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CN204699674U - The induction system of polypropylene kind material resin - Google Patents

The induction system of polypropylene kind material resin Download PDF

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Publication number
CN204699674U
CN204699674U CN201520370007.2U CN201520370007U CN204699674U CN 204699674 U CN204699674 U CN 204699674U CN 201520370007 U CN201520370007 U CN 201520370007U CN 204699674 U CN204699674 U CN 204699674U
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China
Prior art keywords
polypropylene
material resin
powder
resin
induction system
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Expired - Lifetime
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CN201520370007.2U
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Chinese (zh)
Inventor
李振宇
赵国成
张广营
吕仪军
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China Wuhuan Engineering Co Ltd
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China Wuhuan Engineering Co Ltd
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Abstract

本实用新型公开了一种聚丙烯种料树脂的输送系统,解决了传统种料树脂输送系统存在的操作频繁、效率低、间断输送等问题。技术方案包括产品脱气仓,所述产品脱气仓依次与粉料树脂料斗、旋转阀与换向阀连接,所述换向阀分别与产品脱气仓和反应器连接。本实用新型操作简单易行、劳动强度小、可实现连续输送。

The utility model discloses a polypropylene seed material resin delivery system, which solves the problems of frequent operation, low efficiency, intermittent delivery and the like existing in the traditional seed material resin delivery system. The technical solution includes a product degassing bin, which is sequentially connected with a powder resin hopper, a rotary valve and a reversing valve, and the reversing valve is respectively connected with a product degassing bin and a reactor. The utility model has simple and easy operation, low labor intensity and can realize continuous conveying.

Description

聚丙烯种料树脂的输送系统Delivery system for polypropylene seed resin

技术领域technical field

本发明涉及化工行业的输送系统,具体的说是一种聚丙烯种料树脂的输送系统。The invention relates to a conveying system in the chemical industry, in particular to a conveying system for polypropylene seed material resin.

背景技术Background technique

Unipol聚丙烯工艺的种料树脂输送一般用一个小粉料输送仓来实现。即产品脱气仓中的粉料聚丙烯通过重力流入粉料输送仓后,关闭输送仓顶部进料阀门,然后氮气进入粉料输送仓并打开粉料输送仓底部出料阀门,靠氮气的压力把粉料聚丙烯输送到产品脱气仓或反应器中。当每一仓的种料输送完毕后,需打开粉料输送仓顶部泄压阀门,使其压力降至微正压后,关闭该泄压阀,然后再打开进料阀门,进入下一个输送过程。The seed material resin delivery of Unipol polypropylene process is generally realized by a small powder delivery bin. That is, after the powder polypropylene in the product degassing bin flows into the powder delivery bin by gravity, close the feed valve at the top of the delivery bin, then nitrogen enters the powder delivery bin and opens the discharge valve at the bottom of the powder delivery bin, relying on the pressure of nitrogen Convey powder polypropylene to product degassing bin or reactor. When the seed material in each bin is conveyed, it is necessary to open the pressure relief valve on the top of the powder conveying bin to reduce the pressure to a slight positive pressure, then close the pressure relief valve, and then open the feed valve to enter the next conveying process .

由上可知,每输送一仓粉料需切换一次进料阀门、出料阀门、泄压阀门和氮气进气阀门等,操作过程繁琐,劳动强度过大。而且对于新装置反应器尚未产出粉料聚丙烯、挤压造粒机系统需要投料试车时,需要将粉料用吊车吊装到离地面约70米高度的产品脱气仓,然后人工卸料。这需要使用大型吊车才能完成,费用陡增,且劳动强度大。It can be seen from the above that it is necessary to switch the feed valve, discharge valve, pressure relief valve and nitrogen intake valve every time a warehouse of powder is transported. The operation process is cumbersome and the labor intensity is too large. Moreover, when the reactor of the new device has not yet produced powdered polypropylene and the extrusion granulator system needs to be fed and tested, the powder needs to be hoisted by a crane to the product degassing bin at a height of about 70 meters above the ground, and then manually unloaded. This requires the use of a large crane to complete, which increases the cost and is labor-intensive.

