CN206798284U - Vacuum pressure impregnation equipment and its vacuum liquid storage tank - Google Patents
Vacuum pressure impregnation equipment and its vacuum liquid storage tank Download PDFInfo
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- CN206798284U CN206798284U CN201720459083.XU CN201720459083U CN206798284U CN 206798284 U CN206798284 U CN 206798284U CN 201720459083 U CN201720459083 U CN 201720459083U CN 206798284 U CN206798284 U CN 206798284U
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- 239000007788 liquid Substances 0.000 title claims abstract description 130
- 238000005470 impregnation Methods 0.000 title claims description 13
- 238000003756 stirring Methods 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims 10
- 238000001816 cooling Methods 0.000 abstract description 11
- 230000007547 defect Effects 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000007598 dipping method Methods 0.000 description 5
- 238000001802 infusion Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及液体冷却装置,尤其与真空储液罐以及具有该真空储液罐的真空压力浸渍设备有关。The utility model relates to a liquid cooling device, in particular to a vacuum liquid storage tank and vacuum pressure impregnation equipment with the vacuum liquid storage tank.
背景技术Background technique
在真空压力浸渍设备中,真空储液罐主要用于浸渍液体的储存。当需要将液体输送到浸渍罐进行浸渍时,一般都要求将液体加热到35℃至40℃,降低其粘度,以利于液体更好地渗入工件的间隙;浸渍完毕回到真空储液罐储存时,都要求降温冷却至20℃以下,以保证其寿命,为了达到这一目的,一般真空储液罐都设有内、外盘管,外盘管通过真空储液罐罐壁与液体换热,内盘管外表面直接与液体接触换热,同时设有搅拌装置进行快速换热。液体在加热过程中,由于加热介质与液体间的温差大,一般都能满足要求;冷却时由于两种热交换介质的温差小,冷却就比较慢,特别是浸渍的液体介质价格比较贵时,用户采购都比较少,常常只装到真空储液罐的一半,真空储液罐上部的换热管与介质根本不接触,这样换热就更慢。In the vacuum pressure impregnation equipment, the vacuum liquid storage tank is mainly used for the storage of the impregnation liquid. When the liquid needs to be transported to the impregnation tank for impregnation, it is generally required to heat the liquid to 35°C to 40°C to reduce its viscosity so that the liquid can better penetrate into the gap between the workpiece; after impregnation, return to the vacuum liquid storage tank for storage , all require cooling down to below 20°C to ensure its life. In order to achieve this purpose, the general vacuum liquid storage tank is equipped with inner and outer coils, and the outer coil exchanges heat with the liquid through the wall of the vacuum liquid storage tank. The outer surface of the inner coil is directly in contact with the liquid for heat exchange, and a stirring device is provided for rapid heat exchange. During the heating process of the liquid, due to the large temperature difference between the heating medium and the liquid, it can generally meet the requirements; during cooling, due to the small temperature difference between the two heat exchange media, the cooling is relatively slow, especially when the impregnated liquid medium is more expensive. Users purchase less, and often only fill half of the vacuum liquid storage tank. The heat exchange tube on the upper part of the vacuum liquid storage tank does not contact the medium at all, so the heat transfer is slower.
在所述背景技术部分公开的上述信息仅用于加强对本实用新型的背景的理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.
发明内容Contents of the invention
本实用新型的一个目的在于克服上述现有技术的不足,提供一种快速对液体进行散热的真空储液罐;One purpose of the present utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a vacuum liquid storage tank for quickly dissipating heat from liquid;
本实用新型的另外一个目的在于提供具有该真空储液罐的真空压力浸渍设备。Another object of the present utility model is to provide a vacuum pressure impregnation equipment with the vacuum liquid storage tank.
本实用新型的额外方面和优点将部分地在下面的描述中阐述,并且部分地将从描述中变得显然,或者可以通过本实用新型的实践而习得。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
根据本实用新型的一个方面,一种真空储液罐,包括真空存储用于浸渍作业的液体的罐体,在罐体的内部设有内换热管,其特征在于,该罐体的底部设有输液管,顶部设有伸入至罐体内的回液管;所述回液管下部连接位于所述内换热管上方的分液管,所述分液管上设有多个用于向所述内换热管供应液体的滴液孔。According to one aspect of the present utility model, a vacuum liquid storage tank includes a tank body for vacuum storage of liquid used for dipping operations, and an inner heat exchange tube is arranged inside the tank body, and it is characterized in that the bottom of the tank body is provided with There is a liquid infusion pipe, the top of which is provided with a liquid return pipe extending into the tank; the lower part of the liquid return pipe is connected to the liquid distribution pipe above the inner heat exchange pipe, and the liquid distribution pipe is provided with multiple The inner heat exchange tubes supply liquid drip holes.
