CN205886733U - Dyestuff blending device - Google Patents
Dyestuff blending device Download PDFInfo
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- CN205886733U CN205886733U CN201620881772.5U CN201620881772U CN205886733U CN 205886733 U CN205886733 U CN 205886733U CN 201620881772 U CN201620881772 U CN 201620881772U CN 205886733 U CN205886733 U CN 205886733U
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Abstract
Description
技术领域technical field
本实用新型涉及一种染料调配装置,属于纺织机械领域。The utility model relates to a dye blending device, which belongs to the field of textile machinery.
背景技术Background technique
染料是能够使一定颜色附着在纤维上的物质,且不易脱落、变色。染料通常溶于水中,一部份的染料需要媒染剂使染料能黏着于纤维上。Dye is a substance that can make a certain color adhere to the fiber, and it is not easy to fall off and change color. Dyes are usually soluble in water, and some dyes require a mordant to make the dye stick to the fiber.
考古资料显示,染色技术于印度和中东已有超过五千年历史。当时的染料从动植物或矿物质而来,甚少经过处理;现代生产中,为了方便运输、储存以及添加,染料通常制作成粉状,使用时与水溶解后添加,现有的技术通常将染料粉末直接添加入水中搅拌均匀,但这种方式,染料粉末与水的溶解不够均匀,经常有结块的现象,特别是溶解度不高的染料粉末更是容易出现这种情况,而且染料粉末的称量工作较为繁琐,不仅对操作人员的健康有不利影响,而且费时费力,容易出现差错,造成损失。Archaeological data show that dyeing techniques have a history of more than 5,000 years in India and the Middle East. The dyes at that time came from animals, plants or minerals, and were seldom processed; in modern production, in order to facilitate transportation, storage and addition, dyes are usually made into powder, and added after dissolving in water when used. The existing technology usually uses The dye powder is directly added into the water and stirred evenly, but in this way, the dissolution of the dye powder and water is not uniform enough, and there is often agglomeration phenomenon, especially the dye powder with low solubility is prone to this situation, and the dye powder The weighing work is cumbersome, which not only has adverse effects on the health of operators, but also takes time and effort, and is prone to errors and losses.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供一种染料调配装置。该染料调配装置能显著提高染料粉末的溶解度,保障后续布匹染色的质量,自动化程度高,调配准确迅速并可快速检测调配质量。In order to solve the above technical problems, the utility model provides a dye blending device. The dye blending device can significantly improve the solubility of the dye powder, guarantee the quality of subsequent cloth dyeing, has a high degree of automation, is accurate and rapid in blending, and can quickly detect the blending quality.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种染料调配系统,包括多个定量投料装置、搅拌组件以及检测组件;所述搅拌组件包括搅拌桶和设置在搅拌桶内的搅拌叶片;所述检测组件包括从搅拌桶中获取染料溶液试样的取样装置和对染料溶液试样进行验色的验色装置;所述定量投料装置包括控制器、盛料容器以及设置在盛料容器上方的出料器和进水管;所述盛料容器下端伸入搅拌桶内;所述出料器的出料口上设置有第一自动开闭装置;所述盛料容器的下部套设有压力传感器;所述盛料容器下端还设置有第二自动开闭装置;第一自动开闭装置、第二自动开闭装置和压力传感器分别与控制器电连接。A dye blending system, comprising a plurality of quantitative feeding devices, a stirring assembly and a detection assembly; the stirring assembly includes a stirring barrel and a stirring blade arranged in the stirring barrel; the detection assembly includes obtaining a dye solution sample from the stirring barrel The sampling device and the color detection device for color detection of the dye solution sample; the quantitative feeding device includes a controller, a material container, and a discharge device and a water inlet pipe arranged above the material container; the lower end of the material container Stretch into the mixing tank; the discharge port of the discharger is provided with a first automatic opening and closing device; the lower part of the storage container is provided with a pressure sensor; the lower end of the storage container is also provided with a second automatic opening and closing device Closing device; the first automatic opening and closing device, the second automatic opening and closing device and the pressure sensor are respectively electrically connected to the controller.
