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CN1986106A - Compression molding method for heat pipes and cooling fins - Google Patents

Compression molding method for heat pipes and cooling fins Download PDF

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Publication number
CN1986106A
CN1986106A CN 200510132697 CN200510132697A CN1986106A CN 1986106 A CN1986106 A CN 1986106A CN 200510132697 CN200510132697 CN 200510132697 CN 200510132697 A CN200510132697 A CN 200510132697A CN 1986106 A CN1986106 A CN 1986106A
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heat pipe
radiating fin
ring
wall
prominent wall
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CN100450660C (en
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陈世明
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POLYTRON TECHNOLOGIES Inc
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Abstract

A method for pressing and forming a heat pipe and a heat dissipation fin comprises the following steps: providing a plurality of radiating fins and at least one heat pipe, forming at least one annular protruding wall with a through hole on the surface of each radiating fin, or forming the annular protruding wall with the through hole and an axial and/or radial groove, and arranging fasteners at the end edges of two sides; fastening a plurality of radiating fins by using fasteners to form a fin group arranged at intervals; the heat pipe is arranged in the through holes of the plurality of radiating fins in a penetrating way; performing a pressing forming process, namely applying a strong force to the surface of the annular protruding wall of the heat dissipation fin to generate extrusion deformation by matching a processing jig with a plurality of mould pressing pieces and a pressure applying technology, so as to form a pressing deformation combined body with the heat pipe; and finishing the finished product of the heat dissipation device.

Description

热导管与散热鳍片的紧迫成型方法Compression molding method for heat pipes and cooling fins

技术领域technical field

本发明关于热导管与散热鳍片的紧迫成型方法,尤指一种具侧压紧迫及迫紧作用力平均以紧实结合热导管与散热鳍片一体的成型方法,藉以改善紧迫结合制成良率,制成具有高结合性及传热效率的散热装置。The present invention relates to the compression molding method of heat pipes and heat dissipation fins, especially a molding method with side pressure compression and uniform force to tightly combine heat pipes and heat dissipation fins, so as to improve the compression combination and make good rate, making a heat sink with high bonding and heat transfer efficiency.

背景技术Background technique

已知,目前所应用于电子组件的散热装置,尤其是要求较佳散热效率的散热装置,都是透过导热管与散热鳍片组成的散热装置,以快速传递电子组件产生的热能作大面积的热发散,在导热管与散热鳍片的结合设计及制作方法将直接反应热传效率与热发散速率,所以有良好的结合紧密度及制作方法,将会提升组成的散热装置散热效能。It is known that the heat dissipation devices currently used in electronic components, especially the heat dissipation devices that require better heat dissipation efficiency, are all heat dissipation devices composed of heat pipes and heat dissipation fins, so as to quickly transfer the heat generated by electronic components to make a large area. The combination design and manufacturing method of the heat pipe and fins will directly reflect the heat transfer efficiency and heat dissipation rate, so a good combination tightness and manufacturing method will improve the heat dissipation performance of the composed heat sink.

如目前台湾专利公报第449514号的《热导管与散热片的结合方法》发明专利案,此专利案所诉求的重点是在热等管与散热片连接的接合面涂上一层焊料;将热导管与散热片接合后,放入真空加热炉加热,使焊料于加热过程熔化产生毛细现象渗入热等管与散热片的接合面,达到紧密的结合。For example, the invention patent case of "Combining Method of Heat Pipe and Heat Sink" in Taiwan Patent Gazette No. 449514, the focus of this patent case is to apply a layer of solder on the joint surface where the heat pipe and heat sink are connected; After the tube and the heat sink are joined, they are heated in a vacuum heating furnace, so that the solder melts during the heating process to produce capillary phenomenon and penetrate into the joint surface of the heat pipe and the heat sink to achieve a tight combination.

又,台湾专利公报第I236337号的《热管与散热鳍片成形方法》发明专利案,此专利案所诉求的重点在于:Also, Taiwan Patent Publication No. I236337 "Heat Pipe and Radiation Fin Forming Method" invention patent case, the focus of this patent case lies in:

一、于热管欲与散热鳍片接合的部位,镀上金属的导热介质层;1. Coat the part where the heat pipe is to be connected with the heat dissipation fins with a metal heat conduction medium layer;

二、将散热鳍片接合于该热管镀有导热介质层的部位上;及2. Joining the cooling fins to the part of the heat pipe coated with a heat-conducting medium layer; and

三、对该导热介质层加热而使其熔解于热管与散热鳍片之间后,再行冷却。3. After heating the heat conduction medium layer to melt it between the heat pipe and the heat dissipation fins, it is then cooled.

再,台湾专利公报第518927号的《微型散热器的散热鳍片与导热管的结合方法及结合结构》发明专利案,此专利案所诉求的重点是在微型散热器的导热管的周缘涂布固化胶;在上述固化胶固化之前,利用两压合模的两组压合片分别插入两片散热鳍片之间的空隙,并同时向导热管方向接近夹压,使散热鳍片的突缘与导热管周缘紧密地接合。Furthermore, Taiwan Patent Publication No. 518927 "Combining Method and Combining Structure of Radiating Fins and Heat Conducting Tubes of Micro Radiators" patent case, the focus of this patent case is to coat the periphery of the heat conducting tubes of micro radiators Curing glue; before the above curing glue is cured, use two sets of pressing sheets of two pressing molds to respectively insert into the gap between the two cooling fins, and at the same time press close to the direction of the heat pipe, so that the flange of the cooling fin and the The circumference of the heat pipe is tightly joined.

上述各专利案都利用在导热管与散热鳍片间设以可热熔的导热介质或固化胶,配合加热或加压方式达到导热管与散热鳍片结合后,都因无法使导热介质均匀的布满于导热管与散热鳍片间,或均匀的胶合,易形成间隙影响结合与热传递效能,再者导热介质与固化胶更存在化学物质,易造成人体及环境的危害。The above-mentioned patents all utilize a heat-conducting medium or curing glue that can be melted between the heat-conducting tube and the heat-dissipating fin, and cooperate with heating or pressurization to achieve the combination of the heat-conducting tube and the heat-dissipating fin. It is filled between the heat pipe and the cooling fins, or evenly glued together, it is easy to form gaps to affect the bonding and heat transfer efficiency, and there are chemical substances in the heat conduction medium and curing glue, which is likely to cause harm to the human body and the environment.

