A kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur
Technical field
It the utility model is related to a kind of ore-sorting system, and in particular to a kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur.Category
In non-ferrous metal ore technical field.
Background technology
The smelting and its efforts at environmental protection of arsenic, sulfur content to tin in Tin concentrate has a great influence, therefore to arsenic, sulphur in Tin concentrate
Content requirement it is tighter.It is the method generally used at present using rotary kiln dearsenification desulfurization, high pozzuolite ore deposit in production process with producing
Through rotary kiln high temperature dearsenification sulphur after raw intermediate products scoria mixing, still, tin ferrous metal fusing point in part is low in scoria, thing
Material melts conglomeration in kiln internal cause scoria, and after conglomeration, heat does not distribute in time, sulphur spontaneous combustion at high temperature, temperature more and more higher, temperature
Degree exceedes the fusing point of material, and partial material starts to melt, and material conglomeration by becomes to tie kiln, when knot kiln is too thick, the inside part
Thioneine does not have enough oxygen to participate in reaction, and at high temperature, sulphur reacts generation artificial gold formation gaseous state with tin and taken away with flue gas, sulphur
Change reaction generation sulfur dioxide and tin oxide, tin oxide when tin runs into the oxygen in air to collect in bagroom, therefore,
The stanniferous height of flue dust, it is general up to 8~12%, sometimes up to more than 20%, roasted ore arsenic+sulphur≤0.8%.Mode of heating is using combustion
Burn bituminous coal to directly heat, oxygen enters kiln body deficiency.
The content of the invention
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of Tin concentrate for removing arsenic removal and sulphur
Ore-sorting system.
To achieve the above object, the utility model uses following technical proposals:
A kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur, including floation tank, rotary kiln and electric furnace, the electric furnace are provided with thing
Expect mixture intake, mixtures of materials import is connected with material mixing pit;The floation tank enters provided with high pozzuolite Tin concentrate ore pulp
Mouth and No. two phenylpropyl alcohol hydroximic acid, butyl xanthate and foaming agent oil inlets, the floation tank are additionally provided with flotation concentrate outlet and floated
Mine tailing is selected to export, both are respectively connecting to rotary kiln and material mixing pit.
Preferably, the rotary kiln exports provided with roasted ore, and it is connected to material mixing pit.
Preferably, the electric furnace is additionally provided with sodium carbonate and calgon import.
A kind of Tin concentrate ore-dressing technique for removing arsenic removal and sulphur, is comprised the following steps that corresponding to above-mentioned ore-sorting system:
(1) Tin concentrate is taken, picks out high pozzuolite Tin concentrate and low pozzuolite Tin concentrate, low pozzuolite Tin concentrate is standby, by high arsenic
Sulphur Tin concentrate ore grinding accounts for 90~95% to -0.074mm, and it is 25~30% to add water to size mixing to ore pulp mass concentration, sequentially adds benzene
No. two first hydroximic acid, butyl xanthate and foaming agent oil, flotation is carried out, obtain flotation concentrate and flotation tailing;
(2) flotation concentrate is sent into rotary kiln, high-temperature roasting dearsenification desulfurization, during roasting control do not lump, be calcined
Ore deposit;
(3) low pozzuolite Tin concentrate, roasted ore, reducing agent, flux and production intermediate products are well mixed, obtain material and mix
Compound, first take the mixtures of materials of quality accounting 50% to be sent into 1100~1250 DEG C of smeltings in electric furnace, after 1~3 hour, add carbon
Sour sodium and calgon, then take remaining mixtures of materials to be sent into electric furnace and smelt, after smelting 5~8 hours, put for the first time
Tin, after mixtures of materials has all melted, tin is put for the second time, slag making is carried out, then adds flotation tailing, furnace temperature is increased to 1400
~1500 DEG C, the tin gangue for making all infusibilities is in molten condition, and tin oxide is fully reduced into metallic tin, tin is separated with slag, takes
Slag sample analysis, when stanniferous amount is less than 5% in slag specimen, slagging, terminate.
Preferably, in step (1), quality accounting >=3% of arsenic and sulphur in the high pozzuolite Tin concentrate, low pozzuolite Tin concentrate
The quality accounting < 3% of middle arsenic and sulphur.
