CN1985011A - Method and installation for producing and increasing the annual production yield of large-scale steel products or high-quality steel products in a two-vessel installation - Google Patents
Method and installation for producing and increasing the annual production yield of large-scale steel products or high-quality steel products in a two-vessel installation Download PDFInfo
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- CN1985011A CN1985011A CNA2005800141526A CN200580014152A CN1985011A CN 1985011 A CN1985011 A CN 1985011A CN A2005800141526 A CNA2005800141526 A CN A2005800141526A CN 200580014152 A CN200580014152 A CN 200580014152A CN 1985011 A CN1985011 A CN 1985011A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5211—Manufacture of steel in electric furnaces in an alternating current [AC] electric arc furnace
- C21C5/5217—Manufacture of steel in electric furnaces in an alternating current [AC] electric arc furnace equipped with burners or devices for injecting gas, i.e. oxygen, or pulverulent materials into the furnace
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/35—Blowing from above and through the bath
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5252—Manufacture of steel in electric furnaces in an electrically heated multi-chamber furnace, a combination of electric furnaces or an electric furnace arranged for associated working with a non electric furnace
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种方法和一种设备,用于在使用双容器设备(Zwei-Gefβ-Anlage)的情况下生产普通或优质的不同质量钢,所述设备包括一个用于引入或取出过程机组的回转及升降装置,其中炉衬的炉型按钢水和/或炉渣的有利的流动状况设计,方式是:下炉底部内的布置设有底部吹冲砖(Bodenspülstein),该布置按照氧气顶吹射流与底部吹冲砖的上冲自由射流之间的相互作用被确定。The invention relates to a method and a plant for the production of ordinary or premium steels of different qualities using a double vessel plant (Zwei-Gefβ-Anlage) comprising a process for the introduction or withdrawal The turning and lifting device of the unit, wherein the furnace type of the furnace lining is designed according to the favorable flow conditions of molten steel and/or slag, in such a way that the arrangement in the bottom of the lower furnace is equipped with bottom blowing bricks (Bodenspülstein), which are arranged according to the oxygen top blowing The interaction between the jet and the upshooting free jet of the bottom blown brick is determined.
背景技术Background technique
由“Stahl und Eisen”123(2003)Nr.11,第94-98页,已知前言论及的方法和一种类似的设备。在那里采取的措施涉及优化容器的几何结构,尽管实施了这种优化并没有在生产的钢质量方面得到更好的结果。没有将注意力放在生产完全不同的钢质量、提高钢的年产量以及使用双容器系统。From "Stahl und Eisen" 123 (2003) Nr. 11, pp. 94-98, the method referred to in the foregoing remarks and a similar device are known. The measures taken there involved optimizing the geometry of the vessel, although implementing this optimization did not lead to better results in terms of the quality of steel produced. No attention has been paid to producing a completely different steel quality, increasing the annual production of steel and using dual vessel systems.
发明内容Contents of the invention
本发明的目的是,在一种现有的双容器设备中,通过增强过程和通过协调各个容器及尺寸,显著提高可选择的钢质量的单位时间钢产量,直至产钢量大致翻倍。The object of the present invention is to significantly increase the steel production per unit time for selectable steel qualities in an existing double vessel plant by strengthening the process and by coordinating the individual vessels and their dimensions until approximately doubling the steel production.