其中,所述盛料容器内壁上设置螺纹形的凸条结构。Wherein, the inner wall of the storage container is provided with a thread-shaped convex strip structure.
其中,所述取样装置包括引流管,引流管一端可伸入搅拌桶内,另一端下方设置有盛液盘;所述验色装置包括设置在盛液盘上方的色差仪;所述引流管上还设置有阀门。Wherein, the sampling device includes a drainage tube, one end of the drainage tube can be extended into the mixing tank, and a liquid holding plate is arranged under the other end; the color detection device includes a color difference meter arranged above the liquid holding plate; A valve is also provided.
其中,所述搅拌叶片由一电机驱动旋转。Wherein, the stirring blade is driven to rotate by a motor.
其中,所述搅拌桶底部还设置有可开闭的出液口。Wherein, the bottom of the mixing tank is also provided with an openable and closable liquid outlet.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型一种染料调配装置能显著提高染料粉末的溶解度,保障后续布匹染色的质量,自动化程度高,调配准确迅速并可快速检测调配质量。1. A dye blending device of the present utility model can significantly improve the solubility of dye powder, guarantee the quality of subsequent cloth dyeing, have a high degree of automation, make blending accurately and quickly, and can quickly detect the blending quality.
2、本实用新型一种染料调配装置设置有出料器和第一自动开闭装置,可以实现精准出料。2. A dye blending device of the utility model is provided with a discharge device and a first automatic opening and closing device, which can realize accurate discharge.
3、本实用新型一种染料调配装置设置有盛料容器和压力传感器,显著提高了调配的精确度。3. A dye blending device of the utility model is provided with a material container and a pressure sensor, which significantly improves the blending accuracy.
4、本实用新型一种染料调配装置设置有检测组件,可以快速发现染料调配颜色的误差,判断染料调配的质量。4. A dye blending device of the present invention is equipped with a detection component, which can quickly detect color errors in dye blending and judge the quality of dye blending.
附图说明Description of drawings
图1为本实用新型一种染料调配装置的结构示意图。Fig. 1 is a structural schematic diagram of a dye blending device of the present invention.
图中附图标记表示为:The reference signs in the figure represent:
1-分投组件、11-定量投料装置、111-盛料容器、112-出料器、113-进水管、114-控制器、115-第一自动开闭装置、116-压力传感器、117-第二自动开闭装置、2-搅拌组件、21-搅拌桶、22-搅拌叶片、222-电机、23-出液口、3-检测组件、31-引流管、32-盛液盘、33-色差仪、34-阀门。1-Different feeding components, 11-Quantitative feeding device, 111-Storage container, 112-Outlet device, 113-Inlet pipe, 114-Controller, 115-First automatic opening and closing device, 116-Pressure sensor, 117- The second automatic opening and closing device, 2-stirring component, 21-stirring bucket, 22-stirring blade, 222-motor, 23-liquid outlet, 3-detection component, 31-drainage tube, 32-liquid storage tray, 33- Colorimeter, 34-valve.
