CN206532784U - Switching power semiconductor devices - Google Patents
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Abstract
本实用新型涉及功率半导体器件技术领域,具体公开一种开关型功率半导体器件。所述器件包括硅层,所述硅层具有相对的第一表面和第二表面,所述第一表面分为有源区域和结终端区域,所述有源区域周围为所述结终端区域围绕;所述第二表面分为与所述有源区域正对应的第一离子掺杂区域和与所述结终端区域正对应的掺杂离子体浓度低于所述第一离子掺杂区域的第二离子掺杂区域,所述第一离子掺杂区域的周围为所述第二离子掺杂区域围绕,还包括结合于所述第二表面的金属层。本实用新型可以降低器件结终端区域的自由载流子浓度和电流密度,减少碰撞电离和动态雪崩击穿,减少边缘元胞由于电流集中产生的latch‑up损坏,从而提高器件的整体安全工作区。
The utility model relates to the technical field of power semiconductor devices, and specifically discloses a switch-type power semiconductor device. The device includes a silicon layer having opposing first and second surfaces, the first surface being divided into an active region and a junction termination region, the active region being surrounded by the junction termination region ; The second surface is divided into a first ion-doped region directly corresponding to the active region and a first ion-doped region corresponding to the junction terminal region, whose concentration of doping ions is lower than that of the first ion-doped region. Two ion-doped regions, the first ion-doped region is surrounded by the second ion-doped region, and further includes a metal layer bonded to the second surface. The utility model can reduce the free carrier concentration and current density in the device junction terminal area, reduce impact ionization and dynamic avalanche breakdown, and reduce the latch-up damage of edge cells due to current concentration, thereby improving the overall safe working area of the device .
Description
技术领域technical field
本实用新型涉及功率半导体器件技术领域,尤其涉及一种开关型功率半导体器件。The utility model relates to the technical field of power semiconductor devices, in particular to a switch type power semiconductor device.
背景技术Background technique
在诸如MOSFET、IGBT、FRD等典型功率器件的结终端区域,一般都包括了场限环结构、场板结构,其作用是帮助器件能够承受较高的反向耐压。在器件关断或反向恢复过程中,容易发生如图1所示的电流集中现象,具体为由于离子注入覆盖了全部的第二表面区域(即图1中3部位均为相同离子浓度注入区)在结终端区域形成电流集中。并且在局部电场较高的区域会有比较高的载流子(少子)浓度,产生较高的碰撞电离和动态雪崩,影响(减少)器件的安全工作区(SOA)。In the junction termination area of typical power devices such as MOSFET, IGBT, FRD, etc., the field limiting ring structure and field plate structure are generally included, which help the device to withstand high reverse withstand voltage. During the device turn-off or reverse recovery process, the current concentration phenomenon shown in Figure 1 is prone to occur, specifically because the ion implantation covers the entire second surface area (that is, the three parts in Figure 1 are all implanted with the same ion concentration. ) forms a current concentration in the junction termination region. And there will be relatively high carrier (minority carrier) concentration in the area with high local electric field, resulting in high impact ionization and dynamic avalanche, affecting (reducing) the safe operating area (SOA) of the device.
为避免上述现象,最常用的有效做法是降低结终端处的自由载流子浓度,从而减少碰撞电离和动态雪崩击穿。具体做法是降低第二表面的离子注入剂量,以降低第二表面发射区的注入效率,从而达到降低流到第一表面有源区的电荷浓度的目的。但这样会造成整个芯片体内的电荷数量少,传递电流的能力降低,也即器件的导通电阻增大。To avoid the above phenomenon, the most commonly used effective way is to reduce the free carrier concentration at the junction terminal, thereby reducing impact ionization and dynamic avalanche breakdown. The specific method is to reduce the ion implantation dose of the second surface, so as to reduce the implantation efficiency of the emission region of the second surface, so as to achieve the purpose of reducing the charge concentration flowing to the active region of the first surface. However, this will result in a small amount of charge in the entire chip body, a reduction in the ability to transmit current, that is, an increase in the on-resistance of the device.
功率半导体器件第二表面需要较高的掺杂浓度,使背面金属能与硅衬底形成良好的欧姆接触。通常是在第二表面做一层浓度较高的离子注入,后续还要进行一次炉管退火,以达到激活注入离子和修复注入损伤的目的。由于第一表面金属层的限制,炉管退火温度低,注入的离子激活率低,故需要高剂量的离子注入。但是高剂量离子注入会对硅衬底造成损伤,导致器件漏电大。并且,如果炉管退火温度低,修复损伤的能力也比较低,大量残留的损伤也会引起器件的漏电。The second surface of the power semiconductor device needs a higher doping concentration, so that the metal on the back can form a good ohmic contact with the silicon substrate. Usually, a layer of ion implantation with a higher concentration is performed on the second surface, followed by an annealing of the furnace tube to achieve the purpose of activating the implanted ions and repairing the implantation damage. Due to the limitation of the first surface metal layer, the annealing temperature of the furnace tube is low, and the activation rate of implanted ions is low, so a high dose of ion implantation is required. However, high-dose ion implantation will cause damage to the silicon substrate, resulting in large device leakage. Moreover, if the annealing temperature of the furnace tube is low, the ability to repair damage is relatively low, and a large amount of residual damage will also cause leakage of the device.
