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CN206828600U - The system for handling lateritic nickel ore - Google Patents

The system for handling lateritic nickel ore Download PDF

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Publication number
CN206828600U
CN206828600U CN201720463563.3U CN201720463563U CN206828600U CN 206828600 U CN206828600 U CN 206828600U CN 201720463563 U CN201720463563 U CN 201720463563U CN 206828600 U CN206828600 U CN 206828600U
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China
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cobalt
nickel
entrance
outlet
ore
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CN201720463563.3U
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宋文臣
王静静
李红科
曹志成
汪勤亚
吴道洪
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Jiangsu Province Metallurgical Design Institute Co Ltd
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Jiangsu Province Metallurgical Design Institute Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model discloses the system of processing lateritic nickel ore, including:Mixed-forming device, direct reduction unit, mill ore magnetic selection device, oxidation of sulfureted calciner, water immersion, equipment for separating liquid from solid and cobalt nickel separating extraction device, wherein, mixed-forming device has lateritic nickel ore entrance, reduction coal entrance, additive entrance and the outlet of mixing pelletizing;Direct reduction unit has mixing pelletizing entrance and metallized pellet outlet;Mill ore magnetic selection device has metallized pellet entrance, the outlet of cobalt-bearing ferronickel powder and tailings outlet;Oxidation of sulfureted calciner has cobalt-bearing ferronickel powder entrance, sulfur dioxide entrance, oxygen intake and sulfidation roasting product exit;Water immersion has sulfidation roasting product inlet, water inlet and leaching slurry outlet;Equipment for separating liquid from solid has leaching slurry entrance, the outlet of cobalt nickel leachate and leached mud outlet;Cobalt nickel separating extraction device has cobalt nickel leachate entrance, cobalt products export and nickel products export.Can effectively Call Provision and nickel using the system.

Description

The system for handling lateritic nickel ore
Technical field
The utility model belongs to field of metallurgy, specifically, the system that the utility model is related to processing lateritic nickel ore.
Background technology
Nickel has good mechanical strength, ductility and chemical stability as a kind of important strategy metal.In the world Minable nickel resources have two classes, and one kind is Sulphide Ore, and another kind of is lateritic nickel ore.Because sulphide ore extraction process is ripe, 60% nickel yield derives from sulphide ore.And the world is available for the vulcanization ore resources of exploitation few in the recent period, sulphide ore provides in addition Source exploration cycle and construction period are longer, and development and utilization is relatively difficult, and lateritic nickel ore aboundresources, mining cost Low, dressing and smelting process tends to be ripe, can produce a variety of intermediate products such as nickel oxide, sulphur nickel, ferronickel, and mineral resources is leaned on sea, is readily transported, because This utilization lateritic nickel ore has important practical significance.
Pyrogenic attack lateritic nickel ore is current prevailing technology, and wherein reduction roasting-mill ore magnetic selection has become research Focus.Using lateritic nickel ore as raw material, coal dust is reducing agent, under the high temperature conditions that the nickel in ore is complete using direct reduction equipment Portion is reduced into metallic nickel, and iron makes nickel be enriched in ferronickel powder according to mixed carbon comtent partial reduction into metallic iron, then through magnetic separation separation.And Ferronickel powder is studied it and also only resided within using its briquetting as pneumatic steelmaking also without large-scale commercial Application at present Raw material or again after superfusion office manages to obtain dilval in aspect as the raw material of smelting stainless steel, value-added content of product is not It is high.And the cobalt element in lateritic nickel ore is not utilized in whole process, waste is caused.
Therefore, existing direct-reduction roasting-mill ore magnetic selection technical finesse lateritic nickel ore need further to develop.
Utility model content
The utility model is intended to one of technical problem at least solving in correlation technique to a certain extent.Therefore, this reality It is to propose the system for handling lateritic nickel ore with a new purpose, the cobalt in lateritic nickel ore can be carried out using the system Effectively recovery, while can also further improve the rate of recovery and the enrichment of nickel.
According to one side of the present utility model, the utility model proposes a kind of system for handling lateritic nickel ore, this is System includes:
Mixed-forming device, the mixed-forming device have lateritic nickel ore entrance, reduction coal entrance, additive entrance and Pelletizing outlet is mixed, and the mixed-forming device is suitable to the lateritic nickel ore, reduction coal and additive are carried out at mixed-forming Reason, to obtain mixing pelletizing;
Direct reduction unit, the direct reduction unit has mixing pelletizing entrance and metallized pellet outlet, described mixed Close pelletizing entrance with the mixing pelletizing outlet to be connected, the direct reduction unit is suitable to carry out directly also the mixing pelletizing Original place is managed, to obtain metallized pellet;
Mill ore magnetic selection device, the mill ore magnetic selection device have metallized pellet entrance, the outlet of cobalt-bearing ferronickel powder and tailings Outlet, the metallized pellet entrance are connected with metallized pellet outlet, and the mill ore magnetic selection device is suitable to the gold Belong to pellet and carry out mill ore magnetic selection processing, to obtain cobalt-bearing ferronickel powder and tailings;
Oxidation of sulfureted calciner, the oxidation of sulfureted calciner have cobalt-bearing ferronickel powder entrance, sulfur dioxide entrance, Oxygen intake and sulfidation roasting product exit, the cobalt-bearing ferronickel powder entrance are connected with cobalt-bearing ferronickel powder outlet, the oxygen Change sulfidation roasting device to be suitable to carry out oxidation of sulfureted calcination process to the cobalt-bearing ferronickel powder, to obtain sulfidation roasting product;
Water immersion, the water immersion have sulfidation roasting product inlet, water inlet and leaching slurry outlet, the sulphur Change product of roasting entrance with the sulfidation roasting product exit to be connected, the water immersion is suitable to enter the sulfidation roasting product Row Soaking treatment, to obtain leaching slurry;
Equipment for separating liquid from solid, the equipment for separating liquid from solid have leaching slurry entrance, the outlet of cobalt nickel leachate and leached mud Outlet, the leaching slurry entrance are connected with leaching slurry outlet, and the equipment for separating liquid from solid is suitable to starch described leach Liquid carries out separation of solid and liquid, to obtain cobalt nickel leachate and leached mud;
Cobalt nickel separating extraction device, the cobalt nickel separating extraction device have cobalt nickel leachate entrance, cobalt products export and Nickel products export, the cobalt nickel leachate entrance are connected with cobalt nickel leachate outlet, and the cobalt nickel separating extraction device is fitted In carrying out the separation of cobalt nickel and extraction process to the cobalt nickel leachate, to obtain cobalt product and nickel product.
