CN204225176U - A kind of automatic grooving in underground and reinforcing bar knit unit - Google Patents
A kind of automatic grooving in underground and reinforcing bar knit unit Download PDFInfo
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Abstract
本实用新型公开了一种地下自动挖槽与钢筋编织装置。现有地下连续墙一般先通过挖槽机械在地下挖出导墙槽,再在槽中放入导墙模板支撑,然后人工在两侧绑扎钢筋网,最后浇筑混泥土,步骤繁杂,效率较低;目前没有连续编织钢筋网的机器。本实用新型的驱动机构驱动动力输入轴、间歇传动机构和法兰;间歇传动机构分别传输动力给横向钢筋绳交织机构和纵向钢筋输送机构;法兰带动铣槽钻头挖出连续墙导墙槽;横向钢筋绳交织机构往复交织横向钢筋绳储存架提供的钢筋绳;纵向钢筋输送机构间歇运动,并将钢筋落入横向钢筋绳交织机构交织的钢筋绳中形成钢筋网。本实用新型可自动在地下挖出地导墙槽,且同时自动编织钢筋网,从而快速建立地下连续墙。
The utility model discloses an underground automatic groove digging and steel bar weaving device. Existing underground diaphragm walls generally dig out guide wall grooves in the ground by digging machines, then put guide wall templates in the grooves for support, then manually bind steel mesh on both sides, and finally pour concrete. The steps are complicated and the efficiency is low. ; At present there is no machine for continuously weaving steel mesh. The driving mechanism of the utility model drives the power input shaft, the intermittent transmission mechanism and the flange; the intermittent transmission mechanism respectively transmits power to the transverse steel bar rope interweaving mechanism and the longitudinal steel bar conveying mechanism; the flange drives the milling groove bit to dig out the continuous wall guide wall groove; The horizontal reinforcement rope interweaving mechanism reciprocates and interweaves the reinforcement ropes provided by the horizontal reinforcement rope storage rack; the longitudinal reinforcement conveying mechanism moves intermittently and drops the reinforcement into the reinforcement ropes interwoven by the horizontal reinforcement rope interweaving mechanism to form a reinforcement mesh. The utility model can automatically dig out the ground guide wall groove underground, and at the same time automatically weave the steel mesh, so as to quickly build the underground continuous wall.
Description
技术领域 technical field
本实用新型属于建筑机械领域,具体涉及一种地下自动挖槽与钢筋编织装置。 The utility model belongs to the field of construction machinery, in particular to an underground automatic groove digging and steel bar weaving device.
背景技术 Background technique
地基是建筑物的根基,随着建筑行业的发展,对打地基的效率要求越来越高。现在建筑工地上一般采用钻孔机械在地基土中形成桩孔,通过工人编织钢筋笼,再将钢筋笼放入桩孔,再往其中浇注混泥土建筑地基,存在步骤繁杂、效率低、耗人力的缺点,而且建立的地基墙不是连续的,强度较低;现有的地下连续墙一般是先通过各种挖槽机械,在地下挖出导墙槽,再在槽中放入导墙模板支撑,然后人工在两侧绑扎钢筋网,最后往其中浇筑混泥土,步骤繁杂,效率较低;现有的作业方式需要人工爬到地面以下的土槽中作业,存在不安全性。目前尚没有一种连续编织钢筋网的机器。 The foundation is the foundation of a building. With the development of the construction industry, the requirements for the efficiency of laying the foundation are getting higher and higher. At present, on construction sites, drilling machines are generally used to form pile holes in the foundation soil. Workers weave steel cages, put the steel cages into the pile holes, and then pour concrete building foundations into them. There are complicated steps, low efficiency, and manpower consumption. In addition, the established foundation wall is not continuous, and its strength is low; the existing underground continuous wall is generally first excavated by various digging machines to guide wall grooves in the ground, and then put the guide wall formwork in the grooves for support , and then manually bind the steel mesh on both sides, and finally pour concrete into it, the steps are complicated and the efficiency is low; the existing operation method needs to manually climb into the soil groove below the ground to work, which is unsafe. Still do not have a kind of machine of continuous weaving steel mesh at present.
发明内容 Contents of the invention
本实用新型的目的是针对现有技术的不足,提供一种地下自动挖槽与钢筋编织装置,可自动在地下挖出地导墙槽,且同时自动编织钢筋网,从而快速建立地下连续墙。 The purpose of this utility model is to provide an underground automatic trench digging and steel bar weaving device for the deficiencies of the existing technology, which can automatically dig out the ground guide wall groove underground, and at the same time automatically weave the steel mesh, so as to quickly build the underground continuous wall.