实用新型内容Utility model content
针对功率半导体器件存在的在结终端区域形成电流集中而导致产生较高的碰撞电离和动态雪崩或者损伤引起的器件漏电、安全工作区不佳等问题,本实用新型实施例提供了一种开关型功率半导体器件。In view of the current concentration in the junction terminal area of power semiconductor devices, resulting in high impact ionization and dynamic avalanche or damage caused by device leakage, poor safe working area, etc., the embodiment of the utility model provides a switch type power semiconductor devices.
为了达到上述实用新型目的,本实用新型实施例采用了如下的技术方案:In order to achieve the above utility model purpose, the utility model embodiment adopts the following technical solutions:
一种开关型功率半导体器件,包括硅层,所述硅层具有相对的第一表面和第二表面,所述第一表面分为有源区域和结终端区域,还包括结合于所述第二表面的金属层,所述有源区域的周围为所述结终端区域围绕;所述第二表面分为与所述有源区域正对应的第一离子掺杂区域和与所述结终端区域正对应的掺杂离子体浓度低于所述第一离子掺杂区的第二离子掺杂区域,所述第一离子掺杂区域的周围为所述第二离子掺杂区域围绕,所述第一离子掺杂区域的面积小于或等于所述有源区域的面积。A switch-type power semiconductor device comprising a silicon layer having opposing first and second surfaces, the first surface being divided into an active region and a junction termination region, further comprising a silicon layer bonded to the second The metal layer on the surface, the active region is surrounded by the junction terminal region; The second ion-doped region corresponding to the concentration of doping ions is lower than that of the first ion-doped region, the first ion-doped region is surrounded by the second ion-doped region, and the first ion-doped region is surrounded by the second ion-doped region. The area of the ion-doped region is smaller than or equal to the area of the active region.
优选地,所述有源区域边缘至所述硅层边缘的最小距离为c,所述第一离子掺杂区域边缘至所述硅层边缘的最小距离为d,所述d和c的差值不小于10μm。Preferably, the minimum distance from the edge of the active region to the edge of the silicon layer is c, the minimum distance from the edge of the first ion-doped region to the edge of the silicon layer is d, and the difference between d and c Not less than 10 μm.
优选地,所述硅层为二氧化硅层、氮化硅层、多晶硅层中的任一种。Preferably, the silicon layer is any one of a silicon dioxide layer, a silicon nitride layer, and a polysilicon layer.
优选地,所述金属层为Ti+Ni+Ag层、Al+Ti+Ni+Ag层、Ti+Au层中的任一种。Preferably, the metal layer is any one of Ti+Ni+Ag layer, Al+Ti+Ni+Ag layer and Ti+Au layer.
优选地,所述硅层的厚度为50μm~1000μm。Preferably, the silicon layer has a thickness of 50 μm˜1000 μm.
优选地,所述金属层的厚度为1.4μm~2.7μm。Preferably, the metal layer has a thickness of 1.4 μm˜2.7 μm.
本实用新型上述实施例提供的开关型功率半导体器件,将第二表面的离子掺杂区分为离子体浓度不同的掺杂区域,其中第一离子掺杂区域为离子体浓度较高的掺杂区域,而且限定了第一离子掺杂区域与有源区域相正对,第二离子掺杂区域与结终端区域相正对,第一离子掺杂区域的面积小于或等于有源区域的面积,保证金属与硅层形成良好的欧姆接触,降低器件的导通电阻等静态参数和静态功能,降低器件结终端区域的自由载流子浓度和电流密度,减少碰撞电离和动态雪崩击穿,减少边缘元胞由于电流集中产生的latch-up损坏,从而提高器件的整体安全工作区。In the switch-type power semiconductor device provided by the above-mentioned embodiments of the present invention, the ion doping area on the second surface is divided into doping areas with different ion concentration, wherein the first ion doping area is a doping area with higher ion concentration , and it is defined that the first ion-doped region is directly opposite to the active region, the second ion-doped region is directly opposite to the junction terminal region, and the area of the first ion-doped region is smaller than or equal to the area of the active region, ensuring The metal and the silicon layer form a good ohmic contact, reduce the static parameters and static functions of the device such as on-resistance, reduce the free carrier concentration and current density in the junction terminal area of the device, reduce impact ionization and dynamic avalanche breakdown, and reduce edge element The cell is damaged by latch-up due to current concentration, thereby improving the overall safe operating area of the device.
附图说明Description of drawings
图1为常规功率半导体器件终端区电流集中现象示意图;Fig. 1 is a schematic diagram of the current concentration phenomenon in the terminal area of a conventional power semiconductor device;
图2本实用新型实施例提供的开关型功率半导体器件结构正视图;Fig. 2 is a front view of the structure of the switching power semiconductor device provided by the embodiment of the utility model;
图3本实用新型实施例提供的开关型功率半导体器件结构电流流动示意图;Fig. 3 is a schematic diagram of the current flow of the structure of the switching power semiconductor device provided by the embodiment of the utility model;
图4本实用新型实施例提供的开关型功率半导体器件第一表面示意图;Fig. 4 is a schematic diagram of the first surface of the switching power semiconductor device provided by the embodiment of the utility model;
图5本实用新型实施例提供的开关型功率半导体器件第二表面示意图;Fig. 5 is a schematic diagram of the second surface of the switching power semiconductor device provided by the embodiment of the utility model;
图6本实用新型实施例提供的开关型功率半导体器件制作方法流程示意图。Fig. 6 is a schematic flow chart of the manufacturing method of the switching power semiconductor device provided by the embodiment of the present utility model.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图2、3、4、5所示,本实用新型实施例提供一种开关型功率半导体器件。As shown in Figures 2, 3, 4 and 5, the embodiment of the present invention provides a switching power semiconductor device.
