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CN204381182U - High-voltage connecting core one-time-shaped mould - Google Patents

High-voltage connecting core one-time-shaped mould Download PDF

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Publication number
CN204381182U
CN204381182U CN201420698815.7U CN201420698815U CN204381182U CN 204381182 U CN204381182 U CN 204381182U CN 201420698815 U CN201420698815 U CN 201420698815U CN 204381182 U CN204381182 U CN 204381182U
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mold
groove
base
punch
molding
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王元凯
吴永全
冯健
孙良
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QINGDAO SUNSONG CO Ltd
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QINGDAO SUNSONG CO Ltd
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Abstract

一种高压接芯一次成型模具,包括柱状的冲头和两个相对设置的成型半模,所述的成型半模包括基座、一级半模、二级半模,一级半模滑动安装在基座设置的第一滑槽中,二级半模滑动安装在一级半模设置的二级滑槽中,基座、一级半模和二级半模的内表面上都同轴设置有弧形的固定槽,固定槽的两端边缘上都设置有成型槽,两个成型半模的基座通过螺栓相连;所述的冲头与固定槽同轴设置,冲头的内端同轴设置有冲压槽,冲压槽的外边缘设置有成型槽。高压接芯一次成型模具结构简单,可在一次冲压作业后,在接芯上加工出两个凸起和一个凸缘,工作步骤少,工作效率高,而且只需要利用模具对接芯进行一次固定,使加工出的凸缘位置准确,加工精度高,提高了生产质量。

A high-voltage contact core molding die, including a cylindrical punch and two oppositely arranged molding halves, the molding halves include a base, a first-stage half-mold, a second-stage half-mold, and the first-stage half-mold is slidably installed In the first chute set on the base, the second half-mold is slidably installed in the second chute set on the first half-mold, and the inner surfaces of the base, the first half-mold and the second half-mold are all arranged coaxially There is an arc-shaped fixing groove, and forming grooves are arranged on both ends of the fixing groove, and the bases of the two forming half molds are connected by bolts; the punch is coaxially arranged with the fixing groove, and the inner end of the punch is The shaft is provided with a stamping groove, and the outer edge of the stamping groove is provided with a forming groove. The one-time molding die for high-voltage contact cores has a simple structure. After one stamping operation, two protrusions and one flange can be processed on the contact core. There are few working steps and high work efficiency, and only one time of fixing the contact core with the mold is required. The position of the processed flange is accurate, the processing precision is high, and the production quality is improved.

Description

高压接芯一次成型模具One-time forming mold for high-voltage contact core

技术领域technical field

本实用新型涉及一种模具,具体地说,是一种高压接芯一次成型模具。The utility model relates to a mould, in particular to a high-voltage core-connecting one-time molding mould.

背景技术Background technique

在汽车驾驶过程中,司机打方向盘时,为了帮助司机用力,减轻司机转向时的用力度,达到开车时司机轻松、方便的目的,汽车上都安装有转向机和转向泵,利用转向泵泵出的动力转向油输送到转向机的转阀内,再分配到转向机的油缸中,实现动力转向。In the process of driving a car, when the driver turns the steering wheel, in order to help the driver use force, reduce the driver's effort when turning, and achieve the purpose of the driver's ease and convenience when driving, the car is equipped with a steering gear and a steering pump, and the steering pump is used to pump out The power steering oil is sent to the rotary valve of the steering gear, and then distributed to the oil cylinder of the steering gear to realize power steering.

