CN206168666U - Ultrasonic atomizer - Google Patents
Ultrasonic atomizer Download PDFInfo
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- CN206168666U CN206168666U CN201621202040.5U CN201621202040U CN206168666U CN 206168666 U CN206168666 U CN 206168666U CN 201621202040 U CN201621202040 U CN 201621202040U CN 206168666 U CN206168666 U CN 206168666U
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Abstract
本实用新型公开了一种超声波雾化器,其特征在于,包括:由上壳和下壳组成的壳体,设于壳体内的控制主板,与控制主板电连接的雾化片,固定件;所述上壳设有雾化孔;所述雾化片位于雾化孔的下端;所述固定件压紧固定雾化片于上壳。本实用新型雾化片的雾化控制是通过控制主板来控制,设定MCU生产的初始频率,并通过检测电路判断陶瓷雾化片是否达到共振状态,在使用过程中时时调节PWM输出频率,使雾化片一直处于共振状态,简称锁频,延长了产品寿命,增加了产品可靠性和一致性。
The utility model discloses an ultrasonic atomizer, characterized in that it comprises: a shell composed of an upper shell and a lower shell, a control mainboard arranged in the shell, an atomizing sheet electrically connected to the control mainboard, and a fixing part; the upper shell is provided with an atomizing hole; the atomizing sheet is located at the lower end of the atomizing hole; the fixing part presses and fixes the atomizing sheet to the upper shell. The atomization control of the atomizing sheet of the utility model is controlled by the control mainboard, the initial frequency produced by the MCU is set, and the detection circuit is used to determine whether the ceramic atomizing sheet reaches a resonance state. During use, the PWM output frequency is adjusted from time to time to keep the atomizing sheet in a resonance state, which is referred to as frequency locking, which prolongs the product life and increases product reliability and consistency.
Description
技术领域technical field
本实用新型涉及一种日用品,尤其涉及一种雾化器。The utility model relates to a daily necessities, in particular to an atomizer.
背景技术Background technique
目前,超声波雾化技术广泛用于加湿器、香薰机、医疗雾化装置。传统的雾化技术采用模拟元件自激技术,但模拟元件组装到一起时,整体的结构比较大,因此,雾化器整体的尺寸也比较大。并且,雾化片的本质特性相当于电容,其共振频率在生产完成后已经确定,并随着实际使用的过程中,共振频率会发生漂移。传统的控制方法比如某陶瓷雾化片的共振频率是1.77MHZ,则采用模拟元件电感和电容串联产生1.77MZH频率,和雾化片进行共振。当使用过程中,模拟元件电感、电容和陶瓷雾化片的参数都将发生漂移,超出一定范围后则无法进行共振,产品即失效。At present, ultrasonic atomization technology is widely used in humidifiers, aromatherapy machines, and medical atomization devices. The traditional atomization technology adopts the self-excitation technology of analog components, but when the analog components are assembled together, the overall structure is relatively large, so the overall size of the atomizer is also relatively large. Moreover, the essential characteristic of the atomizing sheet is equivalent to a capacitor, and its resonant frequency has been determined after the production is completed, and the resonant frequency will drift with the actual use process. The traditional control method, such as the resonant frequency of a certain ceramic atomizer is 1.77MHZ, uses an analog component inductance and capacitor in series to generate a frequency of 1.77MZH, and resonates with the atomizer. During use, the parameters of the inductance, capacitance and ceramic atomizer of the analog components will drift. If they exceed a certain range, resonance will not be possible, and the product will fail.
实用新型内容Utility model content
为了克服上述现有技术的不足之处,本实用新型的目的是提供一种超声波雾化器。In order to overcome the disadvantages of the above-mentioned prior art, the purpose of this utility model is to provide an ultrasonic nebulizer.
本实用新型的技术方案是:一种超声波雾化器,包括:由上壳和下壳组成的壳体,设于壳体内的控制主板,与控制主板电连接的雾化片,固定件;所述上壳设有雾化孔;所述雾化片位于雾化孔的下端;所述固定件压紧固定雾化片于上壳。The technical scheme of the utility model is: an ultrasonic atomizer, including: a shell composed of an upper shell and a lower shell, a control main board arranged in the shell, an atomizing sheet electrically connected to the control main board, and a fixing piece; The upper shell is provided with an atomizing hole; the atomizing sheet is located at the lower end of the atomizing hole; the fixing member compresses and fixes the atomizing sheet on the upper shell.