所述开关型功率半导体器件包括硅层1,所述硅层1包括具有相对的第一表面和第二表面,所述第一表面分为有源区域11和结终端区域12,所述有源区域11的周围为所述结终端区域12围绕;所述第二表面分为与所述有源区域11正对应的第一离子掺杂区域13和与所述结终端区域12正对应的离子体浓度低于所述第一离子掺杂区域13的第二离子掺杂区域14,所述第一离子掺杂区域13的周围为所述第二离子掺杂区域14围绕,所述第一离子掺杂区域13的面积小于或等于所述有源区域11的面积,所述第二表面还结合有金属层2。The switching power semiconductor device includes a silicon layer 1, the silicon layer 1 includes a first surface and a second surface opposite, the first surface is divided into an active region 11 and a junction termination region 12, the active The region 11 is surrounded by the junction termination region 12; the second surface is divided into a first ion-doped region 13 corresponding to the active region 11 and an ion body corresponding to the junction termination region 12 a second ion-doped region 14 with a concentration lower than that of the first ion-doped region 13, the first ion-doped region 13 is surrounded by the second ion-doped region 14, and the first ion-doped region The area of the impurity region 13 is smaller than or equal to the area of the active region 11 , and the second surface is further combined with a metal layer 2 .
在本实用新型实施例中,第一表面即为芯片正面;第二表面即为芯片背面。In the embodiment of the present invention, the first surface is the front side of the chip; the second surface is the back side of the chip.
优选地,所述硅层1为二氧化硅层、氮化硅层、多晶硅层中的任一种。Preferably, the silicon layer 1 is any one of a silicon dioxide layer, a silicon nitride layer, and a polysilicon layer.
优选地,所述金属层2为Ti+Ni+Ag层、Al+Ti+Ni+Ag层、Ti+Au层中的任一种。其中的Ti(钛金属)和Al(铝金属)能够与器件背面的硅材料形成良好的欧姆接触,降低器件的导通电阻;Ni金属作为阻挡层或者叫过渡层,具有良好的粘接性,又可以防止封装过程中上、下背金层之间的相互扩散而引起的电阻增加。Ag、Au等金属由于其良好的导电性、导热性,及其与封装基板间的良好可焊性,通常用作为功率器件背面金属的最外层。所述金属层2结合于所述第二表面上。Preferably, the metal layer 2 is any one of Ti+Ni+Ag layer, Al+Ti+Ni+Ag layer and Ti+Au layer. Among them, Ti (titanium metal) and Al (aluminum metal) can form a good ohmic contact with the silicon material on the back of the device, reducing the on-resistance of the device; Ni metal, as a barrier layer or a transition layer, has good adhesion, It can also prevent the resistance increase caused by the interdiffusion between the upper and lower back gold layers during the encapsulation process. Metals such as Ag and Au are usually used as the outermost layer of the metal on the back of the power device due to their good electrical and thermal conductivity, and their good solderability with the packaging substrate. The metal layer 2 is combined on the second surface.
所述硅层1的厚度为50μm~1000μm,分别对应于阻断耐压低至600V和阻断耐压高达10000V的产品。The thickness of the silicon layer 1 is 50 μm to 1000 μm, corresponding to products with a blocking voltage as low as 600 V and a blocking voltage as high as 10000 V, respectively.
所述金属层2的厚度设定为1.4μm~2.7μm。The thickness of the metal layer 2 is set to be 1.4 μm˜2.7 μm.
具体地,Ti(钛金属)和Al(铝金属)厚度通常为0.1μm~0.2μm,Ti能够与器件背面的硅材料形成良好的欧姆接触;Ni金属作为阻挡层,通常厚度为0.3μm~0.5μm,可以防止封装时上、下背金层之间的相互扩散。Ag、Au等金属保证能与封装基板焊接良好,及控制材料成本,通常厚度为1μm~2μm。Specifically, the thickness of Ti (titanium metal) and Al (aluminum metal) is usually 0.1 μm to 0.2 μm, and Ti can form a good ohmic contact with the silicon material on the back of the device; Ni metal is used as a barrier layer, and the thickness is usually 0.3 μm to 0.5 μm. μm, which can prevent mutual diffusion between the upper and lower back gold layers during packaging. Ag, Au and other metals ensure good welding with the packaging substrate and control the cost of materials, usually with a thickness of 1 μm to 2 μm.
优选地,所述有源区域11边缘至所述硅层1边缘的最小距离为c,所述第一离子掺杂区域13边缘至所述硅层1边缘的最小距离为d。或者说所述硅层1边缘到达所述有源区域边缘11的距离(结终端区域12的宽度)为c,所述硅层1边缘到达所述第一离子掺杂区域13的距离(第二离子掺杂区域14)为d。Preferably, the minimum distance from the edge of the active region 11 to the edge of the silicon layer 1 is c, and the minimum distance from the edge of the first ion-doped region 13 to the edge of the silicon layer 1 is d. In other words, the distance from the edge of the silicon layer 1 to the edge 11 of the active region (the width of the junction termination region 12) is c, and the distance from the edge of the silicon layer 1 to the first ion-doped region 13 (the second The ion-doped region 14) is d.
