an ordinary aluminum alloy reforming hydrogen production plate, the first methanol combustion plate is the first methanol combustion plate of an ordinary aluminum alloy, and the methanol combustion porous plate is an ordinary aluminum alloy methanol combustion porous plate plate, and the second methanol burning plate is an ordinary aluminum alloy second methanol burning plate.
所述的盖板组件,重整制氢板,第一甲醇燃烧板,甲醇燃烧多孔板,第二甲醇燃烧板之间采用焊接方式进行密封装配。The cover plate assembly, the reforming hydrogen production plate, the first methanol combustion plate, the methanol combustion porous plate, and the second methanol combustion plate are sealed and assembled by welding.
本实用新型的有益效果:The beneficial effects of the utility model:
1)通过改善微反应器结构,将燃烧燃料甲醇和空气分开供应,该微反应器将燃烧燃料甲醇和空气分开供应。由于燃烧燃料甲醇和空气在两个单独的通道中流动,降低了燃料与催化剂接触时的气流速度,这就使甲醇和空气的供应量得到提高,增加了微反应器的启动速度。1) By improving the structure of the microreactor, the combustion fuel methanol and the air are separately supplied, and the microreactor supplies the combustion fuel methanol and the air separately. Since the combustion fuel methanol and air flow in two separate channels, the air velocity when the fuel contacts the catalyst is reduced, which increases the supply of methanol and air and increases the start-up speed of the microreactor.
2)由于本实用新型空气与甲醇接触是在反应通道内气体流动时分段接触的,这就既可以避免入口燃料量大,反应剧烈导致的局部高温等问题,还可以均匀化微反应器燃烧通道温度,提高燃烧效率和催化剂寿命。2) Since the air of the utility model is contacted with methanol in sections when the gas flows in the reaction channel, this can avoid problems such as a large amount of fuel at the inlet and local high temperatures caused by violent reactions, and can also homogenize the combustion of the microreactor. channel temperature, improving combustion efficiency and catalyst life.
3)本实用新型微反应器的重整制氢板上制造有传热传质效率高的错排非均布微凸台阵列结构,可有效提高微反应器的制氢效率。相比于平行和错排的微凸台阵列结构,错排非均布微凸台阵列结构可进一步提高燃料在微反应器中的停留时间,改善了微反应器的传热传质性能,从而提高了微反应器的效率。3) The reforming hydrogen production plate of the microreactor of the utility model is manufactured with a staggered non-uniform micro-protrusion array structure with high heat and mass transfer efficiency, which can effectively improve the hydrogen production efficiency of the microreactor. Compared with the parallel and staggered micro-boss array structure, the staggered non-uniform micro-boss array structure can further increase the residence time of the fuel in the microreactor and improve the heat and mass transfer performance of the microreactor, thereby The efficiency of the microreactor is improved.
4)本实用新型微反应器的核心部件(重整制氢板和第二甲醇燃烧板)可采用半固态微触变成形工艺加工而成,制造效率高,加工成本低。4) The core components of the microreactor of the utility model (the reforming hydrogen production plate and the second methanol combustion plate) can be processed by semi-solid micro-thixotropy forming process, which has high manufacturing efficiency and low processing cost.
5)本实用新型微反应器结构紧凑,可用于中、小功率制氢场合。并且易于扩大规模,只需将若干个该反应器层叠并设计入口流道即可实现氢气产量的扩大。5) The microreactor of the utility model has a compact structure and can be used in medium and small power hydrogen production occasions. And it is easy to expand the scale, only need to stack several of the reactors and design the inlet flow channel to realize the expansion of hydrogen production.
