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CN2043534U - Automatic screw-turning device - Google Patents

Automatic screw-turning device Download PDF

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Publication number
CN2043534U
CN2043534U CN 88217396 CN88217396U CN2043534U CN 2043534 U CN2043534 U CN 2043534U CN 88217396 CN88217396 CN 88217396 CN 88217396 U CN88217396 U CN 88217396U CN 2043534 U CN2043534 U CN 2043534U
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CN
China
Prior art keywords
main body
turning
thread
cutter holder
automatic turning
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Withdrawn
Application number
CN 88217396
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Chinese (zh)
Inventor
徐旭东
沈孟养
陈洪根
郑容�
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Jiangnan University
Original Assignee
Wuxi Taihu Machine Tool Accessory Factory
Jiangnan University
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Application filed by Wuxi Taihu Machine Tool Accessory Factory, Jiangnan University filed Critical Wuxi Taihu Machine Tool Accessory Factory
Priority to CN 88217396 priority Critical patent/CN2043534U/en
Publication of CN2043534U publication Critical patent/CN2043534U/en
Withdrawn legal-status Critical Current

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Abstract

The utility model relates to an improved automatic screw-turning device, comprising a transmission mechanism, a longitudinal host machine body with gap adjusting elements and a compensating mechanism for errors, a transverse host machine body provided with an end cam and a tool holder. The utility model is particularly suitable for processing the short screw threads of 50 mm comprising taper screw threads. The utility model has the advantages of high precision, low cost and convenient operation. The automatic screw-turning device can do the turning for an excircle and a chamfering before doing the turning for screw threads.

Description

本实用新型涉及一种改进的自动车削螺纹装置,它属于在普通车床上车削螺纹的机床附件。The utility model relates to an improved automatic thread turning device, which belongs to a machine tool accessory for turning threads on an ordinary lathe.

目前在普通车床上车削螺纹主要为人工操作,车削螺纹过程中的退刀时间一般来说都是很短的,为此工人操作时思想必须高度集中,劳动强度大,而且因退刀不及时容易造成事故及废品。近年国外已采用快速车螺纹装置,它克服了人工车螺纹的缺点。然而,由于螺纹本身精度要求高,加上因增添车削螺纹装置加长了内联传动链,因此对车螺纹装置的精度要求就更高,加工工艺复杂,加工难度大,需要特殊加工设备,生产成本高;又由于该装置的进刀属等深切削螺纹,为此车削高精度的螺纹不容易达到要求;再有该装置又只有一种快速刀夹,不能车外园及倒角等。At present, thread turning on ordinary lathes is mainly manual operation. Generally speaking, the tool retraction time in the thread turning process is very short. Therefore, workers must be highly concentrated when operating, and the labor intensity is high. cause accidents and waste. In recent years, foreign countries have adopted fast threading devices, which overcome the shortcomings of manual threading. However, due to the high precision requirements of the thread itself, and the lengthening of the inline transmission chain due to the addition of the thread turning device, the precision requirements for the thread turning device are higher, the processing technology is complicated, the processing is difficult, special processing equipment is required, and the production cost High; and because the feed of the device belongs to the equal depth cutting thread, the turning high-precision thread is not easy to meet the requirements for this reason; the device has only a kind of quick toolholder again, and cannot car outer garden and chamfering etc.

本实用新型的目的是要提供一种加工工艺较为简单,容易装配,工作可靠,车削螺纹前能车外园、倒角,能自动完成各种短螺纹,包括锥螺纹的自动车削螺纹装置。The purpose of this utility model is to provide a kind of processing technology is comparatively simple, easy to assemble, reliable work, can car outer rounding, chamfering before turning thread, can automatically complete various short threads, including the automatic turning thread device of taper thread.

本实用新型的目的是通过下列措施来完成的:The purpose of this utility model is accomplished through the following measures:

动力从车床丝杠尾部经过传动机构传递到纵向主机体的设置有消除间隙调整元件的蜗杆上,蜗杆与传动元件啮合,与传动元件同轴的双层凸轮的上层凸轮驱动一个带有误差补偿的机构,使之与补偿机构相连接的纵向主机体沿车床主轴作纵向运动。The power is transmitted from the tail of the screw of the lathe through the transmission mechanism to the worm of the longitudinal main body provided with the adjustment element for eliminating the gap, the worm meshes with the transmission element, and the upper cam of the double-layer cam coaxial with the transmission element drives a The mechanism makes the longitudinal main body connected with the compensation mechanism move longitudinally along the main shaft of the lathe.