The system of the processing lateritic nickel ore of the utility model embodiment, is filled first with direct reduction unit and mill ore magnetic selection Put and removed part tailings after direct-reduction processing and mill ore magnetic selection processing were carried out to lateritic nickel ore so that nickel and cobalt obtain tentatively Purifying and enrichment;Secondly oxidation of sulfureted calcination process is carried out to cobalt ferronickel powder in oxidation of sulfureted calciner, obtains sulfidation roasting Product;Soaking treatment is carried out to sulfidation roasting product followed by water immersion and equipment for separating liquid from solid and separation of solid and liquid removes leaching Slag tap so that nickel and cobalt are purified and are enriched with again.Finally cobalt nickel leachate is carried using cobalt nickel separating extraction device Cobalt proposes nickel processing, finally gives cobalt product and nickel product.Thus the processing lateritic nickel ore of the utility model above-described embodiment is used System cobalt therein can not only be recycled, effectively nickel and cobalt can also be purified and is enriched with, improve it Purity, efficiently solves that ferronickel powder value that existing lateritic nickel ore direct-reduction-mill selects technique to obtain is low and laterite nickel Cobalt is without the problem recycled in ore deposit.
In addition, can also have what is added as follows according to the system of the processing lateritic nickel ore of the utility model above-described embodiment Technical characteristic:
In the utility model, the direct reduction unit is rotary hearth furnace.It is possible thereby to further improve at direct-reduction The efficiency of reason.
In the utility model, the oxidation of sulfureted calciner is fluidized bed furnace.It is possible thereby to further improve sulfur oxide Change the efficiency of calcination process.
In the utility model, the equipment for separating liquid from solid is filter.It is possible thereby to further improve at separation of solid and liquid The efficiency of reason.
In the utility model, the cobalt nickel separating extraction device include be sequentially connected extraction equipment, settling apparatus with Filter plant.It is possible thereby to further put forward the efficiency that cobalt proposes nickel processing.
Brief description of the drawings
Fig. 1 is the structural representation according to the system of the processing lateritic nickel ore of the utility model one embodiment.
Fig. 2 is the method stream using the system processing lateritic nickel ore of the processing lateritic nickel ore of the utility model one embodiment Cheng Tu.
Embodiment
Embodiment of the present utility model is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning Same or similar element is represented to same or similar label eventually or there is the element of same or like function.Below by ginseng The embodiment for examining accompanying drawing description is exemplary, it is intended to for explaining the utility model, and it is not intended that to the utility model Limitation.
According to one side of the present utility model, the utility model proposes a kind of system for handling lateritic nickel ore, such as Fig. 1 Shown, the system includes:Mixed-forming device 100, direct reduction unit 200, mill ore magnetic selection device 300, oxidation of sulfureted roasting Device 400, water immersion 500, equipment for separating liquid from solid 600 and cobalt nickel separating extraction device 700.
Wherein, mixed-forming device 100 has lateritic nickel ore entrance 110, reduction coal entrance 120, the and of additive entrance 130 Mix pelletizing outlet 140;Direct reduction unit 200 has mixing pelletizing entrance 210 and metallized pellet outlet 220, mixes ball Group's entrance 210 is connected with mixing pelletizing outlet 140;Mill ore magnetic selection device 300 has metallized pellet entrance 310, cobalt-bearing ferronickel Powder outlet 320 and tailings outlet 330, metallized pellet entrance 310 are connected with metallized pellet outlet 220;Oxidation of sulfureted is calcined Device 400 has cobalt-bearing ferronickel powder entrance 410, sulfur dioxide entrance 420, oxygen intake 430 and sulfidation roasting product exit 440, cobalt-bearing ferronickel powder entrance 410 is connected with cobalt-bearing ferronickel powder outlet 320;Water immersion 500 has sulfidation roasting product inlet 510th, water inlet 520 and leaching slurry outlet 530, sulfidation roasting product inlet 510 is connected with sulfidation roasting product exit 440; Equipment for separating liquid from solid 600 has leaching slurry entrance 610, cobalt nickel leachate outlet 620 and leached mud outlet 630, leaching slurry Entrance 610 is connected with leaching slurry outlet 530;Cobalt nickel separating extraction device 700 has cobalt nickel leachate entrance 710, cobalt product Outlet 720 and nickel products export 730, cobalt nickel leachate entrance 710 are connected with cobalt nickel leachate outlet 620.
It is described in detail below with reference to the system of processing lateritic nickel ores of the Fig. 1 to the utility model above-described embodiment.
Mixed-forming device 100
According to embodiment of the present utility model, mixed-forming device 100 has lateritic nickel ore entrance 110, reduction coal entrance 120th, additive entrance 130 and mixing pelletizing outlet 140, mixed-forming device 100 is suitable to lateritic nickel ore, reduction coal and addition Agent carries out mixed-forming processing, to obtain mixing pelletizing.