根据本实用新型的一实施方式,所述罐体的外壁上设有外换热管。According to an embodiment of the present utility model, an outer heat exchange tube is arranged on the outer wall of the tank body.
根据本实用新型的一实施方式,还包括用于搅拌所述罐体内的液体的搅拌装置。According to an embodiment of the present utility model, it further includes a stirring device for stirring the liquid in the tank.
根据本实用新型的一实施方式,所述内换热管以及分液管均为环形管,所述分液管和内换热管为同心设置,所述分液管和内换热管的中心直径一致。According to an embodiment of the present utility model, the inner heat exchange pipe and the liquid distribution pipe are ring pipes, the liquid distribution pipe and the inner heat exchange pipe are arranged concentrically, and the center of the liquid distribution pipe and the inner heat exchange pipe Consistent diameter.
根据本实用新型的一实施方式,所述内换热管为螺旋管。According to an embodiment of the present utility model, the inner heat exchange tube is a spiral tube.
根据本实用新型的一实施方式,所述外换热管为螺旋管。According to an embodiment of the present utility model, the outer heat exchange tube is a spiral tube.
根据本实用新型的一实施方式,所述分液管为半环形。According to an embodiment of the present utility model, the liquid distribution pipe is semi-circular.
根据本实用新型的一实施方式,所述分液管上设有多个用于向所述罐体的内壁输送液体的导液管。According to an embodiment of the present utility model, the liquid distribution pipe is provided with a plurality of liquid conduits for delivering liquid to the inner wall of the tank.
根据本实用新型的一实施方式,多个所述滴液孔均匀分布于所述分液管上。According to an embodiment of the present utility model, a plurality of the drip holes are evenly distributed on the liquid distribution tube.
根据本实用新型的另一个方面,一种真空压力浸渍设备,包括浸渍罐,其特征在于,还包括与该浸渍罐相连接的如权利要求1至9中任一所述的真空储液罐。According to another aspect of the present utility model, a vacuum pressure impregnation equipment includes an impregnation tank, and is characterized in that it also includes a vacuum liquid storage tank according to any one of claims 1 to 9 connected to the impregnation tank.
由上述技术方案可知,本实用新型的优点和积极效果在于:As can be seen from the above-mentioned technical scheme, the advantages and positive effects of the present utility model are:
本实用新型真空储液罐,在罐体内液体较少、液位较低时也能够充分利用内换热管进行散热,避免了现有技术中由于液位过低而导致部分内换热管不参与冷却工作的缺陷,显著地提高了液体冷却速度,延长了液体的寿命。The vacuum liquid storage tank of the utility model can make full use of the inner heat exchange tubes to dissipate heat when there is less liquid in the tank and the liquid level is low, avoiding the failure of part of the inner heat exchange tubes caused by the low liquid level in the prior art. Participate in the cooling of defects, which significantly increases the liquid cooling speed and prolongs the life of the liquid.
附图说明Description of drawings
通过参照附图详细描述其示例实施方式,本实用新型的上述和其它特征及优点将变得更加明显。The above and other features and advantages of the present invention will become more apparent by describing in detail example embodiments thereof with reference to the accompanying drawings.
图1是本实用新型一实施方式的真空储液罐的结构示意图;Fig. 1 is a schematic structural view of a vacuum liquid storage tank according to an embodiment of the present invention;
图2是图1中的回液管以及分液管的结构示意图;Fig. 2 is a schematic structural view of the liquid return pipe and the liquid distribution pipe in Fig. 1;
图3是图2的俯视示意图。FIG. 3 is a schematic top view of FIG. 2 .
图中:1、罐体;2、内换热管;3、输液管;4、回液管;5、分液管;6、滴液孔;7、搅拌装置;8、导液管;9、外换热管。In the figure: 1. tank body; 2. inner heat exchange tube; 3. infusion tube; 4. liquid return tube; 5. liquid distribution tube; 6. drip hole; 7. stirring device; 8. catheter; 9 , External heat exchange tube.
