CN1729070A - Tool head, adjuster ring and cutting machine in particular a scalping machine - Google Patents
Tool head, adjuster ring and cutting machine in particular a scalping machine Download PDFInfo
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- CN1729070A CN1729070A CN 200380107062 CN200380107062A CN1729070A CN 1729070 A CN1729070 A CN 1729070A CN 200380107062 CN200380107062 CN 200380107062 CN 200380107062 A CN200380107062 A CN 200380107062A CN 1729070 A CN1729070 A CN 1729070A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B5/08—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathes; Centreless turning
- B23B5/12—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathes; Centreless turning for peeling bars or tubes by making use of cutting bits arranged around the workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
- B23B29/24—Tool holders for a plurality of cutting tools, e.g. turrets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/50—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism
- B23Q1/54—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism two rotating pairs only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/72—Auxiliary arrangements; Interconnections between auxiliary tables and movable machine elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
- B23Q7/055—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways some of the rollers being driven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2222/00—Materials of tools or workpieces composed of metals, alloys or metal matrices
- B23B2222/28—Details of hard metal, i.e. cemented carbide
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Abstract
Description
本发明涉及一种切削头,它具有主要相对于一个旋转轴线径向可调整的刀夹和一个主要相对于旋转轴线轴向可调整的调整装置,其中所述刀夹和调整装置在滑动面上相互配合。本发明还涉及一种调整环,用于使一个刀夹相对于一个旋转轴线进行调整,其中该调整环具有一个锥形结构的内表面用于形成一个滑动轴瓦。此外本发明还涉及一个机床,尤其是一个去荒皮机床,用于加工纵向延伸的、尤其是圆柱形的和锥形的圆截面工件。The invention relates to a cutting head having a tool holder which is mainly adjustable radially relative to an axis of rotation and an adjustment device which is mainly axially adjustable relative to the axis of rotation, wherein the tool holder and the setting device are on sliding surfaces co-operate. The invention also relates to an adjusting ring for adjusting a tool holder relative to an axis of rotation, wherein the adjusting ring has a conical inner surface for forming a sliding bearing shell. Furthermore, the invention relates to a machine tool, in particular a dehulling machine tool, for machining longitudinally extending, in particular cylindrical and conical, circular cross-section workpieces.
已知的去荒皮机床具有一个围绕一个旋转轴线或者围绕一个加工轴线旋转的铣头,它具有一个用于通过铣头回转的刀夹的调整装置。通过该调整装置使这个刀夹通过设置在其上的刀具相对于一个工件这样调整,使得刀具去除例如一个热轧材料的氧化层,使得在圆材料加工后作为结果呈现出一个金属光泽的圆材料。Known dehulling machines have a milling head that rotates about a rotational axis or about a machining axis and has an adjustment device for a tool holder that is swiveled by the milling head. By means of the adjusting device, the tool holder is adjusted relative to a workpiece by the tool arranged on it in such a way that the tool removes, for example, an oxide layer of a hot-rolled material, so that after the round material has been processed, the result is a metallic round material. .
在DE 101 29 207 A1描述了一个这样的去荒皮机床,其中一个可以相对于空心轴位移的调整装置设置在一个铣头处。根据调整装置的位移使刀夹或者设置在其上的刀具径向相对于一个加工轴线运动。由此可以使刀具个别地调整到一个要被加工的基质材料的直径上。尤其是在刀夹与调整装置之间的接触面上呈现非常大的作用力并由此呈现一个非常大的面压力,它不仅在调整装置上而且在刀夹上导致一个剧烈的磨损。Such a dehulling machine is described in DE 101 29 207 A1, wherein an adjustment device displaceable relative to the hollow shaft is arranged at a milling head. Depending on the displacement of the adjusting device, the tool holder or a tool arranged thereon is moved radially relative to a machining axis. As a result, the tool can be individually adjusted to the diameter of a matrix material to be processed. In particular, very high forces and thus a very high surface pressure are present at the contact surface between the tool holder and the adjustment device, which leads to severe wear not only on the adjustment device but also on the tool holder.