转向泵与转向机之间是通过高压胶管以及金属的转向管传递动力转向油的,由于管内油液压力较大,所以高压胶管与转向管的连接处的密封性能就要求较高。为了连接高压胶管,转向管都设置有接芯,高压胶管套到接芯上,并扣压固定金属套,为了提高接芯外表面与高压胶管内表面接触的紧密性,接芯都设置有环状的凸起,为了进一步提高密封性,凸起要设置两个,为了定位高压胶管的安装位置,接芯上还要设置一个凸缘。The power steering oil is transmitted between the steering pump and the steering gear through the high-pressure rubber hose and the metal steering pipe. Due to the high pressure of the oil in the pipe, the sealing performance of the connection between the high-pressure rubber hose and the steering pipe is required to be high. In order to connect the high-pressure rubber hose, the steering tube is equipped with a core, the high-pressure rubber hose is put on the core, and the metal sleeve is buckled and fixed. In order to improve the tightness of the contact between the outer surface of the core and the inner surface of the high-pressure hose, the core is equipped with a ring In order to further improve the sealing performance, two protrusions should be provided. In order to locate the installation position of the high-pressure rubber hose, a flange should be provided on the core.

这些凸起和凸缘都是通过冲压成型加工出来的,目前的接芯加工方式是由内而外逐个加工凸缘和凸起,每加工一个凸缘或凸起,都要将模具拆开或者更换模具,操作复杂,工作效率低,由于凸起咬合扣压的金属套配合,两个凸起之间的距离也需要控制,每个凸缘单独加工,增加了调整模具和接芯位置的次数,增大了加工误差,降低了良品率。These protrusions and flanges are all processed by stamping. The current core processing method is to process the flanges and protrusions one by one from the inside to the outside. Every time a flange or protrusion is processed, the mold must be disassembled or Replacing the mould, the operation is complicated, and the work efficiency is low. Due to the fit of the metal sleeve that is buckled by the protrusions, the distance between the two protrusions also needs to be controlled. Each flange is processed separately, which increases the number of times to adjust the position of the mold and the core. The processing error is increased and the yield rate is reduced.

实用新型内容Utility model content

本实用新型针对目前的接芯加工方式,操作复杂,工作效率低,加工误差大,良品率低等问题,设计了一种高压接芯一次成型模具。The utility model designs a high-voltage core-connecting one-time forming mold aiming at the problems of complicated operation, low work efficiency, large processing error and low yield of good products in the current core-connecting processing method.

本实用新型的高压接芯一次成型模具,包括柱状的冲头和两个相对设置的成型半模,The one-time molding die for high-pressure joint core of the utility model includes a columnar punch and two oppositely arranged molding halves,

所述的成型半模包括基座、一级半模、二级半模,一级半模滑动安装在基座设置的第一滑槽中,二级半模滑动安装在一级半模设置的二级滑槽中,基座、一级半模和二级半模的内表面上都同轴设置有弧形的固定槽,固定槽的两端边缘上都设置有成型槽,两个成型半模的基座通过螺栓相连;The forming half-mold includes a base, a first-level half-mold, and a second-level half-mold. The first-level half-mold is slidably installed in the first chute set on the base, and the second-level half-mold is slidably installed on the first chute set by the first-level half-mold. In the secondary chute, arc-shaped fixing grooves are coaxially arranged on the inner surfaces of the base, the first half-mold and the second half-mold, and forming grooves are arranged on both ends of the fixing groove, and the two forming halves The base of the mold is connected by bolts;

所述的冲头与固定槽同轴设置,冲头的内端同轴设置有冲压槽,冲压槽的外边缘设置有成型槽。The punch is arranged coaxially with the fixing groove, the inner end of the punch is coaxially provided with a punching groove, and the outer edge of the punching groove is arranged with a forming groove.

优选的是,成型半模上都安装有导轴,导轴的内段固装在基座设置的安装孔中,导轴的外段滑动安装在第一半模设置的第一通孔和第二半模设置的第二通孔中,第一半模与基座之间安装有第一复位弹簧,第二半模与第一半模之间安装有第二复位弹簧,第一复位弹簧和第二复位弹簧都套在导轴上。Preferably, guide shafts are installed on the molding halves, the inner section of the guide shaft is fixed in the mounting hole provided on the base, and the outer section of the guide shaft is slidably installed in the first through hole and the second through hole provided in the first half mold. In the second through hole provided by the two half molds, a first return spring is installed between the first half mold and the base, a second return spring is installed between the second half mold and the first half mold, and the first return spring and The second back-moving springs are all sleeved on the guide shaft.