本实用新型包括主动车厢、从动车厢、中间支撑架、横向钢筋绳储存架、悬臂、法兰、铣槽钻头、横向钢筋绳交织机构、纵向钢筋输送机构、间歇传动机构和驱动机构;所述的主动车厢固定设置有纵向钢筋输送机构支架;所述纵向钢筋输送机构的底部与主动车厢固定,中部支撑在纵向钢筋输送机构支架上;所述间歇传动机构的底部与主动车厢固定;所述中间支撑架的两端分别与主动车厢和从动车厢固定;所述的横向钢筋绳储存架固定设置在从动车厢顶部;所述的中间支撑架开设有铣槽钻头伸入孔和调节滑槽;排土盘固定在中间支撑架的铣槽钻头伸入孔顶端外沿,排土盘开设有对称的两个排土槽口;弧形挡板固定在中间支撑架底部;弧形挡板的内侧面与铣槽钻头伸入孔的孔壁对齐设置,且朝向从动车厢的前进方向;所述的横向钢筋绳交织机构与中间支撑架的调节滑槽通过滑动副连接,并通过螺栓定位;所述悬臂的一端与从动车厢通过轴承连接,并通过销定位;所述法兰的顶部通过推力轴承和滚子轴承支承在悬臂的另一端,推力轴承设置在滚子轴承上方;卡箍夹紧法兰,且卡箍的底面与推力轴承的顶端接触;所述铣槽钻头的顶部穿过中间支撑架的铣槽钻头伸入孔,并与法兰的底部与通过螺栓连接;所述主动车厢和从动车厢的两侧均铰接有滚轮;动力输入轴通过轴承支承在主动车厢上,且两端均固定有主动车轮;所述的驱动机构驱动动力输入轴、间歇传动机构和法兰;间歇传动机构分别传输动力给横向钢筋绳交织机构和纵向钢筋输送机构;法兰带动铣槽钻头挖出连续墙导墙槽;横向钢筋绳交织机构往复交织横向钢筋绳储存架提供的钢筋绳;纵向钢筋输送机构间歇运动,并将钢筋落入横向钢筋绳交织机构交织的钢筋绳中形成钢筋网。 The utility model comprises a driving carriage, a driven carriage, an intermediate support frame, a transverse reinforcement rope storage rack, a cantilever, a flange, a milling drill bit, a transverse reinforcement rope interweaving mechanism, a longitudinal reinforcement conveying mechanism, an intermittent transmission mechanism and a drive mechanism; The active compartment is fixedly provided with a longitudinal steel bar conveying mechanism bracket; the bottom of the longitudinal steel bar conveying mechanism is fixed to the active compartment, and the middle part is supported on the longitudinal steel bar conveying mechanism bracket; the bottom of the intermittent transmission mechanism is fixed to the active compartment; the middle The two ends of the support frame are respectively fixed with the driving compartment and the driven compartment; the horizontal steel rope storage frame is fixedly arranged on the top of the driven compartment; the middle support frame is provided with a milling drill bit extending into a hole and an adjustment chute; The excretion disc is fixed on the middle support frame, and the milling drill bit extends into the outer edge of the top of the hole, and the excretion disc is provided with two symmetrical excretion slots; the arc-shaped baffle is fixed at the bottom of the intermediate support frame; The side is aligned with the wall of the hole where the milling drill bit extends into the hole, and is facing the advancing direction of the driven carriage; the transverse reinforcement rope interweaving mechanism is connected with the adjustment chute of the intermediate support frame through a sliding pair, and is positioned by a bolt; One end of the cantilever is connected with the driven carriage through a bearing and positioned by a pin; the top of the flange is supported on the other end of the cantilever through a thrust bearing and a roller bearing, and the thrust bearing is arranged above the roller bearing; the clamp is clamped The flange, and the bottom surface of the clamp is in contact with the top of the thrust bearing; the top of the milling drill bit passes through the milling drill bit of the intermediate support frame and extends into the hole, and is connected with the bottom of the flange by bolts; the active carriage Both sides of the driven carriage and the driven carriage are hinged with rollers; the power input shaft is supported on the active carriage through bearings, and the driving wheels are fixed at both ends; the drive mechanism drives the power input shaft, the intermittent transmission mechanism and the flange; the intermittent The transmission mechanism respectively transmits power to the transverse reinforcement rope interweaving mechanism and the longitudinal reinforcement conveying mechanism; the flange drives the milling drill bit to dig out the guide wall groove of the continuous wall; The conveying mechanism moves intermittently and drops the steel bars into the steel bar interwoven by the transverse steel bar interweaving mechanism to form a steel bar mesh.
所述的间歇传动机构包括间歇传动机构箱体、槽轮轴、从动槽轮、主动销轮轴、槽轮轴、第二圆柱齿轮、主动销轮、蜗杆轴、第三链轮、第一圆柱齿轮、蜗轮、蜗轮轴、第二锥齿轮、中间轴、第三锥齿轮和蜗轮蜗杆减速机;所述的间歇传动机构箱体与主动车厢固定;所述的蜗杆轴、主动销轮轴和槽轮轴平行设置,且均通过轴承支承在间歇传动机构箱体上;所述的蜗轮轴通过轴承支承在间歇传动机构箱体上,蜗轮和第二锥齿轮均与蜗轮轴通过键连接;所述蜗杆轴的螺旋齿与蜗轮啮合;所述的第三链轮和第一圆柱齿轮均与蜗杆轴通过键连接,第二圆柱齿轮和主动销轮均与主动销轮轴通过键连接,从动槽轮与槽轮轴通过键连接;所述的第一圆柱齿轮与第二圆柱齿轮啮合;主动销轮的销轴与从动槽轮连接;所述的槽轮轴与蜗轮蜗杆减速机的输入轴连接;蜗轮蜗杆减速机的输出轴与中间轴通过联轴器连接;中间轴通过轴承支承在主动车厢上;所述的第三锥齿轮与中间轴通过键连接。 The intermittent transmission mechanism includes an intermittent transmission mechanism box, a sheave shaft, a driven sheave, a driving pin wheel shaft, a sheave shaft, a second cylindrical gear, a driving pin wheel, a worm shaft, a third sprocket wheel, a first cylindrical gear, Worm gear, worm gear shaft, second bevel gear, intermediate shaft, third bevel gear and worm gear reducer; the box body of the intermittent transmission mechanism is fixed with the driving carriage; the described worm shaft, driving pin wheel shaft and sheave shaft are arranged in parallel , and are all supported on the intermittent transmission mechanism box through bearings; the worm gear shaft is supported on the intermittent transmission mechanism box through bearings, and both the worm wheel and the second bevel gear are connected to the worm gear shaft through keys; the spiral of the worm shaft The teeth mesh with the worm gear; the third sprocket and the first cylindrical gear are connected to the worm shaft through keys, the second cylindrical gear and the driving pin wheel are connected to the driving pin shaft through keys, and the driven sheave and the sheave shaft pass through key connection; the first cylindrical gear meshes with the second cylindrical gear; the pin shaft of the driving pin wheel is connected with the driven sheave; the groove wheel shaft is connected with the input shaft of the worm gear reducer; the worm gear reducer The output shaft is connected with the intermediate shaft through a coupling; the intermediate shaft is supported on the driving carriage through bearings; the third bevel gear is connected with the intermediate shaft through a key.
