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CN204386896U - Centrifugal pump self-priming backflow self controller - Google Patents

Centrifugal pump self-priming backflow self controller Download PDF

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CN204386896U
CN204386896U CN201420748183.0U CN201420748183U CN204386896U CN 204386896 U CN204386896 U CN 204386896U CN 201420748183 U CN201420748183 U CN 201420748183U CN 204386896 U CN204386896 U CN 204386896U
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gas
self
backflow
liquid separation
return pipe
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崔正军
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Abstract

本实用新型提供一种离心泵自吸回流自控器,其主要特征是气液分离室上设出口法兰,下设入口法兰,入口法兰接内套并与气液分离室内部相通,气液分离室内设浮漂,浮漂外套限位护套,限位护套外焊接支撑板。气液分离室下部设回流管,杠杆一端接浮漂,另一端连接回流管堵,浮漂通过杠杆控制回流管堵关闭及打开回流管,回流管上安装回流阀门,在回流管堵下面安装导向杆。气液分离室顶部设注液孔方便首次使用前灌泵。其优点是,解决了内回流自吸泵回流孔过小易堵塞,回流孔加大则内循环过多,自吸泵效率低下的问题。可自动开启及关闭回流管,无需人工操作,安全性好,避免了操作工人忘记关闭回流管造成泵效率下降或无法正常工作。

The utility model provides a centrifugal pump self-suction backflow self-controller, the main feature of which is that the gas-liquid separation chamber is provided with an outlet flange and a bottom flange, the inlet flange is connected to the inner sleeve and communicates with the inside of the gas-liquid separation chamber, and the gas-liquid separation chamber A float is set in the liquid separation chamber, and the float is covered with a limit sheath, and a support plate is welded outside the limit sheath. The lower part of the gas-liquid separation chamber is provided with a return pipe. One end of the lever is connected to the float, and the other end is connected to the return pipe plug. The float controls the return pipe block to close and open the return pipe through the lever. A return valve is installed on the return pipe, and a guide rod is installed under the return pipe block. There is a liquid injection hole on the top of the gas-liquid separation chamber, which is convenient for priming the pump before the first use. The advantage is that it solves the problem that the return hole of the internal backflow self-priming pump is too small and easy to be blocked, and if the backflow hole is enlarged, the internal circulation is too much and the efficiency of the self-priming pump is low. The return pipe can be opened and closed automatically without manual operation, and the safety is good, which prevents the operator from forgetting to close the return pipe, which may cause the pump efficiency to drop or fail to work normally.

Description

离心泵自吸回流自控器Centrifugal pump self-priming backflow automatic controller

技术领域 technical field

本实用新型涉及一种针对介质液下提上自吸工况用离心泵,特别是一种离心泵自吸回流自控器。 The utility model relates to a centrifugal pump for lifting and self-priming working conditions under the medium liquid, in particular to a self-suction and backflow automatic controller for the centrifugal pump.

背景技术 Background technique

随着自吸泵技术的逐渐成熟,介质液下提上工况中,自吸泵替代了带有底阀,需要手动灌泵的普通离心泵。自吸泵种类很多,气液混合式自吸泵占地面积小,结构简单,价格便宜得到广泛应用,但还存在以下问题:1、回流孔常开,为不至于因介质回流过多造成泵效率下降很大,往往将回流孔做的很细,回流孔过细经常堵塞,故障多维修频繁而且自吸时间过长;2、为防止堵塞加大回流孔,自吸泵效率下降太大,损失浪费严重;3、手动关闭回流阀自动化程度低,用户经常遗忘造成设备运行不正常,回流阀弹簧与介质直接接触,输送含杂质较多的介质时易失效,造成回流孔关闭不严,自吸泵效率损失过大;4、整体式结构,对原泵进行改造只能整泵更换,不适用于原有离心泵改造。 With the gradual maturity of the self-priming pump technology, the self-priming pump has replaced the ordinary centrifugal pump with a bottom valve and needs manual pumping in the working condition of lifting the medium liquid. There are many types of self-priming pumps. Gas-liquid hybrid self-priming pumps have a small footprint, simple structure, and are widely used at low prices. The efficiency drops greatly, and the return hole is often made very thin. The return hole is too thin and often blocked. There are many faults and maintenance is frequent and the self-priming time is too long; Serious waste; 3. Manually closing the return valve is low in automation, and the user often forgets to cause the equipment to operate abnormally. The spring of the return valve is in direct contact with the medium, and it is easy to fail when transporting the medium containing more impurities, resulting in the lax closure of the return hole and self-priming The loss of pump efficiency is too large; 4. Integral structure, the transformation of the original pump can only be replaced by the whole pump, which is not suitable for the transformation of the original centrifugal pump.