另,台湾专利公报第I241156号的《热导管与散热鳍片的结合方法》发明专利案,此专利案所诉求的重点乃是在散热鳍片上设置一开口;使热导管进行旋转,并使散热鳍片向热导管平移;当散热鳍片的开口接触热导管后,保持热导管的旋转,使热导管和散热鳍片之间产生摩擦,摩擦产生的热量使摩擦表面呈塑性熔化状态;施以压力使热导管和散热鳍片的开口熔接在一起。但,此方法虽无上述化学物质对人体及环境的危害,但其异金属磨擦产生的塑性熔化,仍存在塑性熔化部分的均匀度问题,易形成间隙影响结合与热传递效能。In addition, Taiwan Patent Publication No. I241156 "Combining Method of Heat Piping and Radiating Fins" invention patent case, the focus of this patent case is to set an opening on the cooling fins; make the heat pipe rotate and make the heat dissipation The fins move toward the heat pipe; when the opening of the heat dissipation fin contacts the heat pipe, the rotation of the heat pipe is maintained to cause friction between the heat pipe and the heat dissipation fin, and the heat generated by the friction makes the friction surface in a plastic melting state; The pressure fuses the heat pipe and fin openings together. However, although this method has no harm to the human body and the environment from the above-mentioned chemical substances, the plastic melting caused by the friction of dissimilar metals still has the problem of uniformity of the plastic melting part, and it is easy to form gaps to affect the bonding and heat transfer efficiency.

再者,业者在热导管与散热鳍片的其它实际结合制作方法上,是采用穿压结合方式,如图1、2所示,主要是将热导管11固装于一导热板12一表面,并取得多数在端面设有通孔14的散热鳍片13,即利用该通孔14将散热鳍片13逐片套设于热导管11上,以配合冲压件及自动机具(图未示),逐片利用穿压制程,使散热鳍片13对应热导管11外径产生紧束结合;但前述穿压紧迫制作方法,除逐一的穿压制作相当耗时,更甚者,每片散热鳍片13在穿压制程中,受到机具冲压振动及其通孔制作公差,均会影响散热鳍片13与热导管11的对准性与迫紧效果,易各在不同位置产生未结合的间隙15,造成制成不良率高,热传效率及散热效果不佳等问题。Furthermore, in other practical manufacturing methods of heat pipes and heat dissipation fins, the industry adopts a piercing and pressure bonding method, as shown in Figures 1 and 2. And get most heat dissipation fins 13 with through holes 14 on the end surface, that is, use the through holes 14 to set the heat dissipation fins 13 on the heat pipe 11 piece by piece, so as to cooperate with stamping parts and automatic machines (not shown), Using the pressing process one by one, the heat dissipation fins 13 are tightly bonded corresponding to the outer diameter of the heat pipe 11; however, the aforementioned pressing and pressing manufacturing method is time-consuming, and what’s more, each heat dissipation fin 13 During the pressing process, the punching vibration of the machine tool and the manufacturing tolerance of the through hole will affect the alignment and tightening effect of the cooling fins 13 and the heat pipe 11, and it is easy to generate unbonded gaps 15 at different positions. It causes problems such as high defect rate, poor heat transfer efficiency and heat dissipation effect.

发明内容Contents of the invention

本发明的主要目的,在于解决上述传统缺失,避免缺失存在,本发明将热导管与散热鳍片的紧迫成型方法重新设计,利用在散热鳍片表面通孔及其环突壁设计,配合简单的治具架构、侧压技术及组件变形结合制程,对热导管与散热鳍片的紧迫结合,改善其紧迫结合制成良率,制成具有高结合性及传热效率的散热装置,以提供使用者更低廉但高传热效率与确实结合的实用散热装置。The main purpose of the present invention is to solve the above-mentioned traditional deficiency and avoid the existence of the deficiency. The present invention redesigns the pressing forming method of the heat pipe and the heat dissipation fin, utilizes the design of the through hole on the surface of the heat dissipation fin and its ring protrusion wall, and cooperates with a simple Fixture structure, lateral pressure technology and component deformation combination process, the tight combination of heat pipes and heat dissipation fins, improve the yield rate of the tight combination, and make a heat dissipation device with high combination and heat transfer efficiency to provide for use Or cheaper but high heat transfer efficiency and practical cooling device combined.

为达上述目的,本发明的热导管与散热鳍片的紧迫成型方法,该方法包括:In order to achieve the above-mentioned purpose, the pressing forming method of heat pipe and cooling fin of the present invention, the method comprises:

提供多数散热鳍片;Provide most cooling fins;

于上述各散热鳍片表面成型至少一设有通孔的环突壁,或者设有通孔,并具有轴向及/或径向剖槽的环突壁,并在二侧端边设有扣件;At least one annular protruding wall with through holes is formed on the surface of each of the above heat dissipation fins, or an annular protruding wall with through holes and axial and/or radial slits is formed, and buckles are provided on the ends of both sides. pieces;

将多数散热鳍片利用扣件扣集形成间距排列的鳍片组;Most of the cooling fins are buckled by fasteners to form fin groups arranged at intervals;

提供至少一热导管;providing at least one heat pipe;

将热导管穿置于多数散热鳍片的通孔;Put the heat pipe through the through holes of most cooling fins;

进行紧迫成型制程,配合直接垂直各散热鳍片的环突壁同步且平均施以强力压迫,使各环突壁及热导管同步产生压挤变形的紧迫作用力结合一体;而完成散热鳍片与热导管结合制成散热装置。The pressing molding process is carried out, and the ring protruding walls directly perpendicular to the heat dissipation fins are simultaneously and evenly exerted strong pressure, so that the pressing force of the compression deformation of each ring protrusion wall and heat pipe is combined into one; The heat pipes are combined to make a heat sink.

请参阅以下有关本发明较佳实施例的详细说明及其附图,将可进一步了解本发明的技术内容及其目的功效。Please refer to the following detailed description of the preferred embodiments of the present invention and the accompanying drawings, so as to further understand the technical content of the present invention and its purpose and effect.