所述的横向钢筋绳储存架包括固定在从动车厢顶部的多个横向钢筋绳滚筒支撑架和横向钢筋绳引导架;每个横向钢筋绳滚筒支撑架设有沿竖直方向排布的多个滚筒挂钩;每个横向钢筋绳引导架设有沿竖直方向排布的多根引导杆。 The horizontal steel rope storage frame includes a plurality of horizontal steel rope roller support frames and a horizontal steel rope guide frame fixed on the top of the driven car; each horizontal steel rope roller support frame is provided with a plurality of rollers arranged in the vertical direction Hook; each transverse reinforcement rope guide frame is provided with a plurality of guide rods arranged in the vertical direction.
所述的横向钢筋绳交织机构包括横向钢筋绳交织机构机架、第一双螺旋轴、第二双螺旋轴、第一滑块组件、第二滑块组件、第三滑块组件、第四滑块组件、第一链轮、第二链轮、第一导向板、第二导向板和第一锥齿轮;所述的横向钢筋绳交织机构机架竖直设置,与中间支撑架的调节滑槽通过滑动副连接,并通过螺栓定位;所述的第一双螺旋轴和第二双螺旋轴分别铰接在横向钢筋绳交织机构机架的一端;第一双螺旋轴和第二双螺旋轴的一端均开设有第一双螺旋槽,另一端均开设有第二双螺旋槽;第一双螺旋槽和第二双螺旋槽对称设置,且均包括相互交叉的左旋螺旋槽和右旋螺旋槽;左旋螺旋槽和右旋螺旋槽的两端均通过圆弧槽连接;所述的第一锥齿轮和第一链轮均固定在第一双螺旋轴上,第二链轮固定在第二双螺旋轴上,第一链轮与第二链轮通过链条连接;第一锥齿轮与间歇传动机构的第二锥齿轮啮合;所述的第一滑块组件和第二滑块组件对中设置;第一滑块组件与第一双螺旋轴的第一双螺旋槽通过滑动副连接,并与第一导向板的一端通过螺栓连接;第二滑块组件与第一双螺旋轴的第二双螺旋槽通过滑动副连接,并与第二导向板的一端通过螺栓连接;所述的第三滑块组件和第四滑块组件对中设置;第三滑块组件与第二双螺旋轴的第一双螺旋槽通过滑动副连接,并与第一导向板的另一端通过螺栓连接;第四滑块组件与第二双螺旋轴的第二双螺旋槽通过滑动副连接,并与第二导向板的另一端通过螺栓连接。 The transverse reinforcement rope interweaving mechanism includes a transverse reinforcement rope interweaving mechanism frame, a first double helix shaft, a second double helix shaft, a first slider assembly, a second slider assembly, a third slider assembly, and a fourth slider assembly. block assembly, the first sprocket, the second sprocket, the first guide plate, the second guide plate and the first bevel gear; the frame of the transverse reinforcement rope interweaving mechanism is vertically arranged, and the adjustment chute of the intermediate support frame Connected by a sliding pair and positioned by bolts; the first double helix shaft and the second double helix shaft are respectively hinged at one end of the frame of the transverse reinforcement rope interweaving mechanism; one end of the first double helix shaft and the second double helix shaft Both are provided with a first double helical groove, and the other end is provided with a second double helical groove; the first double helical groove and the second double helical groove are symmetrically arranged, and both include left-handed helical grooves and right-handed helical grooves intersecting each other; left-handed Both ends of the spiral groove and the right-handed spiral groove are connected by arc grooves; the first bevel gear and the first sprocket are fixed on the first double helix shaft, and the second sprocket is fixed on the second double helix shaft On, the first sprocket and the second sprocket are connected by a chain; the first bevel gear meshes with the second bevel gear of the intermittent transmission mechanism; the first slider assembly and the second slider assembly are centered; the first The slider assembly is connected with the first double helix groove of the first double helix shaft through a sliding pair, and is connected with one end of the first guide plate through bolts; the second slider assembly is connected with the second double helix groove of the first double helix shaft through The sliding pair is connected and connected with one end of the second guide plate by bolts; the third slider assembly and the fourth slider assembly are centered; the third slider assembly and the first double helix of the second double helix shaft The groove is connected by a sliding pair, and is connected with the other end of the first guide plate by bolts; the fourth slider assembly is connected with the second double helical groove of the second double helical shaft by a sliding pair, and is connected with the other end of the second guide plate Connected by bolts.
所述的第一导向板和第二导向板平行设置在同一竖直面上;所述第一导向板的内侧开设有沿竖直方向依次交错布置的多个第一钢筋绳导孔和第一钢筋绳槽口,且最高处为第一钢筋绳导孔;所述第二导向板与第一导向板内侧相对的一侧开设有沿竖直方向依次交错布置的多个第二钢筋绳槽口和第二钢筋绳导孔,且最高处为第二钢筋绳槽口;第一钢筋绳导孔、第二钢筋绳导孔及第二钢筋绳槽口的数量与第一钢筋绳槽口的数量相等;每个第一钢筋绳导孔与对应的第二钢筋绳槽口设置在同一高度,每个第一钢筋绳槽口与对应的第二钢筋绳导孔设置在同一高度。 The first guide plate and the second guide plate are arranged in parallel on the same vertical plane; the inner side of the first guide plate is provided with a plurality of first reinforcement rope guide holes and first steel rope guide holes arranged in a staggered order along the vertical direction. The steel rope notch, and the highest point is the first steel rope guide hole; the side of the second guide plate opposite to the inner side of the first guide plate is provided with a plurality of second steel rope notches arranged in a staggered order along the vertical direction and the second steel rope guide hole, and the highest point is the second steel rope notch; the number of the first steel rope guide hole, the second steel rope guide hole and the second steel rope notch is the same as the number of the first steel rope notch Equal; each first reinforcement rope guide hole is set at the same height as the corresponding second reinforcement rope notch, and each first reinforcement rope notch is set at the same height as the corresponding second reinforcement rope guide hole.