所提出的目的从前言所述的方法出发,按本发明采取下列措施达到,即,在熔池深度为约1000mm至1800mm的情况下,在氧气顶吹喷枪的喷嘴相对于垂直线的吹风角α=15°至40°时,底部吹冲砖的上冲自由射流调整为分别在一2/3的最小距离内到熔池边缘并以一1/3的距离到熔池中心,并且所述上冲自由射流以每分钟和每块底部吹冲砖最大2Nm3氩或氮构成。因此显著加速更大容积钢水的精炼过程,从而可以在单位时间生产更多的原钢。Proposed object is set out from the method described in the foreword, adopts following measures to reach according to the present invention, that is, under the situation of about 1000mm to 1800mm of molten pool depth, in the blowing angle α of the nozzle of oxygen top blowing lance relative to vertical line = 15° to 40°, the free jet flow of the blowing brick at the bottom is adjusted to reach the edge of the molten pool within a minimum distance of 2/3 and to the center of the molten pool with a distance of 1/3, and the upper The flushing free jet consists of argon or nitrogen max. 2 Nm 3 per minute and per bottom flushing brick. Therefore, the refining process of larger volumes of molten steel is significantly accelerated, so that more raw steel can be produced per unit time.
一种支持所述基本思想的措施在于,附加地通过插入炉渣下面的侧吹喷枪按一个相对于水平线5°至45°的角度在精炼阶段吹入氧气。因此有助于大容积钢水彻底搅拌。A measure to support the basic idea consists in additionally blowing in oxygen in the refining stage at an angle of 5° to 45° relative to the horizontal via side-blowing lances inserted under the slag. Therefore, it is helpful to stir the large-volume molten steel thoroughly.
按另一项措施规定,两个容器同时用氧工作。由此得到的第二氧气顶吹喷枪的优点在于,在两个容器内同时接通吹风阶段或根据制备直接还原铁或生铁和/或每个容器的废钢作为纯氧气顶吹过程交替进行。这种使用可能性例如在直接还原的铁与生铁的重量比超过60/40%或40/60%时发生。According to another measure, both containers are simultaneously operated with oxygen. The advantage of the resulting second oxygen top-blowing lance is that the blowing phases are switched on simultaneously in both containers or alternately as a pure oxygen top-blowing process depending on the preparation of direct reduced iron or pig iron and/or steel scrap for each container. This possibility of use occurs, for example, when the weight ratio of directly reduced iron to pig iron exceeds 60/40% or 40/60%.
更大的钢水容积按另一些特征这样考虑,即,在最小熔池深度为约1000mm至1800mm时,通过氧气顶吹喷枪以100-500Nm3/min吹入氧气。Larger molten steel volumes are considered according to other features, namely, at a minimum bath depth of about 1000 mm to 1800 mm, oxygen is blown in at 100-500 Nm 3 /min through an oxygen top-blowing lance.
用于生产更高产量的钢的设备从前言所述的特征出发,以及按本发明为达到所提出目的采取的措施是,下炉有熔池深度为约1000mm至1800mm;当布置大体呈圆形时,底部吹冲砖设置为分别在一2/3的最小距离内到熔池边缘并以一1/3的距离到熔池中心;氧气顶吹喷枪的喷嘴相对于垂直线的吹风角α=15°-40°,并且上冲自由射流以每分钟和每块底部吹冲砖最大2Nm3氩或氧工作。The plant for producing higher yields of steel proceeds from the features stated in the introduction, and the measures taken to achieve the proposed object according to the invention are that the lower furnace has a molten pool depth of approximately 1000 mm to 1800 mm; when the arrangement is substantially circular At the same time, the bottom blowing bricks are set to the edge of the molten pool within a minimum distance of 2/3 and to the center of the molten pool with a distance of 1/3; the blowing angle of the nozzle of the oxygen top blowing lance relative to the vertical line α= 15°-40°, and the upstroke free jet operates at a maximum of 2Nm 3 argon or oxygen per minute and per bottom blow brick.
可以采取措施达到更多地增大容积,即,加大的熔池深度借助连接在容器底部的冲制碗形底部或整体式冲制碗形底部构成。由此将可能的熔池深度加大了一个冲制碗形底部的高度。Measures can be taken to achieve a greater increase in volume, ie an increased bath depth is formed by means of a punched bowl bottom or a one-piece punched bowl bottom connected to the container bottom. This increases the possible bath depth by the height of the punched bowl bottom.
