CN206576378U - The footwear of dual-purpose comprehensive parcel - Google Patents
The footwear of dual-purpose comprehensive parcel Download PDFInfo
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Abstract
本实用新型涉及一种两用的全方位包裹的鞋,该鞋包括鞋帮和鞋底,鞋帮由内靴和帮面构成,内靴独立套装于帮面内,帮面与所述鞋底固定连接为一体;内靴由内里和一次射出成型的内垫构成,内里和内垫通过射出成型连接为一体。本实用新型的鞋既可内靴与帮面配合使用,也可内靴独立使用;并且其制作工艺相对传统制鞋工艺较为简单,能够省略贴底工序、鞋垫装配工序;按照脚型设计、制作的内靴使得鞋面与鞋底为完全贴楦,穿着的舒适性非常好,实现赤足效果;内靴达到最大化的运动吸震助力功能和对脚的舒适包裹;鞋的EVA和RB材质的用量的减少以及PU材质的用量的增加,鞋的可溶解的比例加大,更为环保。
The utility model relates to a dual-purpose all-round wrapped shoe. The shoe includes a shoe upper and a sole. The shoe upper is composed of an inner boot and an upper surface. The inner boot is independently set in the upper surface. The upper surface is fixedly connected with the sole as a whole. ; The inner boot is composed of an inner lining and an inner pad formed by one injection, and the inner lining and the inner pad are connected as a whole through injection molding. The shoe of the utility model can be used in conjunction with the inner boot and the upper surface, or the inner boot can be used independently; and its manufacturing process is relatively simple compared with the traditional shoe-making process, and the bottom-attaching process and the insole assembly process can be omitted; it is designed and manufactured according to the shape of the foot The inner boots make the upper and the sole completely stick to the last, and the wearing comfort is very good, realizing the barefoot effect; the inner boots can maximize the sports shock-absorbing function and the comfortable wrapping of the feet; the amount of EVA and RB materials used in the shoes is small Reduce and increase the amount of PU material, the proportion of soluble shoes increases, more environmentally friendly.
Description
技术领域technical field
本实用新型涉及一种多种使用方式的鞋,特别是指一种两用的全方位包裹的架桥鞋。The utility model relates to a shoe with multiple usage modes, in particular to a dual-purpose all-round wrapped bridge-building shoe.
背景技术Background technique
目前市场上的运动鞋基本上由鞋帮、鞋垫和鞋底构成,鞋垫装配于鞋帮与鞋底围成的腔体内,而不能单独使用,这样的运动鞋只有一种使用状态。另外,目前多数的鞋垫的顶面为平面,难以贴合足底,穿着舒适性不理想;虽然部分鞋垫的上表面设计为与脚底贴合度该善的凹面结构,但是这样的鞋底的贴合度仍难以达到优良状态,并且由于鞋垫与鞋帮是分体结构,所以鞋垫边沿与鞋帮的交界处会存在一定的夹角,该部位难以贴合脚部,而分体结构导致的鞋垫的可活动性,使得鞋垫难以长时间保持在一个位置上,进而不能稳定地、快速地使得鞋垫与脚底达到良好的贴合状态。为此,目前市场上的鞋多数存在对足部的包裹性不理想的问题,舒适性难以满足需求。Sports shoes on the market are basically made of upper of a shoe, shoe-pad and sole, and shoe-pad is assembled in the cavity that upper of a shoe and sole surround, and can not be used alone, and such sports shoes have only a kind of use state. In addition, the top surface of most insoles is flat, which is difficult to fit the soles of the feet, and the wearing comfort is not ideal; although the upper surface of some insoles is designed as a concave structure that fits well with the soles of the feet, the fit of such soles It is still difficult to achieve a good state, and because the insole and the upper are of a separate structure, there will be a certain angle at the junction of the edge of the insole and the upper, which is difficult to fit the foot, and the insole is movable due to the split structure. It is difficult to keep the insole in one position for a long time, and it is impossible to make the insole and the sole of the foot in a good fit state stably and quickly. For this reason, most of the shoes currently on the market have the problem of unsatisfactory wrapping of the feet, and the comfort is difficult to meet the demand.
此外,目前常见的鞋垫的主体均为由发泡材料制成,这样的鞋垫虽具备一定的缓震性能,但是由于其厚度通常较小,鞋子的吸震性能主要倚靠厚度较大的鞋底来体现,而鞋垫和鞋底的发泡材料和橡胶材料可溶解性较差,环保性不理想。In addition, the main body of the common insoles are all made of foam materials. Although such insoles have a certain cushioning performance, but because their thickness is usually small, the shock absorption performance of shoes mainly depends on the thicker soles. And the foaming material of shoe-pad and sole and rubber material have poor dissolubility, and environmental protection is not ideal.