Preferably, in step (1), No. two high pozzuolite Tin concentrate, benzyl hydroximic acid, butyl xanthate and foaming agent oily quality
Than for 1:0.1~0.2:0.01~0.03:0.01~0.02.
Preferably, in step (2), sintering temperature is 800~900 DEG C, and roasting time is 1~3 hour.
Preferably, after step (2) terminates, the total amount that the content summation of arsenic and sulphur accounts for roasted ore is not higher than 0.5%, arsenic and sulphur
Removal efficiency be not less than 85%.
Preferably, in step (3), the reducing agent is coke or anthracite;The flux is silica or lime stone;It is described
Production intermediate products are the mixture of one or both of flue dust, scoria.
Preferably, in step (3), the low pozzuolite Tin concentrate, roasted ore, reducing agent, flux, production intermediate products, carbon
The mass ratio of sour sodium and calgon is 1:1~3:0.1~0.3:0.1~0.3:1~3:0.1~0.2:0.5~0.8.
The beneficial effects of the utility model:
Ore-sorting system of the present utility model is simple in construction, can effectively go arsenic removal and sulphur using the ore-sorting system, and drop
Tin loss in low ore dressing process, high financial profit.
Brief description of the drawings
Fig. 1 is ore-sorting system structural representation of the present utility model;
Wherein, 1 is floation tank, and 2 be rotary kiln, and 3 be electric furnace, and 4 be material mixing pit, and 11 be that high pozzuolite Tin concentrate ore pulp enters
Mouthful, 12 be No. two phenylpropyl alcohol hydroximic acid, butyl xanthate and foaming agent oil inlets, and 13 be that flotation concentrate exports, and 14 go out for flotation tailing
Mouthful, 21 be that roasted ore exports, and 31 be mixtures of materials import, and 32 be sodium carbonate and calgon import.
Embodiment
The utility model is further elaborated with reference to the accompanying drawings and examples, it should explanation, under state
It is bright merely to explain the utility model, its content is not defined.
Embodiment 1:
As shown in figure 1, a kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur, including floation tank 1, rotary kiln 2 and electric furnace 3,
Electric furnace 3 is provided with mixtures of materials import 31, and mixtures of materials import 31 is connected with material mixing pit 4;Floation tank 1 is provided with high pozzuolite
Tin concentrate ore pulp import 11 and No. two phenylpropyl alcohol hydroximic acid, butyl xanthate and foaming agent oil inlets 12, floation tank 1 are additionally provided with flotation
Concentrate outlet 13 and flotation tailing outlet 14, both are respectively connecting to rotary kiln 2 and material mixing pit 4.
Rotary kiln 2 is provided with roasted ore outlet 21, and it is connected to material mixing pit 4.
Electric furnace 3 is additionally provided with sodium carbonate and calgon import 32.
A kind of Tin concentrate ore-dressing technique for removing arsenic removal and sulphur, is comprised the following steps that corresponding to above-mentioned ore-sorting system:
(1) Tin concentrate is taken, picks out high pozzuolite Tin concentrate and low pozzuolite Tin concentrate, low pozzuolite Tin concentrate is standby, by high arsenic
Sulphur Tin concentrate ore grinding accounts for 90% to -0.074mm, and it is 25% to add water to size mixing to ore pulp mass concentration, sequentially add benzyl hydroximic acid,
No. two oil of butyl xanthate and foaming agent, flotation is carried out, obtain flotation concentrate and flotation tailing;
(2) flotation concentrate is sent into rotary kiln 2, high-temperature roasting dearsenification desulfurization, during roasting control do not lump, be calcined
Ore deposit;
(3) low pozzuolite Tin concentrate, roasted ore, reducing agent, flux and production intermediate products are well mixed, obtain material and mix
Compound, first take the mixtures of materials of quality accounting 50% to be sent into 1100 DEG C of smeltings in electric furnace 3, after 1 hour, add sodium carbonate and six
Sodium metaphosphate, then take remaining mixtures of materials to be sent into electric furnace 3 and smelt, after smelting 5 hours, tin is put for the first time, treats that material mixes
After compound has all melted, tin is put for the second time, slag making is carried out, then adds flotation tailing, and furnace temperature is increased to 1400 DEG C, makes institute in distress
Molten tin gangue is in molten condition, and tin oxide is fully reduced into metallic tin, tin is separated with slag, slag sample analysis is taken, when in slag specimen
When stanniferous amount is less than 5%, slagging, terminate.
