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CN205336077U - Fixed -magnetic gap permanent magnet speed regulator - Google Patents

Fixed -magnetic gap permanent magnet speed regulator Download PDF

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Publication number
CN205336077U
CN205336077U CN201520926657.0U CN201520926657U CN205336077U CN 205336077 U CN205336077 U CN 205336077U CN 201520926657 U CN201520926657 U CN 201520926657U CN 205336077 U CN205336077 U CN 205336077U
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China
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rotor
permanent magnet
magnet
magnetic
permanent
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CN201520926657.0U
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Chinese (zh)
Inventor
刁俊起
李强
张磊
王忠亮
王秀
张学凯
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Shandong Jiemeng Energy Saving And Environmental Protection Technology Co ltd
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Abstract

本实用新型涉及一种固定磁隙的永磁调速器,包括与输入轴连接的外导体转子以及经输出轴同心穿过的第一内磁转子和第二内磁转子,所述的第一内磁转子位于第二内磁转子圆周内侧;在第二内永磁体与导体之间设有第二内永磁体压板。本实用新型由于采用了固定磁隙结构,大大提高了调速器的啮合面积并降低了装配难度,节约了稀土材料,大大提高了扭矩传递能力。由于采用了磁路调节结构,从而大大缩小了调速器的整体体积,不但降低了材料消耗和节省了安装空间,更是给现场安装施工带来了方便。通过将第一内磁转子设置于第二内磁转子内部从而节约了空间,在第二永磁体与外转子导体之间有第二永磁体压板起到一层保护屏障的作用,防止碎屑,杂物等甩出至外导体转子。

The utility model relates to a permanent magnet governor with a fixed magnetic gap, which comprises an outer conductor rotor connected to an input shaft, a first inner magnetic rotor and a second inner magnetic rotor passing concentrically through the output shaft, the first The inner magnetic rotor is located inside the circumference of the second inner magnetic rotor; a second inner permanent magnet pressing plate is arranged between the second inner permanent magnet and the conductor. Because the utility model adopts the fixed magnetic gap structure, the meshing area of the governor is greatly increased, the assembly difficulty is reduced, rare earth materials are saved, and the torque transmission capacity is greatly improved. Due to the magnetic circuit adjustment structure, the overall volume of the governor is greatly reduced, which not only reduces material consumption and saves installation space, but also brings convenience to on-site installation and construction. Space is saved by arranging the first inner magnetic rotor inside the second inner magnetic rotor, and the second permanent magnet pressure plate acts as a protective barrier between the second permanent magnet and the outer rotor conductor to prevent debris, The sundries etc. are thrown out to the outer conductor rotor.

Description

一种固定磁隙的永磁调速器A permanent magnet governor with fixed magnetic gap

技术领域 technical field

本实用新型涉及一种永磁调速器,具体涉及一种固定磁隙的永磁调速器。 The utility model relates to a permanent magnet governor, in particular to a permanent magnet governor with a fixed magnetic gap.

背景技术 Background technique

永磁调速器是通过永磁体的磁力耦合调速,实现电动机和负载的软(磁)连接,无任何影响电网的谐波产生,可靠性高,并可在高温、低温、潮湿、肮脏、易燃易爆、电压不稳及雷电等各种恶劣环境下工作,大幅减轻机械振动,广泛应用于电力、钢铁、冶金、石化,造纸、市政、舰船、灌溉及采矿等行业。而目前常用的永磁调速器均是通过调整气隙来实现转速调整的,磁路调节器的功率消耗大,且存在扭矩传递能力差、装配难度高、浪费大量稀土资源等缺点。为解决上述问题,专利CN2014207550169提出一种固定磁隙的永磁调速器,第一、第二内永磁转子的排列方式为沿从动轴长度方向并列,占用较大空间;此外第一、第二内永磁转子与外导体转子直接靠近中间没有任何保护屏障,安全性较低。 The permanent magnet speed governor uses the magnetic coupling speed of the permanent magnet to realize the soft (magnetic) connection between the motor and the load, without any harmonic generation affecting the power grid, and has high reliability. , Inflammable and explosive, voltage instability and lightning and other harsh environments, greatly reducing mechanical vibration, widely used in electric power, steel, metallurgy, petrochemical, papermaking, municipal, ships, irrigation and mining industries. At present, the commonly used permanent magnet governors realize the speed adjustment by adjusting the air gap. The magnetic circuit regulator consumes a lot of power, and has disadvantages such as poor torque transmission capability, high assembly difficulty, and waste of a large amount of rare earth resources. In order to solve the above problems, the patent CN2014207550169 proposes a permanent magnet governor with a fixed magnetic gap. The first and second inner permanent magnet rotors are arranged in parallel along the length direction of the driven shaft, which takes up a large space; There is no protective barrier in the middle of the second inner permanent magnet rotor and the outer conductor rotor, so the safety is low.

