CN204699716U - A spherical double-layer spiral packing - Google Patents
A spherical double-layer spiral packing Download PDFInfo
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- CN204699716U CN204699716U CN201520365312.2U CN201520365312U CN204699716U CN 204699716 U CN204699716 U CN 204699716U CN 201520365312 U CN201520365312 U CN 201520365312U CN 204699716 U CN204699716 U CN 204699716U
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Abstract
本实用新型涉及一种球形双层螺旋填料,包括外层龙骨框架形填料和内层球形螺旋填料,所述内层球形螺旋填料为表面带有螺旋纹理的球体,可在外层龙骨框架形填料内自由悬浮移动。工作时,外层填料相对于塔体固定,内层填料可在外层填料中悬浮飘动,内外两层填料均起到气液传质的作用,因此有效增加了填料比表面积,可提高填料塔的传质效率,增大处理气量;填料堆积均匀,避免了填料架桥及空穴等现象的产生,可减小塔阻力,降低填料层高度,减少填料塔投资和运行成本。
The utility model relates to a spherical double-layer spiral filler, comprising an outer keel frame-shaped filler and an inner spherical spiral filler, wherein the inner spherical spiral filler is a sphere with spiral textures on the surface, and can be suspended and moved freely in the outer keel frame-shaped filler. During operation, the outer filler is fixed relative to the tower body, and the inner filler can be suspended and floated in the outer filler, and both the inner and outer fillers play a role in gas-liquid mass transfer, thereby effectively increasing the filler specific surface area, improving the mass transfer efficiency of the packing tower, and increasing the gas volume treated; the packing is evenly stacked, avoiding the generation of filler bridges and cavities, etc., which can reduce tower resistance, reduce the height of the packing layer, and reduce the investment and operation cost of the packing tower.
Description
技术领域technical field
本实用新型涉及一种填料,尤其涉及一种用于焦化工业填料塔内的球形双层螺旋填料。The utility model relates to a packing, in particular to a spherical double-layer spiral packing used in a coking industrial packing tower.
背景技术Background technique
在焦化工业中,经常使用填料塔来净化焦炉煤气。通过在填料塔中气液逆流接触,液体介质将气体介质中的部分物质吸收,从而达到净化气体介质的目的。传统填料塔中的填料往往都是固定并被压紧的,由于填料本身壁流等原因使气液各行其道,传质效率不高,还经常出现架桥及空穴等现象。为了满足传质效果,填料塔被迫加粗加高,导致液体循环量增加,设备投资和运行费用浪费很大。In the coking industry, packed towers are often used to purify coke oven gas. Through the gas-liquid countercurrent contact in the packed tower, the liquid medium absorbs part of the substances in the gas medium, so as to achieve the purpose of purifying the gas medium. The packing in the traditional packed tower is often fixed and compacted. Due to the wall flow of the packing itself, the gas and liquid go their own way, the mass transfer efficiency is not high, and bridging and cavitation often occur. In order to meet the mass transfer effect, the packed tower is forced to be thicker and taller, resulting in an increase in liquid circulation, and a great waste of equipment investment and operating costs.
发明内容Contents of the invention
本实用新型提供了一种球形双层螺旋填料,外层填料相对于塔体固定,内层填料可在外层填料中悬浮飘动,内外两层填料均起到气液传质的作用,因此有效增加了填料比表面积,可提高填料塔的传质效率,增大处理气量;填料堆积均匀,避免了填料架桥及空穴等现象的产生,可减小塔阻力,降低填料层高度,减少填料塔投资和运行成本。The utility model provides a spherical double-layer spiral packing, the outer packing is fixed relative to the tower body, the inner packing can float in the outer packing, and both the inner and outer packings play the role of gas-liquid mass transfer, thus effectively increasing the The specific surface area of the packing can be improved, which can improve the mass transfer efficiency of the packing tower and increase the processing gas volume; the packing can be piled up evenly, avoiding the phenomenon of packing bridging and cavitation, which can reduce the resistance of the tower, reduce the height of the packing layer, and reduce the pressure of the packing tower. investment and operating costs.
为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种球形双层螺旋填料,包括外层龙骨框架形填料和内层球形螺旋填料,所述内层球形螺旋填料为表面带有螺旋纹理的球体,可在外层龙骨框架形填料内自由悬浮移动。A spherical double-layer spiral packing includes an outer keel frame packing and an inner spherical spiral packing. The inner spherical spiral packing is a sphere with a spiral texture on the surface and can freely suspend and move in the outer keel frame packing.
所述外层龙骨框架形填料为具有网格状结构的球形框架填料,球形框架由至少3道横筋和多道立筋组成。The outer keel frame filler is a spherical frame filler with a grid structure, and the spherical frame is composed of at least 3 horizontal bars and multiple vertical bars.
