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CN205077336U - A embedded track structure for in tunnel - Google Patents

A embedded track structure for in tunnel Download PDF

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Publication number
CN205077336U
CN205077336U CN201520764781.1U CN201520764781U CN205077336U CN 205077336 U CN205077336 U CN 205077336U CN 201520764781 U CN201520764781 U CN 201520764781U CN 205077336 U CN205077336 U CN 205077336U
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rail
noise reduction
block
embedded
prefabricated integral
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CN201520764781.1U
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吕强
焦洪林
钱振地
罗炯
杨刚
刘光胜
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Chengdu Xinzhu Transportation Technology Co ltd
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Chengdu Xinzhu Road and Bridge Machinery Co Ltd
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Abstract

本实用新型公开了一种用于隧道内的嵌入式轨道结构,包括预制整体式无砟轨道板,所述预制整体式无砟轨道板顶部两侧分别纵向开设承轨槽,上表面其余部位为平面,所述钢轨嵌入式设置在承轨槽内,且在其两侧分别设置若干降噪块,在降噪块与承轨槽侧壁之间设置横向调整楔形块,承轨槽内其余空间填充有高分子浇注料,所述预制整体式无砟轨道板底部设置空腔并安装在凸形基础顶部的凸型块上,将自密实混凝土从预制整体式无砟轨道板上的注浆孔注入二者之间的间隙将二者固定。本实用新型有益效果:钢轨采用整体嵌入式,不再使用传统扣件,降低了轨道系统整体高度,方便消防、救援车辆进入。

The utility model discloses an embedded track structure used in a tunnel, which comprises a prefabricated integral ballastless track slab, the two sides of the top of the prefabricated integral ballastless track slab are longitudinally provided with rail bearing grooves, and the rest of the upper surface is Plane, the rail is embedded in the rail groove, and a number of noise reduction blocks are arranged on both sides, and a horizontal adjustment wedge block is set between the noise reduction block and the side wall of the rail groove. The rest of the space in the rail groove Filled with polymer castables, the bottom of the prefabricated integral ballastless track slab is provided with a cavity and installed on the convex block at the top of the convex foundation, and the self-compacting concrete is poured from the grouting hole of the prefabricated integral ballastless track slab The gap between the two is injected to fix the two. The beneficial effect of the utility model is that the rails are embedded as a whole, and traditional fasteners are no longer used, which reduces the overall height of the rail system and facilitates the entry of fire-fighting and rescue vehicles.

Description

一种用于隧道内的嵌入式轨道结构An embedded track structure used in tunnels

技术领域 technical field

本实用新型涉及一种用于隧道内的嵌入式轨道结构,属于轨道交通技术领域。 The utility model relates to an embedded track structure used in a tunnel, which belongs to the technical field of rail transportation.

背景技术 Background technique

在传统的隧道内轨道系统中,不管是有砟轨道系统还是无砟轨道系统,钢轨都高于下部的轨枕或预制整体式无砟轨道板。这种结构的不足之处在于,轮式车辆在隧道内行驶非常不便,特别是隧道内发生事故时,将严重影响普通消防、救援车辆进入隧道内实施消防救援。 In the traditional tunnel track system, whether it is a ballasted track system or a ballastless track system, the steel rails are higher than the lower sleepers or prefabricated integral ballastless track slabs. The disadvantage of this structure is that it is very inconvenient for wheeled vehicles to drive in the tunnel, especially when an accident occurs in the tunnel, it will seriously affect ordinary fire fighting and rescue vehicles entering the tunnel to implement fire rescue.

目前已披露的嵌入式轨道中,钢轨的横向调整是通过调整楔形块在保持架上的相对滑动以推动保持架及钢轨横向移动。但是竖向调整楔形块可能会引起钢轨竖向位置的移动,对钢轨标高产生影响。因此,这种嵌入式轨道不便于施工。 In the currently disclosed embedded track, the lateral adjustment of the rail is to push the lateral movement of the cage and the rail by adjusting the relative sliding of the wedge block on the cage. However, adjusting the wedge block vertically may cause the vertical position of the rail to move, which affects the elevation of the rail. Therefore, this embedded track is not convenient for construction.