发明内容 Contents of the invention

针对上述问题,本实用新型提供一种可降低磁路调节器功率消耗、提高扭矩传递能力、降低装配难度、节约稀土资源的一种固定磁隙的永磁调速器。 In view of the above problems, the utility model provides a permanent magnet governor with a fixed magnetic gap, which can reduce the power consumption of the magnetic circuit regulator, improve the torque transmission capacity, reduce the difficulty of assembly, and save rare earth resources.

目前的永磁调速器都是通过改变导体转子与永磁转子之间的气隙从而控制导体转子切割磁力线的多少,来实现转矩调整的,由于这种方式存在很多弊端,本实用新型基于电磁原理,从保持磁隙不变、改变磁力线的数量入手去设计新的永磁调速器,通过控制永磁转子对外展现的磁性大小,从而达到改变转矩的目的。 The current permanent magnet speed governors realize torque adjustment by changing the air gap between the conductor rotor and the permanent magnet rotor to control the amount of magnetic field lines cut by the conductor rotor. Since there are many disadvantages in this way, the utility model is based on The principle of electromagnetic, starting from keeping the magnetic gap constant and changing the number of magnetic force lines to design a new permanent magnet governor, by controlling the magnetic size of the permanent magnet rotor to the outside, so as to achieve the purpose of changing the torque.

为解决上述问题,本实用新型采取的技术方案为:一种固定磁隙的永磁调速器,包括与输入轴连接的外导体转子以及经输出轴同心穿过的第一内磁转子和第二内磁转子,所述的第一内磁转子位于第二内磁转子圆周内侧;所述的外导体转子沿其内圆周面周向分布有导体;所述的第一内磁转子和第二内磁转子分别沿各自的圆周面周向均匀分布有至少一个第一内永磁体和第二内永磁体,第一内永磁体和第二内永磁体数量相同,每个内磁转子上的内永磁体磁极沿周向设置且同一内磁转子上相邻两内永磁体相邻侧磁极相同,第一内永磁体和第二内永磁体的磁极端面侧分别设有第一铁轭和第二铁轭;在第二内永磁体与导体之间设有第二内永磁体压板,在第一内磁转子上设有用于驱动第一内磁转子相对第二内磁转子转动的磁路调节器,用于调节两内磁转子上内永磁体同名磁极的位置关系。 In order to solve the above problems, the technical solution adopted by the utility model is: a permanent magnet speed governor with a fixed magnetic gap, including an outer conductor rotor connected to the input shaft, a first inner magnetic rotor and a second magnetic rotor passing concentrically through the output shaft. Two inner magnetic rotors, the first inner magnetic rotor is located inside the circumference of the second inner magnetic rotor; the outer conductor rotor has conductors distributed along its inner circumferential surface; the first inner magnetic rotor and the second inner magnetic rotor The inner magnetic rotors have at least one first inner permanent magnet and second inner permanent magnets evenly distributed along their respective circumferential surfaces, the number of the first inner permanent magnets and the second inner permanent magnets are the same, and the inner permanent magnets on each inner magnetic rotor The magnetic poles of the permanent magnets are arranged along the circumferential direction, and the magnetic poles on the adjacent sides of two adjacent inner permanent magnets on the same inner magnetic rotor are the same, and the magnetic pole faces of the first inner permanent magnet and the second inner permanent magnet are respectively provided with a first iron yoke and a second iron yoke. Two iron yokes; a second inner permanent magnet pressure plate is arranged between the second inner permanent magnet and the conductor, and a magnetic circuit adjustment for driving the first inner magnetic rotor to rotate relative to the second inner magnetic rotor is arranged on the first inner magnetic rotor The device is used to adjust the positional relationship of the same-named magnetic poles of the inner permanent magnets on the two inner magnetic rotors.