In step (1), quality accounting >=3% of arsenic and sulphur in the high pozzuolite Tin concentrate, in low pozzuolite Tin concentrate arsenic and
The quality accounting < 3% of sulphur;No. two high pozzuolite Tin concentrate, benzyl hydroximic acid, butyl xanthate and foaming agent oily mass ratioes are 1:
0.1:0.01:0.01.
In step (2), sintering temperature is 800 DEG C, and roasting time is 1 hour;After step (2) terminates, the content of arsenic and sulphur
Summation accounts for the total amount of roasted ore not higher than 0.5%, and the removal efficiency of arsenic and sulphur is not less than 85%.
In step (3), the reducing agent is coke;The flux is silica;The production intermediate products are flue dust;It is described
Low pozzuolite Tin concentrate, roasted ore, reducing agent, flux, production intermediate products, the mass ratio of sodium carbonate and calgon are 1:1:
0.1:0.1:1:0.1:0.5.
The batch Tin concentrate stanniferous 43.22%, containing arsenic 6.45%, sulfur-bearing 8.98%, after being handled using embodiment 1, obtain
The Tin concentrate of yield 85.2%, its stanniferous 57.12%, containing arsenic 0.53%, sulfur-bearing 0.57%.
Embodiment 2:
As shown in figure 1, a kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur, including floation tank 1, rotary kiln 2 and electric furnace 3,
Electric furnace 3 is provided with mixtures of materials import 31, and mixtures of materials import 31 is connected with material mixing pit 4;Floation tank 1 is provided with high pozzuolite
Tin concentrate ore pulp import 11 and No. two phenylpropyl alcohol hydroximic acid, butyl xanthate and foaming agent oil inlets 12, floation tank 1 are additionally provided with flotation
Concentrate outlet 13 and flotation tailing outlet 14, both are respectively connecting to rotary kiln 2 and material mixing pit 4.
Rotary kiln 2 is provided with roasted ore outlet 21, and it is connected to material mixing pit 4.
Electric furnace 3 is additionally provided with sodium carbonate and calgon import 32.
A kind of Tin concentrate ore-dressing technique for removing arsenic removal and sulphur, is comprised the following steps that corresponding to above-mentioned ore-sorting system:
(1) Tin concentrate is taken, picks out high pozzuolite Tin concentrate and low pozzuolite Tin concentrate, low pozzuolite Tin concentrate is standby, by high arsenic
Sulphur Tin concentrate ore grinding accounts for 95% to -0.074mm, and it is 30% to add water to size mixing to ore pulp mass concentration, sequentially add benzyl hydroximic acid,
No. two oil of butyl xanthate and foaming agent, flotation is carried out, obtain flotation concentrate and flotation tailing;
(2) flotation concentrate is sent into rotary kiln 2, high-temperature roasting dearsenification desulfurization, during roasting control do not lump, be calcined
Ore deposit;
(3) low pozzuolite Tin concentrate, roasted ore, reducing agent, flux and production intermediate products are well mixed, obtain material and mix
Compound, first take the mixtures of materials of quality accounting 50% to be sent into 1250 DEG C of smeltings in electric furnace 3, after 3 hours, add sodium carbonate and six
Sodium metaphosphate, then take remaining mixtures of materials to be sent into electric furnace 3 and smelt, after smelting 8 hours, tin is put for the first time, treats that material mixes
After compound has all melted, tin is put for the second time, slag making is carried out, then adds flotation tailing, and furnace temperature is increased to 1500 DEG C, makes institute in distress
Molten tin gangue is in molten condition, and tin oxide is fully reduced into metallic tin, tin is separated with slag, slag sample analysis is taken, when in slag specimen
When stanniferous amount is less than 5%, slagging, terminate.
In step (1), quality accounting >=3% of arsenic and sulphur in the high pozzuolite Tin concentrate, in low pozzuolite Tin concentrate arsenic and
The quality accounting < 3% of sulphur;No. two high pozzuolite Tin concentrate, benzyl hydroximic acid, butyl xanthate and foaming agent oily mass ratioes are 1:
0.2:0.03:0.02.