发明内容Contents of the invention
本实用新型提供一种两用的全方位包裹的鞋,以克服现有的多数鞋子存在的使用状态单一,鞋面对脚部的包裹性难以达到优良状态,鞋子的环保性不理想的问题。The utility model provides a dual-purpose all-round wrapped shoe to overcome the problems that most existing shoes have a single use state, the wrapping property of the upper surface of the foot is difficult to reach a good state, and the environmental protection of the shoes is not ideal.
本实用新型采用如下技术方案:The utility model adopts the following technical solutions:
两用的全方位包裹的鞋,包括鞋帮和鞋底,该鞋帮由内靴和帮面构成,内靴独立套装于帮面内,帮面与该鞋底固定连接为一体。内靴由内里和一次射出成型的内垫构成,内里和内垫通过射出成型连接为一体。The dual-purpose all-round wrapped shoe includes a shoe upper and a sole. The shoe upper is composed of an inner boot and an upper, the inner boot is independently set in the upper, and the upper is fixedly connected with the sole as a whole. The inner boot is composed of an inner lining and an injection-molded inner pad, and the inner lining and the inner pad are connected as a whole through injection molding.
进一步地:further:
上述帮面与上述鞋底通过PU架桥层一体连接。The above-mentioned upper and the above-mentioned shoe sole are integrally connected through the PU bridging layer.
上述内垫的厚度为10~20mm。The thickness of the inner pad is 10-20mm.
上述内里为呈袜子形状的袜套结构。The above-mentioned inner lining is a sock-shaped sock structure.
上述内里为防水和/或透气面料制成。The above inner lining is made of waterproof and/or breathable fabric.
上述帮面的底部通过面料连接形成闭合结构。The bottom of the above-mentioned upper surface is connected by fabrics to form a closed structure.
上述内垫由PU材料制成的PU内垫,或者由PU和TPU爆米花颗粒混合制成的爆米花内垫。The above-mentioned inner pad is a PU inner pad made of PU material, or a popcorn inner pad made of a mixture of PU and TPU popcorn particles.
两用的全方位包裹的鞋的制作工艺,该制作工艺包括依次进行的下述步骤:A manufacturing process for dual-purpose all-round wrapped shoes, the manufacturing process includes the following steps carried out in sequence:
a.内靴:按照脚型制作1:1比例的模具内仁,将内里套在模具内仁上,模具内仁进入注塑模具的指定工位;然后往模腔内浇注PU原料或者PU与TPU颗粒混合料;再将模具转至加温箱内并升温至60~80℃,4~8分钟后,模具转至温度控制在-10~0℃的冷却箱内快速冷却,冷却2~5分钟;脱模后即制得内靴;a. Inner boots: According to the foot shape, make a mold inner core with a ratio of 1:1, put the inner core on the mold inner core, and the mold inner core enters the designated station of the injection mold; then pour PU raw materials or PU and TPU into the mold cavity Granular mixture; then transfer the mold to the heating box and heat up to 60-80°C, after 4-8 minutes, transfer the mold to the cooling box with the temperature controlled at -10-0°C for rapid cooling, and cool for 2-5 minutes ; After demoulding, inner boots are obtained;
b.帮面:制作与内靴相配适的帮面,帮面的底部通过面料连接形成闭合结构;b. Help surface: make a help surface that matches the inner boots, and the bottom of the help surface is connected by fabric to form a closed structure;
c.成型:将鞋底放置在PU射出模腔内的指定模槽上;鞋底使用按上述模槽槽内形状1:1比例制作的模具进行生产,确保鞋底的准确误差在1mm之内;鞋底边缘与模槽密实连接;然后将帮面套装在与帮面相配适的鞋楦上,利用气阀装置将带帮鞋楦挂在联帮注塑机的模架上,利用汽压夹楦阀装置将带帮鞋楦固定,然后合模;将模具温度加温至60~80℃,然后把PU原料注射于模腔内发泡和熟化5~8分钟后,再开模取出并修剪毛边,使用时,直接将内靴套置在帮面内即可得到成品鞋。c. Molding: Place the sole on the designated mold cavity in the PU injection cavity; the sole is produced with a mold made according to the 1:1 ratio of the shape of the above mold cavity to ensure that the accuracy error of the sole is within 1mm; the edge of the sole Closely connected with the mold cavity; then put the upper on the shoe last that matches the upper, use the air valve device to hang the upper shoe last on the mold base of the joint injection molding machine, and use the steam pressure clamp last valve device to Fix the upper shoe last, and then close the mold; heat the mold temperature to 60-80°C, then inject the PU raw material into the mold cavity to foam and mature for 5-8 minutes, then open the mold, take it out and trim the burrs. , and the finished shoe can be obtained by directly putting the inner boot on the upper.