另一些特征在于,第二氧气顶吹喷枪在中轴线外部的一个转入和转出半径上安装在一个附加的分开的回转及升降装置上。当两个氧气顶吹喷枪转入工作位置时,电弧电极系统可以回转到两个容器之间的空隙内处于停放位置。有利地,第二氧气顶吹喷枪在两个容器内同时吹风,以及按照制备直接还原的生铁、生铁和/或废铁,交替地在每个炉内实施纯BOF过程或EAF过程。若例如DRJ/生铁的比例超过60/40或40/60%时此特征是有利的。Other features are that the second oxygen top-blowing lance is mounted on an additional, separate swivel and lift device on a swivel-in and swivel-out radius outside the central axis. When the two oxygen top blowing lances are transferred to the working position, the arc electrode system can be turned back to the parking position in the space between the two containers. Advantageously, the second oxygen top blowing lance blows air simultaneously in the two containers, and alternately implements pure BOF process or EAF process in each furnace according to the preparation of direct reduced pig iron, pig iron and/or scrap iron. This feature is advantageous if eg the DRJ/pig iron ratio exceeds 60/40 or 40/60%.
由于增加供氧和由于增强来自底部吹冲砖和侧吹喷枪的搅拌气体同时产生的更大的能量,可进一步采取下列措施吸收,即,令连接在下炉上的上炉由冷却的铜外壳、冷板、铜壁、耐火壁板和/或液冷管无缝隙距离地构成。Due to the increased oxygen supply and due to the greater energy simultaneously generated by the intensification of the stirring gas from the bottom blowing brick and the side blowing lance, the following measures can be taken to absorb further, that is, the upper furnace connected to the lower furnace is made of a cooled copper shell, The cold plate, the copper wall, the refractory wall and/or the liquid cooling tubes are formed without gap distances.
与此相应地,按另一项特征,沿炉周分布地布置的侧吹喷枪穿过上炉的相应的壁。Accordingly, according to another feature, the side-blowing lances distributed along the furnace circumference pass through the corresponding wall of the upper furnace.
此外有利的是,穿过出渣门的侧吹喷枪设计为自耗式侧吹喷枪。因此耐火壁可防止过多磨损以及除此之外可以提高电功率从平常的100-110MW到120-140MW。It is also advantageous if the side-blowing lance passing through the slag door is designed as a consumable side-blowing lance. Thus the refractory wall prevents excessive wear and in addition can increase the electrical power from the usual 100-110MW to 120-140MW.
这种双容器系统除了两侧利用可回转和可举升的氧气顶吹喷枪及电弧电极系统的优点外,还按如下所述进一步发展,即,不同的钢质量可以在单个容器内生产。为达到此目的采取的措施是,对于C-钢,下炉设有偏心的底部出钢口用于无炉渣出钢。在这种情况下炉渣作为下一个熔炼过程用的底层留在下炉内。In addition to the advantages of using the swivel and liftable oxygen top-blowing lance and the arc electrode system on both sides, this double-container system has been further developed in that different steel qualities can be produced in a single vessel. The measures taken to achieve this purpose are that, for C-steel, the lower furnace is provided with an eccentric bottom tapping hole for slag-free tapping. In this case the slag remains in the lower furnace as a bottom layer for the next smelting process.
生产不锈钢的不同工艺步骤按本发明这样解决,即,对于不锈钢,炉缸设计为流槽倾动装置,包括下炉的一个可上翻和下转的圆周段。优点在于利用所谓的贝林效应(Perin-Effekt),此时炉渣随钢水排出,并在处理容器内搅拌后重新分离,以便从炉渣回收所含的铬。The different process steps of producing stainless steel are solved according to the invention in that, for stainless steel, the furnace hearth is designed as a launder tilting device, including a circumferential section of the lower furnace that can be turned upwards and downwards. The advantage lies in the use of the so-called Perin-Effekt, whereby the slag is discharged with the molten steel and is separated again after agitation in the treatment vessel in order to recover the chromium contained in the slag.