附图说明Description of drawings

图1为习知穿压方式结合热导管与散热鳍片紧迫成型的示意图。FIG. 1 is a schematic diagram of a conventional press-through method combined with heat pipes and heat-dissipating fins for pressing.

图2为习知穿压方式结合热导管与散热鳍片紧迫成型的局部放大示意图。FIG. 2 is a partially enlarged schematic diagram of a conventional press-through method combined with heat pipes and heat dissipation fins for extrusion molding.

图3为本发明第一实施例方法步骤的一示意图。Fig. 3 is a schematic diagram of the method steps of the first embodiment of the present invention.

图4为本发明第一实施例方法步骤的二于迫压施作示意图。FIG. 4 is a schematic diagram of the second compression application of the method steps of the first embodiment of the present invention.

图5为本发明第二实施例方法步骤的一示意图。FIG. 5 is a schematic diagram of the method steps of the second embodiment of the present invention.

图6为本发明第二实施例方法步骤的二于迫压施作示意图。FIG. 6 is a schematic diagram of the second pressing operation of the method steps of the second embodiment of the present invention.

图7为本发明第三实施例方法步骤的一示意图。FIG. 7 is a schematic diagram of the method steps of the third embodiment of the present invention.

图8为本发明第三实施例方法步骤的二于迫压施作示意图。FIG. 8 is a schematic diagram of the second compression application of the method steps of the third embodiment of the present invention.

图9为本发明第四实施例方法步骤的一示意图。FIG. 9 is a schematic diagram of the method steps of the fourth embodiment of the present invention.

图10为本发明第四实施例方法步骤的二示意图。Fig. 10 is a second schematic diagram of the method steps of the fourth embodiment of the present invention.

图11为本发明第四实施例方法步骤的三于迫压施作示意图。FIG. 11 is a schematic diagram of the three-stage compression application of the method steps of the fourth embodiment of the present invention.

图12为本发明第五实施例方法步骤的一示意图。Fig. 12 is a schematic diagram of the method steps of the fifth embodiment of the present invention.

图13为本发明第五实施例方法步骤的二示意图。Fig. 13 is a second schematic diagram of the method steps of the fifth embodiment of the present invention.

图14为本发明第五实施例方法步骤的三于迫压施作示意图。Fig. 14 is a schematic diagram of the three-stage compression application of the method steps of the fifth embodiment of the present invention.

图15为本发明第六实施例方法步骤的一示意图。Fig. 15 is a schematic diagram of the method steps of the sixth embodiment of the present invention.

图16为本发明第六实施例方法步骤的二示意图。Fig. 16 is a second schematic diagram of the method steps of the sixth embodiment of the present invention.

图17为本发明第六实施例方法步骤的三于迫压施作示意图。Fig. 17 is a schematic diagram of the three pressing steps of the method steps of the sixth embodiment of the present invention.

图18为本发明第七实施例方法步骤的一示意图。Fig. 18 is a schematic diagram of the method steps of the seventh embodiment of the present invention.

图19为本发明第七实施例方法步骤的二示意图。Fig. 19 is a second schematic diagram of the method steps of the seventh embodiment of the present invention.

图20为本发明第七实施例方法步骤的三于迫压施作示意图。主要组件符号说明FIG. 20 is a schematic diagram of the compression application of the method steps of the seventh embodiment of the present invention. Explanation of main component symbols

一、习知部分:1. Knowledge part:

热导管       11    导热板    12Heat pipe 11 Heat conduction plate 12

散热鳍片     13    垫管      14Radiating fins 13 Gasket tube 14

结合间隙     15Combined gap 15

二、本发明:Two, the present invention:

散热鳍片     2     鳍片组    2aRadiating fins 2 Fin group 2a

热导管       3     加工治具  4Heat pipe 3 Processing fixture 4

压棒         5     扣件      20Pressure rod 5 fasteners 20

通孔         21    环突壁    22Through hole 21 Annular wall 22

轴向剖槽     23    径向剖槽  24Axial grooving 23 Radial grooving 24

穿孔         25    间距壁    26perforation 25 spacer wall 26

分剖槽       27    槽孔      28Split groove 27 Slot hole 28

模压件       41    模口      42Molded parts 41 Die mouth 42

锥尖压部     43    锥尖部    51Cone tip pressure part 43 Cone tip part 51

具体实施方式Detailed ways

有关本发明的技术内容及详细说明,现配合附图说明如下:Relevant technical content and detailed description of the present invention, now cooperate accompanying drawing to explain as follows:

请参阅图3、4所示,是本发明的热导管与散热鳍片的紧迫成型方法第一实施例的制程架构示意图,如图所示:本发明的热导管与散热鳍片的紧迫成型方法,其步骤至少包括:Please refer to Figures 3 and 4, which are schematic diagrams of the process structure of the first embodiment of the pressing forming method of heat pipes and heat dissipation fins of the present invention, as shown in the figure: The pressing forming method of heat pipes and heat dissipation fins of the present invention , the steps of which include at least:

步骤一:提供多数散热鳍片2,于其二侧端边设有扣件20;Step 1: Provide a plurality of heat dissipation fins 2, and provide fasteners 20 on both sides of the fins;

步骤二:于上述各散热鳍片2表面成型至少一设有通孔21及长度延伸的环突壁22;Step 2: forming at least one through hole 21 and a protruding annular wall 22 extending in length on the surface of each heat dissipation fin 2;

步骤三:将多数散热鳍片2利用扣件20扣集形成间距排列的鳍片组2a;Step 3: Fasten the plurality of cooling fins 2 with fasteners 20 to form fin groups 2a arranged at intervals;

步骤四:提供至少一热导管3;Step 4: providing at least one heat pipe 3;

步骤五:将热导管3穿置于鳍片组2a暨多数散热鳍片2的通孔21;Step 5: Put the heat pipe 3 through the fin group 2a and the through holes 21 of most cooling fins 2;

