CN206836045U - Full-automatic baking pocket cake making line - Google Patents
Full-automatic baking pocket cake making line Download PDFInfo
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- CN206836045U CN206836045U CN201720706832.4U CN201720706832U CN206836045U CN 206836045 U CN206836045 U CN 206836045U CN 201720706832 U CN201720706832 U CN 201720706832U CN 206836045 U CN206836045 U CN 206836045U
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Abstract
The utility model discloses a kind of full-automatic baking pocket cake making line, including entering stove platform, platform of coming out of the stove, tunnel oven, steel band, network chain conveyer belt, cooling conveyer belt, turnup mechanism, centre-filled shaped mechanism, sterilization mechanism, frame and PLC control cabinet, the cooling conveyer belt and centre-filled shaped mechanism are respectively arranged on the levels of frame, the turnup mechanism connection cooling conveyer belt and centre-filled shaped mechanism；The tunnel oven is provided with preheating zone, baking colouring area and moisture control zone control baking properties；Pneumatic oil-injection machine one, slip casting machine, pneumatic oil-injection machine two, steel band automated cleaning mechanism, arc turnover panel, cutting banding machine, switching mechanism, note sauce machine, laminated structure, continuously shaped separating mechanism and sterilization mechanism are set gradually on production line；The PLC control cabinet is connected with each equipment control of production line, realizes intelligentized control method.
Description
Technical field
Food machinery field is the utility model is related to, more particularly to a kind of full-automatic baking pocket cake making line.
Background technology
At present, food processing machinery is mainly towards the production automation, raw material high usage, plant equipment energy-saving, food
Product safe, plant equipment generalization direction are developed.As the development of Numeric Control Technology is for realizing the control of automated production simultaneously
It is not difficult, but just compare for frangible prepared food processing and be difficult to, particularly realize whole-process automatic to finished product by raw material
The design of the equipment of metaplasia production, it is also necessary in view of food safety and sanitation problem.In the prior art, for single device such as tunnel
The equipment such as road oven device, cake shaped device, nitrogen filling packing machine have all had quite ripe technology, it is difficult to be bonded to
Get up, generally require to be completed by human assistance in the progress of single step, which adds many human factors, increase
Food uncontrollable factor in process of production and insecurity.
Need to carry out dismissing stirring, slip casting, tunnel oven baking, oil spout, cooling, skin during roasting pocket cake production
Band conveying, turnup, cutting slitting, upset, painting sauce, stacking, shaping separation, ultraviolet-sterilization, packaging and other steps, will not only consider each
Individual step is smoothly completed, it is also necessary to whole device formed into one, the smooth linking between each mechanism, realizes full automation
Production, and need to ensure that cake cools down after coming out of the stove and to a certain extent, be advantageous to follow-up technique processing, ensure the production of cake
Quality, it is ensured that the efficiency of production and processing, reduce artificial contact as far as possible, avoid unnecessary pollution, improve product safety health.
Utility model content
Technical problem to be solved in the utility model is to provide that a kind of production efficiency is high, safe and healthy, product quality
Good full-automatic baking pocket cake making line.
To solve the above problems, the utility model adopts the following technical scheme that：
Full-automatic baking pocket cake making line, including enter stove platform, platform of coming out of the stove, tunnel oven, steel band, network chain conveying
Band, cooling conveyer belt, turnup mechanism, centre-filled shaped mechanism, sterilization mechanism, frame and PLC control cabinet, the steel band are connected into stove
Platform, tunnel oven and platform of coming out of the stove, the network chain conveyer belt tilt connection and come out of the stove platform and cooling conveyer belt, and the cooling passes
Band and centre-filled shaped mechanism is sent to be respectively arranged on the levels of frame, the turnup mechanism connection cooling conveyer belt and centre-filled shaped machine
Structure, the sterilization mechanism connect sandwich shaping mechanism；
The tunnel oven is provided with preheating zone, baking colouring area and moisture control zone, each subregion and is equipped with fire row pipe, sky
Combustion is than controlling organization and temperature sensor, and the fire row pipe is located at the upper and lower sides of steel band in tunnel oven, the air-fuel ratio control
Mechanism is connected with fire row pipe, and the temperature sensor is located at the middle part of the pipe of fire row up and down of each subregion；The air-fuel ratio control machine
Structure and temperature sensor are connected with PLC control cabinet；
It is described enter stove platform be provided with pneumatic oil-injection machine one and slip casting machine, the platform of coming out of the stove is provided with pneumatic oil-injection machine
Two, the tunnel oven lower section is provided with steel band automated cleaning mechanism；The turnup mechanism be provided with upper conveyor belt, arc turnover panel and under
Conveyer belt, the upper conveyor belt connect cooling conveyer belt, and the lower conveyor belt connects sandwich shaping mechanism, and the arc turnover panel connects
Connect conveyer belt and lower conveyor belt；The centre-filled shaped mechanism includes the cutting banding machine, switching mechanism, note sauce being sequentially connected
Machine, laminated structure, continuously shaped separating mechanism；The PLC control cabinet is connected with each equipment control of production line, realizes intelligent control
System.