附图说明Description of drawings
图1是本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是图1中盖板组件的结构放大示意图;Figure 2 is an enlarged schematic view of the structure of the cover plate assembly in Figure 1;
图3是图1中重整制氢板的结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure of the reforming hydrogen production plate in Fig. 1;
图4是图1中第一甲醇燃烧板的结构放大示意图;Fig. 4 is the enlarged schematic diagram of the structure of the first methanol combustion plate in Fig. 1;
图5是图1中甲醇燃烧多孔板的结构放大示意图;Fig. 5 is the enlarged schematic diagram of the structure of the methanol combustion perforated plate in Fig. 1;
图6是图1中第二甲醇燃烧板的结构放大示意图;Fig. 6 is the enlarged schematic diagram of the structure of the second methanol combustion plate in Fig. 1;
图7是图6的A-A剖视图;Fig. 7 is A-A sectional view of Fig. 6;
图8是本实用新型制氢工作原理图。Fig. 8 is a working principle diagram of hydrogen production of the utility model.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
本实施例的一种快速启动自热型甲醇重整制氢微反应器,如图1-7所示,从上至下依次由盖板组件1,重整制氢板2,第一甲醇燃烧板3,甲醇燃烧多孔板4,第二甲醇燃烧板5密封装配而成;且所述的盖板组件1,重整制氢板2,第一甲醇燃烧板3,甲醇燃烧多孔板4,第二甲醇燃烧板5分别为尺寸相等的矩形体结构;其中:A quick-start self-heating methanol reforming hydrogen production microreactor in this embodiment, as shown in Figure 1-7, consists of cover plate assembly 1, reforming hydrogen production plate 2, and the first methanol combustion plate 3, methanol burning porous plate 4, and second methanol burning plate 5 are sealed and assembled; and the cover assembly 1, reforming hydrogen production plate 2, first methanol burning plate 3, methanol burning porous plate 4, second Dimethanol burning plate 5 is the rectangular body structure that size is equal respectively; Wherein:
所述的盖板组件1包括矩形上盖板6,所述的矩形上盖板6上安装有重整燃料入口不锈钢管7,重整燃料出口不锈钢管8,甲醇入口不锈钢管9,空气入口不锈钢管10,燃烧气体出口不锈钢管11;各不修钢管内外径尺寸相同,与矩形上盖板6采用氩弧焊方法进行连接与密封。The cover plate assembly 1 includes a rectangular upper cover plate 6, and the rectangular upper cover plate 6 is equipped with a reformed fuel inlet stainless steel pipe 7, a reformed fuel outlet stainless steel pipe 8, a methanol inlet stainless steel pipe 9, and an air inlet stainless steel pipe. Pipe 10, combustion gas outlet stainless steel pipe 11; the inner and outer diameters of the unrepaired steel pipes are the same, and are connected and sealed with the rectangular upper cover plate 6 by argon arc welding.
所述的重整制氢板2上开设有作为甲醇重整腔的平行四边形凹槽17,所述的平行四边形凹槽17中间的矩形位置安装有圆柱型微凸台18,且所述的微凸台18 呈错排分布,所述的微凸台18中奇数列微凸台18数目相同,偶数列微凸台18数目相同。所述的圆柱型微凸台18上负载有甲醇重整制氢催化剂,其中本实施例所述的甲醇重整制氢催化剂采用铜基催化剂或贵金属催化剂,所述的平行四边形凹槽17上以位于矩形位置上的圆柱形微凸台18两侧为中心对称开设有第一三角形流体分布腔19,用于均匀化甲醇重整制氢燃料(甲醇/水混合溶液);所述的重整制氢板2上还开设有第一燃烧原料空气入口孔12、第一燃烧原料甲醇入口孔13、燃烧气体出口孔14;其中所述的重整燃料入口不锈钢管7,重整燃料出口不锈钢管8与平行四边形凹槽17位置对应开设;所述的第一燃烧原料空气入口孔 12与空气入口不锈钢管10位置对应开设;所述的第一燃烧原料甲醇入口孔13与甲醇入口不锈钢管9位置对应开设;所述的燃烧气体出口孔14与燃烧气体出口不锈钢管11位置对应开设;且所述的重整燃料入口不锈钢管7、平行四边形凹槽17、重整燃料出口不锈钢管8贯通形成重整燃料流动通道;甲醇重整燃料甲醇/水混合溶液流入重整燃料流动通道,与甲醇重整制氢催化剂接触发生甲醇重整制氢反应,制得氢气。