也就是说,有源区域11与第一离子掺杂区域13正相对,但是有源区域11的面积大于或等于第一离子掺杂区域13。一方面能够保证第二表面的金属层2与硅层1形成良好的欧姆接触,并且降低器件的导通电阻等相关静态参数和静态功耗;另一方面,第一离子掺杂区域13的面积比有源区域11小,可以减少自由载流子和电流密度向结终端区域12,减少碰撞电离和动态雪崩击穿,减少边缘元胞由于电流集中产生的latch-up损坏,整体上提高器件的安全工作区。That is to say, the active region 11 is directly opposite to the first ion-doped region 13 , but the area of the active region 11 is greater than or equal to the first ion-doped region 13 . On the one hand, it can ensure that the metal layer 2 on the second surface forms a good ohmic contact with the silicon layer 1, and reduce the on-resistance and other related static parameters and static power consumption of the device; on the other hand, the area of the first ion-doped region 13 Smaller than the active region 11, it can reduce free carriers and current density to the junction terminal region 12, reduce impact ionization and dynamic avalanche breakdown, reduce the latch-up damage of edge cells due to current concentration, and improve the overall performance of the device safe work area.
上述所述的含有的注入离子的体浓度,在本实用新型中指的是成型的产品中,第一离子掺杂区域13上所拥有的注入离子的体浓度以及第二离子掺杂区域14上所拥有的注入离子的体浓度。The above-mentioned volume concentration of implanted ions contained in the utility model refers to the volume concentration of implanted ions in the first ion-doped region 13 and the concentration of implanted ions in the second ion-doped region 14 in the molded product. have a bulk concentration of implanted ions.
作为优选地,所述第一离子掺杂区域13拥有的注入的离子的体浓度为1.0E17cm-3~1.0E19cm-3,所述第二离子掺杂区域14拥有的注入的离子的体浓度为1.0E15cm-3~1.0E16cm-3。第一离子掺杂区域13拥有的注入离子的体浓度比第二离子掺杂区域14拥有的注入离子的体浓度高出一个数量级,结合有源区域11的面积大于或者等于第一离子掺杂区域13的面积,可以有效的减少自由载流子和电流密度向结终端区域12,减少碰撞电离和动态雪崩击穿,减少边缘元胞由于电流集中产生的latch-up损坏,整体上提高器件的安全工作区。Preferably, the first ion-doped region 13 has a bulk concentration of implanted ions in the range of 1.0E17 cm −3 to 1.0E19 cm −3 , and the second ion-doped region 14 has a bulk concentration of implanted ions of 1.0E15cm -3 ~ 1.0E16cm -3 . The bulk concentration of implanted ions possessed by the first ion-doped region 13 is an order of magnitude higher than that of the implanted ions possessed by the second ion-doped region 14, and the combined area of the active region 11 is greater than or equal to that of the first ion-doped region The area of 13 can effectively reduce free carriers and current density to the junction terminal region 12, reduce impact ionization and dynamic avalanche breakdown, reduce the latch-up damage of edge cells due to current concentration, and improve the safety of the device as a whole work area.
优选地,所述注入离子的类型为N型或P型。所述N型离子来自磷元素、砷元素中的至少一种。这类元素可以达到80%~100%的激活率,使得注入的离子绝大多数都成为有效离子,提高了器件产品参数的稳定性,并且离子注入工艺所产生的缺陷也可以得到很好的修复,减少了器件漏电尤其是高温工作时漏电的可能性。Preferably, the type of the implanted ions is N-type or P-type. The N-type ions come from at least one of phosphorus and arsenic. This type of element can achieve an activation rate of 80% to 100%, making most of the implanted ions become effective ions, improving the stability of device product parameters, and the defects generated by the ion implantation process can also be well repaired , reducing the possibility of device leakage, especially when operating at high temperature.
所述P型离子来自硼元素、二氟化硼中的至少一种。这类元素可以达到80%~100%的激活率,使得注入的离子绝大多数都成为有效离子,提高了器件产品参数的稳定性,并且离子注入工艺所产生的缺陷也可以得到很好的修复,减少了器件漏电尤其是高温工作时漏电的可能性。The P-type ions come from at least one of boron element and boron difluoride. This type of element can achieve an activation rate of 80% to 100%, making most of the implanted ions become effective ions, improving the stability of device product parameters, and the defects generated by the ion implantation process can also be well repaired , reducing the possibility of device leakage, especially when operating at high temperature.
本实用新型上述实施例,将第二表面的离子掺杂区分为与第一表面的有源区域11、结终端区域12相对应的掺杂离子体浓度不同的两个区域,其中第一离子掺杂区域13为离子体浓度较高的掺杂区域,保证金属与硅层形成良好的欧姆接触,降低器件的导通电阻等静态参数和静态功能,第二离子掺杂区域为离子体浓度较低的掺杂区域,降低了该区域的发射注入效率,从而降低器件结终端区域12的自由载流子浓度和电流密度,减少碰撞电离和动态雪崩击穿,减少边缘元胞由于电流集中产生的latch-up损坏,从而提高器件的整体安全工作区。In the above-mentioned embodiments of the present invention, the ion doping of the second surface is divided into two regions corresponding to the active region 11 and the junction terminal region 12 of the first surface with different concentrations of doping ions, wherein the first ion doping The impurity region 13 is a doped region with a higher concentration of ions, which ensures a good ohmic contact between the metal and the silicon layer, reduces static parameters and static functions such as the on-resistance of the device, and the second ion-doped region has a lower concentration of ions. The doped region reduces the emission and injection efficiency of this region, thereby reducing the free carrier concentration and current density in the device junction terminal region 12, reducing impact ionization and dynamic avalanche breakdown, and reducing the latch caused by current concentration in edge cells -up damage, thereby improving the overall safe operating area of the device.