The air-fuel ratio controlling organization includes fuel gas pipeline, air pipe line and air-fuel ratio valve, the fuel gas pipeline and sky
Air pipe connects air-fuel ratio valve, and high pressure detection table, relief valve, gas filter, manually are sequentially provided with the fuel gas pipeline
Valve one, pressure-reducing valve, automatic decompression valve, low pressure detection table, high-low pressure automatic test controller, hand-operated valve two, the inspection of manual threshold switch
Survey device, total magnetic valve, combustion gas branch road, hand-operated valve three and double electromagnetism gas control valves, be sequentially provided with the air pipe line blower fan,
Air-pressure controlling table, air passage and hand-operated valve four, double electromagnetism gas control valves and hand-operated valve four are connected in fire row pipe
Air-fuel ratio valve.
The tunnel oven is provided with exhaust outlet, venting, spheroidal graphite cast-iron and roller, and the exhaust outlet and venting are located at tunnel
At the top of road oven inside connection tunnel oven, discharge waste gas and explosion-proof are played；The spheroidal graphite cast-iron is located at stove inner support steel
Band, the roller support bottom steel band.
It is described enter stove platform be provided with usher to seat regulation bearing one, passive roller, tensioning cylinder and enter stove correction adjusting rod, it is described
Regulation bearing one of usheing to seat be connected with tensioning cylinder, the passive roller on regulation bearing one of usheing to seat, it is described enter stove rectify a deviation tune
Pole is located at passive drum front end, adjusts steel band entry angle；The platform of coming out of the stove is provided with regulation bearing two of usheing to seat, actively rolled
Cylinder, adjusting screw rod, reducing motor, motor and correction adjusting rod of coming out of the stove, the regulation bearing two of usheing to seat are connected with adjusting screw rod, institute
State drive roll to be connected with regulation bearing two of usheing to seat, the reducing motor is connected with drive roll, and the motor connection is slowed down electric
Machine, the correction adjusting rod of coming out of the stove are located at drive roll front end, adjust steel band entry angle.
The sterilization mechanism is ultraviolet sterilization conveyer belt.
The beneficial effects of the utility model are：
1）The utility model realizes the production of full-automatic baking pocket cake, and the utility model production efficiency is high, health peace
Entirely, a large amount of costs of labor are saved, meet large batch of production requirement；The pocket cake completed by the equipment prepares processing, egg
Cake condition is good, and mouthfeel is good, and fragrance is dense.
2）Tunnel oven is divided into three preheating, baking colouring, moisture control areas, improves the baking quality of cake, avoids
Cake deformation, rupture, ensure the golden yellow condition of cake, it is ensured that cake moisture is suitable, and mouthfeel is good, long shelf-life.
3）The design of two-level architecture is realized by turnup mechanism, substantially reduces the entire length of production line, is advantageous to give birth to
The layout of producing line, workshop is saved, reduces cost.
4）Cake-sandwiched of the present utility model shaping is by cutting banding machine, switching mechanism, note sauce machine, laminated structure, continuous
It is molded separating mechanism serialization to complete, improves operating efficiency, reduce the breakage rate of cake, ensure the sanitary condition of cake.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the utility model full-automatic baking pocket cake making line.
Fig. 2 is the tunnel oven structural representation of the utility model full-automatic baking pocket cake making line.
Fig. 3 is the control framework figure of the air-fuel ratio controlling organization of the utility model full-automatic baking pocket cake making line.
Fig. 4 is the tunnel oven single-unit structural representation of the utility model full-automatic baking pocket cake making line.
Fig. 5 enters stove platform structure schematic diagram for the utility model full-automatic baking pocket cake making line.
Fig. 6 is the platform structure schematic diagram of coming out of the stove of the utility model full-automatic baking pocket cake making line.
Fig. 7 is the platform side view of coming out of the stove of the utility model full-automatic baking pocket cake making line.