发明内容 Contents of the invention

本实用新型目的是针对上述技术中存在的不足,提供一种离心泵自吸回流自控器,将该自控器直接安装在普通离心泵出口即可将普通离心泵改造成自吸泵,回流孔与原自吸泵相比加大数倍,自吸时间大大缩短且不易堵塞,自动开启关闭回流孔,自动化程度高。 The purpose of this utility model is to provide a centrifugal pump self-suction reflux auto-controller for the deficiencies in the above-mentioned technologies. The self-suction controller can be directly installed at the outlet of an ordinary centrifugal pump to transform the ordinary centrifugal pump into a self-priming pump. The reflux hole and Compared with the original self-priming pump, it is several times larger, the self-priming time is greatly shortened and it is not easy to be blocked, and the return hole is automatically opened and closed, with a high degree of automation.

本实用新型的目的是这样实现的:包括回流控制装置、气液分离装置两部分。其中回流控制装置包括回流管、回流阀门、导向杆、回流管堵、杠杆、浮漂及限位护套,气液分离装置包括气液分离室、进出口法兰、注液孔及内套。其特征是气液分离室上下设出、入口法兰,入口法兰连接一内套,并与气液分离室内部相通,气液分离室内设浮漂,气液分离室下部设回流管,杠杆一端接浮漂,另一端连接回流管堵,气液分离室顶部设注液孔。回流管上安装回流阀门。在回流管堵的下面安装导向杆。回流管与离心泵入口相连。首次使用前通过注液孔向离心泵及气液分离室内注入一定量的介质,此时气液分离室内介质很少,浮漂下沉,回流管入口打开。泵启动后,泵入口管内气体进入泵内,从叶轮吸入口进入叶轮,在叶轮内进行充分的气液混合后进入气液分离室进行气液分离。带气体介质从内套流出时,液体因比重较大,回落到气液分离室底部,气体从混合状态逸出并从气液分离室的出口排出,气液分离室内介质经回流管回到泵内。这样往复循环,直到把吸入管线内的气体全部排空,泵内再无气体存留。离心泵继续运转,气液分离室内液面开始上升,当液面达到浮漂位置时,浮漂浮起推动杠杆关闭回流孔,离心泵进入正常工作状态。为防止介质直接冲刷浮漂,造成浮漂非正常浮起,采取在浮漂外加限位护套或在入口法兰上部加隔板两种防护形式。当采用外加限位护套形式时,限位护套外焊接支撑板。采用在入口法兰上部加隔板形式时,浮漂上部加限位板。离心泵自吸回流自控器安装在离心泵出口。 The purpose of the utility model is achieved in the following way: it comprises two parts, a backflow control device and a gas-liquid separation device. The backflow control device includes a backflow pipe, a backflow valve, a guide rod, a backflow pipe plug, a lever, a float, and a limit sheath, and the gas-liquid separation device includes a gas-liquid separation chamber, an inlet and outlet flange, a liquid injection hole, and an inner sleeve. It is characterized in that the gas-liquid separation chamber is equipped with outlet and inlet flanges, the inlet flange is connected with an inner sleeve, and communicates with the inside of the gas-liquid separation chamber, the gas-liquid separation chamber is equipped with a float, the lower part of the gas-liquid separation chamber is provided with a return pipe, and one end of the lever Connect to the float, the other end is connected to the return pipe plug, and the top of the gas-liquid separation chamber is provided with a liquid injection hole. Install a return valve on the return pipe. Install the guide rod under the return pipe plug. The return pipe is connected to the inlet of the centrifugal pump. Before the first use, inject a certain amount of medium into the centrifugal pump and the gas-liquid separation chamber through the liquid injection hole. At this time, there is little medium in the gas-liquid separation chamber, the float sinks, and the return pipe inlet is opened. After the pump is started, the gas in the pump inlet pipe enters the pump, enters the impeller from the impeller suction port, fully mixes the gas and liquid in the impeller, and then enters the gas-liquid separation chamber for gas-liquid separation. When the medium with gas flows out from the inner sleeve, the liquid falls back to the bottom of the gas-liquid separation chamber due to its large specific gravity, the gas escapes from the mixed state and is discharged from the outlet of the gas-liquid separation chamber, and the medium in the gas-liquid separation chamber returns to the pump through the return pipe Inside. This reciprocates until the gas in the suction line is completely emptied, and there is no gas left in the pump. The centrifugal pump continues to run, and the liquid level in the gas-liquid separation chamber begins to rise. When the liquid level reaches the float position, the float moves up and pushes the lever to close the return hole, and the centrifugal pump enters the normal working state. In order to prevent the medium from directly washing the buoy and causing the buoy to float abnormally, two protection methods are adopted: adding a limit sheath on the outside of the buoy or adding a partition on the upper part of the inlet flange. When the form of an external limit sheath is adopted, the support plate is welded outside the limit sheath. When adopting the form of adding a partition on the upper part of the inlet flange, a limit plate is added on the upper part of the float. The centrifugal pump self-priming backflow automatic controller is installed at the outlet of the centrifugal pump.