具体实施方式detailed description
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本实用新型将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully incorporate the concepts of example embodiments. communicated to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
参见图1至图3,本实用新型实施方式公开了一种真空储液罐,其包括一罐体1,该罐体1用于真空存储用于浸渍作业的液体,其中该液体一般为绝缘漆。罐体1的内部设有内换热管2。内换热管2可与罐体1内存储的液体进行换热。在罐体1的外壁上还可以设置外换热管9,此外,在罐体1上还可以设置用于搅拌该罐体1内的液体的搅拌装置。在罐体1的底部设有输液管3,该输液管3用于向外输出液体,在罐体1的顶部设有伸入至罐体1之内的回液管4。液体可由该回液管4重新流回罐体1中。Referring to Fig. 1 to Fig. 3, the embodiment of the utility model discloses a vacuum liquid storage tank, which includes a tank body 1, which is used for vacuum storage of liquid for dipping, wherein the liquid is generally insulating varnish . Inside the tank body 1 is provided with an inner heat exchange tube 2 . The inner heat exchange tube 2 can exchange heat with the liquid stored in the tank body 1 . An external heat exchange tube 9 may also be provided on the outer wall of the tank body 1 , and a stirring device for stirring the liquid in the tank body 1 may also be provided on the tank body 1 . An infusion tube 3 is provided at the bottom of the tank body 1 , and the infusion tube 3 is used for outputting liquid outward, and a liquid return tube 4 extending into the tank body 1 is provided at the top of the tank body 1 . The liquid can flow back into the tank body 1 through the liquid return pipe 4 .
在回液管4的下部连接有分液管5,该分液管5位于内换热管2的上方,在该分液管5上设有多个用于向内换热管2供应液体的滴液孔6。液体由回液管4流回罐体1时,会首先流向分液管5,然后再由该分液管5上的滴液孔6落至内换热管2上,由此,可以利用内换热管2对液体进行散热。该滴液孔6均匀分布在分液管5上,以使液体能够均匀滴落在内换热管2上。A liquid distribution pipe 5 is connected to the lower part of the liquid return pipe 4, and the liquid distribution pipe 5 is located above the inner heat exchange tube 2, and a plurality of pipes for supplying liquid to the inner heat exchange pipe 2 are arranged on the liquid distribution pipe 5. Drip hole6. When the liquid flows back to the tank body 1 from the liquid return pipe 4, it will first flow to the liquid distribution pipe 5, and then fall to the inner heat exchange tube 2 from the drip hole 6 on the liquid distribution pipe 5, thus, the inner heat exchange tube 2 can be used. The heat exchange tube 2 dissipates heat from the liquid. The drip holes 6 are evenly distributed on the liquid distribution pipe 5 so that the liquid can evenly drop on the inner heat exchange tube 2 .
在本实施方式中,该内换热管2、外换热管9和分液管5均为环形管,分液管和内换热管为同心设置,分液管5和内换热管2的中心直径一致,当液体从滴液孔6落下时,可以恰好降落在内换热管2上。内换热管2和外换热管9可具体为螺旋管也由多个同心圆管构成。该分液管5可为完整的圆环,也可为具有开口的半环形。如图3所示,在本实施方式中,该分液管5即为半环形,这样一来,分液管5在安装时可以避开搅拌装置的转轴等零件,从而方便分液管5的拆装。In this embodiment, the inner heat exchange tube 2, the outer heat exchange tube 9 and the liquid distribution pipe 5 are all annular pipes, the liquid distribution pipe and the inner heat exchange tube are arranged concentrically, and the liquid distribution pipe 5 and the inner heat exchange tube 2 The central diameters of the tubes are consistent, and when the liquid falls from the drip hole 6, it can just land on the inner heat exchange tube 2. The inner heat exchange tube 2 and the outer heat exchange tube 9 may specifically be spiral tubes and also be composed of a plurality of concentric circular tubes. The liquid pipe 5 can be a complete ring, or a semi-ring with an opening. As shown in Figure 3, in this embodiment, the liquid pipe 5 is semi-circular. In this way, the liquid pipe 5 can avoid parts such as the rotating shaft of the stirring device during installation, thereby facilitating the installation of the liquid pipe 5. disassembly.