其进一步技术方案为:所述上壳与下壳设有卡接结构。Its further technical solution is: the upper shell and the lower shell are provided with a clamping structure.
其进一步技术方案为:所述控制主板与下壳固定连接。Its further technical solution is: the control main board is fixedly connected with the lower case.
其进一步技术方案为:所述固定件与上壳之间还设有密封圈;所述密封圈设于雾化片的外周。Its further technical solution is: a sealing ring is further provided between the fixing member and the upper shell; the sealing ring is provided on the outer periphery of the atomizing sheet.
其进一步技术方案为:所述壳体的外周设有电源线引出孔,及用于密封电源线与壳体的密封结构。Its further technical solution is: the outer periphery of the housing is provided with a power cord lead-out hole, and a sealing structure for sealing the power cord and the housing.
其进一步技术方案为:所述控制主板设有主控电路,分别与主控电路电连接的雾化片驱动电路、缺水检测电路、风扇控制电路、电源转换电路、开关控制电路。Its further technical solution is: the control board is provided with a main control circuit, an atomizer drive circuit, a water shortage detection circuit, a fan control circuit, a power conversion circuit, and a switch control circuit electrically connected to the main control circuit.
其进一步技术方案为:所述控制主板还设有与主控电路电连接的LED灯。Its further technical solution is: the control board is also provided with an LED light electrically connected to the main control circuit.
本实用新型与现有技术相比的技术效果是:一种超声波雾化器,雾化片的雾化控制是通过控制主板来控制,设定MCU生产的初始频率,并通过检测电路判断陶瓷雾化片是否达到共振状态,在使用过程中时时调节PWM输出频率,使雾化片一直处于共振状态,简称锁频,延长了产品寿命,增加了产品可靠性和一致性。并且,整体的尺寸小,外壳也采用密封结构,雾化片通过固定件锁在上壳,同时,通过密封圈密封,使得雾化器整体形成一个密封结构,仅由雾化片接触水,电源和控制一体板与水隔离,安全性能非常好。Compared with the prior art, the technical effect of the utility model is: an ultrasonic atomizer, the atomization control of the atomization sheet is controlled by the control board, the initial frequency of MCU production is set, and the ceramic fog is judged by the detection circuit Whether the atomization sheet reaches the resonance state, adjust the PWM output frequency from time to time during use, so that the atomization sheet is always in the resonance state, referred to as frequency locking, which prolongs the product life and increases product reliability and consistency. Moreover, the overall size is small, and the shell also adopts a sealed structure. The atomizer is locked on the upper shell through the fixing piece. At the same time, it is sealed by the sealing ring, so that the atomizer forms a sealed structure as a whole. Only the atomizer contacts water, and the power supply And the integrated control board is isolated from water, and the safety performance is very good.
下面结合附图和具体实施例对本实用新型作进一步描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.
附图说明Description of drawings
图1为本实用新型一种超声波雾化器的立体视图。Fig. 1 is a perspective view of an ultrasonic nebulizer of the present invention.
图2为图1实施例的分解视图。FIG. 2 is an exploded view of the embodiment of FIG. 1 .
图3为雾化器的电路连接示意图。Figure 3 is a schematic diagram of the circuit connection of the atomizer.
图4为主控电路的电路图。Figure 4 is a circuit diagram of the main control circuit.
图5为雾化片驱动电路的电路图。Fig. 5 is a circuit diagram of the driving circuit of the atomizing sheet.
图6为缺水检测电路的电路图。Figure 6 is a circuit diagram of the water shortage detection circuit.
图7为风扇控制电路的电路图。FIG. 7 is a circuit diagram of the fan control circuit.
图8为开关控制电路的电路图。FIG. 8 is a circuit diagram of a switch control circuit.
图9为电源转换电路的电路图。FIG. 9 is a circuit diagram of a power conversion circuit.
附图标记reference sign
10 雾化器 1 壳体10 Nebulizer 1 Housing
11 上壳 111 雾化孔11 Upper shell 111 Atomizing hole
12 下壳 2 控制主板12 Lower case 2 Control board
3 雾化片 4 固定件3 Atomizing sheet 4 Fixing piece
41 密封圈41 sealing ring
具体实施方式detailed description
为了更充分理解本实用新型的技术内容,下面结合示意图对本实用新型的技术方案进一步介绍和说明,但不局限于此。In order to fully understand the technical content of the utility model, the technical solution of the utility model is further introduced and explained below in combination with schematic diagrams, but is not limited thereto.