According to embodiment of the present utility model, mass fraction containing cobalt is 0.04~0.2% in lateritic nickel ore, existing laterite nickel The ferronickel powder value that ore deposit direct-reduction-magnetic separation process obtains is low, and nickel content is low, and impurity content is high, and ferronickel powder can not be direct Raw material as stainless steel smelting, economic value are relatively low;And cobalt does not recycle in lateritic nickel ore.Therefore, existing place The means of reason lateritic nickel ore need further to improve.
, will be red first with mixed-forming device 100 according to the system of the processing lateritic nickel ore of the utility model embodiment Native nickel minerals, reduction coal and additive carry out mixed-forming processing, to obtain mixing pelletizing.Specifically, for mixed-forming The proportioning of lateritic nickel ore, reduction coal and additive is not particularly restricted, those skilled in the art can according to be actually needed into Row selection, can be by lateritic nickel ore, reduction coal and additive according to mass ratio 100 according to specific embodiment of the utility model: (5~25):(3~15) mixed-forming is carried out.Thus, it is possible to significantly improve the metallization for the metallized pellet that reduction treatment obtains Rate, so as to significantly improve the grade of nickel and cobalt in product.
According to embodiment of the present utility model, the species of additive is not particularly restricted, and those skilled in the art can be with Selected according to being actually needed, according to specific embodiment of the utility model, additive can include aoxidizing selected from alkali metal At least one of thing, alkali metal salt, alkaline earth oxide and alkali salt.Inventor has found, by adding these alkali Property additive, the activity of cobalt-nickel oxide in lateritic nickel ore can be effectively improved, promote the reduction of cobalt nickel.
Direct reduction unit 200
According to embodiment of the present utility model, direct reduction unit 200 has mixing pelletizing entrance 210 and metallized pellet Outlet 220, mixing pelletizing entrance 210 are connected with mixing pelletizing outlet 140, and direct reduction unit 200 is suitable to enter mixing pelletizing Row direct-reduction is handled, to obtain metallized pellet.Specifically, in direct reduction unit 200, the reduction in pelletizing is mixed Coal is reduced directly to lateritic nickel ore, so as to which the nickel in lateritic nickel ore, iron compound are reduced into simple substance, obtains the ball that metallizes Group.
According to embodiment of the present utility model, the condition of the direct-reduction processing carried out in direct reduction unit 200 is not It is particularly limited, those skilled in the art can be selected according to being actually needed, according to specific embodiment of the utility model, Direct-reduction processing can carry out 20~40min completions under 1250~1350 degrees Celsius.Thus, it is possible to ensure in lateritic nickel ore Nickel Restore All are metallic state, iron is largely reduced to metallic state, at the same the ferronickel of metallic state can agglomeration to certain Size, the rate of recovery of nickel when being advantageous to improve follow-up mill ore magnetic selection processing.
According to embodiment of the present utility model, direct reduction unit 200 can be rotary hearth furnace, it is possible thereby to further improve It is reduced directly treatment effeciency.
Mill ore magnetic selection device 300
According to embodiment of the present utility model, mill ore magnetic selection device 300 has metallized pellet entrance 310, cobalt-bearing ferronickel Powder outlet 320 and tailings outlet 330, metallized pellet entrance 310 are connected with metallized pellet outlet 220, mill ore magnetic selection device 300 are suitable to carry out mill ore magnetic selection processing to metallized pellet, to obtain cobalt-bearing ferronickel powder and tailings.Specifically, can pass through Mill ore magnetic selection device 300 carries out mill ore magnetic selection processing to the metallized pellet containing nickel, iron and cobalt simple substance, removes part tailings, So that nickel and cobalt obtain preliminary purification and enrichment.
According to specific embodiment of the utility model, obtained after mill ore magnetic selection device 300 carries out mill ore magnetic selection processing Cobalt-bearing ferronickel powder in the mass fraction of cobalt be 0.10~0.35%, the mass fraction of nickel is 4~10%, and the mass fraction of iron is 50~70%.According to specific embodiment of the utility model, the mass fraction of cobalt is 0.04~0.2% in lateritic nickel ore.Pass through After direct-reduction and mill ore magnetic selection processing, the mass fraction of cobalt is improved to 0.10~0.35% by 0.04~0.2%, and nickel quality is divided Number is improved to 4~10%.It can be seen that by direct-reduction and mill ore magnetic selection processing can cobalt and nickel be effectively enriched with, show Write the grade for improving cobalt and nickel.
Oxidation of sulfureted calciner 400
According to embodiment of the present utility model, oxidation of sulfureted calciner 400 has cobalt-bearing ferronickel powder entrance 410, dioxy Change sulphur entrance 420, oxygen intake 430 and sulfidation roasting product exit 440, cobalt-bearing ferronickel powder entrance 410 with cobalt-bearing ferronickel powder to go out Mouth 320 is connected, and oxidation of sulfureted calciner 400 is suitable to carry out oxidation of sulfureted calcination process to cobalt-bearing ferronickel powder, to obtain sulphur Change product of roasting.Specifically, when oxidation of sulfureted calcination process is carried out in oxidation of sulfureted calciner 400, in cobalt-bearing ferronickel powder Nickel and cobalt can be converted into water-soluble nickel sulfate NiSO4With cobaltous sulfate CoSO4, subsequently can be selective by nickel and cobalt by water logging Leach into solution, obtain cobalt nickel leachate.