相应地,在上述实施例的前提下,本实用新型实施例还提供了上述开关型功率半导体器件的制作方法。Correspondingly, on the premise of the above-mentioned embodiments, the embodiment of the present invention also provides a manufacturing method of the above-mentioned switching power semiconductor device.
如图6所示,在一实施例中,上述开关型功率半导体器件的制作方法至少包括以下步骤:As shown in FIG. 6, in one embodiment, the manufacturing method of the switching power semiconductor device includes at least the following steps:
1)将按照常规工艺完成正面结构的半成品进行减薄处理;1) The semi-finished product with the front structure completed according to the conventional process shall be thinned;
2)对所述第二表面进行离子注入掺杂处理;2) performing ion implantation doping treatment on the second surface;
3)采用激光退火工艺对所述第二表面与所述有源区域对应的区域退火处理,经过所述激光退火处理的区域形成第一离子掺杂区域;3) using a laser annealing process to anneal the region corresponding to the second surface and the active region, and the region after the laser annealing forms a first ion-doped region;
4)对所述第二表面未经所述激光退火处理的区域进行炉管退火处理,使经过所述炉管退火处理的区域形成第二离子掺杂区域;4) performing furnace tube annealing treatment on the region of the second surface that has not been subjected to the laser annealing treatment, so that the region that has been subjected to the furnace tube annealing treatment forms a second ion-doped region;
5)在所述第二表面进行金属层的沉积处理。5) Depositing a metal layer on the second surface.
下面对上述开关型功率半导体器件的制作过程做进一步详细的说明。The manufacturing process of the above switching power semiconductor device will be further described in detail below.
其中,如图6所示,在步骤1)中,这里的正面结构就是上文提到的第一表面,也就是芯片正面,已经完成正面结构的半成品可以自行生产,也可以通过其他方式获得,本实用新型不做限制。Among them, as shown in Figure 6, in step 1), the front structure here is the first surface mentioned above, that is, the front of the chip. The semi-finished product that has completed the front structure can be produced by itself or obtained by other means. The utility model is not limited.
步骤1)中,对半成品的第二表面进行减薄处理,包括先对芯片进行研磨减薄处理,然后采用酸溶液对半成品进行批次浸泡或者单片喷洒的方式,通过研磨减薄和酸液浸泡处理,去除第二表面所有的介质层材料,并且去除研磨时产生的应力。In step 1), the second surface of the semi-finished product is thinned, including first grinding and thinning the chip, and then using an acid solution to soak the semi-finished product in batches or spraying on a single piece, through grinding and thinning and acid solution The immersion treatment removes all the dielectric layer material on the second surface and removes the stress generated during grinding.
在一实施例中,酸溶液为硫酸、硝酸、醋酸、氢氟酸中至少一种的水溶液,当然不限于上述所列举的酸。凡是能够去除第二表面介质层材料的均具有可行性。这里的酸的水溶液,浓度不做限定,可以根据具体需要而确定酸的浓度。In one embodiment, the acid solution is an aqueous solution of at least one of sulfuric acid, nitric acid, acetic acid, and hydrofluoric acid, but is certainly not limited to the acids listed above. Anything that can remove the material of the second surface dielectric layer is feasible. The concentration of the aqueous acid solution here is not limited, and the concentration of the acid can be determined according to specific needs.
优选地,步骤2)中,离子注入掺杂处理,注入的离子类型为N型或者P型。Preferably, in step 2), in the ion implantation doping process, the implanted ion type is N-type or P-type.
其中,N型离子来自磷元素、砷元素中的至少一种。这类元素可以达到80%~100%的激活率,使得注入的离子绝大多数都成为有效离子,提高了器件产品参数的稳定性,并且离子注入工艺所产生的缺陷也可以得到很好的修复,减少了器件漏电尤其是高温工作时漏电的可能性。Wherein, the N-type ions come from at least one of phosphorus and arsenic. This type of element can achieve an activation rate of 80% to 100%, making most of the implanted ions become effective ions, improving the stability of device product parameters, and the defects generated by the ion implantation process can also be well repaired , reducing the possibility of device leakage, especially when operating at high temperature.
P型离子来自硼元素、二氟化硼中的至少一种。这类元素可以达到80%~100%的激活率,使得注入的离子绝大多数都成为有效离子,提高了器件产品参数的稳定性,并且离子注入工艺所产生的缺陷也可以得到很好的修复,减少了器件漏电尤其是高温工作时漏电的可能性。The P-type ions come from at least one of boron element and boron difluoride. This type of element can achieve an activation rate of 80% to 100%, making most of the implanted ions become effective ions, improving the stability of device product parameters, and the defects generated by the ion implantation process can also be well repaired , reducing the possibility of device leakage, especially when operating at high temperature.