具体实施方式detailed description
下面结合附图和具体实施例来对本实用新型进行详细的说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种染料调配系统,包括分投组件1、搅拌组件2以及检测组件3;所述搅拌组件2包括搅拌桶21和搅拌叶片22;所述分投组件1包括多个定量投料装置11;所述定量投料装置11包括控制器114、盛料容器111以及设置在盛料容器111上端开口上方的出料器112和进水管113;所述盛料容器111下端连通搅拌桶21;As shown in Figure 1, a kind of dye blending system, comprises dispensing assembly 1, stirring assembly 2 and detection assembly 3; Feeding device 11; the quantitative feeding device 11 includes a controller 114, a material container 111, and a discharger 112 and an inlet pipe 113 arranged above the opening of the upper end of the material container 111; the lower end of the material container 111 communicates with the mixing tank 21 ;
出料器112包括储料桶和出料口,染料粉末由出料口投入盛料容器111中,进水管113向盛料容器111中充入水;盛料容器111优选透明带有刻度的玻璃管,在盛料容器111内壁上设置螺纹形的凸条结构,便于水流沿盛料容器111内壁向下流动冲刷附着在盛料容器111内壁上的染料粉末;所述出料器112的出料口上设置有第一自动开闭装置115,本实施例中,第一自动开闭装置115为普通的市场上可购买的电磁阀,可以自动控制出料器112向盛料容器111投料;所述盛料容器111外套设有压力传感器116,优选的,压力传感器116套设在盛料容器111的下部;压力传感器116可以感应受到的压力,从而可以感应盛料容器111的重量变化;所述盛料容器111下端还设置有第二自动开闭装置117,本实施例中,第二自动开闭装置117为普通的市场上可购买的电磁阀;第一自动开闭装置115、第二自动开闭装置117、压力传感器116分别与控制器114电连接。The discharge device 112 includes a storage tank and a discharge port, and the dye powder is dropped into the material container 111 by the discharge port, and the water inlet pipe 113 is filled with water in the material container 111; the material container 111 is preferably a transparent glass tube with a scale , on the inner wall of the material container 111, a thread-shaped convex strip structure is arranged, so that the water flows down along the inner wall of the material container 111 to wash away the dye powder attached to the inner wall of the material container 111; A first automatic opening and closing device 115 is provided. In the present embodiment, the first automatic opening and closing device 115 is a common electromagnetic valve available on the market, which can automatically control the feeder 112 to feed the material container 111; The material container 111 is provided with a pressure sensor 116, preferably, the pressure sensor 116 is sleeved on the bottom of the material container 111; the pressure sensor 116 can sense the pressure received, so as to sense the weight change of the material container 111; The container 111 lower end is also provided with the second automatic opening and closing device 117, and in the present embodiment, the second automatic opening and closing device 117 is the electromagnetic valve that can be purchased on the common market; The first automatic opening and closing device 115, the second automatic opening and closing device The device 117 and the pressure sensor 116 are electrically connected to the controller 114 respectively.
进一步的,所述搅拌叶片22为螺旋形,由一电机222驱动旋转;搅拌桶21底部还设置有可开闭的出液口23。Further, the stirring blade 22 is helical and driven to rotate by a motor 222 ; the bottom of the stirring barrel 21 is also provided with an openable and closable liquid outlet 23 .
进一步的,所述检测组件3包括取样装置和验色装置;取样装置包括引流管31,引流管31一端可伸入搅拌桶21内,引流管31另一端下方设置有盛液盘32;所述验色装置包括设置在盛液盘32上方的色差仪33;所述引流管31上还设置有阀门34;在调配过程中,将引流管31伸入搅拌桶21内部,引出溶液导入盛液盘32中作为样液,然后使用色差仪33对样液做颜色对比,以此判断染料调配颜色的误差。Further, the detection component 3 includes a sampling device and a color inspection device; the sampling device includes a drainage tube 31, one end of the drainage tube 31 can extend into the mixing bucket 21, and a liquid pan 32 is arranged under the other end of the drainage tube 31; The color testing device includes a colorimeter 33 arranged above the liquid pan 32; the drainage tube 31 is also provided with a valve 34; during the deployment process, the drainage tube 31 is extended into the mixing tank 21, and the solution is drawn into the liquid pan 32 as the sample liquid, and then use the color difference meter 33 to compare the color of the sample liquid, so as to judge the error of the dye blending color.