由上述对本实用新型结构的描述可知,和现有技术相比,本实用新型具有如下优点:As can be seen from the above description of the structure of the utility model, compared with the prior art, the utility model has the following advantages:
1.本实用新型的鞋具有至少两种使用状态,一是内靴与帮面配合使用的常规鞋子的使用状态,二是内靴独立使用的使用状态;并且本实用新型的鞋的制作工艺相对传统制鞋工艺较为简单,能够省略贴底工序、鞋垫装配工序,能够简化鞋帮制作工序。1. The shoes of the present utility model have at least two use states, one is the use state of conventional shoes used in conjunction with the inner boots and the upper surface, and the other is the use state of the inner boots used independently; and the manufacturing process of the shoes of the present utility model is relatively The traditional shoe-making process is relatively simple, which can omit the bottom sticking process and insole assembly process, and can simplify the upper manufacturing process.
2.按照人体力学的脚型设计,按照脚型开制模具内仁,利用模内一体成型工艺制作内靴,能达到让脚放在一个最舒适和吻合的空间内,从前掌到后跟全方位的完美包裹吻合性,鞋面与鞋底为完全贴楦,穿着的舒适性非常好,从而实现赤足感觉。2. According to the foot shape design of human body mechanics, the inner core of the mold is made according to the shape of the foot, and the inner boots are made by using the integrated molding process in the mold, so that the foot can be placed in the most comfortable and consistent space, from the forefoot to the heel in all directions The perfect package fit, the upper and the sole are completely lasted, and the wearing comfort is very good, so as to realize the barefoot feeling.
3.根据不同运动功能来改变内垫的厚度、密度、硬度以及包裹性设计,让内靴达到最大化的运动吸震助力功能和对脚的舒适包裹。3. Change the thickness, density, hardness and wrapping design of the inner pad according to different sports functions, so that the inner boots can maximize the sports shock-absorbing function and the comfortable wrapping of the feet.
4.不需要人工贴底,有效提高了加工效率,且不会因为人工贴底而造成溢胶和欠胶等问题,鞋面非常干净,拉力也好,鞋帮与鞋底之间不存在胶黏层,保障了鞋底的弹性。4. There is no need for manual bottoming, which effectively improves the processing efficiency, and will not cause problems such as overflow and underglue due to manual bottoming. The upper is very clean and the tension is good. There is no adhesive layer between the upper and the sole. , to ensure the elasticity of the sole.
5.通过调整PU模具龙骨的弧度把传统鞋垫的厚度4~6mm调整到本实用新型内垫厚度的10~20mm,并减少EVA鞋底和RB底片的厚度,大大加强足部在运动过程中的弹性和舒适性,EVA和RB材质的用量的减少以及PU材质的用量的增加,让一双鞋能溶解的比例加大,起到环保功能的有效提升。5. By adjusting the radian of the PU mold keel, adjust the thickness of the traditional insole from 4 to 6 mm to the thickness of the inner pad of the utility model from 10 to 20 mm, and reduce the thickness of the EVA sole and RB film, greatly enhancing the elasticity of the foot during exercise And comfort, the reduction in the amount of EVA and RB materials and the increase in the amount of PU materials increase the proportion of a pair of shoes that can be dissolved, effectively improving the environmental protection function.
附图说明Description of drawings
图1为本实用新型的内靴的结构示意图。Fig. 1 is a schematic structural view of the inner boot of the present invention.
图2为本实用新型的内靴在图1中A-A处的断面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the inner boot of the present invention at A-A in Fig. 1 .
图3为本实用新型的鞋帮的结构示意图。Fig. 3 is a schematic structural view of the shoe upper of the present invention.
图4为本实用新型的架桥鞋在领口处的横截断面结构示意图。Fig. 4 is a cross-sectional structural schematic diagram of the bridge shoe of the present invention at the neckline.