Embodiment
Refering to shown in Fig. 1-7, full-automatic baking pocket cake making line, including enter stove platform 11, come out of the stove platform 12, tunnel are baked
Stove 2, steel band 3, network chain conveyer belt 4, cooling conveyer belt 5, turnup mechanism 6, centre-filled shaped mechanism 7, sterilization mechanism 8, the and of frame 1
PLC control cabinet 9；It is described enter stove platform 11 be provided with regulation bearing 1 of usheing to seat, passive roller 114, tensioning cylinder 115 and enter stove
Correction adjusting rod 116, the regulation bearing 1 of usheing to seat are connected with tensioning cylinder 115, and the passive roller 114, which is located at, ushers to seat
Adjust on bearing 1, it is described enter stove correction adjusting rod 116 be located at the passive front end of roller 114, the regulation entry angle of steel band 3；Institute
State platform 12 of coming out of the stove and be provided with usher to seat regulation bearing 2 122, drive roll 123, adjusting screw rod 124, reducing motor 125, motor 126
With come out of the stove correction adjusting rod 127, it is described usher to seat regulation bearing 2 122 be connected with adjusting screw rod 124, the drive roll 123 and
Regulation bearing 2 122 of usheing to seat is connected, and the reducing motor 125 is connected with drive roll 123, and the connection of motor 126 is slowed down electric
Machine 125, the correction adjusting rod 127 of coming out of the stove are located at the front end of drive roll 123, adjust the entry angle of steel band 3；Pass through tensioning cylinder
115 and adjusting screw rod 124 adjust steel band 3 elasticity, it is ensured that the normal operation of steel band 3；Enter stove correction adjusting rod 116 and come out of the stove
Adjusting rod 127 rectify a deviation by coupled cylinder, the steel band 3 for entering passive roller 114 and drive roll 123 is rectified
Just, prevent steel band 3 from entering fashionable and cylinder offset and whole piece steel band 3 is rotated skew, influence to produce, or even damage steel band 3.
The steel band 3 is connected into stove platform 11, tunnel oven 2 and platform 12 of coming out of the stove, and the tunnel oven 2 is by single-unit structure
It is spliced, exhaust outlet 201, venting 202, spheroidal graphite cast-iron 203 and roller 204, the exhaust outlet is provided with tunnel oven 2
201 connect inside tunnel oven 2 with venting 202 located at the top of tunnel oven 2, play discharge waste gas and explosion-proof；It is described
Spheroidal graphite cast-iron 203 is located at stove inner support steel band 3, can bear high temperature, and normal table operates under the high temperature conditions, the roller
204 support bottom steel bands 3, prevent that steel band 3 is sagging, are excessively stretched.
It is mono- by 2-3 that the tunnel oven 2 is provided with preheating zone 21, baking colouring area 22 and moisture control zone 23, preheating zone 21
Section tunnel oven 2 is formed, and baking colouring area 22 is made up of 3-4 single-units tunnel oven 2, and moisture control zone 23 is by 1-2 single-units tunnel
Oven 2 forms, and the single-unit tunnel oven 2 of each subregion is equipped with fire row pipe 24, air-fuel ratio controlling organization 25 and temperature sensor
26, the upper and lower sides of steel band 3 of the fire row pipe 24 in tunnel oven 2, the cake on steel band 3 is toasted；The sky
Combustion is connected than controlling organization 25 with fire row pipe 24, controls the gas flow of gas pipeline and air duct, the temperature sensor 26
Located at the middle part of the pipe of fire row up and down 24 of each subregion；The air-fuel ratio controlling organization 25 and temperature sensor 26 and PLC control cabinet 9
Connection, temperature sensor 26 sense the temperature of each subregion, temperature information are passed into PLC control cabinet 9, realized to baking temperature
Intelligentized control method.
The air-fuel ratio controlling organization 25 includes fuel gas pipeline 251, air pipe line 252 and air-fuel ratio valve 253, the combustion
Air pipe 251 and air pipe line 252 connect air-fuel ratio valve 253, and high pressure detection table is sequentially provided with the fuel gas pipeline 251
251-1, relief valve 251-2, gas filter 251-3, the 251-4 of hand-operated valve one, pressure-reducing valve 251-5, automatic decompression valve 251-6,
Low pressure detection table 251-7, high-low pressure automatic test controller 251-8, the 251-9 of hand-operated valve two, hand-operated valve switch detector 251-
10th, total magnetic valve 251-11, combustion gas branch road 251-12, the 251-13 of hand-operated valve three and double electromagnetism gas control valve 251-14, it is described
Blower fan 252-1, air-pressure controlling table 252-2, air passage 252-3 and hand-operated valve four are sequentially provided with air pipe line 252
252-4, double electromagnetism gas control valve 251-14 connect the air-fuel ratio valve 253 in fire row pipe 24 with the 252-4 of hand-operated valve four.