According to the utility model specific embodiment, oxidation of sulfureted calcination process is carried out in oxidation of sulfureted calciner 400 When, can be by the atmosphere rich in sulfur dioxide and oxygen and controlling 500~700 degrees Celsius of temperature to cobalt-bearing ferronickel powder Carry out oxidation of sulfureted calcination process so that nickel and cobalt are converted into water-soluble nickel sulfate NiSO in cobalt-bearing ferronickel powder4And cobaltous sulfate CoSO4, subsequently can by Soaking treatment by nickel and cobalt Selectively leaching into solution, obtain cobalt nickel leachate.And nickel containing cobalt Iron in iron powder can be oxidized to iron oxide (non-aqueous), even if there is iron to change into water miscible ferric sulfate Fe2(SO4)3, also can Decomposition and inversion is Fe under the conditions of 500~700 DEG C of temperature2O3, so as to enter in cobalt nickel leachate.From there through upper Oxidation of sulfureted calcination process is carried out under the conditions of stating can effectively realize the separation of iron and cobalt nickel, and then significantly improve the product of cobalt nickel Position.
According to specific embodiment of the utility model, oxidation of sulfureted calcination process is in the gas rich in sulfur dioxide and oxygen In atmosphere, carry out what 20~90min was completed at a temperature of 500~700 DEG C, wherein, in the atmosphere rich in sulfur dioxide and oxygen The volumetric concentration of sulfur dioxide is 3~15%, and the volumetric concentration of oxygen is 3~15%.Inventor is had found, dioxy is rich in above-mentioned Under the atmospheric condition for changing sulphur and oxygen, when sintering temperature is too high, i.e., sintering temperature is more than 700 DEG C, nickel sulfate can be decomposed into Nickel oxide, it is impossible to be flooded out;And when sintering temperature is less than 500 DEG C, one side oxidation of sulfureted calcination is less efficient, separately Iron is calcined issuable water miscible ferric sulfate Fe by oxidation of sulfureted in one side cobalt-bearing ferronickel powder2(SO4)3, due to sulfuric acid Iron Fe2(SO4)3It can not be decomposed under conditions of less than 500 DEG C and generate water-insoluble iron oxide Fe2O3, in follow-up Soaking treatment When can and nickel sulfate NiSO4Together enter in cobalt nickel leachate, efficiently separating for cobalt nickel and iron can not be realized.Thus this practicality is new Can for 500~700 DEG C by the atmosphere rich in sulfur dioxide and oxygen, controlling the temperature of oxidation of sulfureted calcination process in type To realize efficiently separating for follow-up cobalt nickel and iron, and oxidation of sulfureted calcination process efficiency is effectively improved, improve nickel and the cobalt rate of recovery.
According to specific embodiment of the utility model, oxidation of sulfureted calciner 400 can be fluidized bed furnace, it is possible thereby to enter One step improves the efficiency of oxidation of sulfureted calcination process.
Water immersion 500
According to embodiment of the present utility model, water immersion 500 has sulfidation roasting product inlet 510, the and of water inlet 520 Leaching slurry outlet 530, sulfidation roasting product inlet 510 is connected with sulfidation roasting product exit 440, and water immersion 500 is suitable to Soaking treatment is carried out to sulfidation roasting product, to obtain leaching slurry.
Equipment for separating liquid from solid 600
According to embodiment of the present utility model, equipment for separating liquid from solid 600 has leaching slurry entrance 610, cobalt nickel leachate Outlet 620 and leached mud outlet 630, leaching slurry entrance 610 are connected with leaching slurry outlet 530, and equipment for separating liquid from solid 600 is suitable In carrying out separation of solid and liquid to leaching slurry, to obtain cobalt nickel leachate and leached mud.
According to specific embodiment of the utility model, equipment for separating liquid from solid 600 can be filter, thus, it is possible to enter one Step improves the efficiency of separation of solid and liquid.
According to embodiment of the present utility model, water immersion 500 and equipment for separating liquid from solid 600 can be utilized to through peroxidating The sulfidation roasting product that sulfidation roasting handles to obtain carries out Soaking treatment and separation of solid and liquid, to obtain cobalt nickel leachate, and produces Raw leached mud.
Due to oxidation of sulfureted roasting 400 in carry out oxidation of sulfureted calcination process during, in cobalt-bearing ferronickel powder nickel and Cobalt is converted into water-soluble nickel sulfate NiSO4With cobaltous sulfate CoSO4, iron can be oxidized to water-insoluble iron oxide, even if there is iron to turn It is melted into water miscible ferric sulfate Fe2(SO4)3, also can decomposition and inversion be under 500~700 DEG C of oxidation of sulfureted roasting conditions of temperature Fe2O3, so as to enter in cobalt nickel leachate.Thus, can have by using oxidation of sulfureted calcination process and Soaking treatment The separation of iron and cobalt nickel is realized to effect, and then significantly improves the grade of cobalt nickel.
Cobalt nickel separating extraction device 700
According to embodiment of the present utility model, there is cobalt nickel separating extraction device 700 cobalt nickel leachate entrance 710, cobalt to produce Product outlet 720 and nickel products export 730, cobalt nickel leachate entrance 710 are connected with cobalt nickel leachate outlet 620, and the separation of cobalt nickel carries Device 700 is taken to be suitable to carry out the separation of cobalt nickel and extraction process to cobalt nickel leachate, to obtain cobalt product and nickel product.
According to specific embodiment of the utility model, carry out carrying cobalt carrying nickel processing, tool in cobalt nickel separating extraction device 700 Body can include:Extraction processing is carried out to cobalt nickel leachate, so as to isolated cobalt-carrying solution and solution containing nickel;It is heavy using chemistry Shallow lake method extracts cobalt and nickel from the cobalt-carrying solution and solution containing nickel respectively, cobalt product and nickel product is obtained, specifically, to institute Stating addition vulcanized sodium in cobalt-carrying solution and solution containing nickel makes cobalt ions and nickel ion in cobalt-carrying solution and solution containing nickel form vulcanization Cobalt and nickel sulphide precipitation, cobalt sulfide and nickel sulfide product are obtained after filtering.The whole flow process cobalt rate of recovery more than 90%, nickel recovery More than 90%.Thus can be effectively to nickel therein using the system of the processing lateritic nickel ore of the utility model above-described embodiment Reclaimed with cobalt, and the rate of recovery can reach more than 90%, and then significantly improve the recycle value of lateritic nickel ore.