步骤六:提供一加工治具4,于其一表面间距排列多数延伸具平口末端设计的模压件41,并使该多数模压件41分别相对上述鳍片组2a暨相邻散热鳍片2间的环突壁22一外部表面,即该加工治具4各相邻模压件41间的间距宽度,适足以提供上述1散热鳍片21的容纳形成相间状态的相对配置;Step 6: Provide a processing jig 4, arrange a plurality of molded parts 41 with a flat end design on one surface, and make the molded parts 41 relatively to the above-mentioned fin group 2a and the gap between the adjacent heat dissipation fins 2 An outer surface of the annular protruding wall 22, that is, the width of the distance between the adjacent molded parts 41 of the processing jig 4, is suitable for providing the above-mentioned radiating fins 21 to accommodate and form a relative arrangement in an alternate state;

步骤七:进行紧迫成型制程,配合压力施加技术,如高度冲压机具的施作,对加工治具4施加压迫作用力,如此,即由各模压件41末端相对环突壁22及热导管3表面形成强力压迫作用产生同步压挤变形,而使环突壁22与热导管3间产生紧迫的结合一体;Step 7: Carry out the pressing molding process, cooperate with the pressure application technology, such as the application of high-level stamping tools, and apply a compressive force to the processing fixture 4, so that the end of each molded part 41 is opposed to the annular protrusion wall 22 and the surface of the heat pipe 3 A strong compression effect is formed to produce synchronous extrusion deformation, so that the annular protruding wall 22 and the heat pipe 3 are tightly integrated;

步骤八:将加工治具4退出,而完成散热鳍片与热导管紧实结合制成散热装置。Step 8: withdraw the processing jig 4, and complete the tight combination of the heat dissipation fins and heat pipes to form a heat dissipation device.

利用本发明前述热导管与散热鳍片的紧迫成型方法,经各制程步骤进行,即可制成具改善紧迫结合制成良率,具有高结合性及传热效率的散热装置制成品,藉由在散热鳍片表面通孔及其环突壁设计,配合简单的治具架构施以侧向压迫作用力,如此,可使各环突壁22及热导管3获得平均的压迫作用力,产生压挤的同步,等型式变形,即可获得环突壁22及热导管3间确实且平均的紧迫结合一体,完成散热装置制作,不仅制程工序、加工制具与制程简单,更提高制成良率,也降低成本,以提供使用者更低廉但高传热效率与确实结合的实用散热装置。Utilizing the above-mentioned compression molding method of the heat pipe and heat dissipation fins of the present invention, through various process steps, it is possible to produce finished products of the heat dissipation device with improved compression bonding yield, high bonding and heat transfer efficiency. Through the design of the through hole on the surface of the heat dissipation fin and its ring protrusion, combined with the simple jig structure to exert lateral compression force, in this way, each ring protrusion wall 22 and heat pipe 3 can obtain an average compression force, resulting in Simultaneous extrusion and other type deformations can achieve the exact and uniform tight integration between the ring protrusion wall 22 and the heat pipe 3 to complete the production of the heat sink. Not only the manufacturing process, processing tool and manufacturing process are simple, but also improve the manufacturing quality. The efficiency is also reduced, so as to provide users with a practical cooling device that is cheaper but combines high heat transfer efficiency and reliability.

请参阅图5、6所示,揭示本发明的热导管与散热鳍片的紧迫成型方法第二实施例制程步骤示意图,如图所示:本实施例的制程架构暨步骤与上述图3、4揭示者大致相同,所不同处在于该各散热鳍片2的环突壁22上,更包括设有至少一轴向剖槽23,另在加工治具4的模压件41部位,成型对应型式于环突壁22弧曲率及轴向剖槽23的模口42,以配合高度冲压机具于紧迫成型制程的冲压作用力,使环突壁22沿轴向剖槽23向热导管3压挤,形成强力压迫作用产生同步压挤变形,而使整个环突壁22与热导管3间产生紧迫的结合一体,而完成与上述实施例相同的散热鳍片与热导管紧实结合与效能。Please refer to Figures 5 and 6, which disclose the schematic diagrams of the second embodiment of the process steps of the pressing forming method of heat pipes and heat dissipation fins of the present invention, as shown in the figure: the process structure and steps of this embodiment are the same as the above-mentioned Figures 3 and 4 The disclosed ones are roughly the same, the difference is that the annular protruding wall 22 of each cooling fin 2 is further provided with at least one axial slit 23, and at the part of the molded part 41 of the processing jig 4, the corresponding type is formed in The arc curvature of the annular protrusion wall 22 and the die opening 42 of the axially cut groove 23 are used to match the stamping force of the high-level stamping tool in the pressing molding process, so that the annular protrusion wall 22 is pressed against the heat pipe 3 along the axially cut groove 23 to form The strong pressing effect produces synchronous extrusion deformation, so that the entire annular protrusion wall 22 and the heat pipe 3 are tightly integrated, and the same tight combination and performance of the heat dissipation fins and the heat pipe are achieved as in the above-mentioned embodiment.

再,请参阅图7、8所示,揭示本发明的热导管与散热鳍片的紧迫成型方法第三实施例制程步骤示意图,如图所示:本实施例的制程架构暨步骤与上述图5、6揭示者大致相同,所不同处在于该各散热鳍片2的环突壁22上,除设有至少一轴向剖槽23,更在环突壁22与散热鳍片2连接处设至少一弧形设计的径向剖槽24,如此,利用加工治具4模压件41的模口42设计,以配合高度冲压机具于紧迫成型制程的冲压作用力,使环突壁22具有更佳的变形性,沿轴向剖槽23向热导管3压挤,形成强力压迫作用产生同步压挤变形,而使整个环突壁22与热导管3间产生紧迫的结合一体,而完成与上述实施例相同的散热鳍片与热导管紧实结合与效能。Furthermore, please refer to Figures 7 and 8, which disclose the schematic diagram of the third embodiment of the process steps of the heat pipe and cooling fin pressing forming method of the present invention, as shown in the figure: the process structure and steps of this embodiment are the same as those in Figure 5 , 6 are substantially the same as disclosed, the difference is that on the ring protrusion wall 22 of each cooling fin 2, in addition to having at least one axial slit 23, at least one An arc-shaped radial slit 24 is designed so that the die opening 42 of the molded part 41 of the processing jig 4 is designed to match the punching force of the high-level punching machine in the pressing molding process, so that the annular protrusion wall 22 has a better shape Deformability, compressing the heat pipe 3 along the axial sectional groove 23, forming a strong pressing effect to produce synchronous extrusion deformation, so that the entire ring protrusion wall 22 and the heat pipe 3 are tightly integrated, and the above embodiment is completed. The same cooling fins and heat pipes are closely integrated and efficient.