The air-fuel ratio controlling organization 25 installed at gas inlet pipe, corresponding to middle pressure natural gas（30KPA—80KPA）It is or high
Hydraulic fluid liquefied oil gas（0.6MPA—0.8MPA）, if high-pressure liquefaction oil gas is used carrying out decompression by pressure-reducing valve 251-5 makes
Its pressure reaches（30KPA—80KPA）Use.The combustion gas of middle pressure detects table 251-1-gas filter 251-3-by high pressure
One 251-4 of hand-operated valve-pressure-reducing valve 251-5-low pressure detection table 251-7-high-low pressure automatic test controller 251-8-are manual
The 251-9 of the valve two-a series of control process of total magnetic valve 251-11, the setting of two hand-operated valves are in order at combustion gas using more
The consideration of security control, the use of combustion gas is set to obtain duplicate protection.When high pressure detection table 251-1 range of readings is shown in
During 0.6MPA -0.8MPA, opening the 251-4 pressure releases of hand-operated valve one makes combustion gas enter lower one of control flow, when combustion gas passes through decompression
When low pressure detection table 251-7 readings are 30KPA -80KPA after valve 251-5, opening the 251-9 pressure releases of hand-operated valve two enters combustion gas
Lower one of flow, examined automatically equipped with high-low pressure after now gas filter indication range 0KPA -100KPA, the 251-9 of hand-operated valve two
Controller 251-8 is surveyed, control range is 3.5KPA -6KPA, only detects table 251-1 in high pressure and low pressure detection table 251-7 is read
When number is in setting range, high-low pressure automatic test controller 251-8 carries out detection to pressure signal and feeds back to PLC control cabinet
9, the just last magnetic valve 251-11 openings total together of control, now combustion gas enters the branch of each fuel gas pipeline 251 of tunnel oven 2
Road.Air-pressure controlling table 252-2 is installed, if numerical value passes through not in setting range 0KPA -10KPA at air intake duct
PLC control cabinet 9 controls blower fan 252-1 rotating speed to realize air pressure and flow, in real time adjustment, and now air enters with combustion gas
Each air pipe line 252 of tunnel oven 2, the branch road of fuel gas pipeline 251；Air enters the entrance of fire row pipe 24 by air pipe line 252
Locate the air-fuel ratio valve 253 being connected with igniter, combustion gas then reaches double electromagnetism gas control valve 251-14 of fuel gas pipeline 251,
Only when tunnel oven 2 starts and heated up in the control stove of PLC control cabinet 9, ignition controller reception signal, double electromagnetism combustion gas controls
Valve is just opened, and reaches 1 by the regulation combustion gas of air-fuel ratio valve 253 and the ratio of air:When 1, PLC control cabinet 9 is just controlled
Ignition controller igniting in fire row pipe 24 processed.
It is described enter stove platform 11 be provided with pneumatic oil-injection machine 1 and slip casting machine 112, to steel band 3 carry out oil spout processing, prevent
Only it is adhered to after starch adhesive heating on steel band 3, damages cake surface, influence quality；The platform 12 of coming out of the stove is provided with pneumatic oil spout
Machine 2 121, oiling is carried out to the dough formed after heating so that dough will not be caused to be bonded with conveyer belt during follow-up turnup, damage
Bad cake surface；The pneumatic oil-injection machine（111、121）Including frame, screw mandrel lifting seat, Rodless cylinder, mounting seat, atomizer
And hairbrush, the screw mandrel lifting seat are connected located at the both sides of steel band 3 of tunnel oven 2 with frame 1, the Rodless cylinder is across steel band
It is installed on screw mandrel lifting seat, the atomizer and hairbrush are located on Rodless cylinder by mounting seat, and are located at respectively without bar gas
The front-end and back-end of cylinder.After tunnel oven 2 is started shooting, the motion of the continuously and smoothly of steel band 3, the now pneumatic oil-injection machine（111 or 121）
Electric, Rodless cylinder reception signal is obtained, mobile sliding block starts to act therewith with atomizer and food grade hairbrush, when mobile sliding block fortune
Triggering is installed on the sensor on switch guide rail when moving one end of Rodless cylinder, controls mobile sliding block to move in the opposite direction
It is dynamic, when arriving again at the sensor of the other end, control mobile sliding block to move in the opposite direction, so circulation is carried out；It is same with this
When atomizer carry out continuous oil spout, the oil of ejection is moved to the position of hairbrush by the motion of steel band 3, food grade hairbrush is again by oil
Applied, atomizer and food grade hairbrush are arranged on the mobile sliding block of Rodless cylinder, and the moving repeatedly to drive of mobile sliding block is sprayed
Oil nozzle and food grade hairbrush move repeatedly, and the oil droplet that atomizer sprays continuously is distributed on steel band, and pass through food
Rolled repeatedly with level hairbrush, oil is uniformly covered with steel band.