由图1至图3可知,在分液管5上还设有多个用于向罐体1的内壁输送液体的导液管8。这些导液管8上端连接分液管5,下端向外倾斜并靠近罐体1的内壁。液体在分液管5内流动时,一部分的液体会从导液管8流向罐体1的内壁,这样一来可以利用内壁以及外换热管9对这部分液体进行换热。It can be seen from FIG. 1 to FIG. 3 that a plurality of liquid conduits 8 for delivering liquid to the inner wall of the tank body 1 are also provided on the liquid distribution pipe 5 . The upper ends of these catheter tubes 8 are connected to the liquid pipes 5 , and the lower ends are inclined outwards and close to the inner wall of the tank body 1 . When the liquid flows in the liquid distribution pipe 5 , a part of the liquid will flow from the liquid conduit 8 to the inner wall of the tank body 1 , so that the inner wall and the outer heat exchange tube 9 can be used to exchange heat for this part of the liquid.
本实用新型的真空储液罐,在回收用于浸渍作业的液体时,使液体由回液管4从罐体1的上方流入该罐体1内部,然后,液体从分液管5的滴液孔6以及导液管8流出。一部分的液体流向内换热管2,再从内换热管2上流下并被内换热管2冷却,另一部分的液体流向罐体1的内壁,并被罐体1的内壁和外换热管9所冷却。本实用新型的真空储液罐,在罐体1内液体较少、液位较低时也能够充分利用内换热管进行散热,避免了现有技术中由于液位过低而导致部分内换热管不参与冷却工作的缺陷,显著地提高了液体冷却速度,延长了液体的寿命。此外,本实施方式的真空储液罐,还可以通过人工的方式,使液体在真空储液罐和浸渍罐之间往复循环已进一步提高冷却速度,达到存储要求。In the vacuum liquid storage tank of the present utility model, when recovering the liquid used for immersion operation, the liquid flows into the inside of the tank body 1 from the top of the tank body 1 through the liquid return pipe 4, and then the liquid drips from the liquid distribution pipe 5 Hole 6 and catheter 8 outflow. Part of the liquid flows to the inner heat exchange tube 2, then flows down from the inner heat exchange tube 2 and is cooled by the inner heat exchange tube 2, and the other part of the liquid flows to the inner wall of the tank body 1, and is exchanged heat by the inner wall and the outer surface of the tank body 1 Tube 9 is cooled. The vacuum liquid storage tank of the present utility model can also make full use of the internal heat exchange tube for heat dissipation when there is less liquid in the tank body 1 and the liquid level is low, which avoids the partial internal exchange caused by the low liquid level in the prior art. The defect that the heat pipe does not participate in the cooling work significantly improves the cooling speed of the liquid and prolongs the life of the liquid. In addition, the vacuum liquid storage tank of this embodiment can also manually circulate the liquid between the vacuum liquid storage tank and the dipping tank to further increase the cooling speed and meet the storage requirements.
本实施方式还公开了一种真空压力浸渍设备,包括浸渍罐以及本实用新型所公开的真空储液罐,该真空储液罐与浸渍罐相连。The embodiment also discloses a vacuum pressure impregnation device, which includes a dipping tank and the vacuum liquid storage tank disclosed in the utility model, and the vacuum liquid storage tank is connected with the dipping tank.
以上具体地示出和描述了本实用新型的示例性实施方式。应该理解,本实用新型不限于所公开的实施方式,相反,本实用新型意图涵盖包含在所附权利要求的精神和范围内的各种修改和等效布置。Exemplary embodiments of the present utility model have been specifically shown and described above. It should be understood that the invention is not limited to the disclosed embodiments, but on the contrary, the invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims (10)
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| CN110254987A (en) * | 2019-06-20 | 2019-09-20 | 安徽佳源油脂有限公司 | A kind of low-power consumption vacuum cold edible oil storage tank |
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| CN110254987A (en) * | 2019-06-20 | 2019-09-20 | 安徽佳源油脂有限公司 | A kind of low-power consumption vacuum cold edible oil storage tank |
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Address after: 528478 Guangdong city of Zhongshan Province Town Ring Road No. 27. Patentee after: Zhongshan triumphant vacuum Polytron Technologies Inc Address before: 528478 Guangdong city of Zhongshan Province Town Ring Road No. 27. Patentee before: Zhongshan Kaixuan Vacuum Technology Project Co., Ltd. |