According to specific embodiment of the utility model, cobalt nickel separating extraction device 700, which may further include, to be sequentially connected Extraction equipment, settling apparatus and filter plant.It is possible thereby to further improve the efficiency of extraction cobalt nickel.
According to the system of the processing lateritic nickel ore of the utility model above-described embodiment, first with direct reduction unit and mill Ore deposit concentration equipment removed part tailings after direct-reduction processing and mill ore magnetic selection processing are carried out to lateritic nickel ore so that nickel and cobalt Obtain preliminary purification and enrichment;Secondly oxidation of sulfureted calcination process is carried out to cobalt ferronickel powder in oxidation of sulfureted calciner, obtained Sulfidation roasting product;Soaking treatment and solid-liquid point are carried out to sulfidation roasting product followed by water immersion and equipment for separating liquid from solid From removing leached mud so that nickel and cobalt are purified and are enriched with again.Finally cobalt nickel is leached using cobalt nickel separating extraction device Liquid carry cobalt and proposes nickel processing, finally gives cobalt product and nickel product.Thus the processing of the utility model above-described embodiment is used The system of lateritic nickel ore can not only be recycled to the cobalt in lateritic nickel ore, and effectively nickel and cobalt can also be purified And enrichment, its purity is improved, efficiently solves the ferronickel powder value that existing lateritic nickel ore direct-reduction-mill selects technique to obtain Cobalt is without the problem recycled in low and lateritic nickel ore.
In order to facilitate the system for the processing lateritic nickel ore for understanding the utility model above-described embodiment, below to utilizing the system The method of processing lateritic nickel ore is described.
According to embodiment of the present utility model, the method for lateritic nickel ore is handled using the system for handling lateritic nickel ore to be included: (1) lateritic nickel ore, reduction coal and additive are subjected to mixed-forming processing, to obtain mixing pelletizing;(2) mixing pelletizing is entered Row direct-reduction is handled, to obtain metallized pellet;(3) metallized pellet is subjected to mill ore magnetic selection processing, to be contained Cobalt ferronickel powder and tailings;(4) cobalt-bearing ferronickel powder is subjected to oxidation of sulfureted calcination process, to obtain sulfidation roasting product;(5) will Sulfidation roasting product carries out Soaking treatment and separation of solid and liquid, to obtain cobalt nickel leachate and leached mud;(6) by cobalt nickel leachate Carry cobalt and propose nickel processing, to obtain cobalt product and nickel product.
It is described in detail below with reference to the method for processing lateritic nickel ores of the Fig. 2 to the utility model above-described embodiment.
S100:Mixed-forming processing
According to embodiment of the present utility model, lateritic nickel ore, reduction coal and additive are subjected to mixed-forming processing, so as to Obtain mixing pelletizing.
According to embodiment of the present utility model, mass fraction containing cobalt is 0.04~0.2% in lateritic nickel ore, existing laterite nickel The ferronickel powder value that ore deposit direct-reduction-magnetic separation process obtains is low, and nickel content is low, and impurity content is high, and ferronickel powder can not be direct Raw material as stainless steel smelting, economic value are relatively low;And cobalt does not recycle in lateritic nickel ore.Therefore, existing place The means of reason lateritic nickel ore need further to improve.
According to embodiment of the present utility model, the proportioning for the lateritic nickel ore of mixed-forming, reduction coal and additive is simultaneously It is not particularly limited, those skilled in the art can be selected according to being actually needed, according to specific implementation of the present utility model Example, can be by lateritic nickel ore, reduction coal and additive according to mass ratio 100:(5~25):(3~15) mixed-forming is carried out.By This, can significantly improve the degree of metalization for the metallized pellet that reduction treatment obtains, so as to significantly improve nickel in ferronickel powder product Grade.
According to embodiment of the present utility model, the species of additive is not particularly restricted, and those skilled in the art can be with Selected according to being actually needed, according to specific embodiment of the utility model, additive can include aoxidizing selected from alkali metal At least one of thing, alkali metal salt, alkaline earth oxide and alkali salt.Inventor has found, by adding these alkali Property additive, the activity of cobalt-nickel oxide in lateritic nickel ore can be improved, promote the reduction of cobalt nickel.
S200:Direct-reduction is handled
According to embodiment of the present utility model, mixing pelletizing is subjected to direct-reduction processing, to obtain metallized pellet. Specifically, lateritic nickel ore can be reduced directly using the reduction coal mixed in pelletizing, so as to by the nickel in lateritic nickel ore, Iron compound is reduced to simple substance, obtains metallized pellet.
According to embodiment of the present utility model, the condition for being reduced directly processing is not particularly restricted, people in the art Member can be selected according to being actually needed, and according to specific embodiment of the utility model, direct-reduction processing can be 1250 20~40min is carried out under~1350 degrees Celsius to complete.Thus, it is possible to ensure that the nickel Restore All in lateritic nickel ore is metallic state, Iron is largely reduced to metallic state, at the same the ferronickel of metallic state can agglomeration to certain size, be advantageous to improve follow-up mill The rate of recovery of nickel when ore deposit magnetic separation is handled.
S300:Mill ore magnetic selection processing
According to embodiment of the present utility model, metallized pellet is subjected to mill ore magnetic selection processing, to obtain cobalt-bearing ferronickel Powder and tailings.Specifically, after the metallized pellet containing nickel, iron and cobalt simple substance is obtained, it can be handled and removed by mill ore magnetic selection Remove part tailings so that nickel and cobalt obtain preliminary purification and enrichment.