双层凸轮的下层凸轮驱动另一个滚子,通过推杆上的针槽把运动转换成横向运动,从而带动横向主机体作横向运动,横向主机体内设置有控制机构,当每次纵向主机体返回时,安装在下机座上的撞块顶上棘轮轴上的滚轮,棘轮轴就向上移动,棘爪拔动棘轮转动,设置在与棘轮同轴的端面凸轮也随着转动,从而改变每次走刀的切深,并协调车刀车削螺纹进退刀动作。随着车削次数增加,螺纹加工快要完成时,每次进刀量递减,而总的螺纹车削深度增加,当每次车削动作完成,车刀就快速自动退离工件,该装置就这样完成车削螺纹工作循环,最后得到合格的产品。The lower cam of the double-layer cam drives another roller, and converts the motion into lateral motion through the needle groove on the push rod, thereby driving the horizontal main body to move horizontally. The horizontal main body is equipped with a control mechanism. At this time, the roller on the ratchet shaft is pushed up by the collision block installed on the lower machine base, and the ratchet shaft moves upward, the ratchet pulls the ratchet to rotate, and the end cam set coaxially with the ratchet also rotates accordingly, thereby changing the movement of each movement. The depth of cut of the knife, and coordinate the movement of the turning tool to advance and retreat when turning the thread. As the number of turnings increases, when the thread processing is about to be completed, the amount of cutting each time decreases, and the total thread turning depth increases. When each turning action is completed, the turning tool quickly and automatically withdraws from the workpiece, and the device completes the turning thread in this way. Working cycle, and finally get qualified products.

该装置除具有快换刀夹外,还增加有手动三位回转刀夹及固定式刀夹。In addition to the quick-change tool holder, the device also has a manual three-position rotary tool holder and a fixed tool holder.

为此,本实用新型车削的螺纹精度高,适用于长度短于50mm、牙形深度小于3.5mm的短螺纹、锥螺纹、梯形、三角形公、英制螺纹包括无空刀槽、刹根螺纹,尤其适用于批量加工。For this reason, the thread turning precision of the utility model is high, and is suitable for the short thread, taper thread, trapezoidal, triangular male and British thread with length shorter than 50mm and tooth depth less than 3.5mm, including no empty sipe, brake root thread, especially Suitable for batch processing.

本实用新型以下结合附图对实施例进行详述:The utility model is described in detail below in conjunction with accompanying drawing embodiment:

图1为本实用新型自动车削螺纹装置工作状态图;Fig. 1 is the working state diagram of automatic turning thread device of the present utility model;

图2为本实用新型主视图;Fig. 2 is a front view of the utility model;

图3为本实用新型带有间隙调整元件的蜗杆装配图;Fig. 3 is the assembly diagram of the worm with the gap adjustment element of the present invention;

图4为偏心铜套主视图;Figure 4 is the front view of the eccentric copper sleeve;

图5为带有偏心套的滚子主视图;Figure 5 is a front view of a roller with an eccentric sleeve;

图6为端面凸轮主、左视图;Fig. 6 is the main and left view of the end face cam;

图7为手动三位回转刀夹;Figure 7 is a manual three-position rotary tool holder;

图8为固定式刀夹。Figure 8 is a fixed tool holder.

参照附图1至附图4,本实用新型包括:传动机构,纵向主机体,横向主机体,下机座及刀夹。传动机构由短轴、齿轮、介轮、万向联轴节、花键轴、花键滑套及盖构成。With reference to accompanying drawing 1 to accompanying drawing 4, the utility model comprises: transmission mechanism, longitudinal main body, transverse main body, lower machine base and knife holder. The transmission mechanism is composed of a short shaft, a gear, an intermediate wheel, a universal joint, a spline shaft, a spline sliding sleeve and a cover.

纵向主机体包括蜗杆、轴承、斜齿轮、双层凸轮、偏心铜套、偏心滚子、纵向滑体、刀口、推杆弹簧及紧固螺钉构成。The longitudinal main body consists of a worm, a bearing, a helical gear, a double-layer cam, an eccentric copper sleeve, an eccentric roller, a longitudinal sliding body, a knife edge, a push rod spring and a fastening screw.

横向主机体包括滚轮、撞块、棘爪、棘爪轴、调整螺母、棘轮、端面凸轮、轴、横向滑体、滑块构成。The horizontal main body comprises a roller, a collision block, a pawl, a pawl shaft, an adjustment nut, a ratchet, an end face cam, a shaft, a lateral sliding body, and a sliding block.