另一些特征在于,流槽倾动装置的出钢区设有一个用于钢水无炉渣出钢的钢水和渣分离流槽(Siphon)。Other features are that the tapping area of the launder tilting device is provided with a molten steel and slag separation launder (Siphon) for tapping the molten steel without slag.
已知的双容器设备有电弧炉和转炉,而按另一些特征规定,两个冶金容器由电弧炉构成,它们必要时分别设有自己的变压器。附加的第二氧气顶吹喷枪允许两个容器同时作为氧气顶吹容器工作,或按照提供的总状况一个容器作为氧气顶吹法运行以及第二个容器作为电弧炉工作,或者反之。按时间程序,也可以一个容器按氧气顶吹法实施,以及第二个容器同样按氧气顶吹法工作或转换为电弧炉法。Known double-vessel installations are an electric arc furnace and a converter, while other features provide that the two metallurgical vessels are formed by electric arc furnaces, each of which is optionally provided with its own transformer. The addition of a second oxygen top-blown lance allows both vessels to be operated simultaneously as oxygen top-blown vessels, or to operate one vessel as oxygen top-blown and the second vessel as an electric arc furnace, or vice versa, according to the general conditions provided. Depending on the schedule, one container can also be operated with oxygen top-blown method and the second container can also be operated with oxygen top-blown method or switched over to the electric arc furnace method.
附图说明Description of drawings
附图表示出(方法和设备的)实施例并在下面对它们详细说明。The figures show exemplary embodiments (of methods and devices) and they are described in detail below.
其中:in:
图1通过双容器设备的左容器,一台电弧炉的横截面;Fig. 1 Cross-section of an electric arc furnace through the left vessel of the double vessel equipment;
图2有吹冲砖布置的下炉俯视图;Figure 2 has a top view of the lower furnace with blown brick arrangement;
图3有不同熔池高度的电弧炉横截面;Fig. 3 Cross section of electric arc furnace with different molten pool heights;
图3A用于构成上炉炉壁的铜或钢外壳透视图;Figure 3A is a perspective view of a copper or steel shell used to form the upper furnace wall;
图4通过双容器设备的横截面,其中两个容器由电弧炉组成;Fig. 4 Cross-section through a double-vessel plant, where the two vessels consist of an electric arc furnace;