所述外层龙骨框架具有可拆分结构,沿中间横筋拆分为2个半球,并可通过中间横筋上设置的卡扣结构进行连接组合。The outer keel frame has a detachable structure, which is divided into two hemispheres along the middle transverse rib, and can be connected and combined through the buckle structure provided on the middle transverse rib.
所述外层龙骨框架形填料的材质为塑料。The material of the outer keel frame filler is plastic.
所述内层球形螺旋填料为表面具有螺旋纹理的空心球体,螺旋纹理在球体的两个对称顶点间均匀设置,形状和旋向相同。The inner spherical spiral filler is a hollow sphere with a spiral texture on the surface, and the spiral texture is uniformly arranged between two symmetrical vertices of the sphere, and has the same shape and direction of rotation.
所述螺旋纹理的沟槽深度为球体外径的1/20~1/10。The groove depth of the spiral texture is 1/20-1/10 of the outer diameter of the sphere.
所述内层球形螺旋填料的材质为塑料。The material of the inner spherical spiral packing is plastic.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)本实用新型为内外两层填料结构,且内层填料表面具有特殊的螺旋纹理,可有效增大填料的比表面积;1) The utility model has an inner and outer two-layer packing structure, and the surface of the inner packing has a special spiral texture, which can effectively increase the specific surface area of the packing;
2)内层填料可在外层填料中悬浮飘动,气液两相介质在动态的填料中充分多次反复接触,进而大大提高传质效果;同时提高了塔的处理能力,增大了气体的处理量;2) The inner packing can be suspended and floated in the outer packing, and the gas-liquid two-phase medium is fully and repeatedly contacted in the dynamic packing, thereby greatly improving the mass transfer effect; at the same time, the processing capacity of the tower is improved, and the gas processing capacity is increased. quantity;
3)可有效避免填料架桥及空穴等现象的产生;3) It can effectively avoid the occurrence of filler bridging and cavities;
4)通过使填料不停的湍动,减少了悬浮物在填料中堆积和堵塔的可能性,从而降低了塔阻力;4) By making the packing keep turbulent, the possibility of suspended solids accumulating in the packing and blocking the tower is reduced, thereby reducing the tower resistance;
5)与其它填料相比同体积净化效率高,大大降低了填料层的高度,从而减少了填料塔投资和运行成本。5) Compared with other packings, it has high purification efficiency in the same volume, and greatly reduces the height of the packing layer, thereby reducing the investment and operating costs of the packing tower.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型所述内层球形螺旋填料的结构示意图。Fig. 2 is a structural schematic diagram of the inner spherical spiral packing of the utility model.
图中:1.外层龙骨框架形填料 11.横筋 12.立筋 2.内层球形螺旋填料 21.螺旋纹理In the figure: 1. Outer keel frame packing 11. Horizontal reinforcement 12. Vertical reinforcement 2. Inner spherical spiral packing 21. Spiral texture
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:
见图1,是本实用新型的结构示意图,本实用新型一种球形双层螺旋填料,包括外层龙骨框架形填料1和内层球形螺旋填料2,所述内层球形螺旋填料2为表面带有螺旋纹理21的球体,可在外层龙骨框架形填料1内自由悬浮移动。See Fig. 1, it is the structure schematic diagram of the present utility model, and a kind of spherical double-layer spiral packing of the present utility model comprises outer layer keel frame packing 1 and inner spherical spiral packing 2, and described inner spherical spiral packing 2 is surface band The sphere with spiral texture 21 can freely suspend and move in the outer keel frame-shaped filler 1 .
所述外层龙骨框架形填料1为具有网格状结构的球形框架填料,球形框架由至少3道横筋11和多道立筋12组成。The outer keel frame filler 1 is a spherical frame filler with a grid structure, and the spherical frame is composed of at least three transverse ribs 11 and multiple vertical ribs 12 .
所述外层龙骨框架形填料1具有可拆分结构,沿中间横筋11拆分为2个半球,并可通过中间横筋11上设置的卡扣结构进行连接组合。The outer keel frame filler 1 has a detachable structure, which can be split into two hemispheres along the middle transverse rib 11, and can be connected and combined through the buckle structure provided on the middle transverse rib 11.
所述外层龙骨框架形填料1的材质为塑料。The outer keel frame filler 1 is made of plastic.
见图2,是本实用新型所述内层球形螺旋填料的结构示意图。所述内层球形螺旋填料2为表面具有螺旋纹理21的空心球体,螺旋纹理21在球体的两个对称顶点间均匀设置,形状和旋向相同。See Fig. 2, which is a structural schematic diagram of the inner spherical spiral packing of the utility model. The inner spherical spiral filler 2 is a hollow sphere with a spiral texture 21 on the surface, and the spiral texture 21 is uniformly arranged between two symmetrical vertices of the sphere, and has the same shape and direction of rotation.
所述螺旋纹理21的沟槽深度为球体外径的1/20~1/10。The groove depth of the spiral texture 21 is 1/20-1/10 of the outer diameter of the sphere.