所述的磁路调节器用于调节第一内永磁体和第二内永磁体同名磁极的位置关系,进而改变对外显示的磁性强度。调速器原理:导体转子转动时与内部永磁转子产生相对运动,永磁场在导体转子上产生涡流,同时涡流又产生感应磁场与永磁场相互作用,最终带动永磁转子沿与导体转子相同的方向转动,从而带动连接在永磁转子上的输出轴转动并输出动力。而输出的动力与永磁转子的磁场强度(磁力线强度)成正比,永磁转子的磁场强度由磁路调节器控制。故本实用新型中可以通过磁路调节器控制第二内磁转子的旋转来改变第一、第二铁轭对外显示的磁性,从而引起外导体转子与输出轴产生转速的差异变化最终实现调速的目的。具体调节过程:通过磁路调节器旋转第一内磁转子,当第二内永磁体与第一内永磁体的同名磁极处于相对应的位置时,第一铁轭、第二铁轭均被磁化成相对应极性的强磁体,对外显示磁性最强;相反,当第二内永磁体与第一内永磁体的异名磁极处于相对应的位置时,磁力线经第一铁轭、第二铁轭顺利穿越,内部短路,第一铁轭、第二铁轭对外不显示磁性;根据第二内磁转子的旋转角度不同,受磁路改变的影响,第一铁轭、第二铁轭对外显示的磁性从最弱变化到最强(或从最强变化到最弱)。此种方式相对于改变导体转子与永磁转子的轴向距离来说,降低了磁路调节器的功率消耗,提高了扭矩的传递能力。 The magnetic circuit adjuster is used to adjust the positional relationship between the first inner permanent magnet and the second inner permanent magnet with the same poles, and then change the magnetic strength displayed to the outside. Governor principle: when the conductor rotor rotates, it moves relative to the internal permanent magnet rotor. The permanent magnetic field generates eddy currents on the conductor rotor. At the same time, the eddy currents generate an induced magnetic field that interacts with the permanent magnetic field, and finally drives the permanent magnet rotor along the same path as the conductor rotor. Direction rotation, thereby driving the output shaft connected to the permanent magnet rotor to rotate and output power. The output power is proportional to the magnetic field strength (magnetic force line strength) of the permanent magnet rotor, and the magnetic field strength of the permanent magnet rotor is controlled by the magnetic circuit regulator. Therefore, in the utility model, the magnetic circuit regulator can control the rotation of the second inner magnetic rotor to change the magnetic properties displayed by the first and second iron yokes, thereby causing the difference in the rotational speed of the outer conductor rotor and the output shaft to finally realize speed regulation the goal of. Specific adjustment process: Rotate the first inner magnetic rotor through the magnetic circuit regulator. When the second inner permanent magnet and the same-named magnetic pole of the first inner permanent magnet are in the corresponding position, both the first iron yoke and the second iron yoke will be magnetized. The strong magnets with corresponding polarities show the strongest magnetism to the outside; on the contrary, when the second inner permanent magnet and the different poles of the first inner permanent magnet are in the corresponding positions, the magnetic field lines pass through the first iron yoke and the second iron yoke. The yoke passes through smoothly, the internal short circuit, the first iron yoke and the second iron yoke do not show magnetism to the outside; according to the rotation angle of the second inner magnetic rotor, affected by the change of the magnetic circuit, the first iron yoke and the second iron yoke show externally The magnetism of the magnet varies from weakest to strongest (or from strongest to weakest). Compared with changing the axial distance between the conductor rotor and the permanent magnet rotor, this method reduces the power consumption of the magnetic circuit regulator and improves the torque transmission capacity.

第一内磁转子位于第二内磁转子内部从而节约了内部空间,在第二永磁体与外转子导体之间有第二永磁体压板起到一层保护屏障的作用,防止碎屑,杂物等甩出至外导体转子。 The first inner magnetic rotor is located inside the second inner magnetic rotor to save internal space, and there is a second permanent magnet pressure plate between the second permanent magnet and the outer rotor conductor to act as a protective barrier to prevent debris and sundries Wait until it is thrown out to the outer conductor rotor.

所述的磁路调节器包括用于接收控制信号的执行机构。 The magnetic circuit regulator includes an actuator for receiving control signals.