所述的纵向钢筋输送机构包括纵向钢筋输送机构机架、槽盘轴、槽盘和第四锥齿轮;所述的纵向钢筋输送机构机架整体呈圆筒形,顶部与端盖可拆卸连接,底部中心开设有槽盘轴支承孔,底部边沿开设有钢筋伸出孔;纵向钢筋输送机构机架的底部与主动车厢固定,中部支撑在纵向钢筋输送机构支架上;所述槽盘轴的顶部通过轴承支承在端盖内,底部通过轴承支承在槽盘轴支承孔内,且底端伸出槽盘轴支承孔外与第四锥齿轮固定;所述的第四锥齿轮与间歇传动机构的第三锥齿轮啮合;多个槽盘等距固定在槽盘轴上;槽盘的外圆面沿圆周均布开设有多个钢筋槽,不同槽盘的钢筋槽在圆周方向上位置对应。 The longitudinal steel bar conveying mechanism includes a longitudinal steel bar conveying mechanism frame, a grooved disc shaft, a grooved plate and a fourth bevel gear; the longitudinal steel bar conveying mechanism frame is generally cylindrical, and the top is detachably connected to the end cover. The center of the bottom is provided with a support hole for the trough shaft, and the edge of the bottom is provided with a steel bar extension hole; the bottom of the frame of the longitudinal steel bar conveying mechanism is fixed to the active carriage, and the middle part is supported on the support of the longitudinal steel bar conveying mechanism; the top of the trough plate shaft passes through The bearing is supported in the end cover, the bottom is supported in the supporting hole of the grooved disc shaft through the bearing, and the bottom end extends out of the supporting hole of the grooved disc shaft and is fixed with the fourth bevel gear; the fourth bevel gear is connected with the first gear of the intermittent transmission mechanism. The three bevel gears are meshed; multiple grooved disks are equidistantly fixed on the grooved disk shaft; the outer surface of the grooved disk is evenly distributed with a plurality of steel grooves along the circumference, and the steel grooves of different grooved disks correspond to each other in the circumferential direction.
本实用新型的有益效果: The beneficial effects of the utility model:
本实用新型可自动在地下挖连续墙导墙槽,且同时在导墙槽内自动编织出钢筋网,进而快速建立地下连续墙,无需人工焊接钢筋笼子,也无需起吊并将钢筋笼子放入导墙槽中,提高了建筑地基的效率,降低了人力劳动量,达到了高效、安全的作业效果。 The utility model can automatically dig the guide wall groove of the continuous wall underground, and at the same time automatically weave the steel mesh in the guide wall groove, and then quickly build the underground continuous wall, without manually welding the steel cage, and without lifting and putting the steel cage into the guide wall. In the wall groove, the efficiency of the building foundation is improved, the amount of human labor is reduced, and an efficient and safe operation effect is achieved.
附图说明 Description of drawings
图1为本实用新型整体结构的一个侧视立体图; Fig. 1 is a side perspective view of the overall structure of the utility model;
图2为本实用新型整体结构的另一个侧视立体图; Fig. 2 is another side perspective view of the overall structure of the utility model;
图3为本实用新型中主动车厢的立体图; Fig. 3 is the perspective view of active compartment in the utility model;
图4为本实用新型的中间支撑架的立体图; Fig. 4 is the perspective view of the intermediate support frame of the present utility model;
图5为本实用新型中悬臂与法兰的装配立体图; Fig. 5 is the perspective view of the assembly of the cantilever and the flange in the utility model;
图6为本实用新型中间歇传动机构的结构立体图; Fig. 6 is a perspective view of the structure of the intermittent transmission mechanism in the utility model;
图7为本实用新型中纵向钢筋输送机构与间歇传动机构的传动关系示意图; Fig. 7 is a schematic diagram of the transmission relationship between the longitudinal steel bar conveying mechanism and the intermittent transmission mechanism in the utility model;
图8-1为本实用新型中横向钢筋绳交织机构的装配立体图; Figure 8-1 is an assembly perspective view of the transverse reinforcement rope interweaving mechanism in the utility model;
图8-2为本实用新型中横向钢筋绳交织机构顶部的局部结构立体图; Fig. 8-2 is the perspective view of the partial structure of the top of the transverse reinforcement rope interweaving mechanism in the utility model;
图8-3为本实用新型中第一双螺旋轴的的结构立体图; Fig. 8-3 is the perspective view of the structure of the first double helical shaft in the utility model;
图8-4为本实用新型中第一导向板的局部结构示意图; Fig. 8-4 is the local structure schematic diagram of the first guide plate in the utility model;
图8-5为本实用新型中第二导向板的局部结构示意图; Fig. 8-5 is the partial structure schematic diagram of the second guide plate in the utility model;
图9-1为本实用新型中纵向钢筋输送机构底部的局部结构立体图; Figure 9-1 is a partial structural perspective view of the bottom of the longitudinal steel bar conveying mechanism in the utility model;
图9-2为本实用新型中纵向钢筋输送机构的槽盘轴与槽盘的装配立体图; Figure 9-2 is an assembly perspective view of the grooved disk shaft and the grooved disk of the longitudinal steel bar conveying mechanism in the utility model;
图9-3为本实用新型中槽盘的结构示意图。 Fig. 9-3 is a schematic diagram of the structure of the grooved disk in the utility model.