优选的是,第一复位弹簧的两端分别安装在安装孔和第一通孔设置的阶梯槽中,第二复位弹簧的两端分别安装在第一通孔和第二通孔设置的阶梯槽中。Preferably, the two ends of the first return spring are respectively installed in the installation hole and the stepped groove provided in the first through hole, and the two ends of the second return spring are respectively installed in the stepped groove provided in the first through hole and the second through hole middle.

优选的是,成型半模的基座上都安装有垫板,垫板位于基座的外端,垫板上安装有盖板,盖板的内侧边缘设置有弧形的容纳槽,冲头位于容纳槽中,导轴的外端与盖板接触。Preferably, a backing plate is installed on the base of the forming half mold, the backing plate is located at the outer end of the base, a cover plate is installed on the backing plate, an arc-shaped receiving groove is arranged on the inner edge of the cover plate, and the punch is located at the In the receiving groove, the outer end of the guide shaft is in contact with the cover plate.

优选的是,一个成型半模的基座的内表面上设置有凸轨,另一个成型半模的基座的内表面上设置有与凸轨配合的导槽,凸轨和导槽都与对应固定槽的轴向平行。Preferably, a protruding rail is provided on the inner surface of the base of one forming half-mold, and a guide groove cooperating with the protruding rail is provided on the inner surface of the base of the other forming half-mold, and both the protruding rail and the guide groove correspond to The axes of the fixing grooves are parallel.

本实用新型的有益效果是:高压接芯一次成型模具结构简单,可在一次冲压作业后,在接芯上加工出两个凸起和一个凸缘,工作步骤少,工作效率高,而且只需要利用模具对接芯进行一次固定,使加工出的凸缘位置准确,加工精度高,提高了生产质量。The beneficial effects of the utility model are: the structure of the mold for forming the high-pressure joint core is simple, and two protrusions and a flange can be processed on the joint core after one stamping operation, the working steps are few, the work efficiency is high, and only The mold is used to fix the joint core once, so that the position of the processed flange is accurate, the processing precision is high, and the production quality is improved.

成型半模安装的导轴,使冲压过程中一级半模和二级半模的移动更加准确,加工出的凸缘和凸起形状准确,进一步提高了加工精度。The guide shaft installed in the forming half-mold makes the movement of the first half-mold and the second half-mold more accurate during the stamping process, and the shape of the processed flange and protrusion is accurate, which further improves the processing accuracy.

第一复位弹簧和第二复位弹簧的两端都安装在阶梯槽中,使相对的两个阶梯槽可完全容纳被压缩的复位弹簧,让被冲压后的基座、一级半模和二级半模可相互紧密贴合,避免冲压时成型槽之间产生缝隙,防止凸起或凸缘上产生毛刺,提高了加工精度。Both ends of the first return spring and the second return spring are installed in the stepped groove, so that the two opposite stepped grooves can fully accommodate the compressed return spring, so that the stamped base, the first half mold and the second stage The mold halves can be closely attached to each other, avoiding gaps between forming grooves during stamping, preventing burrs on protrusions or flanges, and improving processing accuracy.

成型半模通过垫板安装有盖板,顶在导轴上,防止一级半模和二级半模脱出。The forming half-mold is equipped with a cover plate through the backing plate, and is supported on the guide shaft to prevent the first-level half-mold and the second-level half-mold from falling out.

附图说明Description of drawings

附图1为本高压接芯一次成型模具的结构图。Accompanying drawing 1 is the structural diagram of this high-voltage contact core one-time molding die.

具体实施方式Detailed ways

本实用新型的高压接芯一次成型模具,如图1所示,包括柱状的冲头1和两个相对设置的成型半模2。The one-time forming mold for high-pressure joint core of the utility model, as shown in Figure 1 , includes a columnar punch 1 and two oppositely arranged forming half-moulds 2 .

成型半模2包括基座3、一级半模4、二级半模5,一级半模4滑动安装在基座3设置的第一滑槽6中,二级半模5滑动安装在一级半模4设置的二级滑槽7中。Forming half-mold 2 comprises base 3, first-level half-mold 4, second-level half-mold 5, first-level half-mold 4 is slidably installed in the first chute 6 provided on base 3, and second-level half-mold 5 is slidably installed on one In the secondary chute 7 that the stage half mold 4 is provided with.