所述的执行机构可为电动执行机构、气动执行机构或液动执行机构。使用过程中,将永磁调速器安装于某控制系统中,压力、流量、液位或其他控制信号被控制系统接收和处理,然后提供到执行机构,由执行机构的执行机构来控制第一内磁转子的转动,改变第一铁轭、第二铁轭对外显示磁性的大小。 The actuator can be an electric actuator, a pneumatic actuator or a hydraulic actuator. During use, the permanent magnet governor is installed in a certain control system, and the pressure, flow, liquid level or other control signals are received and processed by the control system, and then provided to the actuator, and the actuator of the actuator controls the first The rotation of the inner magnetic rotor changes the magnitude of the magnetism displayed to the outside by the first iron yoke and the second iron yoke.

本实用新型由于采用了固定磁隙结构,大大提高了调速器的啮合面积并降低了装配难度,节约了稀土材料,大大提高了扭矩传递能力。由于采用了磁路调节结构,大大减小了执行调节机构的功率消耗并最大限度的缩小了调节执行机构的体积,从而大大缩小了调速器的整体体积,不但降低了材料消耗和节省了安装空间,更是给现场安装施工带来了方便。通过将第一内磁转子设置于第二内磁转子内部从而节约了空间,在第二永磁体与外转子导体之间有第二永磁体压板起到一层保护屏障的作用,防止碎屑,杂物等甩出至外导体转子。 Because the utility model adopts the fixed magnetic gap structure, the meshing area of the governor is greatly increased, the assembly difficulty is reduced, rare earth materials are saved, and the torque transmission capacity is greatly improved. Due to the use of the magnetic circuit adjustment structure, the power consumption of the executive adjustment mechanism is greatly reduced and the volume of the adjustment actuator is minimized, thereby greatly reducing the overall volume of the governor, which not only reduces material consumption and saves installation It also brings convenience to on-site installation and construction. Space is saved by arranging the first inner magnetic rotor inside the second inner magnetic rotor, and the second permanent magnet pressure plate acts as a protective barrier between the second permanent magnet and the outer rotor conductor to prevent debris, The sundries etc. are thrown out to the outer conductor rotor.

附图说明 Description of drawings

图1为本实用新型装配的示意图; Fig. 1 is the schematic diagram of the utility model assembly;

图2;为本实用新型的A-A剖视示意图; Fig. 2; A-A sectional schematic diagram for the utility model;

其中:1.输出轴,2.第一内磁转子,3.第二内磁转子,4.第二内永磁体,5.第一内永磁体,6.第二内永磁体压板,7.导体,8.外导体转子,9.执行机构,10.第二铁轭,11第一铁轭,12.输入轴。 Among them: 1. Output shaft, 2. The first inner magnetic rotor, 3. The second inner magnetic rotor, 4. The second inner permanent magnet, 5. The first inner permanent magnet, 6. The second inner permanent magnet pressure plate, 7. Conductor, 8. outer conductor rotor, 9. actuator, 10. second iron yoke, 11 first iron yoke, 12. input shaft.