经调研,国内几个采用Unipol工艺的聚丙烯装置,在新装置开车输送种料时都遇到操作过程繁琐,劳动强度过大等问题,给业主的生产运营带来诸多不便。After investigation, several domestic polypropylene plants using the Unipol process encountered problems such as cumbersome operation process and excessive labor intensity when starting up the new plant to transport seed materials, which brought a lot of inconvenience to the owner's production and operation.

发明内容Contents of the invention

本发明提供了一种操作简单易行、劳动强度小、可实现连续输送物料的聚丙烯种料树脂的输送系统。The invention provides a conveying system of polypropylene seed material resin which is simple and easy to operate, has low labor intensity and can realize continuous conveying of materials.

本实用新型技术方案包括产品脱气仓,所述产品脱气仓依次与粉料树脂料斗、旋转阀与换向阀连接,所述换向阀分别与产品脱气仓和反应器连接。The technical solution of the utility model includes a product degassing bin, which is sequentially connected with a powder resin hopper, a rotary valve and a reversing valve, and the reversing valve is respectively connected with a product degassing bin and a reactor.

所述粉料树脂料斗的底部设有氮气喷嘴,顶部设有过滤器和人工卸料口。The bottom of the powder resin hopper is provided with a nitrogen nozzle, and the top is provided with a filter and a manual discharge port.

所述换向阀还设有载气通入口。The reversing valve is also provided with a carrier gas inlet.

所述粉料树脂料斗的顶部还设有人工卸料口,所述人工卸料口外设有用于将外购的粉料树脂提升和移动到人工卸料口处的电动葫芦和导轨。在全新安装的反应器尚未产出聚丙烯种料树脂、且后续的挤压造粒机需要先进行投料试车时,无需将外购的物料(粉料树脂)提升至垂直高度更高的产品脱气仓4(高度约为70米,不可能安装电梯),可直接通过人工卸料口送入粉料树脂料斗(高度约10米)中,从而大幅减少了劳动强度和施工难度。The top of the powder resin hopper is also provided with a manual discharge port, and an electric hoist and guide rails are provided outside the manual discharge port for lifting and moving the purchased powder resin to the manual discharge port. When the newly installed reactor has not yet produced polypropylene seed material resin, and the subsequent extrusion granulator needs to be fed and tested first, there is no need to lift the purchased material (powder resin) to a product with a higher vertical height. The gas bin 4 (about 70 meters in height, it is impossible to install an elevator) can be directly sent into the powder resin hopper (about 10 meters in height) through the manual discharge port, thereby greatly reducing labor intensity and construction difficulty.

所述粉料树脂料斗是一台常压容器,布置在产品脱气仓的下方,可以接收靠重力流从产品脱气仓流下的聚丙烯种料树脂(即物料),所述旋转阀可将来自粉料树脂料斗中的物料的连续均匀出料,替代传统向仓中的粉料加压送料工艺,所述粉料树脂料斗的底部还设有气体助流喷嘴,可向粉料树脂料斗的出料口喷吹,防止物料在此搭桥堵塞,影响连续出料,顶部设有过滤器以过滤助流气体排出时挟带的物料。所述换向阀具有转向作用,出口有两个方向,一个通往反应器,一个通往产品脱气仓,以满足不同工况的需求,所述换向阀还具有载气入口,可利用载气向下游输送物料。The powder resin hopper is a normal-pressure container arranged below the product degassing bin, and can receive polypropylene seed material resin (i.e. material) flowing down from the product degassing bin by gravity flow, and the rotary valve can The continuous and uniform discharge of materials from the powder resin hopper replaces the traditional process of pressurized powder feeding into the bin. The bottom of the powder resin hopper is also equipped with a gas flow-assisted nozzle, which can feed the powder to the powder resin hopper. The outlet is sprayed to prevent the material from bridging and blocking here, which affects the continuous discharge. A filter is installed on the top to filter the material carried by the flow-aiding gas when it is discharged. The reversing valve has a steering function, and the outlet has two directions, one leading to the reactor and the other leading to the product degassing chamber to meet the needs of different working conditions. The reversing valve also has a carrier gas inlet, which can be used The carrier gas transports the material downstream.