如图1、图2所示,一种超声波雾化器10,包括:由上壳11和下壳12组成的壳体1、设于壳体1内的控制主板2、与控制主板2电连接的雾化片3、固定件4,上壳11与下壳12设有卡接结构。As shown in Figures 1 and 2, an ultrasonic nebulizer 10 includes: a housing 1 composed of an upper housing 11 and a lower housing 12, a control board 2 disposed in the housing 1, and electrically connected to the control board 2 The atomizing sheet 3, the fixing part 4, the upper shell 11 and the lower shell 12 are provided with a clamping structure.
上壳11设有雾化孔111,雾化片3位于雾化孔111的下端,固定件4压紧固定雾化片3于上壳11。The upper shell 11 is provided with an atomizing hole 111 , the atomizing sheet 3 is located at the lower end of the atomizing hole 111 , and the fixing member 4 compresses and fixes the atomizing sheet 3 on the upper shell 11 .
控制主板2与下壳12固定连接,控制主板2设有主控电路、雾化片驱动电路、缺水检测电路、风扇控制电路、电源转换电路、开关控制电路、与主控电路电连接的LED灯。The control main board 2 is fixedly connected with the lower shell 12, and the control main board 2 is provided with a main control circuit, an atomizer drive circuit, a water shortage detection circuit, a fan control circuit, a power conversion circuit, a switch control circuit, and an LED electrically connected to the main control circuit lamp.
固定件4与上壳11之间还设有密封圈41,密封圈41设于雾化片3的外周。A sealing ring 41 is also provided between the fixing part 4 and the upper shell 11 , and the sealing ring 41 is arranged on the outer periphery of the atomizing sheet 3 .
壳体1的外周设有电源线引出孔,及用于密封电源线与壳体1的密封结构。The outer periphery of the housing 1 is provided with a power cord lead-out hole and a sealing structure for sealing the power cord and the housing 1 .
如图3所示,雾化片驱动电路、缺水检测电路、风扇控制电路、电源转换电路、开关控制电路、LED灯分别与主控电路电连接。主控电路、雾化片驱动电路、缺水检测电路、风扇控制电路、电源转换电路、开关控制电路具体的电路图参照图4-图9。As shown in FIG. 3 , the driving circuit of the atomizing sheet, the water shortage detection circuit, the fan control circuit, the power conversion circuit, the switch control circuit, and the LED light are respectively electrically connected to the main control circuit. Refer to Figure 4-9 for specific circuit diagrams of the main control circuit, atomizer drive circuit, water shortage detection circuit, fan control circuit, power conversion circuit, and switch control circuit.
主控电路采用LM358芯片,其PWM端口与雾化片驱动电路连接,通过控制信号控制雾化片进行雾化,缺水检测电路的WTS端口与主控电路连接,采用干簧管检测缺水状态并控制线路的导通。风扇控制电路的FAN端口接收主控电路的信号,通过主控电路控制风扇的运行状态。开关控制电路的KEY端口与主控电路连接,通过控制开关的闭合状态来控制开启和关闭主控电路的电源,而从电源线接入的电源,通过电源转换电路将12V的电源转换成5V的电源。The main control circuit adopts LM358 chip, its PWM port is connected with the driving circuit of the atomizer, and the atomizer is controlled by the control signal to atomize, the WTS port of the water shortage detection circuit is connected with the main control circuit, and the dry reed switch is used to detect the water shortage state And control the conduction of the line. The FAN port of the fan control circuit receives a signal from the main control circuit, and controls the running state of the fan through the main control circuit. The KEY port of the switch control circuit is connected to the main control circuit, and the power supply of the main control circuit is controlled to be turned on and off by controlling the closed state of the switch, and the power input from the power line is converted into a 5V power supply through a power conversion circuit. power supply.