图5通过单个容器的横截面,它交替生产C-钢和不锈钢;Fig. 5 Cross-section through a single vessel, which alternately produces C-steel and stainless steel;
图6有两个氧气顶吹喷枪的双容器设备俯视图;以及Figure 6 has a top view of a dual vessel apparatus with two oxygen top-blown lances; and
图7A-7D不同的双容器设备工作方式。Figures 7A-7D show different modes of operation of the dual-container device.
具体实施方式Detailed ways
按图1只表示了双容器设备1中的一个容器,一个(表示在左边的)电弧炉2,它有普通的回转及升降装置3、回转驱动装置4和升降驱动装置5,它们作为引入或取出的过程机组,转入、提升、下降或转出氧气顶吹喷枪6和电弧电极系统7(见图4)。电弧炉2由下炉2a和上炉2b组成。在下炉2a内如常见的那样由永久炉衬及损耗炉衬组成的炉衬9的炉型8,按钢水10和炉渣11有利的流动状况设计。在这里涉及下炉2a底部13内有底部冲吹砖14的布置12,使氧气顶吹射流6a与底部冲吹砖14的上冲自由射流14a之间产生相互作用。Figure 1 only shows a container in the
所述的相互作用首先通过加大了熔池深度15的底部冲吹砖14的布置12,通过增强熔炼和吹风过程和通过提高单位时间钢的量,增加每个炉次钢的吨数,提高生产能力。为此,在喷嘴6b相对于垂直线的吹风角α=15°-40°时,将底部吹冲砖14调整为以一2/3的最小距离16离开熔池边缘17和以一1/3的距离18离开熔池中心19。上冲自由射流14a由每分钟和每块底部吹冲砖14最大2Nm3氩或氮构成。通过氧气顶吹喷枪6每分钟吹入约100-500 Nm3氧。底部吹冲砖14的孔分别用氮(N2)或氩(Ar)工作以及供给最大2Nm3/min。底部吹冲砖14大的数量(在本实施例中采用八块底部吹冲砖14)提高了对熔体流动的作用。Said interaction first increases the tonnage of steel per furnace by increasing the
通过附加地插入炉渣11下方的侧吹喷枪20,在精炼阶段将氧(O2)或碳氢化合物(CH4)按相对于水平线5°-45°的角度吹入。Oxygen (O 2 ) or hydrocarbons (CH 4 ) are blown in at an angle of 5°-45° relative to the horizontal during the refining stage by additionally inserting
熔池深度15在图示的实施例中在1000mm与1800mm之间。底部吹冲砖14(图2)在与容器形状适配或环形布置12时,分别设在离熔池边缘17为2/3的最小距离16内和离熔池中心19有1/3的距离18,在这种情况下,氧气顶吹喷枪6的喷嘴6b相对于垂直线的吹风角α=15°-40°,以及上冲自由射流14a以每分钟和每块底部吹冲砖14最大2Nm3氩或氧工作。The
按图2连接在下炉2a上的上炉2b由冷却的铜外壳21、冷板、铜壁、耐火壁板和/或液冷管22(无缝隙距离地)构成。The
侧吹喷枪20沿炉周23分布地设置,并穿过上炉2b各自的铜壁。所述的(铜)壁可以由冷却的铜外壳21、冷板、铜壁、耐火壁板和/或液冷管22(如图1中描述的那样)无缝隙距离地构成。穿过铜壁的侧吹喷枪20可以设计为自耗式侧吹喷枪20a。The side blowing lances 20 are distributed along the
为了生产C-钢,下炉2a设有偏心的底部出钢口24和封闭活门25。In order to produce C-steel, the
对于不锈钢,下炉2a设计为流槽倾动装置26,它包括一个可提升和关闭的圆周段27。For stainless steel, the
在图2中,可在电弧炉2和下炉2a中看到底部13炉衬9内部吹冲砖14的布置12。In FIG. 2 the