具体实施方式detailed description
下面参照附图说明本实用新型的具体实施方式。The specific embodiment of the utility model is described below with reference to accompanying drawing.
参照图4,两用的全方位包裹的鞋,包括鞋帮1和鞋底2,鞋帮1由内靴11和帮面12构成,内靴11独立套装于帮面12内,帮面12优选为底部通过面料连接形成闭合结构,帮面12内可填充如海绵、织物等填充层13以增强其保暖性和缓震性能。帮面12与上述鞋底2可通过胶粘方式固定连接为一体,但优选帮面12与鞋底2通过PU架桥层一体连接。参照图1、图2,内靴11由内里11a和一次射出成型内垫11b构成。该内垫11b由PU材料制成的PU内垫11b,或者由PU和TPU爆米花颗粒混合制成的爆米花内垫11b,内垫11b的厚度为10~20mm。内里11a为呈袜子形状的袜套结构;内里11a为防水和/或透气面料制成。内里11a和内垫11b通过射出成型连接为一体。Referring to Fig. 4, a dual-purpose all-round wrapped shoe includes an upper 1 and a sole 2. The upper 1 is composed of an inner boot 11 and an upper 12. The inner boot 11 is independently set in the upper 12, and the upper 12 is preferably passed through the bottom. Fabrics are connected to form a closed structure, and filling layers 13 such as sponges and fabrics can be filled in the upper surface 12 to enhance its warmth retention and cushioning performance. The upper surface 12 and the above-mentioned shoe sole 2 can be fixedly connected as one by means of gluing, but preferably the upper surface 12 and the shoe sole 2 are integrally connected through a PU bridging layer. Referring to Fig. 1 and Fig. 2, the inner boot 11 is composed of an inner lining 11a and an injection molding inner pad 11b. The inner pad 11b is a PU inner pad 11b made of PU material, or a popcorn inner pad 11b made by mixing PU and TPU popcorn particles, and the thickness of the inner pad 11b is 10-20mm. The inner lining 11a is a sock-shaped sock structure; the inner lining 11a is made of waterproof and/or breathable fabric. The inner lining 11a and the inner pad 11b are connected as one by injection molding.
另外,上述两用的全方位包裹的鞋的制作工艺为:In addition, the manufacturing process of the above-mentioned dual-purpose all-round wrapped shoes is as follows:
a.内靴:按照脚型制作1:1比例的模具内仁,将内里11a套在模具内仁上,模具内仁进入注塑模具的指定工位;然后往模腔内浇注PU原料或者PU与TPU颗粒混合料;再将模具转至加温箱内并升温至60~80℃,4~8分钟后,模具转至温度控制在-10~0℃的冷却箱内快速冷却,冷却2~5分钟;脱模后即制得内靴11;a. Inner boots: According to the foot shape, make a mold inner core with a ratio of 1:1, put the inner core 11a on the mold inner core, and the mold inner core enters the designated station of the injection mold; then pour PU raw materials or PU and PU into the mold cavity TPU granule mixture; then transfer the mold to the heating box and heat up to 60-80°C, after 4-8 minutes, transfer the mold to the cooling box with the temperature controlled at -10-0°C for rapid cooling, cooling for 2-5 Minutes; inner boots 11 are obtained after demoulding;
b.帮面:制作与内靴11相配适的帮面12,帮面12的底部通过面料连接形成闭合结构;b. Upper: Make an upper 12 that matches the inner boot 11, and the bottom of the upper 12 is connected by a fabric to form a closed structure;
c.成型:将鞋底2放置在PU射出模腔内的指定模槽上;鞋底2使用按上述模槽槽内形状1:1比例制作的模具进行生产,确保鞋底2的准确误差在1mm之内;鞋底2边缘与模槽密实连接;然后将帮面12套装在与帮面12相配适的鞋楦上,利用气阀装置将带帮鞋楦挂在联帮注塑机的模架上,利用汽压夹楦阀装置将带帮鞋楦固定,然后合模;将模具温度加温至60~80℃,然后把PU原料注射于模腔内发泡和熟化5~8分钟后,再开模取出并修剪毛边,使用时,直接将内靴11套置在帮面12内即可得到成品鞋。c. Molding: Place the sole 2 on the designated mold cavity in the PU injection mold cavity; the sole 2 is produced with a mold made according to the 1:1 ratio of the shape of the above mold cavity to ensure that the accuracy error of the sole 2 is within 1mm ; The edge of the sole 2 is closely connected with the mold groove; then the upper 12 is set on the shoe last that is suitable for the upper 12, and the upper shoe last is hung on the mold frame of the joint injection molding machine by using the air valve device, Clamp the last valve device to fix the upper shoe last, and then close the mold; heat the mold temperature to 60-80°C, then inject the PU raw material into the mold cavity for foaming and curing for 5-8 minutes, then open the mold and take it out And trim the raw edges. When in use, directly put the inner boot 11 in the upper 12 to get the finished shoe.