The lower section of tunnel oven 2 is provided with steel band automated cleaning mechanism 20, carries out automated cleaning to the surface of steel band 3, improves
The sanitary condition of cake making；Steel band automated cleaning mechanism 20 includes lifting support, track, pulley and rinse bath, the lifting
Support is provided with four adjusting bases, and the track is located at lifting support both sides, and the pulley is located at four angles of rinse bath；It is described clear
Washing trough is provided with hairbrush, copper brush, motor, water inlet and delivery port, and the hairbrush is parallel with copper brush in rinse bath, and and motor
Connection, the water inlet are located at rinse bath side, and delivery port is located at bottom；Described track one end is connected with extension by active section
Guide rail, extensible track end are located at adjusting base.In use, opening extensible track by active section, lifting support is vertically put
Entering the lower section of steel band 3 to tunnel oven 2 so that track is in immediately below steel band 3, and then rinse bath is put on extensible track,
Pay attention to placement direction, copper brush needs first to clean steel band 3, connects power supply, enters water water pipe and water outlet water pipe, pass through pulley
Rinse bath is pushed on track, until at the screens of track end, rinse bath is in immediately below steel band；Then by adjusting bottom
The height of seat regulation rinse bath, makes polyethylene hairbrush and copper brush have preferable contact with steel band, extensible track now is passed through into work
Dynamic section turns to side, plays position-limiting action to pulley together with the screens of track end, prevents rinse bath in cleaning process
It is mobile, while reduce occupation of land, convenient operation.Steel band 3 conveys in one direction under motor driving, motor driving copper brush direction
Opposite direction rotates, and polyethylene hairbrush rotates together under the drive of sprocket wheel, and copper brush is harder, strong to the face embryo that is adhered on steel band 3
Row scrub is come off, and further cross of polyethylene hairbrush is brushed, and thoroughly can be cleaned up steel band 3, while water inlet is constantly noted
Enter clean water in rinse bath, the delivery port moment discharges sewage, plays the effect continuously cleaned.When rinse bath needs to clean
When, extensible track is gone into straight line by active section, then rinse bath is integrally pulled out to carry out cleaning operation, it is easy to operate,
Cleaning performance is good, and does not pollute production line；Other cleaning device can be placed during self-cleaning in steel band other positions, is not influenceed
The normal work of production line.
The turnup mechanism 6 is provided with upper conveyor belt 61, arc turnover panel 62 and lower conveyor belt 63, and the upper conveyor belt 61 connects
Cooling conveyer belt 5, the lower conveyor belt 63 connect sandwich shaping mechanism 7, and the arc turnover panel 62 connects upper conveyor belt 61 with
Conveyer belt 63, the dough produced enter the turnup preparatory stage through upper conveyor belt 61, imported into the area of arc turnover panel 62, face embryo is in arc
The turning of 180 degree is realized under the guiding of shape turnover panel 62, final reverse side falls on lower conveyor belt 63, realizes whole turnup action,
Then proceed to follow-up centre-filled shaped mechanism 7.
The centre-filled shaped mechanism 7 includes cutting banding machine 71, switching mechanism 72, note sauce machine 73, the lamination being sequentially connected
Mechanism 74, continuously shaped separating mechanism 75；The cutting banding machine 71, switching mechanism 72, apply sauce machine 73, laminated structure 74 and connect
Continuous shaping separating mechanism 75 is sequentially arranged on conveyer belt, drive mechanism and conveyer belt, cutting banding machine 71, painting sauce machine 72 and lamination
Mechanism 73 connects；The cutting banding machine 71 is provided with rotating shaft and saw blade, and the circular saw blade is in rotating shaft；The switching mechanism
72 are provided with switching mechanism support, height adjustment mechanism, upset disk roller, upset cross bar and upset directive wheel；The switching mechanism branch
It is set up in both sides；The height adjustment mechanism is located on switching mechanism support and is connected with upset cross bar, and the upset disk roller is set
Between switching mechanism support, the upset directive wheel is located on upset cross bar；The laminated structure 74 is provided with climbing disk roller, folded
Layer appliance stand, lamination conveyer belt and lamination cross bar, the climbing disk roller is to be obliquely installed and be connected with stack trays；It is described
Lamination conveyer belt is located on laminated device support, and the lamination cross bar is provided with reason material directive wheel；The continuously shaped separating mechanism
75 include the upper mould of rolling, rolling lower mould, bar shaped conveyer belt and scrap web, mould, bar shaped conveyer belt and frame 1 under the rolling
It is sequentially connected in same level, mould is same between mould and the lower mould of rolling in rolling above the lower mould of rolling in the rolling
Step linkage, the scrap web is below bar shaped conveyer belt.
The PLC control cabinet 9 is connected with each equipment control of production line, realizes intelligentized control method.