实用新型可实现连续供料,可根据需要选择性地向送入产品脱气仓或是反应器,操作简单、开工或检修方便、操作简单易行、劳动强度小、运行安全可靠。The utility model can realize continuous feeding, which can be selectively sent to the product degassing bin or reactor according to the needs. It is easy to operate, easy to start or repair, easy to operate, low in labor intensity, safe and reliable in operation.

附图说明Description of drawings

图1为本实用新型系统图。Fig. 1 is a system diagram of the utility model.

1-粉料树脂料斗、1.1-氮气喷嘴、1.2-过滤器、1.3-人工卸料口、1.4-电动葫芦、1.5-导轨、2-旋转阀、3-换向阀、3.1-载气通入口、4-产品脱气仓、5-反应器。1-Powder resin hopper, 1.1-Nitrogen nozzle, 1.2-Filter, 1.3-Manual unloading port, 1.4-Electric hoist, 1.5-Guide rail, 2-Rotary valve, 3-Reversing valve, 3.1-Carrier gas inlet , 4-product degassing chamber, 5-reactor.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步解释说明:Below in conjunction with accompanying drawing, the utility model is further explained:

所述产品脱气仓4依次与粉料树脂料斗1、旋转阀2与换向阀3连接,所述换向阀3分别与产品脱气仓4和反应器5连接。所述粉料树脂料斗1位于产品脱气仓4的下方,使产品脱气仓4内的聚丙烯种料树脂(即物料)靠重力直接下落入粉料树脂料斗1内,所述粉料树脂料斗1的底部设有氮气助流喷嘴1.1,可喷入氮气吹扫防止粉料树脂料斗1出口处物料架桥堵塞;所述粉料树脂料斗1的顶部设有过滤器1.2以过滤助流气体排出时挟带的物料。所述粉料树脂料斗1的顶部设有人工卸料口1.3,当反应器5尚未产出聚丙烯种料树脂时,利用人工卸料口1.3外的电动葫芦1.4和导轨1.5,人工卸入外购的聚丙烯粉料。所述换向阀3还设有载气通入口3.1,用于向换向阀3以后的管路中通入氮气作为载气用于输送物料。The product degassing bin 4 is sequentially connected with the powder resin hopper 1, the rotary valve 2 and the reversing valve 3, and the reversing valve 3 is connected with the product degassing bin 4 and the reactor 5 respectively. The powder resin hopper 1 is located below the product degassing bin 4, so that the polypropylene seed material resin (i.e. material) in the product degassing bin 4 directly falls into the powder resin hopper 1 by gravity, and the powder resin The bottom of the hopper 1 is provided with a nitrogen flow aid nozzle 1.1, which can be sprayed with nitrogen to purge to prevent material bridging and blockage at the outlet of the powder resin hopper 1; the top of the powder resin hopper 1 is provided with a filter 1.2 to filter the flow aid gas Material entrained during discharge. The top of the powder resin hopper 1 is provided with a manual discharge port 1.3. When the reactor 5 has not yet produced polypropylene seed material resin, use the electric hoist 1.4 and the guide rail 1.5 outside the manual discharge port 1.3 to manually discharge it into the external Purchased polypropylene powder. The reversing valve 3 is also provided with a carrier gas inlet 3.1 for introducing nitrogen gas into the pipeline after the reversing valve 3 as a carrier gas for conveying materials.

工作原理:working principle:

(1)正常生产需要储存聚丙烯种料树脂时:物料由产品脱气仓4进入粉料树脂料斗1进行储存。当储存时间过长时,为防种料发粘,开启旋转阀2,使换向阀3导通至产品脱气仓4,同时向换向阀3的载气通入口3.1通入氮气,用氮气把物料输送到产品脱气仓4中储存。(1) When normal production needs to store polypropylene seed material resin: the material enters the powder resin hopper 1 from the product degassing bin 4 for storage. When the storage time is too long, in order to prevent the seed material from becoming sticky, open the rotary valve 2, make the reversing valve 3 lead to the product degassing chamber 4, and simultaneously feed nitrogen into the carrier gas inlet 3.1 of the reversing valve 3, use Nitrogen transports the material to the product degassing bin 4 for storage.