The reforming hydrogen production plate 2 is provided with a parallelogram groove 17 as a methanol reforming chamber, and the rectangular position in the middle of the parallelogram groove 17 is equipped with a cylindrical micro boss 18, and the micro The bosses 18 are distributed in a staggered arrangement, the number of micro bosses 18 in odd rows is the same among the micro bosses 18 , and the number of micro bosses 18 in even rows is the same. The methanol reforming hydrogen production catalyst is loaded on the cylindrical micro-boss 18, wherein the methanol reforming hydrogen production catalyst described in this embodiment adopts a copper-based catalyst or a noble metal catalyst, and the parallelogram groove 17 has a The first triangular fluid distribution cavity 19 is symmetrically opened on both sides of the cylindrical micro-boss 18 located in a rectangular position, which is used to homogenize methanol reforming hydrogen production fuel (methanol/water mixed solution); the reforming system The hydrogen plate 2 is also provided with a first combustion raw material air inlet hole 12, a first combustion raw material methanol inlet hole 13, and a combustion gas outlet hole 14; wherein the reformed fuel inlet stainless steel pipe 7 and the reformed fuel outlet stainless steel pipe 8 Corresponding to the position of the parallelogram groove 17; the first combustion raw material air inlet hole 12 is corresponding to the position of the air inlet stainless steel pipe 10; the first combustion raw material methanol inlet hole 13 is corresponding to the position of the methanol inlet stainless steel pipe 9 Open; the combustion gas outlet hole 14 is opened corresponding to the position of the combustion gas outlet stainless steel pipe 11; and the reformed fuel inlet stainless steel pipe 7, the parallelogram groove 17, and the reformed fuel outlet stainless steel pipe 8 penetrate to form a reforming Fuel flow channel: Methanol reforming fuel The methanol/water mixed solution flows into the reforming fuel flow channel, and contacts with the methanol reforming hydrogen production catalyst to generate methanol reforming hydrogen production reaction to produce hydrogen.
所述的第一甲醇燃烧板3上开设有作为甲醇催化燃烧腔的平行四边形通槽 20,且所述的平行四边形通槽20在第一甲醇燃烧板3上开设方向正好与平行四边形凹槽17在重整制氢板2上开设的方向相反;所述的第一甲醇燃烧板3上还开设有第二燃烧原料甲醇入口孔15,且第二燃烧原料甲醇入口孔15与第一燃烧原料甲醇入口孔13位置对应开设;且所述的第一燃烧原料空气入口孔12、燃烧气体出口孔14均与平行四边形通槽20内位置对应开设;使所述的空气入口不锈钢管 10、第一燃烧原料空气入口孔12、第一甲醇燃烧板3上的平行四边形通槽20、燃烧气体出口孔14和燃烧气体出口不锈钢管11贯通形成燃烧原料空气流动通道。The first methanol combustion plate 3 is provided with a parallelogram through groove 20 as a methanol catalytic combustion chamber, and the opening direction of the parallelogram through groove 20 on the first methanol combustion plate 3 is just in line with the parallelogram groove 17 The direction opened on the reforming hydrogen production plate 2 is opposite; the second combustion raw material methanol inlet hole 15 is also opened on the first methanol combustion plate 3, and the second combustion raw material methanol inlet hole 15 is the same as the first combustion raw material methanol The positions of the inlet holes 13 are correspondingly opened; and the first combustion raw material air inlet holes 12 and the combustion gas outlet holes 14 are correspondingly opened with the positions in the parallelogram through groove 20; the described air inlet stainless steel pipe 10, the first combustion gas The raw material air inlet hole 12, the parallelogram slot 20 on the first methanol combustion plate 3, the combustion gas outlet hole 14 and the combustion gas outlet stainless steel tube 11 are connected to form a combustion raw material air flow channel.