请参阅图9、10、11所示,是本发明的热导管与散热鳍片的紧迫成型方法第四实施例的制程架构示意图,如图所示:本发明的热导管与散热鳍片的紧迫成型方法,其步骤至少包括:Please refer to Figures 9, 10, and 11, which are schematic diagrams of the process structure of the fourth embodiment of the pressing forming method of heat pipes and cooling fins of the present invention, as shown in the figure: the pressing of heat pipes and cooling fins of the present invention A forming method, the steps of which at least include:

步骤一:提供多数散热鳍片2,于其二侧端边设有扣件20;Step 1: Provide a plurality of heat dissipation fins 2, and provide fasteners 20 on both sides of the fins;

步骤二:于上述各散热鳍片2表面成型至少一设有通孔21及长度延伸的环突壁22,另在环突壁22一端上方的散热鳍片2表面,进一步设有一穿孔25,而与环突壁22间形成一间距壁26;Step 2: forming at least one through-hole 21 and a protruding annular wall 22 extending in length on the surface of each heat dissipation fin 2 above, and further providing a through hole 25 on the surface of the heat dissipation fin 2 above one end of the protruding wall 22, and A spacer wall 26 is formed between the ring protrusion wall 22;

步骤三:将多数散热鳍片2利用扣件20扣集形成间距排列的鳍片组2a;Step 3: Fasten the plurality of cooling fins 2 with fasteners 20 to form fin groups 2a arranged at intervals;

步骤四:提供至少一热导管3;Step 4: providing at least one heat pipe 3;

步骤五:将热导管3穿置于鳍片组2a暨多数散热鳍片2的通孔21;Step 5: Put the heat pipe 3 through the fin group 2a and the through holes 21 of most cooling fins 2;

步骤六:提供至少一压棒5,于其一端具有锥尖部51;Step 6: providing at least one pressing rod 5 having a tapered tip 51 at one end thereof;

步骤七:提供一加工治具4,于其一表面间距排列多数延伸具平口末端设计的模压件41,并使该多数模压件41分别相对上述鳍片组2a暨相邻散热鳍片2间的环突壁22一外部表面,即该加工治具4各相邻模压件41间的间距宽度,适足以提供上述1散热鳍片21的容纳形成相间状态的相对配置;Step 7: Provide a processing jig 4, arrange a plurality of molded parts 41 with flat ends on one surface at a distance, and make the molded parts 41 opposite to the above-mentioned fin group 2a and the gap between the adjacent heat dissipation fins 2 An outer surface of the annular protruding wall 22, that is, the width of the distance between the adjacent molded parts 41 of the processing jig 4, is suitable for providing the above-mentioned radiating fins 21 to accommodate and form a relative arrangement in an alternate state;

步骤八:进行紧迫成型制程,配合压力施加技术,如高度冲压机具的施作,对加工治具4施加压迫作用力,如此,即由各模压件41末端对压棒5进行冲压施作,压棒5的锥尖部51迫使间距壁26产生向下压挤,同步与热导管3表面形成压挤变形,而使环突壁22与热导管3间产生紧迫的结合一体;Step 8: Carry out the pressing molding process, cooperate with the pressure application technology, such as the application of high-level punching tools, and apply a compressive force to the processing fixture 4, so that the pressing rod 5 is stamped from the end of each molded part 41, and the pressure is pressed. The cone tip 51 of the rod 5 forces the spacer wall 26 to compress downward, and simultaneously forms a compression deformation with the surface of the heat pipe 3, so that the ring protrusion wall 22 and the heat pipe 3 are tightly integrated;

步骤九:将加工治具4退出,而完成散热鳍片2与热导管3紧实结合制成散热装置。Step 9: withdraw the processing jig 4, and complete the tight combination of the heat dissipation fins 2 and the heat pipe 3 to form a heat dissipation device.

利用本发明前述实施例热导管与散热鳍片的紧迫成型方法,经各制程步骤进行,即可制成具改善紧迫结合制成良率,具有高结合性及传热效率的散热装置制成品,藉由在散热鳍片2表面设置通孔20、环突壁22、穿孔25及间距壁26设计,配合压棒5在简单的治具架构施以侧向压迫作用力,如此,可透过压棒5对间距壁26、环突壁22及热导管3间获得平均的压迫作用力,产生压挤的同步,等型式变形,即可获得环突壁22及热导管3间确实且平均的紧迫结合一体,完成散热装置制作,不仅制程工序、加工制具与制程简单,更提高制成良率,也降低成本,以提供使用者更低廉但高传热效率与确实结合的实用散热装置。Utilizing the pressing forming method of the heat pipe and heat dissipation fins of the aforementioned embodiments of the present invention, through various process steps, it is possible to produce finished products of heat dissipation devices with improved pressing joint manufacturing yield, high bonding and heat transfer efficiency , through the design of the through hole 20, the ring protrusion wall 22, the through hole 25 and the spacer wall 26 on the surface of the heat dissipation fin 2, and the pressure rod 5 is used to exert a lateral compressive force on the simple jig structure, so that it can pass through The pressure bar 5 can obtain an average compressive force between the spacer wall 26, the annular protrusion wall 22 and the heat pipe 3, and the synchronization of extrusion and other type deformations can be obtained to obtain the exact and average pressure between the annular protrusion wall 22 and the heat pipe 3. Urgently integrated to complete the production of heat sinks, not only the manufacturing process, processing tools and processes are simple, but also improve the production yield and reduce costs, so as to provide users with practical heat sinks that are cheaper but combine high heat transfer efficiency and reliability.