上述离子的注入剂量为1.0E13cm-2~1.0E14cm-2,属于高浓度离子注入,而且这里的注入剂量指的是单位面积注入的离子总数,因此注入后经过激光退火或者炉管退火得到的注入离子的体浓度是指注入剂量除以体积得到的浓度。高浓度离子注入,一方面有利于背面金属层与硅层形成良好的欧姆接触,降低导通电阻等相关静态参数和静态功耗,另一方面,可以避免后续炉管退火由于温度较低而带来的激活率过低。The implantation dose of the above-mentioned ions is 1.0E13cm -2 ~ 1.0E14cm -2 , which belongs to high-concentration ion implantation, and the implantation dose here refers to the total number of ions implanted per unit area, so the implantation obtained by laser annealing or furnace tube annealing after implantation The volume concentration of ions refers to the concentration obtained by dividing the implant dose by the volume. High-concentration ion implantation, on the one hand, is conducive to forming a good ohmic contact between the back metal layer and the silicon layer, reducing the on-resistance and other related static parameters and static power consumption; The activation rate is too low.
优选地,步骤3)中,激光退火的激光光强度为0.5J·cm-2~5.0J·cm-2,所述激光的能量密度为1J·cm-2~10J·cm-2,激光束斑为0.1×1.0mm2~1.0×10.0mm2,激光退火时长为0.1~1.0μs。该条件下的激光退火,可以快速实现注入离子的高激活量,从而形成高体浓度的掺杂区域;另外,激光退火缺陷修复能力强,对硅造成的损伤小,器件漏电小。Preferably, in step 3), the laser light intensity for laser annealing is 0.5J·cm -2 to 5.0J·cm -2 , the energy density of the laser is 1J·cm -2 to 10J·cm -2 , and the laser beam The spot size is 0.1×1.0mm 2 ~1.0×10.0mm 2 , and the laser annealing time is 0.1~1.0μs. Laser annealing under this condition can quickly achieve high activation of implanted ions, thereby forming a doped region with high body concentration; in addition, laser annealing has strong defect repair ability, causes little damage to silicon, and has low device leakage.
激光退火利用激光退火设备的自动扫描模式,对第二表面进行区域选择性扫描退火,所选择的区域如图5所示。Laser annealing uses the automatic scanning mode of the laser annealing equipment to perform region-selective scanning annealing on the second surface, and the selected region is shown in FIG. 5 .
步骤4)中,所述炉管退火的温度为400℃~500℃,炉管退火时长为10min~60min,并且在氮气氛围中进行退火处理。常规的炉管退火,激活率低,因此先采用激光退火形成中心离子体浓度较高的掺杂区域,再采用炉管退火,实现了离子体浓度较高的掺杂区域(即第一离子掺杂区域)离子体浓度较低的掺杂区域(即第二离子掺杂区域)的分布。第二表面的离子体浓度较低的掺杂区域对应第一表面的器件结终端区域,由于低体浓度掺杂区域的离子体浓度低,因此,其发射注入效率低下,从而降低器件结终端区域的自由载流子浓度和电流密度,减少边缘元胞由于电流集中产生的latch-up损坏,从而提高器件的整体安全工作区。In step 4), the annealing temperature of the furnace tube is 400° C. to 500° C., the annealing time of the furnace tube is 10 min to 60 min, and the annealing treatment is performed in a nitrogen atmosphere. Conventional furnace tube annealing has a low activation rate. Therefore, laser annealing is first used to form a doped region with a higher central ion concentration, and then furnace tube annealing is used to realize a doped region with a higher ion concentration (that is, the first ion-doped region). impurity region) the distribution of the doped region with a lower concentration of ions (that is, the second ion-doped region). The doped region with lower ion concentration on the second surface corresponds to the device junction termination region on the first surface. Since the ion concentration in the low body concentration doped region is low, its emission and implantation efficiency is low, thereby reducing the device junction termination region. The free carrier concentration and current density can reduce the latch-up damage of edge cells due to current concentration, thereby improving the overall safe operating area of the device.
步骤5)中,金属层的沉积处理,一般采用常规的多层金属材料,如Ti+Ni+Ag、Al+Ti+Ni+Ag、Ti+Au中的任一种。当然,不限于所列举的这几种金属材料。所沉积的金属层的厚度设定为1.4μm~2.7μm。具体地,Ti(钛金属)和Al(铝金属)厚度通常为0.1μm~0.2μm,Ti能够与器件背面的硅材料形成良好的欧姆接触;Ni金属作为阻挡层,通常厚度为0.3μm~0.5μm,可以防止封装时上、下背金层之间的相互扩散。Ag、Au等金属保证能与封装基板焊接良好,及控制材料成本,通常厚度为1μm~2μm。In step 5), the deposition process of the metal layer generally adopts conventional multi-layer metal materials, such as any one of Ti+Ni+Ag, Al+Ti+Ni+Ag, Ti+Au. Of course, it is not limited to the listed metal materials. The thickness of the deposited metal layer is set to be 1.4 μm˜2.7 μm. Specifically, the thickness of Ti (titanium metal) and Al (aluminum metal) is usually 0.1 μm to 0.2 μm, and Ti can form a good ohmic contact with the silicon material on the back of the device; Ni metal is used as a barrier layer, and the thickness is usually 0.3 μm to 0.5 μm. μm, which can prevent mutual diffusion between the upper and lower back gold layers during packaging. Ag, Au and other metals ensure good welding with the packaging substrate and control the cost of materials, usually with a thickness of 1 μm to 2 μm.