本实用新型的有益效果:1、解决了内回流自吸泵回流孔过小易堵塞,回流孔加大则内循环过多,自吸泵效率低下的问题;2、自动开启及关闭回流管,无需人工操作,安全性好,避免了操作工人忘记关闭回流管造成泵效率下降或无法正常工作;3、性能更稳定,造价低好加工,尤其适合现有普通离心泵改造成自吸泵;4、泵内介质往复循环,只需在泵内注入少量介质就可将吸入口管线内气体排出,与现有罐式自吸泵相比占地面积更小;5、离心泵自吸回流自控器与泵体两体式设计,与其他一体式自吸泵相比回流管粗细不受泵体空间限制,管线直径与原泵型相比加大几倍甚至几十倍;6、无弹簧,避免了介质中颗粒杂物堆积在弹簧部位,造成阀门无法关闭或关闭不严,自吸泵效率损失过大。 The beneficial effects of the utility model: 1. It solves the problem that the return hole of the internal backflow self-priming pump is too small and easy to block, and if the backflow hole is enlarged, the internal circulation is too much and the self-priming pump is inefficient; 2. The return pipe is automatically opened and closed, No manual operation is required, and the safety is good, which prevents the operator from forgetting to close the return pipe and cause the pump efficiency to drop or not work normally; 3. More stable performance, low cost and easy processing, especially suitable for transforming existing ordinary centrifugal pumps into self-priming pumps; 4 1. The medium in the pump reciprocates, and only a small amount of medium is injected into the pump to discharge the gas in the suction pipeline. Compared with the existing tank-type self-priming pump, the occupied area is smaller; 5. The centrifugal pump self-priming backflow automatic controller Two-piece design with the pump body, compared with other integrated self-priming pumps, the thickness of the return pipe is not limited by the space of the pump body, and the diameter of the pipeline is several times or even dozens of times larger than the original pump type; 6. No spring, avoiding Particles and debris in the medium accumulate on the spring part, causing the valve to fail to close or not to close tightly, and the efficiency loss of the self-priming pump is too large.