本实用新型的工作原理:Working principle of the utility model:
根据调配配方在控制器114中输入相应参数,不同的定量投料装置11的储料桶分别盛装不同的染料粉末,调配时,出料器112向盛料容器111中投料,压力传感器116感应盛料容器111的重量达到设定值后触发控制器114控制第一自动开闭装置115关闭出料器112的出料动作;进水管113向盛料容器111中注水;染料粉末溶解于水中,压力传感器116感应到盛料容器111的重量达到另一个设定值后触发控制器114控制第二自动开闭装置117打开使盛料容器111中的染料溶液流入搅拌桶21中,多个定量投料装置11向搅拌桶21内投入不同的染料溶液,在搅拌叶片22的搅拌作用下,不同的染料溶液在搅拌桶21中实现均匀混合溶解;需要检测时,将引流管31伸入搅拌桶21中心引出溶液导入盛液盘32中作为样液,然后使用色差仪33对样液做颜色对比,以此判断染料调配颜色的误差。Input the corresponding parameters in the controller 114 according to the deployment formula, and the storage tanks of different quantitative feeding devices 11 are filled with different dye powders respectively. After the weight of the container 111 reaches the set value, the controller 114 is triggered to control the first automatic opening and closing device 115 to close the discharge action of the discharger 112; the water inlet pipe 113 injects water into the material container 111; the dye powder is dissolved in water, and the pressure sensor 116 senses that the weight of the storage container 111 reaches another set value, triggers the controller 114 to control the second automatic opening and closing device 117 to open so that the dye solution in the storage container 111 flows into the mixing tank 21, and multiple quantitative feeding devices 11 Put different dye solutions into the mixing tank 21, and under the agitation of the stirring blade 22, the different dye solutions are uniformly mixed and dissolved in the mixing tank 21; when testing is required, extend the drainage tube 31 into the center of the mixing tank 21 to draw out the solution Import it into the liquid holding tray 32 as the sample liquid, and then use the color difference meter 33 to compare the color of the sample liquid, so as to judge the color error of the dye blending.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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| CN201620881772.5U CN205886733U (en) | 2016-08-15 | 2016-08-15 | Dyestuff blending device |
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| CN201620881772.5U CN205886733U (en) | 2016-08-15 | 2016-08-15 | Dyestuff blending device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159040A (en) * | 2017-06-22 | 2017-09-15 | 江西省浩燃冶金设备有限责任公司 | A kind of adhesive production equipment |
| CN107308841A (en) * | 2017-08-15 | 2017-11-03 | 江苏天元中科生物技术有限公司 | The controllable agitating device of condiment ratio |
| CN108625061A (en) * | 2018-06-15 | 2018-10-09 | 许昌卡瑞娜发制品有限公司 | A kind of wig dyeing apparatus that coloring is good |
| CN108636173A (en) * | 2018-05-23 | 2018-10-12 | 郑州仁宏医药科技有限公司 | A kind of medicament deployment device for drug production |
| CN111888970A (en) * | 2020-07-31 | 2020-11-06 | 海澜之家股份有限公司 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
| CN113046958A (en) * | 2021-03-24 | 2021-06-29 | 山东天虹纺织有限公司 | Tencel blended yarn processing dyeing and cleaning device |
-
2016
- 2016-08-15 CN CN201620881772.5U patent/CN205886733U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159040A (en) * | 2017-06-22 | 2017-09-15 | 江西省浩燃冶金设备有限责任公司 | A kind of adhesive production equipment |
| CN107308841A (en) * | 2017-08-15 | 2017-11-03 | 江苏天元中科生物技术有限公司 | The controllable agitating device of condiment ratio |
| CN108636173A (en) * | 2018-05-23 | 2018-10-12 | 郑州仁宏医药科技有限公司 | A kind of medicament deployment device for drug production |
| CN108636173B (en) * | 2018-05-23 | 2021-04-20 | 洛阳市福悦实业有限公司 | A medicament blending device for drug manufacturing |
| CN108625061A (en) * | 2018-06-15 | 2018-10-09 | 许昌卡瑞娜发制品有限公司 | A kind of wig dyeing apparatus that coloring is good |
| CN111888970A (en) * | 2020-07-31 | 2020-11-06 | 海澜之家股份有限公司 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
| CN113046958A (en) * | 2021-03-24 | 2021-06-29 | 山东天虹纺织有限公司 | Tencel blended yarn processing dyeing and cleaning device |
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