实用新型内容 Utility model content

本实用新型的发明目的在于:针对上述存在的问题,提供一种用于隧道内的嵌入式轨道结构,以克服目前传统轨道结构存在的表面高低不平从而影响消防、救援车辆通行的缺点。另外,本实用新型还通过提供降噪块和横向调整楔形块,解决了目前嵌入式轨道中横向调整楔形块调整时会影响钢轨标高的问题。 The purpose of the invention of this utility model is to provide an embedded track structure used in tunnels to overcome the uneven surface of the traditional track structure which affects the passage of fire-fighting and rescue vehicles. In addition, the utility model also solves the problem that the horizontal adjustment wedge block in the current embedded track will affect the elevation of the rail by providing the noise reduction block and the lateral adjustment wedge block.

本实用新型采用的技术方案是这样的: The technical scheme that the utility model adopts is such:

一种用于隧道内的嵌入式轨道结构,包括预制整体式无砟轨道板,所述预制整体式无砟轨道板顶部两侧分别纵向开设承轨槽,上表面其余部位为平面,所述承轨槽内自下而上设置有轨下弹性垫板、轨下调高垫板、钢轨,所述钢轨两侧分别设置若干降噪块,每块所述降噪块的一侧面与钢轨轨腰表面贴合,另一侧面与承轨槽侧壁之间设置横向调整楔形块,承轨槽内其余空间填充有高分子浇注料,所述预制整体式无砟轨道板底部设置空腔并安装在凸形基础顶部的凸型块上实现横向纵向限位,所述空腔的深度小于凸型块的高度,空腔的长宽分别大于凸型块的长宽,凸形基础顶部的凸型块嵌入预制整体式无砟轨道板底部空腔后,将自密实混凝土从预制整体式无砟轨道板上的注浆孔注入二者之间的间隙。自密实混凝土将凸型基础和预制整体式无砟轨道板连接成为一体。 An embedded track structure used in tunnels, comprising a prefabricated integral ballastless track slab, the two sides of the top of the prefabricated integral ballastless track slab are longitudinally provided with rail grooves, the rest of the upper surface is flat, and the bearing In the rail groove, from bottom to top, there are under-rail elastic pads, under-rail height-adjusting pads, and rails. Several noise-reducing blocks are arranged on both sides of the rails. One side of each noise-reducing block is in contact with the surface of the rail waist. Fitting, a horizontal adjustment wedge block is set between the other side and the side wall of the rail bearing groove, and the remaining space in the rail bearing groove is filled with polymer castables. The bottom of the prefabricated integral ballastless track plate is provided with a cavity and installed on the The horizontal and vertical limit is realized on the convex block at the top of the convex foundation, the depth of the cavity is smaller than the height of the convex block, the length and width of the cavity are respectively greater than the length and width of the convex block, and the convex block at the top of the convex foundation is embedded After the cavity at the bottom of the prefabricated integral ballastless track slab is prefabricated, self-compacting concrete is injected into the gap between the two from the grouting holes on the prefabricated integral ballastless track slab. Self-compacting concrete connects the convex foundation and the prefabricated monolithic ballastless track slab into one.

作为优选,所述承轨槽横截面为U型,且承轨槽的底面朝着预制整体式无砟轨道板横向中间部位向下倾斜。承轨槽底部倾斜相当于轨底坡的作用,有轨底坡可以改善钢轨和车辆轮对的接触关系,减少钢轨异常磨耗 Preferably, the cross-section of the rail-supporting groove is U-shaped, and the bottom surface of the rail-supporting groove is inclined downward toward the transverse middle part of the prefabricated integrated ballastless track slab. The inclination of the bottom of the rail bearing groove is equivalent to the effect of the rail bottom slope. The rail bottom slope can improve the contact relationship between the rail and the wheel set of the vehicle, and reduce the abnormal wear of the rail

作为优选,所述注浆孔上小下大方便自密实混凝土的流动。 Preferably, the grouting hole is small at the top and large at the bottom to facilitate the flow of self-compacting concrete.