According to specific embodiment of the utility model, the quality point of cobalt in the cobalt-bearing ferronickel powder obtained after mill ore magnetic selection processing Number is 0.10~0.35%, and the mass fraction of nickel is 4~10%, and the mass fraction of iron is 50~70%.According to the utility model Specific embodiment, the mass fraction of cobalt is 0.04~0.2% in lateritic nickel ore.Handled by direct-reduction and mill ore magnetic selection Afterwards, the mass fraction of cobalt is improved to 0.10~0.35% by 0.04~0.2%, and nickel mass fraction is improved to 4~10%.It can be seen that By direct-reduction and mill ore magnetic selection processing can cobalt and nickel be effectively enriched with, significantly improve the grade of cobalt and nickel.
S400:Oxidation of sulfureted calcination process
According to embodiment of the present utility model, cobalt-bearing ferronickel powder is subjected to oxidation of sulfureted calcination process, to be vulcanized Product of roasting.Specifically, during oxidation of sulfureted calcination process, nickel and cobalt are converted into water-soluble nickel sulfate in cobalt-bearing ferronickel powder NiSO4With cobaltous sulfate CoSO4, subsequently can by water logging by nickel and cobalt Selectively leaching into solution, obtain cobalt nickel leachate.
, can be by the atmosphere rich in sulfur dioxide and oxygen and controlling according to the utility model specific embodiment 500~700 degrees Celsius of temperature carries out oxidation of sulfureted calcination process to cobalt-bearing ferronickel powder so that nickel and cobalt turn in cobalt-bearing ferronickel powder Turn to water-soluble nickel sulfate NiSO4With cobaltous sulfate CoSO4, subsequently can by Soaking treatment by nickel and cobalt Selectively leaching to molten In liquid, cobalt nickel leachate is obtained.And the iron in cobalt-bearing ferronickel powder can be oxidized to iron oxide (non-aqueous), even if there is iron to change into Water miscible ferric sulfate Fe2(SO4)3, also can be Fe in decomposition and inversion under the conditions of 500~700 DEG C of temperature2O3, so as to enter Into cobalt nickel leachate.Iron and cobalt nickel can be effectively realized from there through oxidation of sulfureted calcination process is carried out under these conditions Separation, and then significantly improve the grade of cobalt nickel.
According to specific embodiment of the utility model, oxidation of sulfureted calcination process is in the gas rich in sulfur dioxide and oxygen In atmosphere, carry out what 20~90min was completed at a temperature of 500~700 DEG C.Wherein, in the atmosphere rich in sulfur dioxide and oxygen The volumetric concentration of sulfur dioxide is 3~15%, and the volumetric concentration of oxygen is 3~15%.Inventor is had found, dioxy is rich in above-mentioned Under the atmospheric condition for changing sulphur and oxygen, when sintering temperature is too high, i.e., sintering temperature is more than 700 DEG C, nickel sulfate can be decomposed into Nickel oxide, it is impossible to be flooded out;And when sintering temperature is less than 500 DEG C, one side oxidation of sulfureted calcination is less efficient, separately Iron is calcined issuable water miscible ferric sulfate Fe by oxidation of sulfureted in one side cobalt-bearing ferronickel powder2(SO4)3, due to sulfuric acid Iron Fe2(SO4)3It can not be decomposed under conditions of less than 500 DEG C and generate water-insoluble iron oxide Fe2O3, in follow-up Soaking treatment When can and nickel sulfate NiSO4Together enter in cobalt nickel leachate, efficiently separating for cobalt nickel and iron can not be realized.Thus this practicality is new Can for 500~700 DEG C by controlling the temperature of oxidation of sulfureted calcination process in the atmosphere rich in sulfur dioxide and oxygen in type To realize efficiently separating for follow-up cobalt nickel and iron, and oxidation of sulfureted calcination process efficiency is effectively improved, improve nickel and the cobalt rate of recovery.
S500:Soaking treatment and separation of solid and liquid
According to embodiment of the present utility model, sulfidation roasting product is subjected to Soaking treatment and separation of solid and liquid, to obtain Cobalt nickel leachate and leached mud.From there through further by the above-mentioned sulfidation roasting product obtained by oxidation of sulfureted calcination process Soaking treatment and separation of solid and liquid are carried out, cobalt nickel leachate can be obtained, and produce leached mud.Leached mud iron content at least 50% can be with Raw material as blast furnace ironmaking.
During oxidation of sulfureted calcination process, nickel and cobalt are converted into water-soluble nickel sulfate NiSO in cobalt-bearing ferronickel powder4 With cobaltous sulfate CoSO4, iron can be oxidized to water-insoluble iron oxide, even if there is iron to change into water miscible ferric sulfate Fe2 (SO4)3, also can decomposition and inversion be Fe under 500~700 DEG C of oxidation of sulfureted roasting conditions of temperature2O3, so as to which cobalt will not be entered In nickel leachate.Thus, point of iron and cobalt nickel can be effectively realized by using oxidation of sulfureted calcination process and Soaking treatment From, and then significantly improve the grade of cobalt nickel.
S600:Carry cobalt and propose nickel processing
According to embodiment of the present utility model, cobalt nickel leachate is carried out carrying cobalt to proposing nickel processing, so as to obtain cobalt product and Nickel product.It is possible thereby to efficiently separate to obtain cobalt product and nickel product.
According to specific embodiment of the utility model, carrying cobalt and proposing nickel processing to include:Cobalt nickel leachate is extracted Processing, so as to isolated cobalt-carrying solution and solution containing nickel;Using chemical precipitation method respectively from the cobalt-carrying solution and nickeliferous Cobalt and nickel are extracted in solution, obtains cobalt product and nickel product, specifically, vulcanization is added into the cobalt-carrying solution and solution containing nickel Sodium makes cobalt ions and nickel ion in cobalt-carrying solution and solution containing nickel form cobalt sulfide and nickel sulphide precipitation, and cobalt sulfide is obtained after filtering With nickel sulfide product.