The network chain conveyer belt 4 tilts connection and come out of the stove platform 12 and cooling conveyer belt 5, the cooling conveyer belt 5 and sandwich
Shaping mechanism 7 is respectively arranged on the levels of frame 1, and the turnup mechanism 6 connects cooling conveyer belt 5 and centre-filled shaped mechanism 7, institute
State sterilization mechanism 8 and connect sandwich shaping mechanism 7.
The sterilization mechanism is ultraviolet sterilization conveyer belt.
To further appreciate that the operation principle of the utility model, the production process of full-automatic baking pocket cake is carried out below
Briefly describe：
During production, switch on power, air, combustion gas are passed through into fuel gas pipeline 251 and air hose in the presence of blower fan 252-1
Road 252 is delivered to each fire row pipe 24 of tunnel oven 2.PLC control cabinet 9 controls the igniter fire in each fire row pipe 24, each
By the feedback temperature of temperature sensor 26, PLC control cabinet 9 carries out monitoring regulation, and by display display monitoring in real time in region.Tool
Body process of manufacture：
1）According to the difference of product, same tunnel oven 2 effectively bakes the time that length is constant, is baked according to product, system
The quality requirements of standby cake, linear velocity is changed by the regulation motor rotating speed of PLC control cabinet 9, is allowed to match.Pass through PLC control cabinet 9
Set out steel band 3, network chain conveyer belt 4, cooling conveyer belt 5, the upper conveyor belt 61 of turnup mechanism 6 and the lower transmission of tunnel oven 2
Band 63, cutting banding machine 71, switching mechanism 72, laminated structure 74, continuously shaped separating mechanism 75 and ultraviolet sterilization conveyer belt 8
The speed of service be consistent, keep the unified m/s of linear velocity 1~2.2, and set pneumatic oil-injection machine（111、121）, slip casting machine
112nd, steel band automated cleaning mechanism 20, the startup time of note sauce machine 73 and the speed of service, meet distributive value, the slip casting of production needs
Amount and note sauce amount；Baking temperature is set, the temperature of preheating zone 21 is upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row；
The baking colouring temperature of area 22 is upper 180 DEG C -190 DEG C of fire row/190 DEG C -200 DEG C of lower fire row；The temperature of moisture control zone 23 is upper
150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row, parameter setting are completed；
2）Check the stability of each mechanism operation；Then starch adhesive is added into slip casting machine 112, being added in note sauce machine 112 needs
The sauce to be added；Equipment work is opened, tunnel oven 2 is begun to warm up, and after preheating zone reaches design temperature, PLC control cabinet 9 is controlled
Each electric motor starting is made, the linear velocity for driving steel band 3 to be changed into the baking time of setting is run, the pneumatic spray entered on stove platform 11
One 111 pairs of surfaces of steel band 3 of oil machine are put the oil, and of short duration delay grouting behind shaft or drift lining machine 112 starts, and slip casting machine 112 notes starch adhesive in steel band 3
Surface, and as steel band 3 is slowly fed the paste into tunnel oven 2；
3）In tunnel oven 2, starch adhesive passes sequentially through cake preheating zone 21, baking colouring area 22 and moisture control zone 23；
Each subregion is evenly equipped with multiple high temperature resistant temperature sensors of high precision 26 and monitors feedback, preheating zone in real time to each area's temperature in baking
21 temperature controls are upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row；Cake baking colouring area 22（Paint to pass through
The control of naked light bakes in the face of cake upward to golden yellow）Temperature control be upper 180 DEG C -190 DEG C of fire row/lower 190 DEG C of fire row -
200℃；The temperature control of moisture control zone 23 is upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row；Work as in-furnace temperature
When reaching setting value, signal is fed back to PLC control cabinet 9 by high temperature resistant temperature sensors of high precision 26, and PLC control cabinet 9 controls sky
Combustion reduces the intensity of a fire of fire row pipe 24 of respective regions, kept it in certain temperature range than controlling organization 25；Work as in-furnace temperature
Fall below setting value-1-- 3 DEG C high temperature resistant temperature sensors of high precision 26 and signal is fed back into PLC control cabinet 9, PLC controls
Case 9 processed controls air-fuel ratio controlling organization 25, increases the gas quantity or air capacity of respective regions, increases the intensity of a fire, realizes heating, until
Reach predetermined temperature.