(2)当反应器5停车检修后重新开工时,使换向阀3导通至反应器5,同时向换向阀3的载气通入口3.1通入氮气,将用氮气把物料输送到反应器5中储存。(2) When the reactor 5 is restarted after being shut down for maintenance, the reversing valve 3 is connected to the reactor 5, and nitrogen is introduced into the carrier gas inlet 3.1 of the reversing valve 3 at the same time, and the material will be transported to the reactor with nitrogen. stored in device 5.

(3)在全新安装的反应器5尚未产出聚丙烯种料树脂、且后续的挤压造粒机系统需要先进行投料试车时,可用升降装置(利用已安装的用作它途的电梯)将外购的聚丙烯种料树脂提升至种料树脂料斗1附近,然后利用电动葫芦1.4和导轨1.5,通过人工卸料口1.3将外购的聚丙烯粉料卸入种料树脂料斗1(高度约为10米)内,再运行系统将物料输送到产品脱气仓4中,而无需将物料提升至垂直高度更高的产品脱气仓4(高度约为70米,不可能安装电梯),从而减少了劳动强度和施工难度。(3) When the newly installed reactor 5 has not yet produced polypropylene seed material resin, and the subsequent extrusion granulator system needs to be fed and tested first, the lifting device can be used (using the installed elevator for other purposes) Lift the purchased polypropylene seed material resin to the vicinity of the seed material resin hopper 1, then use the electric hoist 1.4 and the guide rail 1.5 to discharge the purchased polypropylene powder into the seed material resin hopper 1 (height within about 10 meters), and then run the system to transport the material to the product degassing bin 4 without lifting the material to the product degassing bin 4 with a higher vertical height (the height is about 70 meters, it is impossible to install an elevator), Thereby reducing labor intensity and construction difficulty.

(4)在全新安装的反应器需要投料试车时,可用升降装置将外购的聚丙烯种料树脂提升并卸入种料树脂料斗1(高度约为10米)内,再运行系统将物料输送到反应器5中。(4) When the newly installed reactor needs to be fed and tested, the purchased polypropylene seed material resin can be lifted and unloaded into the seed material resin hopper 1 (about 10 meters in height) with the lifting device, and then the system will be operated to transport the material into reactor 5.

Claims (4)

1. an induction system for polypropylene kind material resin, comprises product degassing cabin, it is characterized in that, described product degassing cabin is connected with reversal valve with powder resin hopper, rotary valve successively, and described reversal valve is connected with product degassing cabin and reactor respectively.
2. the induction system of polypropylene kind material resin as claimed in claim 1, it is characterized in that, the top of described powder resin hopper is provided with filter, and bottom is provided with nitrogen and helps flow nozzle.
3. the induction system of polypropylene kind material resin as claimed in claim 1 or 2, it is characterized in that, described reversal valve is also provided with carrier gas and passes into mouth.
4. the induction system of polypropylene kind material resin as claimed in claim 1 or 2, it is characterized in that, the top of described powder resin hopper is also provided with manual cleaning's mouth, and described manual cleaning's mouth peripheral hardware has for being promoted by the powder resin of outsourcing and moving to electric block and the guide rail at manual cleaning's mouth place.
CN201520370007.2U 2015-06-01 2015-06-01 The induction system of polypropylene kind material resin Expired - Lifetime CN204699674U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110027134A (en) * 2019-04-10 2019-07-19 中国寰球工程有限公司 Polyolefine powder multifunctional comprehensive processing system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110027134A (en) * 2019-04-10 2019-07-19 中国寰球工程有限公司 Polyolefine powder multifunctional comprehensive processing system and method
CN110027134B (en) * 2019-04-10 2024-05-10 中国寰球工程有限公司 Multifunctional comprehensive processing system and method for polyolefin powder

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