在外面的底部吹冲砖14处于离熔池边缘17有最小距离16的位置,这一距离16大体等于熔池边缘17与熔池中心19之间距离的2/3。类似地,这些在外面的底部吹冲砖14处于离熔池中心19有距离18的位置,这一距离18大体为熔池边缘17与熔池中心19之间距离的1/3。The outer bottom blow
炉衬9借助水冷式铜外壳21或类似物冷却。钢水10偏心的底部出钢口处于右侧。在底部出钢口24的外部,与具体的炼钢生产过程不同,在出渣口28上方与排气口29相对,设对置的出渣门28a,由此构成一种设计为有可回转的圆周段27的流槽倾动装置26的实施形式,当它处于转出位置时同样可以排出炉渣11,以便排空下炉2a。The
图3表示电弧炉2的另一种容器。下炉2a有底部吹冲砖14的所说明的布置12。但总体上下炉2a设计有加大的熔池深度15a。此熔池深度15a通过一个相对于容器底部13附加安装的具有所述炉衬9的冲制碗形底部15b形成。通过底部吹冲砖14布置12的上冲自由射流14a,在这里它们通过有高氧量为100-500Nm3/min的氧气顶吹喷枪6的补充增强钢水10的搅拌,导致此方法有更高的熔炼和精炼能力。所形成的上炉2b更高的热负荷通过一些铜外壳21吸收,它们也可以通过光滑的水冷式铜(或钢)制的冷板或水冷式及用耐火材料衬里的壁或由具有由流过水的液冷管22组成的管层的耐火盖构成,在管22之间没有缝隙。FIG. 3 shows another vessel for the
按图4的双容器设备由两台电弧炉2构成。钢水10在左容器内借助氧气顶吹喷枪6在供入100-500 Nm3/min氧的条件下精炼,而在右容器内在最大能量供给为140-160MVA时进行填料的熔炼。在左容器内通过底部吹冲砖14加入用于搅拌的N2或Ar,构成每分钟和每块底部吹冲砖14为2Nm3/min的上冲自由射流14a。The double vessel plant according to FIG. 4 consists of two
偏心的底部出钢口24允许在没有炉渣11的情况下排出C-钢。在生产不锈钢时,各自的容器转换为流槽倾动装置26。在这种情况下通过可回转圆周段27的上翻发生期望的炉渣同时流动。从收集在出钢容器内的炉渣11(Cr2O3)中回收铬。The
流槽倾动装置26与钢水和渣分离流槽共同构成另一种实施形式,为的是将期望的炉渣(FeO炉渣)留在电弧炉2内。上炉2b在内侧配备有光滑的水冷式铜或钢外壳21。根据热负荷,例如取决于吹风时间,借助铜或钢外壳21或等效的冷板、铜壁、耐火壁板、耐火盖和/或液冷管22(没有缝隙距离)进行铺层,以避免飞溅的钢水固夹。在例如等于8000mm的炉长30内,先决条件是有例如1700mm的熔池深度15或加大的熔池深度15a。底部吹冲砖14的布置12如上面针对图2所说明的那样。The launder
在图5中表示用于生产不锈钢或C-钢作为流槽倾动装置26的工作方式。在生产不锈钢时,没有使用如在生产C-钢时所用的偏心的底部出钢口24,而是使用具有上翻的圆周段27的“流槽倾动装置效果”。然后通过钢水10与炉渣11一起排入处理容器31内利用所谓的贝林效应。在这种情况下铬的还原或回收按下列公式进行:The mode of operation of the
Cr2O3+3C=2Cr+3COCr 2 O 3 +3C=2Cr+3CO
或or
2Cr2O3+3Si=4Cr+3SiO2 2Cr 2 O 3 +3Si=4Cr+3SiO 2
在图6中,双容器设备1有一种包括两台电弧炉2或各包括一个下炉2a的实施形式。电弧炉2如已说明的那样配备有一个中央回转及升降装置3,它按上面已说明的实施形式设计用于引入或取出过程机组。过程机组包括至少一个电弧电极系统7,它绕回转及升降装置3的立柱回转到左容器上方或右容器上方,此外过程机组还包括氧气顶吹喷枪6、6c和侧吹喷枪20。电能通过至少一台变压器7a供给电弧电极系统7。在图6中与上面已说明的设计不同,第一氧气顶吹喷枪6(右容器)和第二氧气顶吹喷枪6c(左容器)可分别绕一分开的回转及升降装置3a回转地旋转支承。因此,按图示的结构设计,在复合运行时可以节省装备时间和维护时间,在复合运行时在一个容器内在第一阶段按氧气顶吹法吹炼生铁以及在第二阶段在电弧炉2内熔炼直接还原的铁。在100%供给生铁时,在电弧炉2内每个容器均按纯氧气顶吹法工作,例如用10-100%直接还原的铁(DRI)工作或其他表达方式,即通过运行两个容器或仅一个容器一时或不间断地按纯氧气顶吹过程加工90-0%生铁(相当于100%直接还原的铁)。In FIG. 6, the