In step (2), sintering temperature is 900 DEG C, and roasting time is 3 hours;After step (2) terminates, the content of arsenic and sulphur
Summation accounts for the total amount of roasted ore not higher than 0.5%, and the removal efficiency of arsenic and sulphur is not less than 85%.
In step (3), the reducing agent is anthracite;The flux is lime stone;The production intermediate products are liquate
Slag;The low pozzuolite Tin concentrate, roasted ore, reducing agent, flux, the quality for producing intermediate products, sodium carbonate and calgon
Than for 1:3:0.3:0.3:3:0.2:0.8.
The batch Tin concentrate stanniferous 42.15%, containing arsenic 5.45%, sulfur-bearing 7.98%, after being handled using embodiment 2, obtain
The Tin concentrate of yield 86.2%, its stanniferous 54.33%, containing arsenic 0.43%, sulfur-bearing 0.51%.
Embodiment 3:
As shown in figure 1, a kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur, including floation tank 1, rotary kiln 2 and electric furnace 3,
Electric furnace 3 is provided with mixtures of materials import 31, and mixtures of materials import 31 is connected with material mixing pit 4;Floation tank 1 is provided with high pozzuolite
Tin concentrate ore pulp import 11 and No. two phenylpropyl alcohol hydroximic acid, butyl xanthate and foaming agent oil inlets 12, floation tank 1 are additionally provided with flotation
Concentrate outlet 13 and flotation tailing outlet 14, both are respectively connecting to rotary kiln 2 and material mixing pit 4.
Rotary kiln 2 is provided with roasted ore outlet 21, and it is connected to material mixing pit 4.
Electric furnace 3 is additionally provided with sodium carbonate and calgon import 32.
A kind of Tin concentrate ore-dressing technique for removing arsenic removal and sulphur, is comprised the following steps that corresponding to above-mentioned ore-sorting system:
(1) Tin concentrate is taken, picks out high pozzuolite Tin concentrate and low pozzuolite Tin concentrate, low pozzuolite Tin concentrate is standby, by high arsenic
Sulphur Tin concentrate ore grinding accounts for 90% to -0.074mm, and it is 30% to add water to size mixing to ore pulp mass concentration, sequentially add benzyl hydroximic acid,
No. two oil of butyl xanthate and foaming agent, flotation is carried out, obtain flotation concentrate and flotation tailing;
(2) flotation concentrate is sent into rotary kiln 2, high-temperature roasting dearsenification desulfurization, during roasting control do not lump, be calcined
Ore deposit;
(3) low pozzuolite Tin concentrate, roasted ore, reducing agent, flux and production intermediate products are well mixed, obtain material and mix
Compound, first take the mixtures of materials of quality accounting 50% to be sent into 1100 DEG C of smeltings in electric furnace 3, after 3 hours, add sodium carbonate and six
Sodium metaphosphate, then take remaining mixtures of materials to be sent into electric furnace 3 and smelt, after smelting 5 hours, tin is put for the first time, treats that material mixes
After compound has all melted, tin is put for the second time, slag making is carried out, then adds flotation tailing, and furnace temperature is increased to 1500 DEG C, makes institute in distress
Molten tin gangue is in molten condition, and tin oxide is fully reduced into metallic tin, tin is separated with slag, slag sample analysis is taken, when in slag specimen
When stanniferous amount is less than 5%, slagging, terminate.
In step (1), quality accounting >=3% of arsenic and sulphur in the high pozzuolite Tin concentrate, in low pozzuolite Tin concentrate arsenic and
The quality accounting < 3% of sulphur;No. two high pozzuolite Tin concentrate, benzyl hydroximic acid, butyl xanthate and foaming agent oily mass ratioes are 1:
0.1:0.03:0.01.
In step (2), sintering temperature is 900 DEG C, and roasting time is 1 hour;After step (2) terminates, the content of arsenic and sulphur
Summation accounts for the total amount of roasted ore not higher than 0.5%, and the removal efficiency of arsenic and sulphur is not less than 85%.