请参阅图12、13、14所示,揭示本发明的热导管与散热鳍片的紧迫成型方法第五实施例制程步骤示意图,如图所示:本实施例的制程架构暨步骤与上述图9、10、11揭示者大致相同,所不同处在于该各散热鳍片2的间距壁26设有一分剖槽27与穿孔25连通,并在穿孔25与间距壁26连接处二侧设有延伸弧形设计的径向剖槽24,使环突壁22具有更佳的压挤变形特性,利用加工治具4的模压件41,配合高度冲压机具于紧迫成型制程的冲压作用力,使间距壁26与环突壁22沿轴向剖槽23向热导管3压挤,形成强力压迫作用产生同步压挤变形,而使整个环突壁22与热导管3间产生紧迫的结合一体,而完成与上述实施例相同的散热鳍片与热导管紧实结合与效能。Please refer to Figures 12, 13, and 14, which disclose the schematic diagrams of the fifth embodiment of the pressing forming method for heat pipes and cooling fins of the present invention. , 10, and 11 are substantially the same, except that the spacer walls 26 of each cooling fin 2 are provided with a split groove 27 to communicate with the through holes 25, and extension arcs are provided on both sides of the connection between the through holes 25 and the spacer walls 26. The radial slit 24 of the shape design makes the annular protrusion wall 22 have better extrusion deformation characteristics. The molded part 41 of the processing fixture 4 is used to cooperate with the stamping force of the high-level stamping machine in the pressing forming process to make the spacer wall 26 Squeeze with the annular protruding wall 22 along the axial sectional groove 23 toward the heat pipe 3 to form a strong pressing effect to produce synchronous extrusion deformation, so that the entire annular protruding wall 22 and the heat pipe 3 are tightly integrated, and the above-mentioned The heat dissipation fins and heat pipes of the same embodiment are closely combined and effective.

请参阅图15、16、17所示,是本发明的热导管与散热鳍片的紧迫成型方法第六实施例的制程架构示意图,如图所示:本发明的热导管与散热鳍片的紧迫成型方法,其步骤至少包括:Please refer to Figures 15, 16, and 17, which are schematic diagrams of the process structure of the sixth embodiment of the pressing forming method of heat pipes and cooling fins of the present invention. A forming method, the steps of which at least include:

步骤一:提供多数散热鳍片2,于其二侧端边设有扣件20;Step 1: Provide a plurality of heat dissipation fins 2, and provide fasteners 20 on both sides of the fins;

步骤二:于上述各散热鳍片2表面成型至少一设有通孔21及长度延伸的环突壁22,另在环突壁22一端上方的散热鳍片2表面,进一步设有一槽孔28,而与环突壁22间形成一间距壁26;Step 2: forming at least one through-hole 21 and a protruding annular wall 22 extending in length on the surface of each heat dissipation fin 2 mentioned above; A spacer wall 26 is formed between the ring protrusion wall 22;

步骤三:将多数散热鳍片2利用扣件20扣集形成间距排列的鳍片组2a;Step 3: Fasten the plurality of cooling fins 2 with fasteners 20 to form fin groups 2a arranged at intervals;

步骤四:提供至少一热导管3;Step 4: providing at least one heat pipe 3;

步骤五:将热导管3穿置于鳍片组2a暨多数散热鳍片2的通孔21;Step 5: Put the heat pipe 3 through the fin group 2a and the through holes 21 of most cooling fins 2;

步骤六:提供一加工治具4,于其一表面成形一具有末端锥尖压部43的板状模压件42,其厚度适略小于上述槽孔28的槽宽;Step 6: Provide a processing jig 4, and form a plate-like molded part 42 with a tapered tip pressing portion 43 on one surface thereof, and its thickness is suitable to be slightly smaller than the groove width of the above-mentioned slot hole 28;

步骤七:进行紧迫成型制程,配合压力施加技术,如高度冲压机具的施作,对加工治具4施加压迫作用力,如此,即由各模压件41末端锥尖压部43,对间距壁26产生向下压挤作用,同步与热导管3表面形成压挤变形,而使环突壁22与热导管3间产生紧迫的结合一体;Step 7: Carry out the pressing molding process, cooperate with the pressure application technology, such as the application of high-level stamping tools, and apply a compressive force to the processing jig 4, so that the conical tip pressing part 43 at the end of each molded part 41 is applied to the spacer wall 26 Generate a downward pressing effect, and simultaneously form a pressing deformation with the surface of the heat pipe 3, so that the annular protruding wall 22 and the heat pipe 3 are tightly integrated;

步骤八:将加工治具4退出,而完成散热鳍片与热导管紧实结合制成散热装置。Step 8: withdraw the processing jig 4, and complete the tight combination of the heat dissipation fins and heat pipes to form a heat dissipation device.

利用本发明前述热导管与散热鳍片的紧迫成型方法,经各制程步骤进行,即可制成具改善紧迫结合制成良率,具有高结合性及传热效率的散热装置制成品,藉由在散热鳍片2表面设置通孔20、环突壁22、槽孔28及间距壁26设计,配合板状模压件42的治具架构施以侧向压迫作用力,如此,可透过板状模压件42对间距壁26、环突壁22及热导管3间获得平均的压迫作用力,产生压挤的同步,等型式变形,即可获得环突壁22及热导管3间确实且平均的紧迫结合一体,完成散热装置制作,不仅制程工序、加工制具与制程简单,更提高制成良率,也降低成本,以提供使用者更低廉但高传热效率与确实结合的实用散热装置。Utilizing the above-mentioned compression molding method of the heat pipe and heat dissipation fins of the present invention, through various process steps, it is possible to produce finished products of the heat dissipation device with improved compression bonding yield, high bonding and heat transfer efficiency. The through hole 20, the ring protrusion wall 22, the slot hole 28 and the spacer wall 26 are designed on the surface of the cooling fin 2, and the lateral compression force is applied to the fixture structure of the plate-shaped molded part 42, so that the plate can be penetrated. The shape molded part 42 can obtain an average compressive force between the spacer wall 26, the annular protrusion wall 22 and the heat pipe 3, and the synchronization of extrusion and other type deformations can be obtained. The urgent combination of integrated heat sinks completes the production of heat sinks. Not only is the manufacturing process, processing tools and processes simple, but also improves the yield rate and reduces costs, so as to provide users with a practical heat sink that is cheaper but combines high heat transfer efficiency and reliability. .