还可以采用一种设计,将用于(必要时电弧电极系统7)第一氧气顶吹喷枪6和第二氧气顶吹喷枪6c的单个回转及升降装置3,例如安装在处于容器之间中轴线1a上的回转及升降装置3立柱内。It is also possible to adopt a design in which a single rotary and lifting
图7A用时间图分别表示在一个“回路内容器1”(或“回路内容器2”)中搅拌作业、吹风和熔炼等已知的工作方式。在这里基于提供使用一个或两个氧气顶吹喷枪6、6c和电弧电极系统7。每个容器的吹风时间(B)和熔炼时间(E)在计入装备时间的情况下持续相同的长度,以达到最高生产率。这种一致性可尤其在生铁(RE)与直接还原的铁(DRI)混合比为40%至60%达到。由排放时刻32得出钢水10两次排放之间当时的时间间隔33。Fig. 7A respectively represents known working modes such as stirring operation, blowing and smelting in a "
“回路内第二个容器2”的时间轴正好错移半个周期。在每个容器内的搅拌作业导致两条过程线交链,并因而导致彼此相关。在一条线内过程的干扰(吹风时间和熔炼时间不等)立即影响到另一条线,或反之。一方面吹风时间及熔炼时间的一致性以及另一方面在两条过程线之间的同步性这种双重交链有严重的干扰敏感性,并因而实际上会导致生产故障。The time axis of "the
与以上针对图7A所说明的搅拌作业相比,图7B分别表示在“回路内一个容器1”或“回路内一个容器2”中的纯氧气顶吹过程(B),其中按图7B可发生一种如在转炉内所进行的或在电弧炉内在每一个容器内所进行的那纯氧气顶吹过程。为此,例如在高炉满负荷运行时和例如在直接还原设备发生故障时100%生铁是前提条件。因此在“回路内容器1”和“回路内容器2”这两个容器内按氧气顶吹法(B)工作,从而在生铁装料后总是与另一个容器无关地实施吹风过程(B)。与按图7A的方法相反,在图7B中不发生第一与第二容器之间过程时间的相关性。Compared with the stirring operation described above for Fig. 7A, Fig. 7B respectively represents the pure oxygen top blowing process (B) in "a
在图7C中过程的前提条件是氧气顶吹喷枪6和6C以及电弧电极系统7,以便加工填料生铁和按10%与100%生铁之间比例的直接还原的铁。显然,在两条过程线内过程步骤吹风(B)和熔炼(E)可任意和彼此独立地进行。干扰仅限于当时的熔炼并与图7A中的方法相反并不传播,既不传入一条过程线内也不通过此过程线传播到另一条过程线。Prerequisites for the process in FIG. 7C are the oxygen top-blown
图7D表示只利用一个容器(“回路内容器1”)的情况,确切地说仅提供直接还原的铁和/或废铁的情况。当只存在一个电弧电极系统7时,可以只用一个容器工作。因此(“回路内容器2”)既不指示吹风时间也不指示熔炼时间。Figure 7D shows the case where only one container ("in-
总之,可以看出按图7B-7D的不同的工作方式导致每天出炉更多的原钢,方法(工艺)更具有灵活性以及允许该方法适应于运行过程中不同的情况。In summary, it can be seen that the different modes of operation according to Figures 7B-7D result in more raw steel being produced per day, the method (process) is more flexible and allows the method to be adapted to different situations during operation.