本实用新型的鞋具有至少两种使用状态,一是内靴11与帮面12配合使用的常规鞋子的使用状态,可进行室内外的运动;二是如在家中的休闲时间可独立使用内靴11即可行走,内垫11b的配置使得独立穿着内靴11时也具备良好的吸震性能,穿着更为舒适和安全;并且本实用新型的鞋的制作工艺相对传统制鞋工艺较为简单,能够省略贴底工序、鞋垫装配工序,能够简化鞋帮1的制作工序。参照图1,按照人体力学的脚型设计,按照脚型开制模具内仁,利用模内一体成型工艺制作内靴11,能达到让脚放在一个最舒适和吻合的空间内,从前掌到后跟全方位的完美包裹吻合性,鞋面与鞋底2为完全贴楦,穿着的舒适性非常好,使得所穿着的鞋与穿着者的足部融为一体的感觉,从而实现赤足效果。根据不同运动功能来改变内垫11b的厚度、密度、硬度以及包裹性设计,让内靴11达到最大化的运动吸震助力功能和对脚的舒适包裹。不需要人工贴底,有效提高了加工效率,且不会因为人工贴底而造成溢胶和欠胶等问题,鞋面非常干净,拉力也好,鞋帮1与鞋底2之间不存在胶黏层,保障了鞋底2的弹性。通过调整PU模具龙骨的弧度把传统鞋垫的厚度4~6mm调整到本实用新型内垫11b厚度的10~20mm,并减少EVA鞋底2和RB底片的厚度,大大加强足部在运动过程中的弹性和舒适性,EVA和RB材质的用量的减少以及PU材质的用量的增加,让一双鞋能溶解的比例加大,起到环保功能的有效提升。The shoes of the present utility model have at least two usage states, one is the usage state of the conventional shoes that the inner boot 11 and the upper surface 12 are used together, and indoor and outdoor sports can be performed; the other is that the inner boot can be used independently during the leisure time at home. 11 can walk, and the configuration of the inner pad 11b makes the inner boots 11 also have good shock absorption performance when worn independently, making it more comfortable and safe to wear; The bottom sticking process and the insole assembling process can simplify the manufacturing process of the shoe upper 1 . Referring to Figure 1, according to the foot shape design of human body mechanics, the inner core of the mold is made according to the foot shape, and the inner boots 11 are made by using the integrated molding process in the mold, so that the foot can be placed in the most comfortable and consistent space, from the forefoot to the The all-round perfect wrap fit of the heel, the vamp and the sole 2 are completely lasted, and the wearing comfort is very good, which makes the worn shoes and the wearer's feet feel integrated, thereby realizing the barefoot effect. According to different sports functions, the thickness, density, hardness and wrapping design of the inner pad 11b are changed, so that the inner boot 11 can maximize the sports shock-absorbing and assisting function and comfortably wrap the feet. There is no need for manual bottoming, which effectively improves the processing efficiency, and will not cause problems such as overflow and lack of glue due to manual bottoming. The upper is very clean and the tension is good. There is no adhesive layer between the upper 1 and the sole 2. , ensuring the elasticity of the sole 2. By adjusting the curvature of the PU mold keel, the thickness of the traditional insole is adjusted from 4 to 6 mm to 10 to 20 mm of the thickness of the inner pad 11b of the utility model, and the thickness of the EVA sole 2 and the RB film is reduced, which greatly enhances the elasticity of the foot during exercise. And comfort, the reduction in the amount of EVA and RB materials and the increase in the amount of PU materials increase the proportion of a pair of shoes that can be dissolved, effectively improving the environmental protection function.
上述仅为本实用新型的具体实施方式,但本实用新型的设计构思并不局限于此,凡利用此构思对本实用新型进行非实质性的该动,均应属于侵犯本实用新型保护范围的行为。The above is only the specific implementation of the present utility model, but the design concept of the present utility model is not limited thereto, any use of this concept to carry out non-essential actions on the present utility model shall belong to the act of violating the protection scope of the present utility model .
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