请参阅图18、19、20所示,揭示本发明的热导管与散热鳍片的紧迫成型方法第七实施例制程步骤示意图,如图所示:本实施例的制程架构暨步骤与上述图15、16、17揭示者大致相同,所不同处在于该各散热鳍片2的间距壁26设有一分剖槽27与槽孔28连通,并在槽孔28与间距壁26连接处二侧设有延伸弧形设计的径向剖槽24,使环突壁22具有更佳的压挤变形特性,利用加工治具4的板状模压件42,配合高度冲压机具于紧迫成型制程的冲压作用力,由槽孔28对间距壁26暨环突壁22沿轴向剖槽23迫压向热导管3,形成强力压迫作用产生同步压挤变形,而使整个环突壁22与热导管3间产生紧迫的结合一体,而完成与上述实施例相同的散热鳍片与热导管紧实结合与效能。Please refer to Figures 18, 19, and 20, which disclose the schematic diagrams of the manufacturing steps of the seventh embodiment of the pressing forming method for heat pipes and heat dissipation fins of the present invention. , 16, and 17 are substantially the same, the difference is that the spacing wall 26 of each cooling fin 2 is provided with a split groove 27 communicating with the slot hole 28, and two sides of the joint between the slot hole 28 and the spacing wall 26 are provided with Extending the arc-shaped radial slit 24 makes the annular protrusion 22 have better extrusion deformation characteristics. Using the plate-shaped molded part 42 of the processing jig 4, combined with the stamping force of the high-level stamping machine in the pressing forming process, The spacer wall 26 and the annular protruding wall 22 are pressed toward the heat pipe 3 by the slot 28 along the axially cut groove 23, forming a strong pressing effect and synchronous extrusion deformation, so that the entire annular protruding wall 22 and the heat pipe 3 are compressed. The combination of the heat dissipation fins and the heat pipes can achieve the same tight combination and performance as the above-mentioned embodiment.

上列详细说明是针对本发明的一可行实施例的具体说明,但该实施例并非用以限制本发明的专利范围,凡未脱离本发明技艺精神所为的等效实施或变更,例如:等变化的等效性实施例,均应包含于本申请的专利范围中。The above detailed description is a specific description of a feasible embodiment of the present invention, but this embodiment is not intended to limit the patent scope of the present invention, any equivalent implementation or change that does not depart from the technical spirit of the present invention, for example: etc. The equivalent embodiments of changes shall all be included in the patent scope of the present application.

Claims (15)

1, the press formation method of a kind of heat pipe and radiating fin is characterized in that, this method comprises:
Several dissipation fins is provided, and its two side end edge is provided with fastener;
In at least one prominent wall of ring that is provided with through hole of above-mentioned each radiating fin surface forming;
Utilize fastener button collection to form the fins group that spacing is arranged several dissipation fins;
At least one heat pipe is provided, is placed through the through hole of several dissipation fins;
One processing jig is provided;
Carry out the press formation processing procedure, vertically the prominent wall of the ring of each radiating fin is imposed brute force by above-mentioned processing jig and urge, make prominent wall of each ring and heat pipe produce urgent the integrally combining of extrusion distortion synchronously; Combine with heat pipe and make heat abstractor and finish radiating fin.
2, the press formation method of heat pipe as claimed in claim 1 and radiating fin, it is characterized in that, this processing jig more comprises the molding that most spacings are arranged side by side, cooperate pressure to apply technology, the prominent wall of the ring of above-mentioned relatively each radiating fin imposes powerful compressing, forces the prominent wall of each ring to produce and the heat pipe distortion of extruding synchronously combines with average.
3, the press formation method of heat pipe as claimed in claim 2 and radiating fin, it is characterized in that, spacing width between each adjacent molding of this processing jig, each radiating fin that is suitable for to provide above-mentioned fastening to arrange holds, and forms alternate state and be configured to urgent processing and fabricating relatively.
4, the press formation method of a kind of heat pipe and radiating fin is characterized in that, this method comprises:
Several dissipation fins is provided, and its two side end edge is provided with fastener;
Be formed into the few one prominent wall of ring that is provided with through hole in above-mentioned each radiating fin surface mirror, the prominent wall wall of ring is provided with at least one axial profile groove;
Utilize fastener button collection to form the fins group that spacing is arranged several dissipation fins;
At least one heat pipe is provided, is placed through the through hole of several dissipation fins;
One processing jig is provided;
Carry out the press formation processing procedure, vertically the prominent wall of the ring of each radiating fin is imposed brute force by above-mentioned processing jig and urge, make prominent wall of each ring and heat pipe produce urgent the integrally combining of extrusion distortion synchronously; Combine with heat pipe and make heat abstractor and finish radiating fin.
5, the press formation method of heat pipe as claimed in claim 4 and radiating fin, it is characterized in that, this processing jig more comprises the molding that most spacings are arranged side by side, the corresponding pattern of molding one end moulding is in the die orifice of prominent wall arc curvature of ring and axial profile groove, cooperate pressure to apply technology, the prominent wall of the ring of above-mentioned relatively each radiating fin and axially profile groove impose powerful compressing, force the prominent wall of each ring to produce and the heat pipe distortion of extruding synchronously combines with average.
6, the press formation method of a kind of heat pipe and radiating fin is characterized in that, this method comprises:
Several dissipation fins is provided, and its two side end edge is provided with fastener;
Be formed into the few one prominent wall of ring that is provided with through hole in above-mentioned each radiating fin surface mirror, the prominent wall wall of ring is provided with at least one axial profile groove, establishes the radially profile groove that at least one arc designs at the prominent wall of ring with the radiating fin junction in addition;
Utilize fastener button collection to form the fins group that spacing is arranged several dissipation fins;
At least one heat pipe is provided, is placed through the through hole of several dissipation fins;
One processing jig is provided;
Carry out the press formation processing procedure, vertically the prominent wall of the ring of each radiating fin is imposed brute force by above-mentioned processing jig and urge, make prominent wall of each ring and heat pipe produce urgent the integrally combining of extrusion distortion synchronously; Combine with heat pipe and make heat abstractor and finish radiating fin.
7, the press formation method of a kind of heat pipe and radiating fin is characterized in that, this method comprises:
Several dissipation fins is provided, and its two side end edge is provided with fastener;
Be formed into the few one prominent wall of ring that is provided with through hole in above-mentioned each radiating fin surface mirror, the radiating fin surface above prominent wall one end of ring is provided with a perforation in addition, and and the prominent wall of ring between form a spacing wall;
Utilize fastener button collection to form the fins group that spacing is arranged several dissipation fins;
At least one heat pipe is provided, is placed through the through hole of several dissipation fins;
At least one pressure bar is provided;
One processing jig is provided;
Carry out the press formation processing procedure, vertically pressure bar is imposed brute force by above-mentioned processing jig and urge, make prominent wall of spacing wall and ring and heat pipe produce urgent the integrally combining of extrusion distortion synchronously; Finishing radiating fin combines with heat pipe and makes heat abstractor.
8, the press formation method of heat pipe as claimed in claim 7 and radiating fin is characterized in that, this pressure bar more is included in the one end and has cone tip part, urges the distortion combination so that spacing wall and the prominent wall of ring and heat pipe are imposed.
9, the press formation method of heat pipe as claimed in claim 7 and radiating fin, it is characterized in that, this spacing wall more comprises, being provided with one fen profile groove is communicated with perforation, and be provided with the radially profile groove that extends the arc design in perforation and spacing wall junction two sides, make the prominent wall of ring have better extrusion deformation characteristic.
10, the press formation method of a kind of heat pipe and radiating fin is characterized in that, this method comprises:
Several dissipation fins is provided, and its two side end edge is provided with fastener;
Be formed into the few one prominent wall of ring that is provided with through hole in above-mentioned each radiating fin surface mirror, the radiating fin surface above prominent wall one end of ring is provided with a slotted eye in addition, and and form a spacing wall between the prominent wall of ring;
Utilize fastener button collection to form the fins group that spacing is arranged several dissipation fins;
At least one heat pipe is provided, is placed through the through hole of several dissipation fins;
One processing jig is provided;
Carry out the press formation processing procedure, vertically the prominent wall of the ring of each radiating fin is imposed brute force by above-mentioned processing jig and urge, make prominent wall of each ring and heat pipe produce urgent the integrally combining of extrusion distortion synchronously; Combine with heat pipe and make heat abstractor and finish radiating fin.
11, the press formation method of heat pipe as claimed in claim 10 and radiating fin, it is characterized in that, this processing jig more comprises a tabular molding, cooperate pressure to apply technology, the prominent wall of ring that sees through above-mentioned relatively each radiating fin of above-mentioned slotted eye imposes powerful compressing, forces the prominent wall of each ring to produce and the heat pipe distortion of extruding synchronously combines with average.
12, the press formation method of heat pipe as claimed in claim 10 and radiating fin, it is characterized in that, this processing jig more comprises and is provided with at least one tabular molding, cooperate pressure to apply technology, the corresponding spacing wall of slotted eye that sees through above-mentioned each radiating fin imposes powerful compressing, forces each spacing wall and the prominent wall of ring and heat pipe to produce extrusion synchronously to be out of shape and to combine with average.
13, the press formation method of heat pipe as claimed in claim 12 and radiating fin is characterized in that, this tabular molding more comprises: be provided with sharp splenium in the one end, urge with corresponding spacing wall and produce distortion.
14, the press formation method of heat pipe as claimed in claim 12 and radiating fin is characterized in that, the thickness of this tabular molding is less than the groove width of above-mentioned slotted eye.
15, the press formation method of heat pipe as claimed in claim 10 and radiating fin, base is characterised in that, this spacing wall more comprises, being provided with one fen profile groove is communicated with slotted eye, and be provided with the radially profile groove that extends the arc design in slotted eye and spacing wall junction two sides, make the prominent wall of ring have better extrusion deformation characteristic.
CNB2005101326979A 2005-12-20 2005-12-20 Method for press forming heat pipe and radiating fin Expired - Fee Related CN100450660C (en)