作为优选,沿钢轨纵向等间隔设置若干降噪块。进行进一步优选,所述降噪块分为带斜面的降噪块和不带斜面的降噪块,不带斜面的降噪块与横向调整楔形块接触的一面为平面,带斜面的降噪块与横向调整楔形块接触的一面分三段,两端部分为带斜度的平面,中间部分为一竖直平面。两块带斜面的降噪块之间均匀布置若干不带斜面的降噪块。预制降噪块可以有效减少现场浇注高分子浇注料的工作量,并可达到调整钢轨横向刚度的目的。现场浇注的高分子材料和预制的降噪块的弹性模量不一样,一个较软,一个较硬。通过软、硬材料的搭配可以达到调整轨道系统刚度的目的。带斜面的降噪块与横向调整楔形块配合还有调整钢轨横向位置的作用。 Preferably, several noise reduction blocks are arranged at equal intervals along the longitudinal direction of the rail. For further optimization, the noise reduction block is divided into a noise reduction block with a slope and a noise reduction block without a slope. The noise reduction block without a slope is in contact with the lateral adjustment wedge block. The side contacting with the lateral adjustment wedge block is divided into three sections, the two ends are planes with slopes, and the middle part is a vertical plane. Several noise reduction blocks without slopes are evenly arranged between the two noise reduction blocks with slopes. The prefabricated noise reduction block can effectively reduce the workload of pouring polymer castables on site, and can achieve the purpose of adjusting the lateral stiffness of the rail. The elastic modulus of the cast-in-place polymer material and the prefabricated noise reduction block are different, one is softer and the other is harder. The purpose of adjusting the stiffness of the track system can be achieved through the combination of soft and hard materials. The cooperation of the noise reduction block with the slope and the lateral adjustment wedge block also has the effect of adjusting the lateral position of the rail.

作为优选,所述承轨槽内的高分子浇注料在钢轨两侧高矮不一,钢轨内侧较矮,钢轨外侧较高。高分子浇注料内侧低外侧高的设计,可以满足列车轮对轮缘的正常通行。 As a preference, the polymer castable in the rail bearing groove has different heights on both sides of the rail, the inner side of the rail is shorter and the outer side of the rail is higher. The polymer castable is designed with a low inner side and a high outer side, which can meet the normal passage of the wheel set and rim of the train.

综上所述,由于采用了上述技术方案,本实用新型的有益效果是: In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

将钢轨整体嵌入轨道板中,不再使用传统的扣件,并且有效降低了轨道系统整体高度; Embed the rail as a whole into the track slab, no longer use traditional fasteners, and effectively reduce the overall height of the track system;

非常适合普通的消防、救援车辆行驶进入,克服了目前常用的轨道结构所存在的缺点。 It is very suitable for ordinary firefighting and rescue vehicles to drive and enter, and overcomes the shortcomings of the commonly used track structure at present.

使用沿轨道纵向移动来调整钢轨横向位置的降噪块,克服了目前嵌入式轨道系统调整钢轨横向位置时对钢轨标高的影响。 The noise reduction block that moves longitudinally along the track to adjust the horizontal position of the rail overcomes the influence on the elevation of the rail when the current embedded track system adjusts the horizontal position of the rail.

附图说明 Description of drawings

图1是本发明的横截面剖面示意图。 Figure 1 is a schematic cross-sectional view of the present invention.

图2是本发明中的承轨槽处放大示意图。 Fig. 2 is an enlarged schematic view of the rail bearing groove in the present invention.