具体实施方式 Detailed ways
下面结合附图及实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1、2、3、4和5所示,一种地下自动挖槽与钢筋编织装置,包括主动车厢12、从动车厢1、中间支撑架32、横向钢筋绳储存架、悬臂3、法兰39、铣槽钻头40、横向钢筋绳交织机构、纵向钢筋输送机构、间歇传动机构和驱动机构;主动车厢12固定设置有纵向钢筋输送机构支架12-1;纵向钢筋输送机构的底部与主动车厢12固定,中部支撑在纵向钢筋输送机构支架12-1上;间歇传动机构的底部与主动车厢12固定;中间支撑架32的两端分别与主动车厢12和从动车厢1固定;横向钢筋绳储存架固定设置在从动车厢1顶部;中间支撑架32开设有铣槽钻头伸入孔和调节滑槽;排土盘32-1固定在中间支撑架32的铣槽钻头伸入孔顶端外沿,排土盘32-1开设有对称的两个排土槽口;弧形挡板32-2固定在中间支撑架32底部;弧形挡板32-2的内侧面与铣槽钻头伸入孔的孔壁对齐设置,且朝向从动车厢1的前进方向;横向钢筋绳交织机构与中间支撑架32的调节滑槽通过滑动副连接,并通过螺栓定位;悬臂3的一端与从动车厢1通过轴承连接,并通过销定位;法兰39的顶部通过推力轴承和滚子轴承支承在悬臂3的另一端,推力轴承设置在滚子轴承上方;卡箍41夹紧法兰39,且卡箍41的底面与推力轴承的顶端接触;铣槽钻头40的顶部穿过中间支撑架32的铣槽钻头伸入孔,并与法兰39的底部与通过螺栓连接;铣槽钻头转动时,泥土顺着弧形挡板32-2向上移动并从排土盘32-1的排土槽口顺利排到地面;主动车厢12和从动车厢1的两侧均铰接有滚轮;动力输入轴通过轴承支承在主动车厢12上,且两端均固定有主动车轮27;驱动机构驱动动力输入轴、间歇传动机构和法兰39;间歇传动机构分别传输动力给横向钢筋绳交织机构和纵向钢筋输送机构;法兰39带动铣槽钻头40挖出连续墙导墙槽;横向钢筋绳交织机构往复交织横向钢筋绳储存架提供的钢筋绳;纵向钢筋输送机构间歇运动,并将钢筋落入横向钢筋绳交织机构交织的钢筋绳中形成钢筋网。 As shown in Figures 1, 2, 3, 4 and 5, an underground automatic groove digging and steel bar weaving device includes a driving car 12, a driven car 1, an intermediate support frame 32, a transverse steel rope storage rack, a cantilever 3, a method Lan 39, groove milling drill bit 40, transverse steel bar rope interweaving mechanism, longitudinal steel bar conveying mechanism, intermittent transmission mechanism and driving mechanism; the active compartment 12 is fixedly provided with a longitudinal reinforcing bar conveying mechanism support 12-1; the bottom of the longitudinal reinforcing bar conveying mechanism and the active compartment 12 is fixed, and the middle part is supported on the support 12-1 of the longitudinal reinforcement conveying mechanism; the bottom of the intermittent transmission mechanism is fixed to the driving carriage 12; the two ends of the middle support frame 32 are respectively fixed to the driving carriage 12 and the driven carriage 1; The frame is fixedly arranged on the top of the driven carriage 1; the middle support frame 32 is provided with a milling drill bit extending into the hole and an adjustment chute; The soil removal tray 32-1 is provided with two symmetrical soil removal slots; the arc-shaped baffle 32-2 is fixed on the bottom of the middle support frame 32; The hole walls are aligned and set towards the advancing direction of the driven carriage 1; the horizontal reinforcement rope interweaving mechanism and the adjustment chute of the intermediate support frame 32 are connected through a sliding pair and positioned by bolts; one end of the cantilever 3 and the driven carriage 1 pass through a bearing connected and positioned by pins; the top of the flange 39 is supported on the other end of the cantilever 3 through a thrust bearing and a roller bearing, and the thrust bearing is arranged above the roller bearing; the clamp 41 clamps the flange 39, and the clamp 41 The bottom surface is in contact with the top of the thrust bearing; the top of the milling drill bit 40 passes through the milling drill bit of the intermediate support frame 32 and stretches into the hole, and is connected with the bottom of the flange 39 by bolts; when the milling drill bit rotates, the earth follows the arc The shaped baffle 32-2 moves upwards and is smoothly discharged to the ground from the soil discharge notch of the soil discharge plate 32-1; both sides of the driving compartment 12 and the driven compartment 1 are hinged with rollers; the power input shaft is supported on the drive shaft through bearings. On the compartment 12, driving wheels 27 are fixed at both ends; the driving mechanism drives the power input shaft, the intermittent transmission mechanism and the flange 39; the intermittent transmission mechanism transmits power to the transverse reinforcement rope interweaving mechanism and the longitudinal reinforcement transmission mechanism respectively; the flange 39 Drive the milling drill bit 40 to dig out the guide wall groove of the continuous wall; the horizontal reinforcement rope interweaving mechanism interweaves the reinforcement rope provided by the horizontal reinforcement rope storage rack; A reinforcement mesh is formed in the rope.