In step (3), the reducing agent is coke;The flux is lime stone;The production intermediate products are flue dust;Institute
The mass ratio for stating low pozzuolite Tin concentrate, roasted ore, reducing agent, flux, production intermediate products, sodium carbonate and calgon is 1:
3:0.1:0.3:1:0.2:0.5.
The batch Tin concentrate stanniferous 45.01%, containing arsenic 6.23%, sulfur-bearing 8.65%, after being handled using embodiment 3, obtain
The Tin concentrate of yield 85.5%, its stanniferous 59.02%, containing arsenic 0.45%, sulfur-bearing 0.41%.
Embodiment 4:
As shown in figure 1, a kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur, including floation tank 1, rotary kiln 2 and electric furnace 3,
Electric furnace 3 is provided with mixtures of materials import 31, and mixtures of materials import 31 is connected with material mixing pit 4;Floation tank 1 is provided with high pozzuolite
Tin concentrate ore pulp import 11 and No. two phenylpropyl alcohol hydroximic acid, butyl xanthate and foaming agent oil inlets 12, floation tank 1 are additionally provided with flotation
Concentrate outlet 13 and flotation tailing outlet 14, both are respectively connecting to rotary kiln 2 and material mixing pit 4.
Rotary kiln 2 is provided with roasted ore outlet 21, and it is connected to material mixing pit 4.
Electric furnace 3 is additionally provided with sodium carbonate and calgon import 32.
A kind of Tin concentrate ore-dressing technique for removing arsenic removal and sulphur, is comprised the following steps that corresponding to above-mentioned ore-sorting system:
(1) Tin concentrate is taken, picks out high pozzuolite Tin concentrate and low pozzuolite Tin concentrate, low pozzuolite Tin concentrate is standby, by high arsenic
Sulphur Tin concentrate ore grinding accounts for 95% to -0.074mm, and it is 25% to add water to size mixing to ore pulp mass concentration, sequentially add benzyl hydroximic acid,
No. two oil of butyl xanthate and foaming agent, flotation is carried out, obtain flotation concentrate and flotation tailing;
(2) flotation concentrate is sent into rotary kiln 2, high-temperature roasting dearsenification desulfurization, during roasting control do not lump, be calcined
Ore deposit;
(3) low pozzuolite Tin concentrate, roasted ore, reducing agent, flux and production intermediate products are well mixed, obtain material and mix
Compound, first take the mixtures of materials of quality accounting 50% to be sent into 1250 DEG C of smeltings in electric furnace 3, after 1 hour, add sodium carbonate and six
Sodium metaphosphate, then take remaining mixtures of materials to be sent into electric furnace 3 and smelt, after smelting 8 hours, tin is put for the first time, treats that material mixes
After compound has all melted, tin is put for the second time, slag making is carried out, then adds flotation tailing, and furnace temperature is increased to 1400 DEG C, makes institute in distress
Molten tin gangue is in molten condition, and tin oxide is fully reduced into metallic tin, tin is separated with slag, slag sample analysis is taken, when in slag specimen
When stanniferous amount is less than 5%, slagging, terminate.
In step (1), quality accounting >=3% of arsenic and sulphur in the high pozzuolite Tin concentrate, in low pozzuolite Tin concentrate arsenic and
The quality accounting < 3% of sulphur;No. two high pozzuolite Tin concentrate, benzyl hydroximic acid, butyl xanthate and foaming agent oily mass ratioes are 1:
0.2:0.01:0.02.
In step (2), sintering temperature is 800 DEG C, and roasting time is 1~3 hour;After step (2) terminates, arsenic and sulphur contain
Amount summation accounts for the total amount of roasted ore not higher than 0.5%, and the removal efficiency of arsenic and sulphur is not less than 85%.
In step (3), the reducing agent is anthracite;The flux is silica;The production intermediate products are scoria;
The low pozzuolite Tin concentrate, roasted ore, reducing agent, flux, production intermediate products, the mass ratio of sodium carbonate and calgon are
1:1:0.3:0.1:3:0.1:0.8.
The batch Tin concentrate stanniferous 43.12%, containing arsenic 6.43%, sulfur-bearing 8.87%, after being handled using embodiment 4, obtain
The Tin concentrate of yield 85.2%, its stanniferous 57.78%, containing arsenic 0.43%, sulfur-bearing 0.47%.