基座3、一级半模4和二级半模5的内表面上都同轴设置有弧形的固定槽8,固定槽8的两端边缘上都设置有成型槽9。The inner surfaces of the base 3 , the first-stage half-mold 4 and the second-stage half-mold 5 are coaxially provided with arc-shaped fixing grooves 8 , and both ends of the fixing groove 8 are provided with forming grooves 9 .

两个成型半模2的基座可通过螺栓10相连。The bases of the two forming halves 2 can be connected by bolts 10 .

冲头1与固定槽8同轴设置,与两个成型半模2之间的空隙对齐,冲头1的内端同轴设置有冲压槽11,冲压槽9的外边缘设置有成型槽9。The punch 1 is arranged coaxially with the fixing groove 8, and is aligned with the gap between the two forming half-moulds 2. The inner end of the punch 1 is coaxially provided with a punching groove 11, and the outer edge of the punching groove 9 is provided with a forming groove 9.

成型半模2上都安装有导轴12,导轴12与固定槽8的轴向平行,导轴12的内段固装在基座3设置的安装孔13中,导轴12的外段滑动安装在一级半模4设置的第一通孔14和二级半模5设置的第二通孔15中,一级半模4与基座3之间安装有第一复位弹簧16,二级半模5与一级半模4之间安装有第二复位弹簧17,第一复位弹簧16和第二复位弹簧17都套在导轴12上。A guide shaft 12 is installed on the forming half mold 2, the guide shaft 12 is parallel to the axial direction of the fixed groove 8, the inner section of the guide shaft 12 is fixed in the mounting hole 13 provided on the base 3, and the outer section of the guide shaft 12 slides Installed in the first through hole 14 provided by the first half-mold 4 and the second through hole 15 provided by the second half-mold 5, a first return spring 16 is installed between the first half-mold 4 and the base 3. A second return spring 17 is installed between the half-mold 5 and the first-stage half-mold 4 , and the first return spring 16 and the second return spring 17 are both sleeved on the guide shaft 12 .

第一复位弹簧16的两端分别安装在安装孔13和第一通孔14设置的阶梯槽18中,第二复位弹簧17的两端分别安装在第一通孔14和第二通孔15设置的阶梯槽18中。The two ends of the first return spring 16 are respectively installed in the step groove 18 provided in the installation hole 13 and the first through hole 14, and the two ends of the second return spring 17 are installed in the first through hole 14 and the second through hole 15 respectively. In the stepped groove 18.

成型半模2的基座3上都安装有垫板19,垫板19位于基座3的外端,垫板19上安装有盖板20,盖板20的内侧边缘设置有弧形的容纳槽21,冲头1位于容纳槽21中,导轴12的外端与盖板22接触。A backing plate 19 is installed on the base 3 of the molding half-mould 2, the backing plate 19 is located at the outer end of the base 3, the backing plate 19 is equipped with a cover plate 20, and the inner edge of the cover plate 20 is provided with an arc-shaped receiving groove 21 , the punch 1 is located in the receiving groove 21 , and the outer end of the guide shaft 12 is in contact with the cover plate 22 .

初始状态时,两个复位弹簧未被压缩,基座3、一级半模4和二级半模5之间都留有间隙。In the initial state, the two return springs are not compressed, and there is a gap between the base 3, the first half-mold 4 and the second half-mold 5.

使用时,两个成型半模2通过固定槽8夹紧接芯,两个基座3的固定槽8、两个一级半模4的固定槽8和二级半模5的固定槽8都抱紧接芯的对应位置,然后用螺栓10将两个成型半模2连接和锁紧。During use, the two forming half-molds 2 clamp the core through the fixing grooves 8, the fixing grooves 8 of the two bases 3, the fixing grooves 8 of the two first-level half-moulds 4 and the fixing grooves 8 of the second-level half-molds 5 are all Hold the corresponding position of the core, and then use the bolt 10 to connect and lock the two forming half-moulds 2 .