所述的甲醇燃烧多孔板4中间开设有阵列分布的圆形通孔21,所述的圆形通孔21与第一甲醇燃烧板3上的平行四边形通槽20位置对应开设,且所述的圆形通孔21上表面烧结有甲醇催化燃烧催化剂薄层(如铂基催化剂),燃烧催化剂为多孔结构,不会堵塞圆形通孔21;所述的甲醇燃烧多孔板4上还开设有第三燃烧原料甲醇入口孔16,且所述的第三燃烧原料甲醇入口孔16与第二燃烧原料甲醇入口孔15位置对应开设。The middle of the methanol burning perforated plate 4 is provided with circular through holes 21 distributed in an array, and the positions of the circular through holes 21 and the parallelogram through grooves 20 on the first methanol burning plate 3 are opened correspondingly, and the described The upper surface of the circular through hole 21 is sintered with a thin layer of methanol catalytic combustion catalyst (such as a platinum-based catalyst). The combustion catalyst is porous and will not block the circular through hole 21; Three combustion raw material methanol inlet holes 16, and the third combustion raw material methanol inlet hole 16 and the second combustion raw material methanol inlet hole 15 are correspondingly opened.
所述的第二甲醇燃烧板5中间开设有微通道22,且所述的微通道22一侧的第二甲醇燃烧板5上开设有第二三角形流体分布腔23,用于均匀化微通道22内的甲醇流速,提高甲醇的利用效率;且所述的微通道22与第二三角形流体分布腔23 连通;所述的第二甲醇燃烧板5上的微通道22与甲醇燃烧多孔板4上的圆形通孔 21位置对应开设,且所述的微通道22宽度比甲醇燃烧多孔板4上的圆形通孔21孔径大;所述的甲醇入口不锈钢管9、第一燃烧原料甲醇入口孔13、第二燃烧原料甲醇入口孔15、第三燃烧原料甲醇入口孔16、第二甲醇燃烧板5上的第二三角形流体分布腔23、第二甲醇燃烧板5上的微通道22、甲醇燃烧多孔板4上的圆形通孔21、第一甲醇燃烧板3上的平行四边形通槽20、燃烧气体出口孔14和燃烧气体出口不锈钢管11贯通形成燃烧原料甲醇流动通道。A microchannel 22 is provided in the middle of the second methanol combustion plate 5, and a second triangular fluid distribution chamber 23 is provided on the second methanol combustion plate 5 on one side of the microchannel 22 for homogenizing the microchannel 22 The methanol flow rate in the interior improves the utilization efficiency of methanol; and the microchannel 22 is communicated with the second triangular fluid distribution cavity 23; Circular through-hole 21 positions are opened correspondingly, and described microchannel 22 width is larger than circular through-hole 21 apertures on the methanol combustion perforated plate 4; Described methanol inlet stainless steel pipe 9, the first combustion raw material methanol inlet hole 13 , the second combustion raw material methanol inlet hole 15, the third combustion raw material methanol inlet hole 16, the second triangular fluid distribution chamber 23 on the second methanol combustion plate 5, the microchannel 22 on the second methanol combustion plate 5, the methanol combustion porous The circular through hole 21 on the plate 4, the parallelogram through groove 20 on the first methanol combustion plate 3, the combustion gas outlet hole 14 and the combustion gas outlet stainless steel tube 11 are connected to form a combustion raw material methanol flow channel.
所述的重整制氢板2为普通铝合金重整制氢板,所述的第一甲醇燃烧板3为普通铝合金第一甲醇燃烧板,所述的甲醇燃烧多孔板4为普通铝合金甲醇燃烧多孔板,所述的第二甲醇燃烧板5为普通铝合金第二甲醇燃烧板。The reforming hydrogen production plate 2 is an ordinary aluminum alloy reforming hydrogen production plate, the first methanol combustion plate 3 is the first methanol combustion plate of an ordinary aluminum alloy, and the methanol combustion perforated plate 4 is an ordinary aluminum alloy Methanol burning porous plate, the second methanol burning plate 5 is a common aluminum alloy second methanol burning plate.
所述的盖板组件1,重整制氢板2,第一甲醇燃烧板3,甲醇燃烧多孔板4,第二甲醇燃烧板5之间采用焊接方式进行密封装配;提高重整制氢反应器的紧凑性和密封性。The cover plate assembly 1, the reforming hydrogen production plate 2, the first methanol combustion plate 3, the methanol combustion porous plate 4, and the second methanol combustion plate 5 are sealed and assembled by welding; compactness and tightness.