如图1、2、6和7所示,间歇传动机构包括间歇传动机构箱体14、槽轮轴18、从动槽轮17、主动销轮轴42、槽轮轴18、第二圆柱齿轮19、主动销轮20、蜗杆轴25、第三链轮21、第一圆柱齿轮22、蜗轮23、蜗轮轴24、第二锥齿轮28、中间轴26、第三锥齿轮10-2和蜗轮蜗杆减速机;间歇传动机构箱体14与主动车厢12固定;蜗杆轴25、主动销轮轴42和槽轮轴18平行设置,且均通过轴承支承在间歇传动机构箱体14上;蜗轮轴24通过轴承支承在间歇传动机构箱体14上,蜗轮23和第二锥齿轮28均与蜗轮轴24通过键连接;蜗杆轴25的螺旋齿25-1与蜗轮23啮合;第三链轮21和第一圆柱齿轮22均与蜗杆轴25通过键连接,第二圆柱齿轮19和主动销轮20均与主动销轮轴42通过键连接,从动槽轮17与槽轮轴18通过键连接;第一圆柱齿轮22与第二圆柱齿轮19啮合;主动销轮20的销轴与从动槽轮17连接;槽轮轴18与蜗轮蜗杆减速机的输入轴连接;蜗轮蜗杆减速机的输出轴与中间轴26通过联轴器连接;中间轴26通过轴承支承在主动车厢12上;第三锥齿轮10-2与中间轴26通过键连接。 As shown in Figures 1, 2, 6 and 7, the intermittent transmission mechanism includes an intermittent transmission mechanism casing 14, a sheave shaft 18, a driven sheave 17, a driving pin shaft 42, a sheave shaft 18, a second cylindrical gear 19, and a driving pin Wheel 20, worm shaft 25, third sprocket 21, first cylindrical gear 22, worm wheel 23, worm shaft 24, second bevel gear 28, intermediate shaft 26, third bevel gear 10-2 and worm gear reducer; intermittent The transmission mechanism box 14 is fixed to the driving carriage 12; the worm shaft 25, the driving pin wheel shaft 42 and the sheave shaft 18 are arranged in parallel, and are all supported on the intermittent transmission mechanism box 14 through bearings; the worm gear shaft 24 is supported on the intermittent transmission mechanism through bearings On the casing 14, the worm gear 23 and the second bevel gear 28 are all connected with the worm shaft 24 through a key; the helical teeth 25-1 of the worm shaft 25 are meshed with the worm gear 23; the third sprocket 21 and the first cylindrical gear 22 are all connected with the worm gear The shaft 25 is connected by a key, the second cylindrical gear 19 and the driving pin wheel 20 are connected by a key to the driving pin wheel shaft 42, and the driven sheave 17 is connected by a key to the sheave shaft 18; the first cylindrical gear 22 is connected to the second cylindrical gear 19 meshing; the pin shaft of the driving pin wheel 20 is connected to the driven sheave 17; the sheave shaft 18 is connected to the input shaft of the worm gear reducer; the output shaft of the worm gear reducer is connected to the intermediate shaft 26 through a coupling; the intermediate shaft 26 It is supported on the driving carriage 12 through bearings; the third bevel gear 10-2 is connected with the intermediate shaft 26 through a key.
如图1、4、8-1、8-2和8-3所示,横向钢筋绳交织机构包括横向钢筋绳交织机构机架34、第一双螺旋轴4、第二双螺旋轴35、第一滑块组件5、第二滑块组件33、第三滑块组件36、第四滑块组件37、第一链轮6、第二链轮38、第一导向板7、第二导向板31和第一锥齿轮29;横向钢筋绳交织机构机架34竖直设置,与中间支撑架32的调节滑槽通过滑动副连接,并通过螺栓定位;第一双螺旋轴4和第二双螺旋轴35分别铰接在横向钢筋绳交织机构机架34的一端;第一双螺旋轴4和第二双螺旋轴35的一端均开设有第一双螺旋槽4-1,另一端均开设有第二双螺旋槽4-2;第一双螺旋槽4-1和第二双螺旋槽4-2对称设置,且均包括相互交叉的左旋螺旋槽和右旋螺旋槽;左旋螺旋槽和右旋螺旋槽的两端均通过圆弧槽连接;第一锥齿轮29和第一链轮6均固定在第一双螺旋轴4上,第二链轮38固定在第二双螺旋轴35上,第一链轮6与第二链轮38通过链条连接;第一锥齿轮29与间歇传动机构的第二锥齿轮28啮合;第一滑块组件5和第二滑块组件33对中设置;第一滑块组件5与第一双螺旋轴4的第一双螺旋槽4-1通过滑动副连接,并与第一导向板7的一端通过螺栓连接;第二滑块组件33与第一双螺旋轴4的第二双螺旋槽4-2通过滑动副连接,并与第二导向板31的一端通过螺栓连接;第三滑块组件36和第四滑块组件37对中设置;第三滑块组件36与第二双螺旋轴35的第一双螺旋槽4-1通过滑动副连接,并与第一导向板7的另一端通过螺栓连接;第四滑块组件37与第二双螺旋轴35的第二双螺旋槽4-2通过滑动副连接,并与第二导向板31的另一端通过螺栓连接。 As shown in Figures 1, 4, 8-1, 8-2 and 8-3, the transverse reinforcement rope interweaving mechanism includes a transverse reinforcement rope interweaving mechanism frame 34, a first double helix shaft 4, a second double helix shaft 35, a A slider assembly 5, a second slider assembly 33, a third slider assembly 36, a fourth slider assembly 37, a first sprocket 6, a second sprocket 38, a first guide plate 7, and a second guide plate 31 and the first bevel gear 29; the horizontal reinforcement rope interweaving mechanism frame 34 is vertically arranged, and the adjustment chute with the intermediate support frame 32 is connected by a sliding pair, and is positioned by a bolt; the first double helix shaft 4 and the second double helix shaft 35 are respectively hinged on one end of the frame 34 of the transverse steel bar rope interweaving mechanism; one end of the first double helix shaft 4 and the second double helix shaft 35 is provided with a first double helix groove 4-1, and the other end is provided with a second double helix groove 4-1. The helical groove 4-2; the first double helical groove 4-1 and the second double helical groove 4-2 are symmetrically arranged, and each includes a left-handed helical groove and a right-handed helical groove intersecting each other; the left-handed helical groove and the right-handed helical groove Both ends are connected by arc grooves; the first bevel gear 29 and the first sprocket 6 are fixed on the first double helix shaft 4, the second sprocket 38 is fixed on the second double helix shaft 35, and the first sprocket 6 is connected with the second sprocket 38 through a chain; the first bevel gear 29 meshes with the second bevel gear 28 of the intermittent transmission mechanism; the first slider assembly 5 and the second slider assembly 33 are centered; the first slider assembly 5 is connected with the first double helical groove 4-1 of the first double helical shaft 4 through a sliding pair, and is connected with one end of the first guide plate 7 by bolts; the second slider assembly 33 is connected with the first double helical shaft 4 Two double helical grooves 4-2 are connected by sliding pairs, and are connected by bolts with one end of the second guide plate 31; the third slider assembly 36 and the fourth slider assembly 37 are centered; the third slider assembly 36 is connected to the second slider assembly. The first double helical groove 4-1 of two double helical shafts 35 is connected by a sliding pair, and is connected by bolts with the other end of the first guide plate 7; The spiral groove 4-2 is connected by a sliding pair, and is connected with the other end of the second guide plate 31 by bolts.