冲头1连接到冲床的活塞上,冲头1的冲压槽11套到接芯的外端上,冲床驱动冲头1将接芯向内挤压。The punch 1 is connected to the piston of the punching machine, the punching groove 11 of the punching head 1 is sleeved on the outer end of the connecting core, and the punching machine drives the punching head 1 to squeeze the connecting core inward.

冲头1逐渐靠近二级半模5,被挤压的接芯进入到冲头1与二级半模5之间的间隙中,形成第一个凸起,当冲头1完全贴到二级半模5的表面上时,冲头1的成型槽9与二级半模5相对的成型槽9进一步对第一个凸起进行挤压,使第一个凸起成型。The punch 1 gradually approaches the secondary half-mold 5, and the extruded core enters the gap between the punch 1 and the secondary half-mold 5, forming the first protrusion. When the punch 1 is completely attached to the secondary When on the surface of the half-die 5, the forming groove 9 of the punch 1 and the relative forming groove 9 of the secondary half-mold 5 further squeeze the first protrusion to form the first protrusion.

冲头1继续向内移动,推动二级半模5向内移动,使接芯进入到一级半模4和二级半模5之间的间隙中,形成第二个凸起,当第二复位弹簧17被完全压缩,二级半模5完全贴到一级半模4的表面上时,二级半模5内侧的成型槽9与一级半模4相对的成型槽9进一步对第二个凸起进行挤压,使第二个凸起成型。The punch 1 continues to move inward, and pushes the second half-mold 5 to move inward, so that the joint core enters the gap between the first half-mold 4 and the second half-mold 5 to form a second protrusion. When the second Back-moving spring 17 is fully compressed, and when the secondary half-mold 5 is fully attached to the surface of the first-stage half-mold 4, the forming groove 9 on the inner side of the second-stage half-mold 5 is further opposite to the forming groove 9 of the first-stage half-mold 4. Squeeze the first bump to form the second bump.

冲头1继续向内移动,通过二级半模5推动一级半模4,使接芯进入到一级半模4和基座3之间的间隙中,形成第三个凸起,当第一复位弹簧16被完全压缩,一级半模4完全贴到基座3的表面上时,一级半模4内侧的成型槽9与基座相对的成型槽9进一步对第三个凸起进行挤压,使第三个凸起成型,形成凸缘。The punch 1 continues to move inward, and pushes the first-stage half-mold 4 through the second-stage half-mold 5, so that the contact core enters the gap between the first-stage half-mold 4 and the base 3 to form a third protrusion. A back-moving spring 16 is fully compressed, and when the first-stage half-mold 4 is fully attached to the surface of the base 3, the forming groove 9 on the inside of the first-stage half-mold 4 is further formed on the third protrusion by the forming groove 9 opposite to the base. Extrude to shape the third bump to form the flange.

然后冲头1归位,打开连接两个成型半模2的螺栓10,接芯的成型作业完成。Then the punch 1 returns to its original position, and the bolts 10 connecting the two forming half-moulds 2 are opened, and the forming operation of the joint core is completed.

Claims (4)