所述的重整制氢板2,第二甲醇燃烧板5由于结构复杂,存在微结构导致机械加工效率较低,因此可采用半固态微触变成形技术加工而成;其余薄板可采用普通机械加工技术制造而成。The reforming hydrogen production plate 2 and the second methanol combustion plate 5 have complex structures and low machining efficiency due to the existence of microstructures, so they can be processed by semi-solid micro-thixotropic deformation technology; the rest of the thin plates can be processed by ordinary Manufactured by machining technology.
本实施例的一种快速启动自热型甲醇重整制氢微反应器,在由盖板组件1 和重整制氢板2构成的甲醇水蒸气重整制氢反应腔内进行甲醇重整制氢反应,制得富氢重整气。在由重整制氢板2、第一甲醇燃烧板3和甲醇燃烧多孔板4构成的甲醇催化燃烧腔内进行甲醇催化燃烧反应,为反应器的运行提供热量。在甲醇重整制氢反应腔中进行的甲醇水蒸气重整制氢包括三个反应,如下所示:A quick-start self-heating type methanol reforming hydrogen production microreactor of this embodiment performs methanol reforming and hydrogen production reaction chamber in the methanol steam reforming hydrogen production reaction chamber composed of the cover plate assembly 1 and the reforming hydrogen production plate 2. Hydrogen reaction to produce hydrogen-rich reformed gas. The methanol catalytic combustion reaction is carried out in the methanol catalytic combustion chamber composed of the reforming hydrogen production plate 2 , the first methanol combustion plate 3 and the methanol combustion porous plate 4 to provide heat for the operation of the reactor. The steam reforming of methanol to produce hydrogen in the methanol reforming hydrogen production reaction chamber includes three reactions, as follows:
CH3OH+H2O→3H2+CO2, CH3OH + H2O → 3H2 + CO2 ,
CO2+H2→CO+H2O,CO 2 +H 2 →CO+H 2 O,
CH3OH→2H2+CO。 CH3OH → 2H2 +CO.
在甲醇催化燃烧腔内中进行的燃料燃烧过程包括一个反应,如下所示:The fuel combustion process in the methanol catalytic combustion chamber includes a reaction as follows:
CH3OH+1.5O2→2H2O+CO2。CH 3 OH+1.5O 2 →2H 2 O+CO 2 .
所述的重整制氢板2的微凸台18阵列上负载的重整制氢催化剂可为铜基催化剂Cu/ZnO/Al2O3,或者贵金属钯基催化剂Pd/Al2O3,用于甲醇水蒸气重整制氢。The reforming hydrogen production catalyst supported on the array of micro-bosses 18 of the reforming hydrogen production plate 2 can be a copper-based catalyst Cu/ZnO/Al 2 O 3 , or a noble metal palladium-based catalyst Pd/Al 2 O 3 . Hydrogen production by steam reforming of methanol.
所述的甲醇催化燃烧腔内负载有铂基催化剂Pt/Al2O3,用于甲醇催化燃烧。The platinum-based catalyst Pt/Al 2 O 3 is loaded in the methanol catalytic combustion chamber for methanol catalytic combustion.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
图8为本实施例的一种快速启动自热型甲醇重整制氢微反应器的制氢工作过程原理图。制氢反应开始前,向微反应器中通入保护气氮气,为了清除通道内的残余空气。氮气的流量由质量流量计控制。接着,由气泵向微反应器的燃烧原料空气流动通道中通入空气,由流量泵向燃烧原料甲醇流动通道中通入甲醇液体。空气通过空气入口不锈钢管10、第一燃烧原料空气入口孔12流入甲醇催化燃烧腔。燃烧燃料甲醇通过甲醇入口不锈钢管9、第一燃烧原料甲醇入口孔 13、第二燃烧原料甲醇入口孔15、第三燃烧原料甲醇入口孔16流入第二甲醇燃烧板5的微通道22中,再通过微通道22上方的甲醇燃烧多孔板4的圆形通孔 21的阵列流入甲醇催化燃烧腔。甲醇和空气接触后进行催化燃烧反应(燃烧后产物为二氧化碳和水等),为反应器提供热量。利用催化燃烧产生的热量将微反应器升温至230℃;当反应器温度升温到230℃时,向微反应器中通入含H2体积分数5%的N2/H2混合气体,对甲醇重整制氢催化剂进行还原。当微反应器首次还原完成后,微反应器就可以一直进行重整制氢反应。在没有外界空气氧化的情况下,无需再次进行还原。