4）After the completion of cake baking, from coming out of the stove, platform 12 discharges, and cake reaches the pneumatic oil-injection machine two come out of the stove on platform 12
When 121, oil spout is carried out to cake upper surface, prevents cake to be bonded by upper surface after the turnup of turnup mechanism 6 with conveyer belt and viscous
It is attached, damage cake；The steel band 3 for completing production completes cleaning by the steel band automated cleaning mechanism 20 located at the lower section of steel band 3, it is ensured that
The health of cake；
5）Cake after coming out of the stove is climbed by network chain conveyer belt 4, and one is increased under the drive of the big frictional force of network chain
Fixed height, is cooled down by cooling conveyor 5, is easy to follow-up working process；Subsequently into upper conveyor belt 61, the arc of end
Shape turnover panel 62 and lower conveyor belt 63, cake halfturn, turnup action are realized, turn-over processing is carried out to cake, and realize life
The levels of producing line are set, and so as to greatly shorten the length of production line, are optimized structure, are saved space；
6）The communicated band of cake after turnup is sent to cutting banding machine 71, and monoblock cake is cut under the rolling cut of round cutting-off tool
Wide strip is cut into, is then overturn one in adjacent two by switching mechanism 72（One is turned over a shape or not
Formula）, switching mechanism 72 and stacking mechanism 74 have up and down two layers of conveyer belt, upper strata conveyer belt, which enters out position, has directive wheel to work as bar
The directive wheel of both sides plays position-limiting action guarantee position and not changed when shape cake is dug, and the cake not turned over walks what is turned over from down
Walked from above, lower floor's turn-over is returned to after cake is by the conveying on upper strata and is completed；Note sauce machine 73 is sent to, to unturned bar shaped egg
Cake daub sauce, transmission belt continue to transmit backward, and the bar shaped cake of non-daub sauce is carried out into lifting by laminated structure 74, folded
It is put on the cake for scribbling sauce, then pocket cake one by one is pressed into by continuously shaped separating mechanism 75, enters finally into
Ultraviolet sterilization conveyer belt 8 carries out sterilizing processing, finally carries out packing processes, completes the preparation of pocket cake.
The beneficial effects of the utility model are：
1）The utility model realizes the production of full-automatic baking pocket cake, and the utility model production efficiency is high, health peace
Entirely, a large amount of costs of labor are saved, meet large batch of production requirement；The pocket cake completed by the equipment prepares processing, egg
Cake condition is good, and mouthfeel is good, and fragrance is dense.
2）Tunnel oven is divided into three preheating, baking colouring, moisture control areas, improves the baking quality of cake, avoids
Cake deformation, rupture, ensure the golden yellow condition of cake, it is ensured that cake moisture is suitable, and mouthfeel is good, long shelf-life.
3）The design of two-level architecture is realized by turnup mechanism, substantially reduces the entire length of production line, is advantageous to give birth to
The layout of producing line, workshop is saved, reduces cost.
4）Cake-sandwiched of the present utility model shaping is by cutting banding machine, switching mechanism, note sauce machine, laminated structure, continuous
It is molded separating mechanism serialization to complete, improves operating efficiency, reduce the breakage rate of cake, ensure the sanitary condition of cake.
It is described above, only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to
In this, any change or replacement expected without creative work, it should all cover and be defined in scope of protection of the utility model.
Claims (5)
1. full-automatic baking pocket cake making line, it is characterised in that：Including enter stove platform, platform of coming out of the stove, tunnel oven, steel band,
Network chain conveyer belt, cooling conveyer belt, turnup mechanism, centre-filled shaped mechanism, sterilization mechanism, frame and PLC control cabinet, the steel band
Connect into stove platform, tunnel oven and platform of coming out of the stove, the network chain conveyer belt tilts connection and come out of the stove platform and cooling conveyer belt, institute
State cooling conveyer belt and centre-filled shaped mechanism is respectively arranged on the levels of frame, the turnup mechanism connection cooling conveyer belt and folder
Heart shaping mechanism, the sterilization mechanism connect sandwich shaping mechanism；
The tunnel oven is provided with preheating zone, baking colouring area and moisture control zone, each subregion and is equipped with fire row pipe, air-fuel ratio
Controlling organization and temperature sensor, the fire row pipe is located at the upper and lower sides of steel band in tunnel oven, the air-fuel ratio controlling organization
It is connected with fire row pipe, the temperature sensor is between the pipe of fire row up and down of each subregion；The air-fuel ratio controlling organization and
Temperature sensor is connected with PLC control cabinet；
It is described enter stove platform be provided with pneumatic oil-injection machine one and slip casting machine, the platform of coming out of the stove is provided with pneumatic oil-injection machine two, institute
State and be provided with steel band automated cleaning mechanism below tunnel oven；The turnup mechanism is provided with upper conveyor belt, arc turnover panel and lower transmission
Band, the upper conveyor belt connect cooling conveyer belt, and the lower conveyor belt connects sandwich shaping mechanism, in the arc turnover panel connection
Conveyer belt and lower conveyor belt；It is cutting banding machine that the centre-filled shaped mechanism includes being sequentially connected, switching mechanism, note sauce machine, folded
Layer mechanism, continuously shaped separating mechanism；The PLC control cabinet is connected with each equipment control of production line.