具体是利用电子束蒸发或磁控溅射工艺,以及合适的合金工艺条件,使金属层生长于第二表面,确保生成的金属层能与第二表面形成良好的合金接触,从而满足后续芯片键合、封装的需求。Specifically, the metal layer is grown on the second surface by using electron beam evaporation or magnetron sputtering technology, and appropriate alloy process conditions, so as to ensure that the generated metal layer can form a good alloy contact with the second surface, so as to meet the requirements of subsequent chip bonding. Combination and packaging requirements.
本实用新型上述实施例提供的开关型功率半导体器件的制作方法,与现有技术相比,不需要进行光刻处理(光刻处理包括涂胶、曝光、显影等一些列工艺过程),简化了功率半导体器件的背面工艺;另外,常规工艺的掺杂浓度注入需要通过调整离子注入剂量来实现,高注入剂量需要高束流离子注入设备,而低注入剂量需要底束流离子注入设备,而本实用新型采用两步退火工艺,只需要采用一次性注入剂量即可,从而省略注入机设备,减少了设备投入以及设备的运营成本。获得的器件能够有效解决结终端区域由于电流集中而导致的失效问题,提高了器件的导电能力,降低器件的导通电阻,适于推广应用。Compared with the prior art, the manufacturing method of the switch-type power semiconductor device provided by the above-mentioned embodiments of the utility model does not need photolithography treatment (photolithography treatment includes a series of processes such as gluing, exposure, and development), which simplifies The backside process of power semiconductor devices; in addition, the doping concentration implantation of the conventional process needs to be realized by adjusting the ion implantation dose. High implantation dose requires high beam current ion implantation equipment, while low implantation dose requires bottom beam ion implantation equipment. The utility model adopts a two-step annealing process, and only needs to use a one-time injection dose, thereby omitting the injection machine equipment, reducing equipment investment and equipment operating costs. The obtained device can effectively solve the failure problem caused by current concentration in the junction terminal area, improves the conductivity of the device, reduces the on-resistance of the device, and is suitable for popularization and application.
为了更好的体现本实用新型实施例提供的开关型功率半导体器件及其制作方法,下面通过实施例进一步说明。In order to better reflect the switch-type power semiconductor device provided by the embodiment of the present invention and the manufacturing method thereof, the following examples further illustrate it.
实施例1Example 1
一种开关型功率半导体器件的制作方法,包括如下步骤:A method for manufacturing a switching power semiconductor device, comprising the steps of:
1)选取已经完成正面工艺的合格半成品;1) Select qualified semi-finished products that have completed the front process;
2)对半成品进行第二表面进行减薄处理,包括先对第二表面进行研磨减薄,然后采用质量浓度为98%的硫酸水溶液进行浸泡处理,浸泡时长为10分钟,这步酸液浸泡处理的作用是去除研磨时产生的硅渣和去除研磨时产生的应力。然后取出清洗,去除半成品表面的余酸;2) Thinning the second surface of the semi-finished product, including first grinding and thinning the second surface, and then soaking in an aqueous sulfuric acid solution with a mass concentration of 98%. The soaking time is 10 minutes. This step of acid soaking treatment The function is to remove the silicon slag generated during grinding and remove the stress generated during grinding. Then take it out and clean it to remove the residual acid on the surface of the semi-finished product;
3)对步骤2)得到的半成品芯片进行磷元素离子注入,注入剂量为1.0E14cm-2;3) performing phosphorus element ion implantation on the semi-finished chip obtained in step 2), and the implantation dose is 1.0E14cm −2 ;
4)利用激光退火设备对第二表面进行区域选择性扫描处理,扫描第二表面中心位置,所扫描的区域与第一表面的有源区域相当且对应,具体位置如图5所示,调节激光光强度为4.0J·cm-2,激光的能量密度为8J·cm-2,激光束斑为0.8×10.0mm2,并且激光退火时长为1.0μs,得到第一离子掺杂区域;4) Use laser annealing equipment to perform area-selective scanning on the second surface, and scan the center position of the second surface. The scanned area is equivalent to and corresponds to the active area of the first surface. The specific position is shown in Figure 5. Adjust the laser The light intensity is 4.0J·cm -2 , the energy density of the laser is 8J·cm -2 , the laser beam spot is 0.8×10.0mm 2 , and the laser annealing time is 1.0μs to obtain the first ion-doped region;
5)将激光退火处理后的半成品置于炉管中在氮气的氛围下,进行炉管退火处理,设定炉管退火的温度为450℃,退火时长为30min,形成围绕在第一离子掺杂区域外的第二离子掺杂区域(如图5所示);5) Place the semi-finished product after the laser annealing treatment in the furnace tube in a nitrogen atmosphere, and perform the furnace tube annealing treatment, set the furnace tube annealing temperature to 450°C, and the annealing time to 30 minutes to form a surrounding area surrounded by the first ion doping The second ion-doped region outside the region (as shown in Figure 5);
6)经过炉管退火处理后,采用常规的磁控溅射工艺,在第二表面磁控溅射一层金属层,所述金属层为Ti+Au层,Ti金属层的厚度为0.12μm,Au金属层的厚度为1.0μm。6) After the annealing treatment of the furnace tube, a metal layer is magnetron sputtered on the second surface by using a conventional magnetron sputtering process. The metal layer is a Ti+Au layer, and the thickness of the Ti metal layer is 0.12 μm. The thickness of the Au metal layer is 1.0 μm.