Fig. 8 is a schematic diagram of the hydrogen production process of a quick-start autothermal methanol reforming micro-reactor for hydrogen production in this embodiment. Before the hydrogen production reaction starts, a protective gas nitrogen is introduced into the microreactor in order to remove the residual air in the channel. The flow of nitrogen is controlled by a mass flow meter. Next, air is fed into the combustion raw material air flow channel of the microreactor by an air pump, and methanol liquid is fed into the combustion raw material methanol flow channel by a flow pump. Air flows into the methanol catalytic combustion chamber through the air inlet stainless steel pipe 10 and the first combustion raw material air inlet hole 12 . Combustion fuel methanol flows into the microchannel 22 of the second methanol combustion plate 5 through the methanol inlet stainless steel pipe 9, the first combustion raw material methanol inlet hole 13, the second combustion raw material methanol inlet hole 15, and the third combustion raw material methanol inlet hole 16, and then The array of circular through holes 21 of the methanol combustion perforated plate 4 above the microchannel 22 flows into the methanol catalytic combustion chamber. After contacting methanol with air, it undergoes catalytic combustion reaction (products after combustion are carbon dioxide and water, etc.), providing heat for the reactor. Utilize the heat generated by catalytic combustion to raise the temperature of the microreactor to 230°C; The hydrogen production catalyst is reformed for reduction. After the first reduction of the microreactor is completed, the microreactor can always carry out the reforming hydrogen production reaction. In the absence of external air oxidation, no further reduction is required.
当微反应器需要重整制氢运行时,调节甲醇催化燃烧腔的甲醇燃料入口流量,将反应器快速升温并调节至重整制氢反应温度。接着,重整燃料(如甲醇水的混合溶液)在泵等动力源的驱动下泵入微反应器的重整燃料流动通道,进行甲醇重整制氢反应过程,制得氢气、二氧化碳、一氧化碳等气体。在制氢过程中,微反应器的温度由热电偶和温控仪控制,重整燃料的流量由流量泵或液体流量计控制,制氢过程的压力由压力变送器监控。When the micro-reactor needs reforming hydrogen production operation, the methanol fuel inlet flow rate of the methanol catalytic combustion chamber is adjusted to rapidly raise the temperature of the reactor and adjust to the reforming hydrogen production reaction temperature. Then, the reformed fuel (such as methanol-water mixed solution) is pumped into the reformed fuel flow channel of the microreactor driven by a power source such as a pump, and the hydrogen production reaction process of methanol reforming is carried out to produce hydrogen, carbon dioxide, carbon monoxide and other gases . During the hydrogen production process, the temperature of the microreactor is controlled by thermocouples and temperature controllers, the flow rate of the reformed fuel is controlled by a flow pump or liquid flow meter, and the pressure of the hydrogen production process is monitored by a pressure transmitter.
本实用新型能作为中、小型制氢装备,应用于移动式氢燃料电池氢源。The utility model can be used as a medium and small hydrogen production equipment, and can be applied to a hydrogen source of a mobile hydrogen fuel cell.