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Cited By (6)

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CN101927305A (en) * 2009-06-23 2010-12-29 鈤新科技股份有限公司 Fin fastening and combining method with heat pipe
CN102121801A (en) * 2011-03-04 2011-07-13 东莞汉旭五金塑胶科技有限公司 Limiting combination structure of heat pipe and heat conduction seat
CN102149265A (en) * 2010-02-04 2011-08-10 陈世明 Tight fitting method of heat pipe and radiator
CN108817255A (en) * 2018-06-20 2018-11-16 江苏英杰电子器件有限公司 Assembling mechanism for radiator assembling unit
CN112692185A (en) * 2020-12-29 2021-04-23 昆山新力精密五金有限公司 Full-automatic radiating fin buckling device
TWI817423B (en) * 2022-01-21 2023-10-01 黃崇賢 Close-fitting riveting structure and riveting method of strings of radiating fin groups and heat pipes

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DE3102704A1 (en) * 1981-01-28 1982-08-19 Air Fröhlich AG für Energierückgewinnung, 9320 Arbon Process for the production of a tube-bundle cross-flow heat exchanger and a tube-bundle cross-flow heat exchanger produced by the process
CN2484643Y (en) * 2001-04-06 2002-04-03 超众科技股份有限公司 A cooling fin forming structure
TW518927B (en) * 2002-05-21 2003-01-21 Sz-Chiuan Jang Method of combining heat dissipation fin plate with heat conduction pipe of micro heat sink and combined structure
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101927305A (en) * 2009-06-23 2010-12-29 鈤新科技股份有限公司 Fin fastening and combining method with heat pipe
CN101927305B (en) * 2009-06-23 2013-11-06 鈤新科技股份有限公司 Fastening of Fins and Combination Method with Heat Pipes
CN102149265A (en) * 2010-02-04 2011-08-10 陈世明 Tight fitting method of heat pipe and radiator
CN102121801A (en) * 2011-03-04 2011-07-13 东莞汉旭五金塑胶科技有限公司 Limiting combination structure of heat pipe and heat conduction seat
CN108817255A (en) * 2018-06-20 2018-11-16 江苏英杰电子器件有限公司 Assembling mechanism for radiator assembling unit
CN108817255B (en) * 2018-06-20 2024-04-05 江苏英杰电子器件有限公司 Assembling mechanism for radiator assembling unit
CN112692185A (en) * 2020-12-29 2021-04-23 昆山新力精密五金有限公司 Full-automatic radiating fin buckling device
TWI817423B (en) * 2022-01-21 2023-10-01 黃崇賢 Close-fitting riveting structure and riveting method of strings of radiating fin groups and heat pipes

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