如图8-4和8-5所示,第一导向板7和第二导向板31平行设置在同一竖直面上;第一导向板7的内侧开设有沿竖直方向依次交错布置的十二个第一钢筋绳导孔7-1和第一钢筋绳槽口7-2,且最高处为第一钢筋绳导孔7-1;第二导向板31与第一导向板7内侧相对的一侧开设有沿竖直方向依次交错布置的十二个第二钢筋绳槽口31-1和第二钢筋绳导孔31-2,且最高处为第二钢筋绳槽口31-1;每个第一钢筋绳导孔7-1与对应的第二钢筋绳槽口31-1设置在同一高度,每个第一钢筋绳槽口7-2与对应的第二钢筋绳导孔31-2设置在同一高度。 As shown in Figures 8-4 and 8-5, the first guide plate 7 and the second guide plate 31 are arranged in parallel on the same vertical plane; Two first steel rope guide holes 7-1 and the first steel rope notch 7-2, and the highest point is the first steel rope guide hole 7-1; the second guide plate 31 is opposite to the inside of the first guide plate 7 There are twelve second steel rope notches 31-1 and second steel rope guide holes 31-2 arranged staggeredly along the vertical direction on one side, and the highest point is the second steel rope notch 31-1; A first reinforcement rope guide hole 7-1 is arranged at the same height with the corresponding second reinforcement rope notch 31-1, and each first reinforcement rope notch 7-2 is connected with the corresponding second reinforcement rope guide hole 31-2 set at the same height.
如图1、3、7、9-1、9-2和9-3所示,纵向钢筋输送机构包括纵向钢筋输送机构机架8、槽盘轴9、槽盘9-1和第四锥齿轮10-1;纵向钢筋输送机构机架8整体呈圆筒形,顶部与端盖可拆卸连接,底部中心开设有槽盘轴支承孔8-2,底部边沿开设有钢筋伸出孔8-1;纵向钢筋输送机构机架8的底部与主动车厢12固定,中部支撑在纵向钢筋输送机构支架12-1上;槽盘轴9的顶部通过轴承支承在端盖内,底部通过轴承支承在槽盘轴支承孔8-2内,且底端伸出槽盘轴支承孔外与第四锥齿轮10-1固定;第四锥齿轮10-1与间歇传动机构的第三锥齿轮10-2啮合;十个槽盘9-1等距固定在槽盘轴9上;槽盘9-1的外圆面沿圆周均布开设有五十个钢筋槽9-2,不同槽盘的钢筋槽在圆周方向上位置对应。 As shown in Figures 1, 3, 7, 9-1, 9-2 and 9-3, the longitudinal steel bar conveying mechanism includes a longitudinal steel bar conveying mechanism frame 8, a grooved disc shaft 9, a grooved disc 9-1 and a fourth bevel gear 10-1; the frame 8 of the longitudinal reinforcement conveying mechanism is cylindrical as a whole, the top is detachably connected to the end cover, the center of the bottom is provided with a grooved shaft support hole 8-2, and the edge of the bottom is provided with a reinforcement extension hole 8-1; The bottom of the frame 8 of the longitudinal steel bar conveying mechanism is fixed to the active compartment 12, and the middle part is supported on the support 12-1 of the longitudinal steel bar conveying mechanism; the top of the grooved disc shaft 9 is supported in the end cover through bearings, and the bottom is supported on the grooved disc shaft through bearings In the support hole 8-2, and the bottom end stretches out of the grooved disc shaft support hole and is fixed with the fourth bevel gear 10-1; the fourth bevel gear 10-1 meshes with the third bevel gear 10-2 of the intermittent transmission mechanism; ten The grooves 9-1 are equidistantly fixed on the groove shaft 9; the outer circular surface of the grooves 9-1 is evenly distributed with fifty reinforcement grooves 9-2 along the circumference, and the reinforcement grooves of different grooves are arranged in the circumferential direction. corresponding to the position.
如图1所示,横向钢筋绳储存架包括固定在从动车厢1顶部的六个横向钢筋绳滚筒支撑架2-1和两个横向钢筋绳引导架2-2;每个横向钢筋绳滚筒支撑架2-1设有沿竖直方向排布的九个滚筒挂钩;每个横向钢筋绳引导架2-2设有沿竖直方向排布的九根引导杆。 As shown in Figure 1, the horizontal steel rope storage frame includes six horizontal steel rope drum support frames 2-1 and two horizontal steel rope guide frames 2-2 fixed on the top of the driven car 1; each horizontal steel rope drum supports The frame 2-1 is provided with nine roller hooks arranged in the vertical direction; each transverse reinforcement rope guide frame 2-2 is provided with nine guide rods arranged in the vertical direction.