附图说明: Description of drawings:

图1 是本实用新型结构示意图 Fig. 1 is the structural representation of the utility model

图2 是本实用新型的回流孔关闭状态的示意图 Figure 2 is a schematic diagram of the closed state of the return hole of the present invention

图3 是本实用新型入口法兰上加隔板的示意图 Figure 3 is a schematic diagram of adding a partition on the inlet flange of the utility model

图4 是本实用新型应用在卧式泵中的结构示意图 Fig. 4 is a structural schematic diagram of the utility model applied in a horizontal pump

图5 是本实用新型应用在立式泵中的结构示意图 Fig. 5 is a structural schematic diagram of the utility model applied in a vertical pump

图6 是本实用新型入口法兰上无内套示意图。 Fig. 6 is a schematic diagram without an inner sleeve on the inlet flange of the utility model.

具体实施方式: Detailed ways:

下面结合附图对本发明实施例做进一步说明: Embodiment of the present invention will be further described below in conjunction with accompanying drawing:

由图1-2可知,离心泵自吸回流自控器包括回流控制装置、气液分离装置两部分,其中回流控制装置包括回流管1、回流阀门2、导向杆3、回流管堵4、杠杆6、浮漂11及限位护套7,气液分离装置包括气液分离室5、出口法兰8、入口法兰13、注液孔10及内套12。气液分离室5上设出口法兰8,下设入口法兰13,入口法兰13接内套12并与气液分离室5内部相通,气液分离室5内设浮漂11,浮漂11外套限位护套7,为增加限位护套7强度,在限位护套7外焊接支撑板9。气液分离室5下部设回流管1,杠杆6一端接浮漂11,另一端连接回流管堵4,浮漂11通过杠杆6控制回流管堵4关闭及打开回流管1,回流管1上安装回流阀门2用于手动关闭回流孔,以防自动控制装置失灵时使用。为防止回流管堵4的位置串动过大,回流管堵4的下面安装导向杆3。气液分离室5顶部设注液孔10方便首次使用前灌泵,泵入口法兰前加吸入管线17,吸入管线17接入口管16,以保证泵内存储介质足够其实现自吸功能。 It can be seen from Figure 1-2 that the centrifugal pump self-priming backflow automatic controller includes two parts, the backflow control device and the gas-liquid separation device, and the backflow control device includes the backflow pipe 1, the backflow valve 2, the guide rod 3, the backflow pipe plug 4, and the lever 6 , float 11 and limit sheath 7, the gas-liquid separation device includes a gas-liquid separation chamber 5, an outlet flange 8, an inlet flange 13, a liquid injection hole 10 and an inner sleeve 12. The gas-liquid separation chamber 5 is provided with an outlet flange 8, and an inlet flange 13 is provided below. The inlet flange 13 is connected to the inner sleeve 12 and communicates with the inside of the gas-liquid separation chamber 5. The gas-liquid separation chamber 5 is provided with a float 11, and the float 11 is covered Limiting sheath 7, in order to increase the strength of limiting sheath 7, weld support plate 9 outside limiting sheath 7. The lower part of the gas-liquid separation chamber 5 is provided with a return pipe 1, one end of the lever 6 is connected to the float 11, and the other end is connected to the return pipe plug 4, and the float 11 controls the return pipe plug 4 to close and open the return pipe 1 through the lever 6, and a return valve is installed on the return pipe 1 2 It is used to manually close the return hole in case the automatic control device fails. In order to prevent that the position of the backflow pipe plug 4 is too large, a guide rod 3 is installed below the backflow pipe plug 4 . The top of the gas-liquid separation chamber 5 is provided with a liquid injection hole 10 to facilitate filling the pump before the first use, and a suction line 17 is added in front of the pump inlet flange, and the suction line 17 is connected to the inlet pipe 16 to ensure that the storage medium in the pump is sufficient to realize the self-priming function.