图3是本发明中的预制整体式无砟轨道板俯视图。 Fig. 3 is a top view of the prefabricated integrated ballastless track slab in the present invention.

图4是图的预制整体式无砟轨道板中部横截面图。 Figure 4 is a cross-sectional view of the middle part of the prefabricated integral ballastless track slab of Figure 4 .

图中标记:1为预制整体式无砟轨道板,2为高分子浇注料,3为钢轨,4为降噪块,5为横向调整楔形块,6为轨下调高垫板,7为轨下弹性垫板,8为自密实混凝土,9为凸形基础,1-1为承轨槽,1-2为空腔。 Marks in the figure: 1 is the prefabricated integral ballastless track slab, 2 is the polymer castable, 3 is the steel rail, 4 is the noise reduction block, 5 is the horizontal adjustment wedge block, 6 is the under-rail height adjustment plate, and 7 is under the rail Elastic pad, 8 is self-compacting concrete, 9 is a convex foundation, 1-1 is a rail bearing groove, and 1-2 is a cavity.

具体实施方式 detailed description

下面结合附图,对本实用新型作详细的说明。 Below in conjunction with accompanying drawing, the utility model is described in detail.

最佳实施例: Best practice:

如图1、2、3所示,一种用于隧道内的嵌入式轨道结构,包括预制整体式无砟轨道板1,所述预制整体式无砟轨道板1顶部两侧分别纵向开设承轨槽1-1,上表面其余部位为平面,所述承轨槽1-1内自下而上设置有轨下弹性垫板7、轨下调高垫板6、钢轨3,所述钢轨3两侧分别设置若干降噪块4,每块所述降噪块4的一侧面与钢轨3轨腰表面贴合,另一侧面与承轨槽1-1侧壁之间设置横向调整楔形块5,承轨槽1-1内其余空间填充有高分子浇注料2,所述预制整体式无砟轨道板1底部设置空腔1-2并安装在凸形基础9顶部的凸型块上实现横向纵向限位,所述空腔1-2的深度小于凸型块的高度,空腔1-2的长宽分别大于凸型块的长宽,凸形基础9顶部的凸型块嵌入预制整体式无砟轨道板1底部空腔1-2后,将自密实混凝土8从预制整体式无砟轨道板1上的注浆孔注入二者之间的间隙。 As shown in Figures 1, 2, and 3, an embedded track structure used in tunnels includes a prefabricated integral ballastless track slab 1, and support rails are longitudinally provided on both sides of the top of the prefabricated integral ballastless track slab 1. Groove 1-1, the remaining parts of the upper surface are flat, and the rail bearing groove 1-1 is provided with an under-rail elastic backing plate 7, an under-rail height-adjusting backing plate 6, and a rail 3 from bottom to top, and the two sides of the rail 3 A number of noise reduction blocks 4 are respectively arranged, and one side of each noise reduction block 4 is attached to the surface of the rail waist of the rail 3, and a horizontal adjustment wedge block 5 is arranged between the other side and the side wall of the bearing groove 1-1, and the bearing The rest of the space in the track groove 1-1 is filled with polymer castables 2, and the prefabricated integral ballastless track slab 1 is provided with a cavity 1-2 at the bottom and installed on the convex block at the top of the convex foundation 9 to realize horizontal and vertical control. The depth of the cavity 1-2 is less than the height of the convex block, the length and width of the cavity 1-2 are respectively greater than the length and width of the convex block, and the convex block on the top of the convex foundation 9 is embedded in the prefabricated integral ballastless After the cavity 1-2 at the bottom of the track slab 1, self-compacting concrete 8 is injected into the gap between the two from the grouting hole on the prefabricated integral ballastless track slab 1 .

所述承轨槽1-1横截面为U型,且承轨槽1-1的底面朝着预制整体式无砟轨道板1横向中间部位向下倾斜。 The cross-section of the rail-supporting groove 1-1 is U-shaped, and the bottom surface of the rail-supporting groove 1-1 is inclined downward toward the lateral middle part of the prefabricated integral ballastless track slab 1 .