附图标记列表List of reference signs
1双容器设备;1a容器之间的中轴线;2电弧炉;2a下炉/底炉;2b上炉/顶炉;3回转及升降装置;3a分开的回转及升降装置;4回转驱动装置;5升降驱动装置;6第一氧气顶吹喷枪;6a氧气顶吹射流;6b喷嘴;6c第二氧气顶吹喷枪;7电弧电极系统;7a变压器;8炉型;9炉衬;10钢水;11炉渣;12底部吹冲砖的布置;13容器底部;14底部吹冲砖;14a上冲自由射流;15熔池深度;15a加大的熔池深度;15b冲制碗形底部;16最小距离;17熔池边缘;18距离;19熔池中心;20侧吹喷枪;20a自耗式侧吹喷枪;21铜或钢外壳等;22液冷管;23炉周;24偏心的底部出钢口;25封闭活门;26流槽倾动装置;27可回转的圆周段;28出渣口;28a出渣门;29排气口;30炉长;31处理容器;32排放时刻;33两次排放之间的时间间隔;B吹风时间;E熔炼时间;RE生铁;DRI直接还原的铁1 double container equipment; 1a central axis between containers; 2 electric arc furnace; 2a lower furnace/bottom furnace; 2b upper furnace/top furnace; 3 rotary and lifting device; 3a separated rotary and lifting device; 4 rotary drive device; 5 lifting drive device; 6 first oxygen top blowing lance; 6a oxygen top blowing jet; 6b nozzle; 6c second oxygen top blowing lance; 7 arc electrode system; 7a transformer; 8 furnace type; 9 furnace lining; 10 molten steel; 11 slag ;12 Arrangement of blow-blow bricks at the bottom; 13 Container bottom; 14 Blow-blow bricks at the bottom; edge of molten pool; 18 distance; 19 center of molten pool; 20 side blowing lance; 20a consumable side blowing lance; 21 copper or steel shell, etc.; Closed valve; 26 launder tilting device; 27 rotatable circumferential section; 28 slag outlet; 28a slag door; 29 exhaust port; 30 furnace length; 31 processing container; 32 discharge time; Time interval; B blowing time; E melting time; RE pig iron; DRI direct reduced iron
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102004016681A DE102004016681A1 (en) | 2004-04-05 | 2004-04-05 | Processes and equipment for producing and increasing the annual production volume of bulk steel or high grade steel grades in a two-vessel plant |
| DE102004016681.1 | 2004-04-05 |
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| CN1985011A true CN1985011A (en) | 2007-06-20 |
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| CNA2005800141526A Pending CN1985011A (en) | 2004-04-05 | 2005-04-04 | Method and installation for producing and increasing the annual production yield of large-scale steel products or high-quality steel products in a two-vessel installation |
Country Status (5)
| Country | Link |
|---|---|
| CN (1) | CN1985011A (en) |
| DE (2) | DE102004016681A1 (en) |
| RU (1) | RU2006139089A (en) |
| WO (1) | WO2005098053A2 (en) |
| ZA (1) | ZA200608242B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107429303A (en) * | 2015-03-30 | 2017-12-01 | 杰富意钢铁株式会社 | Push up operating method of the bottom with blow converter |
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| CN103361465B (en) * | 2012-03-27 | 2016-01-27 | 山西太钢不锈钢股份有限公司 | A kind of arc furnace steelmaking process and steel-smelting device thereof |
| DE102021214227A1 (en) * | 2021-12-13 | 2023-06-15 | Sms Group Gmbh | Melting unit for steel production with a tapping weight between 60 t and 350 t |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0598331A (en) * | 1991-10-04 | 1993-04-20 | Sumitomo Metal Ind Ltd | Blowing operation method for oxygen converter |
| DE19545831C2 (en) * | 1995-12-08 | 2000-09-07 | Sms Demag Ag | Process for operating a double-vessel arc furnace system and double-vessel arc furnace |
| DE10209472B4 (en) * | 2002-03-05 | 2004-08-26 | Sms Demag Ag | Process for producing stainless steel, in particular stainless steel containing chromium or nickel chromium |
-
2004
- 2004-04-05 DE DE102004016681A patent/DE102004016681A1/en not_active Withdrawn
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2005
- 2005-04-04 RU RU2006139089/02A patent/RU2006139089A/en not_active Application Discontinuation
- 2005-04-04 CN CNA2005800141526A patent/CN1985011A/en active Pending
- 2005-04-04 DE DE112005001464T patent/DE112005001464A5/en not_active Withdrawn
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| CN107429303A (en) * | 2015-03-30 | 2017-12-01 | 杰富意钢铁株式会社 | Push up operating method of the bottom with blow converter |
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| ZA200608242B (en) | 2008-04-30 |
| WO2005098053A2 (en) | 2005-10-20 |
| DE112005001464A5 (en) | 2007-05-24 |
| DE102004016681A1 (en) | 2005-12-22 |
| WO2005098053A3 (en) | 2006-05-11 |
| RU2006139089A (en) | 2008-05-20 |
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