通过R18检测Q8和TD2雾化片的工作电流,采用算法判断TD2是否处于共振状态。考虑到雾化片的离散型,工作时间长导致的参数漂移性,U5都能及时检测,并通过MCU进行算法,及时调整PWM输出频率,目前MCU的输出频率可以按照步进1KHZ进行递增递减,比如1.77MHZ的雾化片,可以从1.5MHZ~3MHZ等大范围扫频,经过检测判断当时该雾化片的共振频率为1.775MHZ,MUC即可以输出1.775MHZ频率,此为锁频。Use R18 to detect the working current of Q8 and TD2 atomizer, and use an algorithm to judge whether TD2 is in a resonance state. Considering the discrete type of the atomizer and the parameter drift caused by long working hours, U5 can detect it in time, and adjust the PWM output frequency in time through the MCU algorithm. At present, the output frequency of the MCU can be increased and decreased in steps of 1KHZ. For example, a 1.77MHZ atomizer can sweep the frequency from 1.5MHZ to 3MHZ in a wide range. After testing, it is judged that the resonance frequency of the atomizer is 1.775MHZ, and the MUC can output a frequency of 1.775MHZ, which is frequency locking.
U4发出PWM频率,驱动Q8的通断,产生的脉冲电压使雾化片TD1产生高频振动,使水雾化。U4 sends out a PWM frequency to drive Q8 on and off, and the generated pulse voltage causes the atomizing sheet TD1 to vibrate at high frequency to atomize the water.
上述仅以实施例来进一步说明本实用新型的技术内容,以便于读者更容易理解,但不代表本实用新型的实施方式仅限于此,任何依本实用新型所做的技术延伸或再创造,均受本实用新型的保护。本实用新型的保护范围以权利要求书为准。The above only uses examples to further illustrate the technical content of the utility model, so that readers can understand it more easily, but it does not mean that the implementation of the utility model is limited to this, and any technical extension or re-creation done according to the utility model shall be Protected by the utility model. The scope of protection of the utility model shall be determined by the claims.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621202040.5U CN206168666U (en) | 2016-11-07 | 2016-11-07 | Ultrasonic atomizer |
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| CN201621202040.5U CN206168666U (en) | 2016-11-07 | 2016-11-07 | Ultrasonic atomizer |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107376064A (en) * | 2017-07-31 | 2017-11-24 | 南京鱼跃软件技术有限公司 | A kind of atomising device and method of automatic identification difference mesh strip Frequency point |
| CN108480119A (en) * | 2018-04-13 | 2018-09-04 | 东莞市泰源电气科技有限公司 | Atomizer with protection circuit |
| CN108692410A (en) * | 2018-04-25 | 2018-10-23 | 上海菱沃铂智能技术有限公司 | A kind of ultrasonic humidifier shakes piece high-efficiency vibration device and method |
| CN110743750A (en) * | 2019-12-05 | 2020-02-04 | 湖南嘉业达电子有限公司 | Ultrasonic-driven atomizing device |
-
2016
- 2016-11-07 CN CN201621202040.5U patent/CN206168666U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107376064A (en) * | 2017-07-31 | 2017-11-24 | 南京鱼跃软件技术有限公司 | A kind of atomising device and method of automatic identification difference mesh strip Frequency point |
| CN107376064B (en) * | 2017-07-31 | 2020-07-31 | 南京鱼跃软件技术有限公司 | Atomization device and method for automatically identifying frequency points of different mesh sheets |
| CN108480119A (en) * | 2018-04-13 | 2018-09-04 | 东莞市泰源电气科技有限公司 | Atomizer with protection circuit |
| CN108692410A (en) * | 2018-04-25 | 2018-10-23 | 上海菱沃铂智能技术有限公司 | A kind of ultrasonic humidifier shakes piece high-efficiency vibration device and method |
| CN108692410B (en) * | 2018-04-25 | 2024-02-23 | 上海菱沃铂智能技术有限公司 | Efficient vibration device and method for vibration plate of ultrasonic humidifier |
| CN110743750A (en) * | 2019-12-05 | 2020-02-04 | 湖南嘉业达电子有限公司 | Ultrasonic-driven atomizing device |
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Denomination of utility model: Transducer sheet sealing structure for ultrasonic atomizer Effective date of registration: 20171009 Granted publication date: 20170517 Pledgee: SHENZHEN ZHONGZHI INVESTMENT CO.,LTD. Pledgor: DONGGUAN TAYAYO ELECTRICAL TECHNOLOGIES CO.,LTD. Registration number: 2017440020037 |
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