2. full-automatic baking pocket cake making line according to claim 1, it is characterised in that：The air-fuel ratio controlling organization
Including fuel gas pipeline, air pipe line and air-fuel ratio valve, the fuel gas pipeline connects air-fuel ratio valve, the combustion with air pipe line
High pressure detection table, relief valve, gas filter, hand-operated valve one, pressure-reducing valve, automatic decompression valve, low pressure are sequentially provided with air pipe
Detect table, high-low pressure automatic test controller, hand-operated valve two, hand-operated valve switch detector, total magnetic valve, combustion gas branch road, manually
Valve three and double electromagnetism gas control valves, blower fan, air-pressure controlling table, air passage and hand are sequentially provided with the air pipe line
Dynamic valve four, double electromagnetism gas control valves and hand-operated valve four connect the air-fuel ratio valve in fire row pipe.
3. full-automatic baking pocket cake making line according to claim 1, it is characterised in that：The tunnel oven is provided with useless
Gas port, venting, spheroidal graphite cast-iron and roller, the exhaust outlet and venting are connected in tunnel oven at the top of tunnel oven
Portion, play discharge waste gas and explosion-proof；The spheroidal graphite cast-iron is located at stove inner support steel band, and the roller supports bottom steel band.
4. full-automatic baking pocket cake making line according to claim 1, it is characterised in that：It is described enter stove platform be provided with band
Seat regulation bearing one, passive roller, tensioning cylinder and enter stove correction adjusting rod, the regulation bearing one of usheing to seat connects with tensioning cylinder
Connect, the passive roller on regulation bearing one of usheing to seat, it is described enter stove correction adjusting rod be located at passive drum front end, regulation steel
Band entry angle；The platform of coming out of the stove is provided with to usher to seat and adjusts bearing two, drive roll, adjusting screw rod, reducing motor, motor and go out
Stove correction adjusting rod, the regulation bearing two of usheing to seat are connected with adjusting screw rod, and the drive roll connects with regulation bearing two of usheing to seat
Connect, the reducing motor is connected with drive roll, the motor connection reducing motor, and the correction adjusting rod of coming out of the stove is located at actively
Drum front end, adjust steel band entry angle.
5. full-automatic baking pocket cake making line according to claim 1, it is characterised in that：The sterilization mechanism is ultraviolet
Line sterilizes conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720706832.4U CN206836045U (en) | 2017-06-16 | 2017-06-16 | Full-automatic baking pocket cake making line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720706832.4U CN206836045U (en) | 2017-06-16 | 2017-06-16 | Full-automatic baking pocket cake making line |
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|---|---|
| CN206836045U true CN206836045U (en) | 2018-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720706832.4U Active CN206836045U (en) | 2017-06-16 | 2017-06-16 | Full-automatic baking pocket cake making line |
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| CN (1) | CN206836045U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108497016A (en) * | 2018-06-13 | 2018-09-07 | 广州浩胜弘裕机械设备有限公司 | A kind of volume layer cake automatic assembly line and its working method |
| CN110959644A (en) * | 2019-12-19 | 2020-04-07 | 宿州麦香缘食品有限公司 | Ultrasonic cutting equipment |
| CN111034769A (en) * | 2019-12-27 | 2020-04-21 | 福建省长汀盼盼食品有限公司 | Coating sandwich cake and production process and production line thereof |
| CN112320304A (en) * | 2020-10-31 | 2021-02-05 | 广东佰津利昇生物科技有限公司 | Automatic production line for sandwich wafer biscuits |
-
2017
- 2017-06-16 CN CN201720706832.4U patent/CN206836045U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108497016A (en) * | 2018-06-13 | 2018-09-07 | 广州浩胜弘裕机械设备有限公司 | A kind of volume layer cake automatic assembly line and its working method |
| CN110959644A (en) * | 2019-12-19 | 2020-04-07 | 宿州麦香缘食品有限公司 | Ultrasonic cutting equipment |
| CN111034769A (en) * | 2019-12-27 | 2020-04-21 | 福建省长汀盼盼食品有限公司 | Coating sandwich cake and production process and production line thereof |
| CN112320304A (en) * | 2020-10-31 | 2021-02-05 | 广东佰津利昇生物科技有限公司 | Automatic production line for sandwich wafer biscuits |
| CN112320304B (en) * | 2020-10-31 | 2022-08-02 | 广东佰津利昇生物科技有限公司 | Automatic production line for sandwich wafer biscuits |
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