CN204407146U - The single-phase rewinding material of a kind of transformer with oil duct - Google Patents
The single-phase rewinding material of a kind of transformer with oil duct Download PDFInfo
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- CN204407146U CN204407146U CN201520113455.4U CN201520113455U CN204407146U CN 204407146 U CN204407146 U CN 204407146U CN 201520113455 U CN201520113455 U CN 201520113455U CN 204407146 U CN204407146 U CN 204407146U
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Abstract
本实用新型公开了一种带油道的变压器单相卷铁心,主要由不少于两个的铁心框组成,各个铁心框之间设置有散热油道,所述散热油道包括绝缘带以及多个间隔粘贴在绝缘带上的绝缘垫块。本实用新型不但改善铁心散热性能,而且能有效地提高变压器铁心的绝缘性能,减少使用中因温度变化引起的变形,有效地提高了铁心的机械强度。
The utility model discloses a transformer single-phase wound iron core with an oil passage, which is mainly composed of no less than two iron core frames, and heat dissipation oil passages are arranged between each iron core frame, and the heat dissipation oil passages include insulating tapes and multiple Insulation spacers pasted on the insulation tape at intervals. The utility model not only improves the heat dissipation performance of the iron core, but also effectively improves the insulation performance of the transformer iron core, reduces deformation caused by temperature changes during use, and effectively improves the mechanical strength of the iron core.
Description
技术领域 technical field
本实用新型涉及变压器技术领域,特别是涉及一种带油道的变压器单相卷铁心。 The utility model relates to the technical field of transformers, in particular to a transformer single-phase wound iron core with an oil channel.
背景技术 Background technique
目前传统单相变压器的铁心大多采用叠片或卷铁心,由于单相叠铁心是铁心片通过裁剪后一片一片累叠而成的,铁心的磁通流通方向与磁路方向不一致,而且还有多个角重,这些因素都会影响铁心的性能。单相卷铁心是由若干根整条硅钢片连续绕制完成,铁心的磁通流通方向与磁路方向完全一致,提高单相卷铁心的性能,因此单相卷铁心比单相叠铁心性能更加优异。但随着变压器容量越来越大,单相卷铁心的铁心损耗也会增加,而单相铁心柱或铁轭均由导磁带组成,导磁带与导磁带间卷绕紧密,当铁心损耗增大时会使得铁心温度过高,从而导致铁心周围的绕组绝缘或其它绝缘件老化,同时也会使用于冷却变压器的液体老化变质,严重影响变压器的使用寿命,甚至导致变压器出现故障。 At present, most of the cores of traditional single-phase transformers use laminated or wound cores. Since the single-phase laminated core is formed by cutting and stacking the core pieces one by one, the direction of the magnetic flux flow of the core is inconsistent with the direction of the magnetic circuit, and there are many These factors will affect the performance of the core. The single-phase wound core is completed by continuous winding of several whole silicon steel sheets. The magnetic flux flow direction of the core is completely consistent with the magnetic circuit direction, which improves the performance of the single-phase wound core. Therefore, the performance of the single-phase wound core is better than that of the single-phase stacked core. excellent. However, as the capacity of the transformer increases, the core loss of the single-phase wound core will also increase, and the single-phase iron core column or iron yoke is composed of a conductive tape, and the conductive tape is tightly wound between the conductive tape. When the core loss increases When the temperature of the iron core is too high, the winding insulation or other insulating parts around the iron core will age. At the same time, the liquid used to cool the transformer will age and deteriorate, seriously affecting the service life of the transformer, and even causing the transformer to fail.
实用新型内容 Utility model content
为克服现有技术的不足,本实用新型的目的在于提供一种带油道的变压器单相卷铁心,能提高铁心的散热性能,而且能有效地提高变压器铁心的绝缘性能。 In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a transformer single-phase wound iron core with an oil channel, which can improve the heat dissipation performance of the iron core and effectively improve the insulation performance of the transformer iron core.
本实用新型为解决其技术问题采用的技术方案是: The technical scheme that the utility model adopts for solving its technical problem is:
一种带油道的变压器单相卷铁心,包括由若干个单框组成的单柱式或者多柱式卷铁心,每个单框由两个的铁心框拼合而成,两个铁心框之间设置有散热油道,所述散热油道包括绝缘带以及多个间隔粘贴在绝缘带上的绝缘垫块。 A transformer single-phase wound core with an oil channel, including a single-column or multi-column wound core composed of several single frames, each single frame is composed of two core frames, and the gap between the two core frames is A heat dissipation oil passage is provided, and the heat dissipation oil passage includes an insulating tape and a plurality of insulating spacers pasted on the insulating tape at intervals.
进一步,所述绝缘带与铁心框的形状重合,所述绝缘垫块为条形状。 Further, the shape of the insulating strip coincides with the shape of the iron core frame, and the shape of the insulating spacer is strip.