1.一种高压接芯一次成型模具,其特征在于,包括柱状的冲头(1)和两个相对设置的成型半模(2),1. A high-voltage core-connecting one-time molding die is characterized in that, it comprises a columnar punch (1) and two oppositely arranged molding half-molds (2), 所述的成型半模(2)包括基座(3)、一级半模(4)、二级半模(5),一级半模(4)滑动安装在基座(3)设置的第一滑槽(6)中,二级半模(5)滑动安装在一级半模(4)设置的二级滑槽(7)中,基座(3)、一级半模(4)和二级半模(5)的内表面上都同轴设置有弧形的固定槽(8),固定槽(8)的两端边缘上都设置有成型槽(9),两个成型半模(2)的基座通过螺栓(10)相连;Described molding half-mold (2) comprises base (3), first-level half-mold (4), second-level half-mold (5), and first-level half-mold (4) is slidably installed on the first set of base (3). In the first chute (6), the secondary half-mold (5) is slidably installed in the secondary chute (7) provided by the first-stage half-mold (4), and the base (3), the first-stage half-mold (4) and The inner surface of the secondary half-mold (5) is coaxially provided with an arc-shaped fixing groove (8), and the two ends of the fixing groove (8) are provided with molding grooves (9), and the two molding half-molds ( 2) the bases are connected by bolts (10); 所述的冲头(1)与固定槽(8)同轴设置,冲头(1)的内端同轴设置有冲压槽(11),冲压槽(9)的外边缘设置有成型槽(9)。The punch (1) is arranged coaxially with the fixing groove (8), the inner end of the punch (1) is coaxially provided with a punching groove (11), and the outer edge of the punching groove (9) is provided with a forming groove (9 ). 2.根据权利要求1所述的高压接芯一次成型模具,其特征在于,成型半模(2)上都安装有导轴(12),导轴(12)与固定槽(8)的轴向平行,导轴(12)的内段固装在基座(3)设置的安装孔(13)中,导轴(12)的外段滑动安装在一级半模(4)设置的第一通孔(14)和二级半模(5)设置的第二通孔(15)中,一级半模(4)与基座(3)之间安装有第一复位弹簧(16),二级半模(5)与一级半模(4)之间安装有第二复位弹簧(17),第一复位弹簧(16)和第二复位弹簧(17)都套在导轴(12)上。2. The high-voltage contact core forming mold according to claim 1, characterized in that guide shafts (12) are installed on the molding half-moulds (2), and the axial direction between the guide shafts (12) and the fixing groove (8) Parallel, the inner section of the guide shaft (12) is fixed in the mounting hole (13) provided on the base (3), and the outer section of the guide shaft (12) is slidably installed in the first pass provided by the first half mold (4). In the second through hole (15) that hole (14) and secondary mold half (5) are provided with, first return spring (16) is installed between primary mold half (4) and base (3), secondary Second return spring (17) is installed between half mold (5) and first-level half mold (4), and first return spring (16) and second return spring (17) all are enclosed within on the guide shaft (12). 3.根据权利要求2所述的高压接芯一次成型模具,其特征在于,第一复位弹簧(16)的两端分别安装在安装孔(13)和第一通孔(14)设置的阶梯槽(18)中,第二复位弹簧(17)的两端分别安装在第一通孔(14)和第二通孔(15)设置的阶梯槽(18)中。3. The high-voltage contact core molding die according to claim 2, characterized in that, the two ends of the first return spring (16) are respectively installed in the step groove provided in the installation hole (13) and the first through hole (14) In (18), both ends of the second return spring (17) are respectively installed in the stepped grooves (18) provided in the first through hole (14) and the second through hole (15). 4.根据权利要求2所述的高压接芯一次成型模具,其特征在于,成型半模(2)的基座(3)上都安装有垫板(19),垫板(19)位于基座(3)的外端,垫板(19)上安装有盖板(20),盖板(20)的内侧边缘设置有弧形的容纳槽(21),冲头(1)位于容纳槽(21)中,导轴(12)的外端与盖板(22)接触。4. The high-voltage contact core molding die according to claim 2, characterized in that, a backing plate (19) is installed on the base (3) of the molding half-mold (2), and the backing plate (19) is located at the base The outer end of (3), the backing plate (19) is equipped with a cover plate (20), the inner edge of the cover plate (20) is provided with an arc-shaped accommodation groove (21), and the punch (1) is located in the accommodation groove (21 ), the outer end of the guide shaft (12) is in contact with the cover plate (22).
CN201420698815.7U 2014-11-20 2014-11-20 High-voltage connecting core one-time-shaped mould Expired - Lifetime CN204381182U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420698815.7U CN204381182U (en) 2014-11-20 2014-11-20 High-voltage connecting core one-time-shaped mould

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Application Number Priority Date Filing Date Title
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CN204381182U true CN204381182U (en) 2015-06-10

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Country Link
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