经扩展电阻法(SRP法,SpreadingResistance Profiles)检测,本实施例制作的开关型功率半导体器件激光退火工艺处理后形成的第一离子掺杂区域的掺杂离子的体浓度为1.0E18cm-3;第二离子掺杂区域的掺杂离子的体浓度为3.0E15cm-3;通过测量器件的电流、电压特性曲线,可以计算出器件的饱和导通电压(导通电阻)为2.2V(对应30A 1700VIGBT产品)。Detected by the spreading resistance method (SRP method, SpreadingResistance Profiles), the volume concentration of the doping ions in the first ion-doped region formed after the laser annealing process of the switch-type power semiconductor device produced in this embodiment is 1.0E18cm -3 ; The volume concentration of doping ions in the two-ion doped region is 3.0E15cm -3 ; by measuring the current and voltage characteristic curves of the device, it can be calculated that the saturated on-voltage (on-resistance) of the device is 2.2V (corresponding to 30A 1700VIGBT product ).
实施例2Example 2
一种开关型功率半导体器件的制作方法,包括如下步骤:A method for manufacturing a switching power semiconductor device, comprising the steps of:
1)选取已经完成正面工艺的合格半成品;1) Select qualified semi-finished products that have completed the front process;
2)对半成品进行第二表面进行减薄处理,包括先对第二表面进行研磨减薄,然后采用质量浓度为90%的硝酸与质量浓度为42%的氢氟酸混合的水溶液进行浸泡处理,浸泡时长为12分钟,这步酸液浸泡处理的作用是去除研磨时产生的硅渣和去除研磨时产生的应力。然后取出清洗,去除半成品表面的余酸;2) Thinning the second surface of the semi-finished product, including first grinding and thinning the second surface, and then soaking in an aqueous solution of nitric acid with a mass concentration of 90% and hydrofluoric acid with a mass concentration of 42%, The immersion time is 12 minutes. The role of this step of acid immersion treatment is to remove the silicon slag generated during grinding and remove the stress generated during grinding. Then take it out and clean it to remove the residual acid on the surface of the semi-finished product;
3)对步骤2)得到的半成品芯片进行硼元素离子注入,注入剂量为3.0E13cm-2;3) Carry out boron ion implantation to the semi-finished chip obtained in step 2), and the implantation dose is 3.0E13cm −2 ;
4)利用激光退火设备对第二表面进行区域选择性扫描处理,扫描第二表面中心位置,所扫描的区域与第一表面的有源区域相当且对应,具体位置如图5所示,调节激光光强度为5.0J·cm-2,激光的能量密度为10J·cm-2,激光束斑为1.0×10.0mm2,并且激光退火时长为0.8μs,得到第一离子掺杂区域;4) Use laser annealing equipment to perform area-selective scanning on the second surface, and scan the center position of the second surface. The scanned area is equivalent to and corresponds to the active area of the first surface. The specific position is shown in Figure 5. Adjust the laser The light intensity is 5.0J·cm -2 , the energy density of the laser is 10J·cm -2 , the laser beam spot is 1.0×10.0mm 2 , and the laser annealing time is 0.8μs to obtain the first ion-doped region;
5)将激光退火处理后的半成品置于炉管中在氮气的氛围下,进行炉管退火处理,设定炉管退火的温度为500℃,退火时长为60min,形成围绕在第一离子掺杂区域外的第二离子掺杂区域(如图5所示);5) Place the semi-finished product after the laser annealing treatment in the furnace tube in a nitrogen atmosphere, and perform the furnace tube annealing treatment, set the furnace tube annealing temperature to 500°C, and the annealing time to 60 minutes to form a surrounding area surrounded by the first ion doping The second ion-doped region outside the region (as shown in Figure 5);
6)经过炉管退火处理后,采用常规的磁控溅射工艺,在第二表面磁控溅射一层金属层,所述金属层为Al+Ti+Ni+Ag层,Al金属层的厚度为0.12μm,Ti金属层的厚度为0.10μm,Ni金属层的厚度为0.4μm,Ag金属层的厚度为1.0μm。6) After furnace tube annealing treatment, adopt conventional magnetron sputtering process, on the second surface magnetron sputtering layer metal layer, described metal layer is Al+Ti+Ni+Ag layer, the thickness of Al metal layer The thickness of the Ti metal layer is 0.10 μm, the thickness of the Ni metal layer is 0.4 μm, and the thickness of the Ag metal layer is 1.0 μm.
经扩展电阻法(SRP法,SpreadingResistance Profiles)检测,本实施例制作的开关型功率半导体器件激光退火工艺处理后形成的第一离子掺杂区域的掺杂离子的体浓度为1.0E19cm-3;第二离子掺杂区域的掺杂离子的体浓度为3.0E16cm-3;通过测量器件的电流、电压特性曲线,可以计算出器件的饱和导通电压(导通电阻)为2.0V(对应50A 1200VIGBT产品)。Detected by the spreading resistance method (SRP method, SpreadingResistance Profiles), the volume concentration of the doping ions in the first ion-doped region formed after the laser annealing process of the switch-type power semiconductor device produced in this embodiment is 1.0E19cm -3 ; The volume concentration of doping ions in the two-ion doped region is 3.0E16cm -3 ; by measuring the current and voltage characteristic curves of the device, it can be calculated that the saturated conduction voltage (conduction resistance) of the device is 2.0V (corresponding to 50A 1200VIGBT products ).
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modification, equivalent replacement or improvement made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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