本实用新型自动车削螺纹装置安装在车床横拖板上,动力经过丝杠及传动机构传递到纵向主机体的设置有消除间隙调整元件的蜗杆1上,例如用偏心铜套2用以补偿蜗杆1与钭齿轮3的啮合误差,提高传动精度,与钭齿轮3同轴的双层凸轮4的上层凸轮驱动一个带有误差补偿的机构,例如带偏心套的滚子7,如附图5用以补偿因制造及装配误差造成的螺距累积误差,通过联接在偏心滚子7内的连接螺钉8带动纵向滑体10沿车床主轴作纵向运动,车刀在工件上的运动轨迹为所需的螺旋线。The automatic turning thread device of the utility model is installed on the horizontal carriage of the lathe, and the power is transmitted to the worm 1 of the longitudinal main body provided with the adjustment element for eliminating the gap through the screw and the transmission mechanism, for example, the eccentric copper sleeve 2 is used to compensate the worm 1 The meshing error with the pinion gear 3 improves the transmission accuracy, and the upper cam of the double-layer cam 4 coaxial with the pinion gear 3 drives a mechanism with error compensation, such as a roller 7 with an eccentric sleeve, as shown in Figure 5 for Compensate the cumulative pitch error caused by manufacturing and assembly errors, and drive the longitudinal sliding body 10 to move longitudinally along the main shaft of the lathe through the connecting screw 8 connected to the eccentric roller 7, and the movement track of the turning tool on the workpiece is the required helical line .

当纵向主机体一个行程快完时,双层凸轮4的下层凸轮又驱动另一个滚子5,与滚子5联接在一起的连接元件6带动推杆9,推杆9的另一端有斜槽,横向主机体上的滑块21进入推杆9斜槽把纵向滑体10的纵向运动转换成横向滑体19的横向运动。When one stroke of the longitudinal main body is nearly completed, the lower cam of the double-layer cam 4 drives another roller 5, and the connecting element 6 coupled with the roller 5 drives the push rod 9, and the other end of the push rod 9 has a chute , the slide block 21 on the transverse main body enters the push rod 9 chute to convert the longitudinal movement of the longitudinal sliding body 10 into the transverse movement of the transverse sliding body 19 .

横向主机体内设置有控制机构,当每次纵向主机体返回时,安装在下机座20上的撞块16顶上滚轮15,与滚轮15相连接的棘爪轴13向上移动,刺爪11拔动棘轮12转动某个角度,设置在与棘轮12同轴的端面凸轮17也随之转动相同角度,例如端面凸轮17工作面由多级台阶构成如附图6,用机加工方法制成并淬硬,用以自动改变每次走刀进刀深度。当端面凸轮17工作表面碰上纵向主机体上的刀口18时,横向主机体运动就停下。纵向主机体又快速自动返回时,棘轮12又转一个位置,运动又进入下一个车削螺纹工作循环。在螺纹快加工完时,每次进刀量呈递减变化,当达到要求的切削深度时,车刀快速自动退离工件回到起始位置,进退刀动作协调可靠。改变端面凸轮工作面设计,可实现车螺纹时的等距径向进刀,递减径向进刀和无进给光修螺纹。该实施例端面凸轮17采用递减径向进刀和最终无进给光修螺纹。从而加工的螺纹质量好、效率高。A control mechanism is arranged in the body of the horizontal main body. When the vertical main body returns each time, the bumper 16 installed on the lower frame 20 tops the roller 15, and the ratchet shaft 13 connected with the roller 15 moves upward, and the pawl 11 is pulled out. The ratchet 12 rotates at a certain angle, and the end cam 17 coaxial with the ratchet 12 also rotates at the same angle. For example, the working surface of the end cam 17 is composed of multi-level steps, as shown in Figure 6, which is made by machining and hardened. , to automatically change the cutting depth of each pass. When the end face cam 17 working surface ran into the knife edge 18 on the longitudinal main body, the transverse main body motion just stopped. When the vertical main body returned quickly and automatically, the ratchet 12 turned a position again, and the motion entered the next turning thread working cycle again. When the thread is almost finished, the amount of cutting each time decreases gradually. When the required cutting depth is reached, the turning tool quickly and automatically retreats from the workpiece and returns to the initial position, and the movement of the cutting tool is coordinated and reliable. Changing the design of the cam working surface on the end face can realize equidistant radial infeed, degressive radial infeed and non-feed light thread repair during threading. In this embodiment, the end face cam 17 adopts progressive radial infeed and final no-infeed light trimming. Thus the processed thread quality is good and the efficiency is high.