本实施例通过改善微反应器结构,将燃烧燃料甲醇和空气分开供应,该微反应器将燃烧燃料甲醇和空气分开供应。由于燃烧燃料甲醇和空气在两个单独的通道中流动,降低了燃料与催化剂接触时的气流速度,这就使甲醇和空气的供应量得到提高,增加了微反应器的启动速度。第二由于本实施例空气与甲醇接触是在反应通道内气体流动时分段接触的,这就既可以避免入口燃料量大,反应剧烈导致的局部高温等问题,还可以均匀化微反应器燃烧通道温度,提高燃烧效率和催化剂寿命。第三本实施例微反应器的重整制氢板上制造有传热传质效率高的错排非均布微凸台阵列结构,可有效提高微反应器的制氢效率。相比于平行和错排的微凸台阵列结构,错排非均布微凸台阵列结构可进一步提高燃料在微反应器中的停留时间,改善了微反应器的传热传质性能,从而提高了微反应器的效率。第四本实施例微反应器的核心部件(催化燃烧板和第二甲醇燃烧板)可采用半固态微触变成形工艺加工而成,制造效率高,加工成本低。第五本实施例微反应器结构紧凑,可用于中、小功率制氢场合。并且易于扩大规模,只需将若干个该反应器层叠并设计入口流道即可实现氢气产量的扩大。In this embodiment, by improving the structure of the microreactor, the combustion fuel methanol and the air are separately supplied, and the microreactor supplies the combustion fuel methanol and the air separately. Since the combustion fuel methanol and air flow in two separate channels, the air velocity when the fuel contacts the catalyst is reduced, which increases the supply of methanol and air and increases the start-up speed of the microreactor. Second, because the air in this embodiment is in contact with methanol in sections when the gas flows in the reaction channel, this can avoid problems such as a large amount of fuel at the inlet and local high temperatures caused by violent reactions, and can also homogenize the combustion of the microreactor. channel temperature, improving combustion efficiency and catalyst life. Thirdly, the reforming hydrogen production plate of the microreactor in this embodiment is manufactured with a staggered non-uniform micro-protrusion array structure with high heat and mass transfer efficiency, which can effectively improve the hydrogen production efficiency of the microreactor. Compared with the parallel and staggered micro-boss array structure, the staggered non-uniform micro-boss array structure can further increase the residence time of the fuel in the microreactor and improve the heat and mass transfer performance of the microreactor, thereby The efficiency of the microreactor is improved. Fourth, the core components (catalytic combustion plate and second methanol combustion plate) of the micro-reactor in this embodiment can be processed by semi-solid micro-thixotropy forming process, which has high manufacturing efficiency and low processing cost. Fifth, the microreactor in this embodiment has a compact structure and can be used in medium and small power hydrogen production occasions. And it is easy to expand the scale, only need to stack several of the reactors and design the inlet flow channel to realize the expansion of hydrogen production.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107324281A (en) * | 2017-07-12 | 2017-11-07 | 浙江理工大学 | It is quick to start self-heating type preparing hydrogen by reforming methanol microreactor |
| CN110801785A (en) * | 2019-11-21 | 2020-02-18 | 浙江大学 | Hydrogen production reactor with honeycomb SiC ceramic as catalyst carrier |
| CN113274958A (en) * | 2021-06-25 | 2021-08-20 | 浙江浙能技术研究院有限公司 | Natural gas reforming microchannel reactor and method based on catalytic combustion |
| CN114877320A (en) * | 2022-05-27 | 2022-08-09 | 浙江大学 | Movable heating device based on methanol combustion reaction |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107324281A (en) * | 2017-07-12 | 2017-11-07 | 浙江理工大学 | It is quick to start self-heating type preparing hydrogen by reforming methanol microreactor |
| CN107324281B (en) * | 2017-07-12 | 2023-12-12 | 浙江理工大学 | Quick-start self-heating type methanol reforming hydrogen production micro-reactor |
| CN110801785A (en) * | 2019-11-21 | 2020-02-18 | 浙江大学 | Hydrogen production reactor with honeycomb SiC ceramic as catalyst carrier |
| CN110801785B (en) * | 2019-11-21 | 2020-08-11 | 浙江大学 | A kind of hydrogen production reactor with honeycomb SiC ceramic as catalyst carrier |
| CN113274958A (en) * | 2021-06-25 | 2021-08-20 | 浙江浙能技术研究院有限公司 | Natural gas reforming microchannel reactor and method based on catalytic combustion |
| CN114877320A (en) * | 2022-05-27 | 2022-08-09 | 浙江大学 | Movable heating device based on methanol combustion reaction |
| CN114877320B (en) * | 2022-05-27 | 2024-01-26 | 浙江大学 | Movable heating device based on methanol combustion reaction |
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