该地下自动挖槽与钢筋编织装置的工作原理: The working principle of the underground automatic trenching and steel bar weaving device:
将主动车厢12的主动车轮27、主动车厢12和从动车厢1的滚轮放置在滑轨13上;纵向钢筋输送机构中放满五十根钢筋,每根钢筋嵌入十个槽盘9-1对应的钢筋槽9-2内;驱动机构的一个电机将动力传递给法兰39,法兰39带动铣槽钻头40切削泥土,泥土顺着弧形挡板32-2向上移动并从排土盘32-1的排土槽口顺利排到地面;将二十四个绕有钢筋绳的钢筋绳滚筒放置在二十四个滚筒挂钩上,二十四个钢筋绳滚筒的钢筋绳分为十八组绕过十八根引导杆,每根钢筋绳分别穿过一个第一钢筋绳导孔7-1或第二钢筋绳导孔31-2,且均固定到铣槽钻头40挖出的连续墙导墙槽的起始槽段侧壁上。驱动机构的另一个电机将一部分动力通过行星齿轮减速机传递给第三圆柱齿轮11-1,另一部分动力传到驱动轴15;第三圆柱齿轮11-1经第四圆柱齿轮11-2将动力传递给动力输入轴,从而使主动车轮27转动,此时钢筋绳不断地从钢筋绳滚筒中拉出来;驱动轴15带动第四链轮16,第四链轮16带动第三链轮21,第三链轮21将运动传递给蜗杆轴25带动蜗轮23和第一圆柱齿轮22转动;蜗轮将运动传递给蜗轮轴24和第二锥齿轮28,第二锥齿轮28带动第一锥齿轮29,第一锥齿轮29转动将运动传递给第一双螺旋轴4,第一双螺旋轴通过第一链轮6、链条和第二链轮38带动第二双螺旋轴35同步转动,从而带动第一导向板7和第二导向板31实现往复性的横向移动,穿过第一钢筋绳导孔7-1和第二钢筋绳导孔31-2的钢筋绳实现横向交织运动;第一圆柱齿轮22带动第二圆柱齿轮19,第二圆柱齿轮19将运动传递给主动销轮轴42带动主动销轮20,进而将运动传递给从动槽轮17,实现槽轮轴18的间歇运动,槽轮轴18通过蜗轮蜗杆减速机、中间轴26、第三锥齿轮10-2和第四锥齿轮10-1将间歇运动传递给纵向钢筋输送机构的槽盘轴9,槽盘轴9转动带动槽盘9-1中的钢筋沿圆周移动,当钢筋移到钢筋伸出孔8-1时从纵向钢筋输送机构中落下,并刚好落入处于交织状态的钢筋绳中;横向钢筋交织机构交织一次,纵向钢筋输送机构间歇性落下一根钢筋。驱动机构的两个电机配合使用,主动车厢12推着该地下自动挖槽与钢筋编织装置向前移动,铣槽钻头40在地下挖出连续墙导墙槽,横向钢筋交织机构和纵向钢筋输送机构就在连续墙导墙槽中编织出钢筋网。 Place the driving wheels 27 of the driving carriage 12, the rollers of the driving carriage 12 and the driven carriage 1 on the slide rail 13; fill the longitudinal steel bar conveying mechanism with fifty steel bars, and each steel bar is embedded in ten grooved plates 9-1 corresponding to A motor of the driving mechanism transmits the power to the flange 39, and the flange 39 drives the groove milling bit 40 to cut the soil, and the soil moves upward along the arc-shaped baffle plate 32-2 and is removed from the soil discharge disk 32 The soil discharge notch of -1 is smoothly discharged to the ground; place twenty-four steel rope drums with steel ropes on the twenty-four drum hooks, and the steel ropes of the twenty-four steel rope drums are divided into 18 groups Bypassing eighteen guide rods, each steel bar rope passes through a first steel bar rope guide hole 7-1 or a second steel bar rope guide hole 31-2, and is fixed to the continuous wall guide hole dug out by the milling drill bit 40. On the side wall of the initial channel section of the wall channel. Another motor of the drive mechanism transmits part of the power to the third cylindrical gear 11-1 through the planetary gear reducer, and the other part of the power to the drive shaft 15; the third cylindrical gear 11-1 transmits the power through the fourth cylindrical gear 11-2 Transmission to the power input shaft, so that the driving wheel 27 is rotated, and the steel rope is constantly pulled out from the steel rope drum; the drive shaft 15 drives the fourth sprocket 16, and the fourth sprocket 16 drives the third sprocket 21, and the fourth sprocket 16 drives the third sprocket 21. The three sprockets 21 transmit motion to the worm shaft 25 to drive the worm gear 23 and the first cylindrical gear 22 to rotate; the worm gear transmits the motion to the worm shaft 24 and the second bevel gear 28, and the second bevel gear 28 drives the first bevel gear 29, The rotation of a bevel gear 29 transmits the motion to the first double helix shaft 4, and the first double helix shaft drives the second double helix shaft 35 to rotate synchronously through the first sprocket 6, chain and second sprocket 38, thereby driving the first guide The plate 7 and the second guide plate 31 realize reciprocating lateral movement, and the steel rope passing through the first steel rope guide hole 7-1 and the second steel rope guide hole 31-2 realizes a transverse interweaving motion; the first cylindrical gear 22 drives The second cylindrical gear 19, the second cylindrical gear 19 transmits the motion to the driving pin wheel shaft 42 to drive the driving pin wheel 20, and then transmits the motion to the driven sheave 17 to realize the intermittent motion of the sheave shaft 18, and the sheave shaft 18 passes through the worm gear Reducer, intermediate shaft 26, the third bevel gear 10-2 and the fourth bevel gear 10-1 transmit the intermittent motion to the grooved disc shaft 9 of the longitudinal steel bar conveying mechanism, and the grooved disc shaft 9 rotates to drive the grooved disc 9-1 The steel bar moves along the circumference, and when the steel bar moves to the steel bar protruding hole 8-1, it falls from the longitudinal steel bar conveying mechanism, and just falls into the steel bar rope in the interweaving state; the horizontal steel bar interweaving mechanism interweaves once, and the longitudinal steel bar conveying mechanism intermittently Drop a steel bar. The two motors of the driving mechanism are used together, the active carriage 12 pushes the underground automatic groove digging and steel bar weaving device to move forward, the milling drill bit 40 digs out the continuous wall guide wall groove underground, the horizontal steel bar interweaving mechanism and the longitudinal steel bar conveying mechanism Just weave the reinforcing mesh in the guide wall groove of the continuous wall.
Claims (5)
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