By using the method for the processing lateritic nickel ore of the utility model embodiment, the rate of recovery of final cobalt and nickel can be with Reach more than 90%, it is possible thereby to effectively reclaim cobalt and nickel in lateritic nickel ore, and then significantly improve the sharp again of lateritic nickel ore With value.
The method of the processing lateritic nickel ore of the utility model embodiment, carries out lateritic nickel ore to be reduced directly-ore grinding first Magnetic separation handles to obtain cobalt-bearing ferronickel powder, then carries out sulfur oxide after rich in sulfur dioxide and in the atmosphere of oxygen to cobalt-bearing ferronickel powder Change calcination process, it is 500~700 DEG C to control sintering temperature, and then the nickel in cobalt-bearing ferronickel powder and cobalt are converted into water-soluble sulphur Sour nickel SO4With cobaltous sulfate CoSO4, by Soaking treatment by nickel and cobalt Selectively leaching into solution, obtain cobalt nickel leachate. Cobalt nickel leachate finally handles to obtain cobalt product and nickel product, the whole flow process cobalt rate of recovery more than 90%, nickel using carrying cobalt and carry nickel The rate of recovery more than 90%.
Below with reference to specific embodiment, the utility model is described, it is necessary to which explanation is, these embodiments are only Descriptive, without limiting the utility model in any way.
Embodiment 1
By lateritic nickel ore (Co mass fractions 0.04%, Ni mass fractions 2.0%, Fe mass fractions 20%), reduction coal, stone Lime stone and sodium carbonate by weight proportion 100:15:10:3 progress mixed-formings are handled to obtain mixing pelletizing, and mixing pelletizing is being turned Direct-reduction processing, reducing condition are carried out in the stove of bottom:1250 DEG C of reduction temperature, recovery time 35min.Reduction obtains gold after terminating Belong to pellet, mill ore magnetic selection is carried out after metallized pellet water quenching and obtains cobalt-bearing ferronickel powder (Co mass fractions 0.20%, Ni mass point Number 6.3%, Fe mass fractions 70%) and tailings.Cobalt-bearing ferronickel powder is subjected to oxidation of sulfureted roasting, roasting condition:SO2Volume is dense Spend 5%, O2Volumetric concentration 5%, sintering temperature are 500 DEG C, roasting time 20min.Roasting enters sulfidation roasting product after terminating Row Soaking treatment, water logging terminate rear separation of solid and liquid and obtain cobalt nickel leachate and water logging slag.Cobalt nickel leachate first passes around solvent extraction Separation of Cobalt and Nickel is taken, respectively obtains cobalt-carrying solution and solution containing nickel, vulcanized sodium is added to cobalt-carrying solution and solution containing nickel respectively, obtains Cobalt sulfide precipitates and nickel sulphide precipitation, and cobalt sulfide product and nickel sulfide product, nickel recovery 90% are obtained after being separated by filtration, and cobalt returns Yield 90%, iron content 52% can be as the raw material of blast furnace ironmaking in water logging slag.
Embodiment 2
By lateritic nickel ore (Co mass fractions 0.1%, Ni mass fractions 1.6%, Fe mass fractions 25%), reduction coal and stone Ash by weight proportion 100:20:3 progress mixed-formings are handled to obtain mixing pelletizing, and mixing pelletizing is carried out directly in rotary hearth furnace Reduction treatment, reducing condition:1320 DEG C of reduction temperature, recovery time 40min.Reduction obtains metallized pellet, metal after terminating Mill ore magnetic selection is carried out after pellet water quenching and obtains ferronickel powder (Co mass fractions 0.35%, Ni mass fractions 9.3%, Fe mass point Number 75%) and tailings.Cobalt-bearing ferronickel powder is subjected to oxidation of sulfureted roasting, roasting condition:SO2Volumetric concentration 8%, O2Volumetric concentration 8%, sintering temperature is 600 DEG C, roasting time 40min.It is calcined after terminating and sulfidation roasting product is subjected to Soaking treatment, water logging knot Separation of solid and liquid obtains cobalt nickel leachate and water logging slag after beam.Cobalt nickel leachate first passes around solvent extraction and separation cobalt nickel, respectively To cobalt-carrying solution and solution containing nickel, vulcanized sodium is added to cobalt-carrying solution and solution containing nickel respectively, obtains cobalt sulfide precipitation and vulcanization Nickel is precipitated, and cobalt sulfide product and nickel sulfide product, nickel recovery 92%, the cobalt rate of recovery 92%, water logging slag are obtained after being separated by filtration Middle iron content 55% can be as the raw material of blast furnace ironmaking.
Embodiment 3
By lateritic nickel ore (Co mass fractions 0.15%, Ni mass fractions 1.2%, Fe mass fractions 40%), reduction coal, disappear Lime and sodium sulphate by weight proportion 100:25:10:5 progress mixed-formings are handled to obtain mixing pelletizing, and mixing pelletizing is being turned Direct-reduction processing, reducing condition are carried out in the stove of bottom:1350 DEG C of reduction temperature, recovery time 20min.Reduction obtains gold after terminating Belong to pellet, mill ore magnetic selection is carried out after metallized pellet water quenching and obtains ferronickel powder (Co mass fractions 0.15%, Ni mass fractions 3.3%, Fe mass fraction 80%) and tailings.Cobalt-bearing ferronickel powder is subjected to oxidation of sulfureted roasting, roasting condition:SO2Volumetric concentration 10%, O2Volumetric concentration 10%, sintering temperature are 700 DEG C, roasting time 60min.Roasting enters sulfidation roasting product after terminating Row Soaking treatment, water logging terminate rear separation of solid and liquid and obtain cobalt nickel leachate and water logging slag.Cobalt nickel leachate first passes around solvent extraction Separation of Cobalt and Nickel is taken, respectively obtains cobalt-carrying solution and solution containing nickel, vulcanized sodium is added to cobalt-carrying solution and solution containing nickel respectively, obtains Cobalt sulfide precipitates and nickel sulphide precipitation, and cobalt sulfide product and nickel sulfide product, nickel recovery 95% are obtained after being separated by filtration, and cobalt returns Yield 95%, iron content 59% can be as the raw material of blast furnace ironmaking in water logging slag.