实施例2,当要加工锥螺纹时,就把整套车削螺纹装置相对于车床主轴轴线搬动一个需要的角度。In embodiment 2, when the taper thread is to be processed, the whole set of thread turning device is moved by a required angle relative to the lathe spindle axis.

当车床不加工螺纹时,只须松动下机座螺钉,拆下整个装置换上原来刀架就能使车床迅速恢复原状,操作及装拆方便。When the lathe is not processing threads, it is only necessary to loosen the screws of the lower machine base, disassemble the whole device and replace it with the original tool holder, and the lathe can be restored to its original state quickly, and the operation, assembly and disassembly are convenient.

本实用新型也是一种“万能组合”的自动化模块装置,它还可以用作各类组合机床车螺纹的功能部件。The utility model is also a "universal combination" automatic module device, which can also be used as a functional component for various combined machine tool threads.

本实用新型除快换刀夹外,如附图7、8,还增加了手动三位回回转刀夹和固定式刀夹。The utility model has also increased manual three-position rotary cutter holder and fixed cutter holder as accompanying drawings 7 and 8 except the quick-change cutter holder.

本实用新型具有明显的效果和优点:The utility model has obvious effects and advantages:

自动车削螺纹装置特别适用于加工50mm的短螺纹包括锥螺纹,无空刀槽、刹根螺纹,加工精度高,车削螺纹前还可车外园、倒角、降低了成本,操作方便,尤其适用于批量加工。The automatic thread turning device is especially suitable for processing short threads of 50 mm including taper threads, without empty slits, root-brake threads, high machining accuracy, and can be rounded and chamfered before turning threads, which reduces costs and is easy to operate, especially suitable for for batch processing.

Claims (4)

1, a kind of by transmission mechanism, the vertical, horizontal main body, the automatic turning screw device that the lower support cutter holder constitutes is characterized in that:
The worm screw of A, vertical main body is provided with the gap and adjusts element, worm screw and actuated element engagement, and double-deck cam driving mechanism of having error compensation coaxial with actuated element, the vertical main body that makes it to be connected with error compensation mechanism travels longitudinally along lathe spindle.
The ratchet shaft of B, horizontal main body is provided with edge cam, in order to change the cutting-in of each feed.
C, described cutter holder increase manual three revolution cutter holders and fixed cutter holder except that the quick change cutter holder.
2,, it is characterized in that it is eccentric copper sheathing that element is adjusted in the gap that is provided with on the worm screw by the described automatic turning screw device of claim 1.
3, by the described automatic turning screw device of claim 1, it is characterized in that error compensation mechanism is the roller that has eccentric bushing.
4, by the described automatic turning screw device of claim 1, it is characterized in that the edge cam working face is made of multistage step.
CN 88217396 1988-08-05 1988-08-05 Automatic screw-turning device Withdrawn CN2043534U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 88217396 CN2043534U (en) 1988-08-05 1988-08-05 Automatic screw-turning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 88217396 CN2043534U (en) 1988-08-05 1988-08-05 Automatic screw-turning device

Publications (1)

Publication Number Publication Date
CN2043534U true CN2043534U (en) 1989-08-30

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Application Number Title Priority Date Filing Date
CN 88217396 Withdrawn CN2043534U (en) 1988-08-05 1988-08-05 Automatic screw-turning device

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CN (1) CN2043534U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6939387B2 (en) * 2002-08-19 2005-09-06 Calcuim Silicate Corporation, Inc. Soil enhancers
CN108161033A (en) * 2017-12-22 2018-06-15 宁波高新区新柯保汽车科技有限公司 It is molded pipe processing device
CN119472496A (en) * 2024-11-11 2025-02-18 恒锋工具股份有限公司 A radial decreasing feed design method for gear machining considering cutting force

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6939387B2 (en) * 2002-08-19 2005-09-06 Calcuim Silicate Corporation, Inc. Soil enhancers
CN108161033A (en) * 2017-12-22 2018-06-15 宁波高新区新柯保汽车科技有限公司 It is molded pipe processing device
CN108161033B (en) * 2017-12-22 2019-03-15 宁波高新区新柯保汽车科技有限公司 It is molded pipe processing device
CN119472496A (en) * 2024-11-11 2025-02-18 恒锋工具股份有限公司 A radial decreasing feed design method for gear machining considering cutting force

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