Embodiment 5:
As shown in figure 1, a kind of Tin concentrate ore-sorting system for removing arsenic removal and sulphur, including floation tank 1, rotary kiln 2 and electric furnace 3,
Electric furnace 3 is provided with mixtures of materials import 31, and mixtures of materials import 31 is connected with material mixing pit 4;Floation tank 1 is provided with high pozzuolite
Tin concentrate ore pulp import 11 and No. two phenylpropyl alcohol hydroximic acid, butyl xanthate and foaming agent oil inlets 12, floation tank 1 are additionally provided with flotation
Concentrate outlet 13 and flotation tailing outlet 14, both are respectively connecting to rotary kiln 2 and material mixing pit 4.
Rotary kiln 2 is provided with roasted ore outlet 21, and it is connected to material mixing pit 4.
Electric furnace 3 is additionally provided with sodium carbonate and calgon import 32.
A kind of Tin concentrate ore-dressing technique for removing arsenic removal and sulphur, is comprised the following steps that corresponding to above-mentioned ore-sorting system:
(1) Tin concentrate is taken, picks out high pozzuolite Tin concentrate and low pozzuolite Tin concentrate, low pozzuolite Tin concentrate is standby, by high arsenic
Sulphur Tin concentrate ore grinding accounts for 93% to -0.074mm, and it is 27% to add water to size mixing to ore pulp mass concentration, sequentially add benzyl hydroximic acid,
No. two oil of butyl xanthate and foaming agent, flotation is carried out, obtain flotation concentrate and flotation tailing;
(2) flotation concentrate is sent into rotary kiln 2, high-temperature roasting dearsenification desulfurization, during roasting control do not lump, be calcined
Ore deposit;
(3) low pozzuolite Tin concentrate, roasted ore, reducing agent, flux and production intermediate products are well mixed, obtain material and mix
Compound, first take the mixtures of materials of quality accounting 50% to be sent into 1200 DEG C of smeltings in electric furnace 3, after 2 hours, add sodium carbonate and six
Sodium metaphosphate, then take remaining mixtures of materials to be sent into electric furnace 3 and smelt, after smelting 6 hours, tin is put for the first time, treats that material mixes
After compound has all melted, tin is put for the second time, slag making is carried out, then adds flotation tailing, and furnace temperature is increased to 1450 DEG C, makes institute in distress
Molten tin gangue is in molten condition, and tin oxide is fully reduced into metallic tin, tin is separated with slag, slag sample analysis is taken, when in slag specimen
When stanniferous amount is less than 5%, slagging, terminate.
In step (1), quality accounting >=3% of arsenic and sulphur in the high pozzuolite Tin concentrate, in low pozzuolite Tin concentrate arsenic and
The quality accounting < 3% of sulphur;No. two high pozzuolite Tin concentrate, benzyl hydroximic acid, butyl xanthate and foaming agent oily mass ratioes are 1:
0.15:0.02:0.01.
In step (2), sintering temperature is 850 DEG C, and roasting time is 2 hours;After step (2) terminates, the content of arsenic and sulphur
Summation accounts for the total amount of roasted ore not higher than 0.5%, and the removal efficiency of arsenic and sulphur is not less than 85%.
In step (3), the reducing agent is coke;The flux is silica;The production intermediate products are scoria;Institute
The mass ratio for stating low pozzuolite Tin concentrate, roasted ore, reducing agent, flux, production intermediate products, sodium carbonate and calgon is 1:
2:0.2:0.2:2:0.1:0.7.
The batch Tin concentrate stanniferous 45.23%, containing arsenic 6.58%, sulfur-bearing 8.68%, after being handled using embodiment 5, obtain
The Tin concentrate of yield 85.8%, its stanniferous 59.25%, containing arsenic 0.41%, sulfur-bearing 0.38%.
It is not new to this practicality although above-mentioned specific embodiment of the present utility model is described with reference to accompanying drawing
The limitation of type protection domain, on the basis of the technical solution of the utility model, those skilled in the art need not pay creation
Property the various modifications that can make of work or deformation still within the scope of protection of the utility model.