图1所示的是浮漂下沉,回流孔打开状态。 What Figure 1 shows is that the float sinks and the return hole is opened.

图3所示的是采用入口法兰13上加隔板14的结构来避免介质对浮漂11的直接冲刷。为防止杠杆在介质长期冲刷下弯曲,在浮漂上部加限位板15。 As shown in FIG. 3 , the structure of adding a partition plate 14 on the inlet flange 13 is adopted to avoid direct washing of the buoy 11 by the medium. In order to prevent the lever from bending under the long-term erosion of the medium, a limit plate 15 is added to the upper part of the float.

图6所示的是在具体应用中根据不同工况可以取消内套13,入口法兰13直通气液分离室5,入口法兰上无内套。 As shown in Fig. 6, the inner sleeve 13 can be eliminated according to different working conditions in specific applications, the inlet flange 13 is directly connected to the gas-liquid separation chamber 5, and there is no inner sleeve on the inlet flange.

Claims (5)

1.一种离心泵自吸回流自控器,包括回流控制装置、气液分离装置两部分,其中回流控制装置包括回流管、回流阀门、导向杆、回流管堵、杠杆、浮漂及限位护套,气液分离装置包括气液分离室、进出口法兰、注液孔及内套,其特征是气液分离室上下设出、入口法兰,入口法兰连接一内套,并与气液分离室内部相通,气液分离室内设浮漂,气液分离室下部设回流管,杠杆一端接浮漂,另一端连接回流管堵,气液分离室顶部设注液孔,回流管上安装回流阀门,在回流管堵的下面安装导向杆。 1. A centrifugal pump self-priming backflow self-controller, including two parts, a backflow control device and a gas-liquid separation device, wherein the backflow control device includes a backflow pipe, a backflow valve, a guide rod, a backflow pipe plug, a lever, a float and a limit sheath , The gas-liquid separation device includes a gas-liquid separation chamber, an inlet and outlet flange, a liquid injection hole and an inner sleeve. It is characterized in that the gas-liquid separation chamber is provided with outlet and inlet flanges. The inside of the separation chamber is connected, a float is installed in the gas-liquid separation chamber, and a return pipe is arranged at the lower part of the gas-liquid separation chamber. One end of the lever is connected to the float, and the other end is connected to the return pipe plug. Install the guide rod under the return pipe plug. 2.根据权利要求1所述的离心泵自吸回流自控器,其特征是,在入口法兰上加隔板,浮漂上部加限位板。 2. The centrifugal pump self-priming backflow self-controller according to claim 1, characterized in that a separator is added to the inlet flange, and a limit plate is added to the upper part of the float. 3.根据权利要求1所述的离心泵自吸回流自控器,其特征是,回流管与离心泵入口的吸入管线相通。 3. The centrifugal pump self-suction backflow automatic controller according to claim 1, wherein the return pipe communicates with the suction line at the inlet of the centrifugal pump. 4.根据权利要求1所述的离心泵自吸回流自控器,其特征是,入口法兰上无内套。 4. The centrifugal pump self-priming backflow automatic controller according to claim 1, characterized in that there is no inner sleeve on the inlet flange. 5.根据权利要求1所述的离心泵自吸回流自控器,其特征是离心泵自吸回流自控器安装在卧式泵或立式泵出口。 5. The centrifugal pump self-priming backflow automatic controller according to claim 1, characterized in that the centrifugal pump self-priming backflow automatic controller is installed at the outlet of a horizontal pump or a vertical pump.
CN201420748183.0U 2014-12-04 2014-12-04 Centrifugal pump self-priming backflow self controller Expired - Lifetime CN204386896U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108014516A (en) * 2017-11-14 2018-05-11 中国核电工程有限公司 A kind of mixer-settler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108014516A (en) * 2017-11-14 2018-05-11 中国核电工程有限公司 A kind of mixer-settler

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Granted publication date: 20150610