进一步,每个铁心框由硅钢片连续卷制而成。 Further, each iron core frame is formed by continuous rolling of silicon steel sheets.
进一步,所述铁心框为矩形框,所述矩形框的截面呈近似半圆形。 Further, the core frame is a rectangular frame, and the cross section of the rectangular frame is approximately semicircular.
本实用新型的有益效果是:本实用新型采用的一种带油道的变压器单相卷铁心,不但改善铁心散热性能,而且能有效地提高变压器铁心的绝缘性能,减少使用中因温度变化引起的变形,有效地提高了铁心的机械强度;同时由于铁心设置了散热油道,在制造单相卷铁心时先将铁心分成几个铁心框,然后在铁心框之间放置散热油道,最后将几个铁心框拼装成这个单相卷铁心,这种先拆分后装配的铁心制造方法,有效降低了制造整个单相卷铁心的难度,特别是110kV及以上电压等级的单相大容量变压器的铁心,这样的产品单个铁心基本上是10吨以上,甚至达到100吨,如果采用常规单相卷铁心制造办法,制造极其困难,但如采用本实用新型,不但保证了铁心的散热效果,而且降低了铁心的制造难度,提高单相卷铁心的制造效率。 The beneficial effects of the utility model are: the utility model adopts a transformer single-phase wound iron core with an oil channel, which not only improves the heat dissipation performance of the core, but also can effectively improve the insulation performance of the transformer core, and reduce the damage caused by temperature changes during use. deformation, which effectively improves the mechanical strength of the core; at the same time, since the core is equipped with heat dissipation oil passages, when manufacturing a single-phase wound core, the iron core is first divided into several core frames, and then heat dissipation oil passages are placed between the core frames, and finally several This single-phase wound core is assembled from two core frames. This core manufacturing method, which is first disassembled and then assembled, effectively reduces the difficulty of manufacturing the entire single-phase wound core, especially for single-phase large-capacity transformer cores with voltage levels of 110kV and above. , the single core of such a product is basically more than 10 tons, even up to 100 tons. If the conventional single-phase coil core manufacturing method is adopted, it is extremely difficult to manufacture, but if the utility model is adopted, it not only ensures the heat dissipation effect of the core, but also reduces The manufacturing difficulty of the iron core improves the manufacturing efficiency of the single-phase wound iron core.
附图说明 Description of drawings
以下结合附图和实例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and example the utility model is described further.
图1是单柱卷铁心的立体结构示意图; Fig. 1 is a three-dimensional structural schematic diagram of a single-column wound core;
图2是单柱卷铁心的侧视图; Fig. 2 is a side view of a single-column coiled core;
图3是单柱卷铁心的俯视图; Fig. 3 is a top view of a single-column wound core;
图4是铁心框的柱面横截图; Fig. 4 is a cylindrical cross section of the core frame;
图5是散热油道的主视图; Figure 5 is a front view of the cooling oil passage;
图6是散热油道的俯视图; Figure 6 is a top view of the cooling oil passage;
图7是多柱卷铁心的立体结构示意图; Fig. 7 is a schematic diagram of a three-dimensional structure of a multi-column wound core;
图8是多柱卷铁心的俯视图。 Fig. 8 is a top view of a multi-column wound core.
具体实施方式 Detailed ways
参照图1—图8,本实用新型的一种带油道的变压器单相卷铁心,包括由若干个单框组成的单柱式或者多柱式卷铁心1,如图1至图3为单相单柱式卷铁心,图7和图8所示为单相三柱式卷铁心。每个单框由两个的铁心框3拼合而成,并且每个铁心框3由硅钢片连续卷制而成,保证铁心的磁通流通方向与磁路方向一致,使铁心的性能得到完全发挥,而且整个磁路中无接缝,因此磁阻大大减小,降低了铁心的空载电流和空载损耗。进一步,所述铁心框3为矩形框,所述矩形框的截面呈近似半圆形。 Referring to Fig. 1-Fig. 8, a transformer single-phase wound core with an oil channel of the present utility model includes a single-column or multi-column wound core 1 composed of several single frames, as shown in Fig. 1 to Fig. 3 . Phase single-column wound core, Figure 7 and Fig. 8 show single-phase three-column wound core. Each single frame is composed of two iron core frames 3, and each iron core frame 3 is made of silicon steel sheets, which ensures that the magnetic flux flow direction of the iron core is consistent with the direction of the magnetic circuit, so that the performance of the iron core can be fully exerted , and there is no seam in the entire magnetic circuit, so the magnetic resistance is greatly reduced, reducing the no-load current and no-load loss of the core. Further, the core frame 3 is a rectangular frame, and the cross section of the rectangular frame is approximately semicircular.