所述内层球形螺旋填料2的材质为塑料。The material of the inner spherical spiral packing 2 is plastic.
本实用新型中,外层龙骨框架形填料1位于内层球形螺旋填料2外围,起到骨架支承作用;外层龙骨框架形填料1具有网格状结构的球形框架,以图1所示结构为例,外层龙骨框架形填料1水平设有三道横筋11,垂直设有数道立筋12,立筋12均匀设置在三道横筋11之间,形成稳定的球形框架结构。外层龙骨框架形填料1可根据需要拆分为两半,并可通过中间横筋11上的卡扣结构进行组合连接,拆装组合十分方便。In the utility model, the outer keel frame-shaped packing 1 is located at the outer periphery of the inner spherical spiral packing 2, and acts as a skeleton support; the outer keel frame-shaped packing 1 has a spherical frame with a grid-like structure, and the structure shown in Figure 1 is For example, the outer keel frame filler 1 is horizontally provided with three horizontal ribs 11, and vertically provided with several vertical ribs 12, and the vertical ribs 12 are evenly arranged between the three horizontal ribs 11 to form a stable spherical frame structure. The outer keel frame-shaped filler 1 can be disassembled into two halves as required, and can be combined and connected through the buckle structure on the middle transverse rib 11, which is very convenient for disassembly and assembly.
内层球形螺旋填料2位于外层龙骨框架形填料1内部,为空心球体,表面具有特殊的螺旋纹理21;以图2所示结构为例,内层球形螺旋填料2表面设有多道形状、旋向相同的螺旋纹理21,这些螺旋纹理21具有中间宽、两端收窄的特点,其两个端点分别汇合,并且处于球体对称的两个顶点上。The inner spherical spiral packing 2 is located inside the outer keel frame-shaped packing 1, and is a hollow sphere with a special spiral texture 21 on the surface; taking the structure shown in Figure 2 as an example, the surface of the inner spherical spiral packing 2 is provided with multiple shapes, The spiral textures 21 with the same direction of rotation have the characteristics of being wide in the middle and narrowing at both ends. The two end points of the spiral textures 21 meet respectively and are located on the two symmetrical vertices of the sphere.
外层龙骨框架形填料1和内层球形螺旋填料2的材质均选用密度较小的塑料材料,如聚乙烯、聚丙烯等。The materials of the outer keel frame packing 1 and the inner spherical spiral packing 2 are all selected from plastic materials with low density, such as polyethylene and polypropylene.
本实用新型一种球形双层螺旋填料的工作原理是:外层龙骨框架形填料1相对于塔体固定,气体介质穿过网格状框架,与内层球形螺旋填料2接触。内层球形螺旋填料2可以在外层龙骨框架形填料1内的预留空间内自由的悬浮飘动,内外两层填料均可起到气液传质的作用。内层球形螺旋填料2上的螺纹纹理21有效的增大了填料的比表面积,同时流体在填料表面的螺旋纹理间流动,可有效防止短路。在气体和液体双向冲击下,填料在预留空间中不停地湍动、扰动、跳跃、翻腾,从而使气液在动态的填料中充分多次反复接触,进而大大提高传质效果。The working principle of the spherical double-layer spiral packing of the utility model is that the outer keel frame-shaped packing 1 is fixed relative to the tower body, and the gas medium passes through the grid-shaped frame and contacts with the inner spherical spiral packing 2 . The inner spherical spiral packing 2 can freely suspend and float in the reserved space in the outer keel frame packing 1, and both inner and outer packings can play the role of gas-liquid mass transfer. The thread texture 21 on the inner spherical spiral packing 2 effectively increases the specific surface area of the packing, and at the same time, the fluid flows between the spiral textures on the packing surface, which can effectively prevent short circuit. Under the two-way impact of gas and liquid, the packing keeps turbulent, disturbing, jumping, and churning in the reserved space, so that the gas and liquid can fully and repeatedly contact in the dynamic packing, thereby greatly improving the mass transfer effect.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104941562A (en) * | 2015-05-29 | 2015-09-30 | 中冶焦耐工程技术有限公司 | A spherical double-layer spiral packing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104941562A (en) * | 2015-05-29 | 2015-09-30 | 中冶焦耐工程技术有限公司 | A spherical double-layer spiral packing |
| CN104941562B (en) * | 2015-05-29 | 2017-01-04 | 中冶焦耐工程技术有限公司 | A spherical double-layer spiral packing |
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Effective date of registration: 20180823 Address after: 116085 128 high energy street, Qixian Ling high tech Industrial Park, Dalian, Liaoning Patentee after: ACRE COKING & REFRACTORY ENGINEERING CONSULTING CORPORATION (DALIAN), MCC Address before: 116085 128 high energy street, Qixian Ling high tech Industrial Park, Dalian, Liaoning Patentee before: ACRE COKING & REFRACTORY ENGINEERING CONSULTING CORPORATION, MCC |
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