但是,因为这种调整装置的更换只能以明显的装配费用和明显的成本实现,因此目前的铣头存在一个明显的缺陷。当然在刀夹的磨损方面也同样存在缺陷,因为为了更换这种刀夹需要执行一个相对费事的装配。与此相关经常出现,为了更换磨损的结构部件必需完全拆卸铣头处的旋转刀具调整装置。尽管存在这些明显的缺陷,但是目前没有提出克服这些缺陷的解决方案。However, the present milling head has a significant disadvantage, since such an adjustment device can only be replaced with considerable assembly effort and considerable expense. Of course, there are also disadvantages with regard to the wear of the tool holders, since a relatively complex assembly has to be carried out in order to replace such tool holders. In connection with this, it often happens that the rotary tool adjustment device on the milling head must be completely disassembled in order to replace worn structural parts. Despite these apparent deficiencies, no solutions to overcome these deficiencies have been proposed so far.
此外由DE 195 03 772 A1已知一个用于去除圆管和圆杆荒皮的设备。在此去荒皮通过多个围绕一个去荒皮工件旋转的去荒皮刀具实现,这些刀具分别设置在杆状的刀具支架上。所述刀具支架相对于去荒皮工件的纵轴线径向可移动地支承并且还相对于一个锥套的内表面支承。由此使作用于刀具上的作用力、尤其是主要在径向上相对于去荒皮工件的纵轴线作用于刀具上的作用力通过刀具支架传到锥套并从锥套继续传到设备机架。但是更换还处于负荷下的结构部件如刀具支架和锥套也只能以明显的装配费用才能够实现。Known by DE 195 03 772 A1 in addition a device for removing the bark of round pipes and round rods. The descaling is performed here by a plurality of descaling knives rotating around a descaling workpiece, which are each arranged on a rod-shaped tool holder. The tool holder is radially displaceably mounted relative to the longitudinal axis of the descaling workpiece and is also mounted relative to the inner surface of a taper sleeve. As a result, the forces acting on the tool, in particular mainly radially with respect to the longitudinal axis of the debarked workpiece, are transmitted via the tool holder to the taper sleeve and from there to the machine frame . However, replacement of structural components still under load, such as tool holders and taper sleeves, is also only possible with considerable assembly effort.
因此本发明的目的是,减少在铣头处的磨损,尽可能长时间地避免费事的装配工作。It is therefore the object of the invention to reduce wear on the milling head and to avoid complex assembly work for as long as possible.
本发明的这个目的通过一个切削头得以实现,它具有主要在径向上相对于旋转轴线可调整的刀夹和一个主要相对于旋转轴线轴向可调整的调整装置,其中所述刀夹和调整装置分别在滑动面上相互配合并且这些滑动面基本上是平面。与目前已知的调整装置和与其相对应的刀夹的锥形滑动面不同,按照本发明的调整装置和按照本发明的刀夹具有一个基本上平面的滑动面,由此使它们相互配合并且尤其是将在径向上相对于旋转轴线起作用的加工作用力从刀夹传到调整装置。This object of the invention is achieved by a cutting head having a tool holder which is mainly adjustable radially with respect to the axis of rotation and an adjustment device which is mainly axially adjustable with respect to the axis of rotation, wherein the tool holder and the adjustment device The respective sliding surfaces cooperate with each other and these sliding surfaces are substantially planar. Unlike the conical sliding surfaces of the previously known adjusting device and the corresponding tool holder, the adjusting device according to the invention and the tool holder according to the invention have a substantially planar sliding surface, so that they cooperate with each other and In particular, machining forces acting radially relative to the axis of rotation are transmitted from the tool holder to the adjusting device.
因此与现有技术完全不同,本发明放弃在产生主要调整力的部位中的一个用于调整装置的锥体。取而代之的是在这个部位使用平面,因此接触面基本与调整无关。In contrast to the prior art, the present invention therefore dispenses with a cone for the adjustment device in the area where the main adjustment force is generated. Instead, a flat surface is used in this area, so the contact surface is largely irrelevant for adjustment.