两个铁心框3之间设置有散热油道2,所述散热油道2包括绝缘带21以及多个间隔粘贴在绝缘带21上的绝缘垫块22。其中所述绝缘带21与铁心框3的形状重合,所述绝缘垫块22为条形状。本实用新型的绝缘垫块22按铁心散热要求加工成相应的厚度,然后粘合在绝缘带21上,最后将散热油道2放置在各个铁心框3之间,散热油道2放置完成后将若干个独立的铁心框3装配成一个完整的铁心。 A heat dissipation oil passage 2 is arranged between the two core frames 3 , and the heat dissipation oil passage 2 includes an insulating tape 21 and a plurality of insulating pads 22 pasted on the insulating tape 21 at intervals. Wherein the shape of the insulating strip 21 coincides with that of the core frame 3 , and the insulating spacer 22 is in the shape of a bar. The insulation block 22 of the utility model is processed into a corresponding thickness according to the heat dissipation requirements of the iron core, and then bonded on the insulating tape 21, and finally the heat dissipation oil passage 2 is placed between each iron core frame 3, and the heat dissipation oil passage 2 is placed after the placement is completed. Several independent iron core frames 3 are assembled to form a complete iron core.
本实用新型不但能改善铁心的散热性能,而且能有效地提高变压器铁心的绝缘性能,减少使用中因温度变化引起的变形,有效地提高了铁心的机械强度;同时由于铁心设置了散热油道,在制造单相卷铁心时先将铁心分成几个铁心框,然后在铁心框之间放置散热油道,最后将几个铁心框3拼装成这个单相卷铁心,这种先拆分后装配的铁心制造方法,有效降低了制造整个单相卷铁心的难度,特别是110kV及以上电压等级的单相大容量变压器的铁心,这样的产品单个铁心基本上是10吨以上,甚至达到100吨,如果采用常规单相卷铁心制造办法,制造极其困难,但如采用本实用新型,不但保证了铁心的散热效果,而且降低了铁心的制造难度,有效提高单相卷铁心的制造效率。 The utility model can not only improve the heat dissipation performance of the iron core, but also effectively improve the insulation performance of the transformer iron core, reduce the deformation caused by temperature changes during use, and effectively improve the mechanical strength of the iron core; When manufacturing a single-phase wound core, first divide the core into several core frames, then place heat dissipation oil passages between the core frames, and finally assemble several core frames 3 into this single-phase wound core, which is disassembled and then assembled The iron core manufacturing method effectively reduces the difficulty of manufacturing the entire single-phase wound iron core, especially the iron core of a single-phase large-capacity transformer with a voltage level of 110kV and above. The single iron core of such a product is basically more than 10 tons, or even 100 tons. If It is extremely difficult to manufacture conventional single-phase wound iron cores, but the utility model not only ensures the cooling effect of the iron core, but also reduces the manufacturing difficulty of the iron cores, and effectively improves the manufacturing efficiency of the single-phase wound iron cores.
以上所述,只是本实用新型的较佳实施例而已,本实用新型并不局限于上述实施方式,只要其以相同的手段达到本实用新型的技术效果,都应属于本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, and the utility model is not limited to the above-mentioned embodiment, as long as it achieves the technical effect of the utility model by the same means, it should belong to the protection scope of the utility model.
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| CN201520113455.4U CN204407146U (en) | 2015-02-14 | 2015-02-14 | The single-phase rewinding material of a kind of transformer with oil duct |
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| CN201520113455.4U CN204407146U (en) | 2015-02-14 | 2015-02-14 | The single-phase rewinding material of a kind of transformer with oil duct |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105869858A (en) * | 2016-06-07 | 2016-08-17 | 卧龙电气集团股份有限公司 | Energy-saving reel iron core transformer body structure for electrified railway |
| CN106449045A (en) * | 2016-08-27 | 2017-02-22 | 卧龙电气集团股份有限公司 | Iron core structure of reel iron core transformer |
| CN107068352A (en) * | 2017-04-01 | 2017-08-18 | 上海日港置信非晶体金属有限公司 | A kind of amorphous alloy transformer iron core and include the transformer unshakable in one's determination |
| CN111292948A (en) * | 2018-12-06 | 2020-06-16 | 特变电工超高压电气有限公司 | Open wound iron core transformer core and manufacturing method, and open wound iron core transformer |
-
2015
- 2015-02-14 CN CN201520113455.4U patent/CN204407146U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105869858A (en) * | 2016-06-07 | 2016-08-17 | 卧龙电气集团股份有限公司 | Energy-saving reel iron core transformer body structure for electrified railway |
| CN106449045A (en) * | 2016-08-27 | 2017-02-22 | 卧龙电气集团股份有限公司 | Iron core structure of reel iron core transformer |
| CN107068352A (en) * | 2017-04-01 | 2017-08-18 | 上海日港置信非晶体金属有限公司 | A kind of amorphous alloy transformer iron core and include the transformer unshakable in one's determination |
| CN111292948A (en) * | 2018-12-06 | 2020-06-16 | 特变电工超高压电气有限公司 | Open wound iron core transformer core and manufacturing method, and open wound iron core transformer |
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Granted publication date: 20150617 |