所述注浆孔上小下大。 The grouting hole is small at the top and large at the bottom.

沿钢轨3纵向等间隔设置若干降噪块4。进行进一步优选,所述降噪块4分为带斜面的降噪块和不带斜面的降噪块,不带斜面的降噪块与横向调整楔形块5接触的一面为平面,带斜面的降噪块4与横向调整楔形块5接触的一面分三段,两端部分为带斜度的平面,中间部分为一竖直平面。两块带斜面的降噪块之间均匀布置若干不带斜面的降噪块。 A plurality of noise reduction blocks 4 are arranged at equal intervals along the longitudinal direction of the steel rail 3 . For further optimization, the noise reduction block 4 is divided into a noise reduction block with a slope and a noise reduction block without a slope. The side of the noise reduction block without a slope that contacts the lateral adjustment wedge block 5 is a plane. The side of the noise block 4 in contact with the lateral adjustment wedge block 5 is divided into three sections, the two ends are planes with a slope, and the middle part is a vertical plane. Several noise reduction blocks without slopes are evenly arranged between the two noise reduction blocks with slopes.

所述承轨槽1-1内的高分子浇注料2在钢轨3两侧高矮不一,钢轨3内侧较矮,钢轨2外侧较高。 The polymer castable 2 in the rail bearing groove 1-1 has different heights on both sides of the rail 3, the inner side of the rail 3 is shorter, and the outer side of the rail 2 is higher.

Claims (7)