Embodiment 4
By lateritic nickel ore (Co mass fractions 0.20%, Ni mass fractions 0.8%, Fe mass fractions 50%), reduction coal, disappear Lime and sodium sulphate by weight proportion 100:25:10:5 progress mixed-formings are handled to obtain mixing pelletizing, and mixing pelletizing is being turned Direct-reduction processing, reducing condition are carried out in the stove of bottom:1325 DEG C of reduction temperature, recovery time 25min.Reduction obtains gold after terminating Belong to pellet, mill ore magnetic selection is carried out after metallized pellet water quenching and obtains ferronickel powder (Co mass fractions 0.10%, Ni mass fractions 2.5%, Fe mass fraction 83%) and tailings.Cobalt-bearing ferronickel powder is subjected to oxidation of sulfureted roasting, roasting condition:SO2Volumetric concentration 1%, O2Volumetric concentration 1%, sintering temperature are 700 DEG C, roasting time 90min.Roasting is carried out sulfidation roasting product after terminating Soaking treatment, water logging terminate rear separation of solid and liquid and obtain cobalt nickel leachate and water logging slag.Cobalt nickel leachate first passes around solvent extraction Separation of Cobalt and Nickel, cobalt-carrying solution and solution containing nickel are respectively obtained, add vulcanized sodium to cobalt-carrying solution and solution containing nickel respectively, obtain sulphur Change cobalt precipitation and nickel sulphide precipitation, cobalt sulfide product and nickel sulfide product, nickel recovery 97%, cobalt recovery are obtained after being separated by filtration Rate 97%, iron content 62% can be as the raw material of blast furnace ironmaking in water logging slag.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or the spy for combining the embodiment or example description Point is contained at least one embodiment or example of the present utility model.In this manual, to the schematic table of above-mentioned term Identical embodiment or example need not be directed to by stating.Moreover, specific features, structure, material or the feature of description can be Combined in an appropriate manner in any one or more embodiments or example.In addition, in the case of not conflicting, this area Technical staff can be carried out the different embodiments or example and the feature of different embodiments or example described in this specification With reference to and combination.
Although embodiment of the present utility model has been shown and described above, it is to be understood that above-described embodiment is Exemplary, it is impossible to it is interpreted as to limitation of the present utility model, one of ordinary skill in the art is in the scope of the utility model It is interior above-described embodiment to be changed, changed, replaced and modification.

Claims (5)

  1. A kind of 1. system for handling lateritic nickel ore, it is characterised in that including:
    Mixed-forming device, the mixed-forming device have lateritic nickel ore entrance, reduction coal entrance, additive entrance and mixing Pelletizing exports;
    Direct reduction unit, the direct reduction unit have mixing pelletizing entrance and metallized pellet outlet, the mixing ball Group's entrance is connected with the mixing pelletizing outlet;
    Mill ore magnetic selection device, the mill ore magnetic selection device have metallized pellet entrance, the outlet of cobalt-bearing ferronickel powder and tailings outlet, The metallized pellet entrance is connected with metallized pellet outlet;
    Oxidation of sulfureted calciner, the oxidation of sulfureted calciner have cobalt-bearing ferronickel powder entrance, sulfur dioxide entrance, oxygen Entrance and sulfidation roasting product exit, the cobalt-bearing ferronickel powder entrance are connected with cobalt-bearing ferronickel powder outlet;
    Water immersion, the water immersion have sulfidation roasting product inlet, water inlet and leaching slurry outlet, the vulcanization roasting Product inlet is burnt with the sulfidation roasting product exit to be connected;
    Equipment for separating liquid from solid, the equipment for separating liquid from solid have leaching slurry entrance, the outlet of cobalt nickel leachate and leached mud outlet, The leaching slurry entrance is connected with leaching slurry outlet;
    Cobalt nickel separating extraction device, the cobalt nickel separating extraction device have cobalt nickel leachate entrance, cobalt products export and nickel production Product export, and the cobalt nickel leachate entrance is connected with cobalt nickel leachate outlet.
  2. 2. the system of lateritic nickel ore is handled according to claim 1, it is characterised in that the direct reduction unit is to turn bottom Stove.
  3. 3. the system of lateritic nickel ore is handled according to claim 1, it is characterised in that the oxidation of sulfureted calciner is boiling Rise stove.
  4. 4. the system of lateritic nickel ore is handled according to claim 1, it is characterised in that the equipment for separating liquid from solid is filtering Machine.
  5. 5. the system of lateritic nickel ore is handled according to claim 1, it is characterised in that the cobalt nickel separating extraction device includes Extraction equipment, settling apparatus and the filter plant being sequentially connected.
CN201720463563.3U 2017-04-27 2017-04-27 The system for handling lateritic nickel ore Expired - Fee Related CN206828600U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106957955A (en) * 2017-04-27 2017-07-18 江苏省冶金设计院有限公司 Handle the method and system of lateritic nickel ore

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106957955A (en) * 2017-04-27 2017-07-18 江苏省冶金设计院有限公司 Handle the method and system of lateritic nickel ore

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