具体实施方式 detailed description

一种固定磁隙的永磁调速器,包括与输入轴12连接的外导体转子8以及经输出轴1同心穿过的第一内磁转子2和第二内磁转子3,所述的第一内磁转子2位于第二内磁转子3圆周内侧;所述的外导体转子8沿其内圆周面周向分布有导体7;所述的第一内磁转子2和第二内磁转子3分别沿各自的圆周面周向均匀分布有至少一个第一内永磁体5和第二内永磁体4,第一内永磁体5和第二内永磁体4数量相同,每个内磁转子上的内永磁体磁极沿周向设置,且同一内磁转子上相邻两内永磁体相邻侧磁极相同,第一内永磁体5和第二内永磁体4的磁极端面侧分别设有第一铁轭11和第二铁轭10;在第二内永磁体4与导体7之间有第二内永磁体压板6,在第一内磁转子2上设有用于驱动第一内磁转子2相对第二内磁转子3转动的磁路调节器,用于调节两内磁转子上内永磁体同名磁极的位置关系。所述的磁路调节器包括用于接收控制信号的执行机构9,所述的执行机构9可为电动执行机构、气动执行机构或液动执行机构。 A permanent magnet speed governor with a fixed magnetic gap, including an outer conductor rotor 8 connected to an input shaft 12 and a first inner magnetic rotor 2 and a second inner magnetic rotor 3 passing through an output shaft 1 concentrically. An inner magnetic rotor 2 is located inside the circumference of the second inner magnetic rotor 3; the outer conductor rotor 8 has conductors 7 distributed along its inner circumferential surface; the first inner magnetic rotor 2 and the second inner magnetic rotor 3 At least one first inner permanent magnet 5 and second inner permanent magnet 4 are evenly distributed along the circumferential direction of the respective circumferential surface respectively, and the first inner permanent magnet 5 and the second inner permanent magnet 4 have the same number, and the number of the first inner permanent magnet 5 and the second inner permanent magnet 4 is the same. The magnetic poles of the inner permanent magnets are arranged along the circumferential direction, and the magnetic poles on the adjacent sides of two adjacent inner permanent magnets on the same inner magnetic rotor are the same. Iron yoke 11 and second iron yoke 10; there is a second inner permanent magnet pressing plate 6 between the second inner permanent magnet 4 and the conductor 7, and the first inner magnetic rotor 2 is provided with a drive for driving the first inner magnetic rotor 2 relative The magnetic circuit regulator for the rotation of the second inner magnetic rotor 3 is used to adjust the positional relationship of the same-named magnetic poles of the inner permanent magnets on the two inner magnetic rotors. The magnetic circuit regulator includes an actuator 9 for receiving control signals, and the actuator 9 can be an electric actuator, a pneumatic actuator or a hydraulic actuator.

Claims (3)

1. the permanent-magnet speed governor of a fixing magnetic gap, it is characterized in that: include the outer conductor rotor (8) that is connected with power shaft (12) and in the first of output shaft (1) concentric traverse magnet rotor (3) in magnet rotor (2) and second, in described first, magnet rotor (2) is positioned at the second magnet rotor (3) inside circumference;Described outer conductor rotor (8) has conductor (7) along its inner peripheral surface is circumferentially distributed;In described first, in magnet rotor (2) and second, magnet rotor (3) is evenly distributed with at least one permanent magnet (4) in permanent magnet (5) and second in first along respective periphery circumference respectively, in first, permanent magnet (5) is identical with permanent magnet in second (4) quantity, interior permanent magnet pole on each interior magnet rotor is circumferentially arranged and on same interior magnet rotor, permanent magnet sides adjacent magnetic pole is identical in adjacent two, in first, in permanent magnet (5) and second, the magnetic pole end face side of permanent magnet (4) is respectively equipped with the first iron yoke (11) and the second iron yoke (10);In second, between permanent magnet (4) and conductor (7), it is provided with in second permanent magnet pressing plate (6), magnet rotor (2) is provided with for driving magnet rotor in first (2) the magnetic circuit actuator that magnet rotor (3) rotates in second in first, for regulating in two the position relationship of permanent magnet magnetic pole of the same name on magnet rotor。
2. the permanent-magnet speed governor of fixing magnetic gap according to claim 1, it is characterised in that: described magnetic circuit actuator includes the actuator (9) for receiving control signal。
3. the permanent-magnet speed governor of fixing magnetic gap according to claim 2, it is characterised in that: described actuator (9) can be electric operator, pneumatic actuator or hydraulic actuating mechanism。
CN201520926657.0U 2015-11-19 2015-11-19 Fixed -magnetic gap permanent magnet speed regulator Expired - Fee Related CN205336077U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520926657.0U CN205336077U (en) 2015-11-19 2015-11-19 Fixed -magnetic gap permanent magnet speed regulator

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Application Number Priority Date Filing Date Title
CN201520926657.0U CN205336077U (en) 2015-11-19 2015-11-19 Fixed -magnetic gap permanent magnet speed regulator

Publications (1)

Publication Number Publication Date
CN205336077U true CN205336077U (en) 2016-06-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105245085A (en) * 2015-11-19 2016-01-13 刁俊起 Permanent magnet speed adjuster with fixed magnetic gap

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105245085A (en) * 2015-11-19 2016-01-13 刁俊起 Permanent magnet speed adjuster with fixed magnetic gap
CN105245085B (en) * 2015-11-19 2018-09-04 刁俊起 A kind of permanent-magnet speed governor of fixed magnetic gap

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