1.一种用于隧道内的嵌入式轨道结构,包括预制整体式无砟轨道板(1),其特征在于:所述预制整体式无砟轨道板(1)顶部两侧分别纵向开设承轨槽(1-1),上表面其余部位为平面,所述承轨槽(1-1)内自下而上设置有轨下弹性垫板(7)、轨下调高垫板(6)、钢轨(3),所述钢轨(3)两侧分别设置若干降噪块(4),每块所述降噪块(4)的一侧面与钢轨(3)轨腰表面贴合,另一侧面与承轨槽(1-1)侧壁之间设置横向调整楔形块(5),承轨槽(1-1)内其余空间填充有高分子浇注料(2),所述预制整体式无砟轨道板(1)底部设置空腔(1-2)并安装在凸形基础(9)顶部的凸型块上实现横向纵向限位所述空腔(1-2)的深度小于凸型块的高度,空腔(1-2)的长宽分别大于凸型块的长宽,凸形基础(9)顶部的凸型块嵌入预制整体式无砟轨道板(1)底部空腔(1-2)后,将自密实混凝土(8)从预制整体式无砟轨道板(1)上的注浆孔注入二者之间的间隙。 1. An embedded track structure used in a tunnel, including a prefabricated integral ballastless track slab (1), characterized in that: the two sides of the top of the prefabricated integral ballastless track slab (1) are longitudinally provided with supporting rails Groove (1-1), the remaining part of the upper surface is flat, and the rail bearing groove (1-1) is provided with an elastic backing plate (7) under the rail, an under-rail height-adjusting backing plate (6), and rails from bottom to top. (3), a number of noise reduction blocks (4) are arranged on both sides of the rail (3), and one side of each noise reduction block (4) is attached to the rail waist surface of the rail (3), and the other side is attached to the rail waist surface of the rail (3). Horizontal adjustment wedges (5) are arranged between the side walls of the rail support groove (1-1), and the remaining space in the rail support groove (1-1) is filled with polymer castables (2). The prefabricated integral ballastless track A cavity (1-2) is set at the bottom of the plate (1) and installed on the convex block at the top of the convex foundation (9) to realize lateral and longitudinal limitation. The depth of the cavity (1-2) is smaller than the height of the convex block , the length and width of the cavity (1-2) are respectively greater than the length and width of the convex block, and the convex block on the top of the convex foundation (9) is embedded in the prefabricated integral ballastless track slab (1) bottom cavity (1-2) Finally, self-compacting concrete (8) is injected into the gap between the two from the grouting hole on the prefabricated integral ballastless track slab (1). 2.根据权利要求1所述的一种用于隧道内的嵌入式轨道结构,其特征在于:所述承轨槽(1-1)横截面为U型,且承轨槽(1-1)的底面朝着预制整体式无砟轨道板(1)横向中间部位向下倾斜。 2. An embedded track structure used in tunnels according to claim 1, characterized in that: the cross-section of the rail support groove (1-1) is U-shaped, and the rail support groove (1-1) The bottom surface of the prefabricated integral ballastless track slab (1) slopes downward towards the transverse middle part. 3.根据权利要求1所述的一种用于隧道内的嵌入式轨道结构,其特征在于:所述注浆孔上小下大。 3 . The embedded track structure used in tunnels according to claim 1 , wherein the grouting holes are small at the top and large at the bottom. 4.根据权利要求1所述的一种用于隧道内的嵌入式轨道结构,其特征在于:沿钢轨(3)纵向等间隔设置若干降噪块(4)。 4. An embedded track structure for use in tunnels according to claim 1, characterized in that a number of noise reduction blocks (4) are arranged at equal intervals along the longitudinal direction of the rail (3). 5.根据权利要求1或4所述的一种用于隧道内的嵌入式轨道结构,其特征在于:所述降噪块(4)分为带斜面的降噪块和不带斜面的降噪块,不带斜面的降噪块与横向调整楔形块(5)接触的一面为平面,带斜面的降噪块(4)与横向调整楔形块(5)接触的一面分三段,两端部分为带斜度的平面,中间部分为一竖直平面。 5. An embedded track structure used in tunnels according to claim 1 or 4, characterized in that: the noise reduction block (4) is divided into a noise reduction block with a slope and a noise reduction block without a slope Block, the side of the noise reduction block without a slope in contact with the horizontal adjustment wedge (5) is a plane, the side of the noise reduction block with a slope (4) in contact with the horizontal adjustment wedge (5) is divided into three sections, and the two ends It is a plane with a slope, and the middle part is a vertical plane. 6.根据权利要求5所述的一种用于隧道内的嵌入式轨道结构,其特征在于:每两块带斜面的降噪块之间均匀布置若干不带斜面的降噪块。 6 . The embedded track structure used in tunnels according to claim 5 , wherein a number of noise reduction blocks without slopes are evenly arranged between every two noise reduction blocks with slopes. 7 . 7.根据权利要求1所述的一种用于隧道内的嵌入式轨道结构,其特征在于:所述承轨槽(1-1)内的高分子浇注料(2)在钢轨(3)两侧高矮不一,钢轨(3)内侧较矮,钢轨(3)外侧较高。 7. The embedded track structure used in the tunnel according to claim 1, characterized in that: the polymer castable (2) in the rail support groove (1-1) is placed on both sides of the rail (3) The side heights are different, the inner side of the steel rail (3) is shorter, and the outer side of the steel rail (3) is higher.
CN201520764781.1U 2015-09-30 2015-09-30 A embedded track structure for in tunnel Expired - Lifetime CN205077336U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105155364A (en) * 2015-09-30 2015-12-16 成都市新筑路桥机械股份有限公司 Embedded track structure used in tunnel
CN106592344A (en) * 2016-12-23 2017-04-26 成都市新筑路桥机械股份有限公司 Curve track system convenient to adjust and replace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105155364A (en) * 2015-09-30 2015-12-16 成都市新筑路桥机械股份有限公司 Embedded track structure used in tunnel
CN106592344A (en) * 2016-12-23 2017-04-26 成都市新筑路桥机械股份有限公司 Curve track system convenient to adjust and replace
CN106592344B (en) * 2016-12-23 2018-04-24 成都市新筑路桥机械股份有限公司 A kind of convenient curved section rail system adjusted and replace

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