按照本发明由此减少在滑动面之间仅呈现一个直线式接触并由此只有微小的配合滑动面部位承受和传递作用力的危险,由此使这个微小的部位完全处于巨大的负荷下。通过基本上平面的滑动面实现一个特别好的力分布,使得在平面的滑动面部位产生的面压力通常完全可以由整个滑动面承受。According to the invention, this reduces the risk that only a linear contact occurs between the sliding surfaces, and thus only a small portion of the counter-sliding surface receives and transmits forces, so that this small portion is fully exposed to a large load. A particularly good force distribution is achieved by the substantially planar sliding surface, so that surface pressures occurring in the region of the planar sliding surface can generally be fully absorbed by the entire sliding surface.
这使按照本发明的切削头与常见的切削头相比明显提高使用寿命。This results in a significantly increased service life of the cutting head according to the invention compared to conventional cutting heads.
在本发明的意义上“平面”或“平面滑动面”的概念可以理解为适合于建立一个滑动面并基本上无弯曲的表面,因此减少两个相互配合的平面滑动面只直线地相互接触的危险。关于平面滑动面尤其在通常的测量精度范围内指的是相互间存在尽可能大面积接触的平面。The concept of "plane" or "planar sliding surface" in the sense of the present invention is to be understood as a surface suitable for creating a sliding surface and essentially without curvature, thus reducing the possibility that two cooperating planar sliding surfaces only contact each other in a straight line Danger. With planar sliding surfaces are meant, in particular within the range of usual measuring accuracy, planes which are in contact with each other over the largest possible surface area.
通过平面滑动面能够特别经济地避免磨损。另一方面一个平行于旋转轴线具有一个恒定曲率半径的弯曲表面也可以带来优点,因为在这种结构中所述滑动面的曲率半径不象在锥形表面情况那样由于调整行程而变化。因此本发明思想的基本点是,规定一个滑动面,其曲率半径沿着刀夹的位移路径相对于调整装置不改变,其中一个平面的滑动面也可以视为一个具有无限大曲率半径的滑动面。Wear can be avoided particularly economically by means of flat sliding surfaces. On the other hand, a curved surface with a constant radius of curvature parallel to the axis of rotation can also be advantageous, since in this configuration the radius of curvature of the sliding surface does not change due to the adjustment travel, as is the case with conical surfaces. Therefore, the basic idea of the present invention is to specify a sliding surface whose radius of curvature does not change relative to the adjustment device along the displacement path of the tool holder, wherein a flat sliding surface can also be regarded as a sliding surface with an infinite radius of curvature .
如果所速滑动面还附加地进行淬火处理,则按照本发明的切削头的调整装置和刀夹具有特别高的预期寿命。The adjusting device and the tool holder of the cutting head according to the invention have a particularly high life expectancy if the sliding surfaces are additionally hardened.
与此相关的一个实施例变型,至少一个滑动面具有一个衬层,它最好由一种耐磨的材料制成。在需要时这种衬层可以迅速且经济地更换。尽管也可以单独地对如上所述的绝大部分锥形构成的调整装置的平面部位进行淬火处理。但是这是非常昂贵的,因此通过衬层提供非常廉价的且因此也在经济上有利的耐磨的平面滑动面。In a related embodiment variant, at least one sliding surface has a lining, which preferably consists of a wear-resistant material. This liner can be quickly and economically replaced when required. Although it is also possible to separately harden the planar regions of the mostly conical configuration of the adjustment device as described above. However, this is very expensive, so that a very cheap and thus also economically advantageous wear-resistant flat sliding surface is provided by the lining.
此外有利的是,所述衬层是一个淬火金属小片。由此能够进一步降低刀夹调整装置的生产成本,因为不必使其余的结构部件再置于一个表面处理工艺。这同样进一步降低加工成本。通过使用一个淬火金属小片实现一个平面滑动面能够以有利的方式使用一个标准部件用于形成平面滑动面,它作为批量产品可以特别经济地加工。It is also advantageous if the lining is a hardened metal plate. As a result, the production costs of the tool holder adjusting device can be further reduced, since the remaining structural components do not have to be subjected to a further surface treatment process. This likewise further reduces processing costs. The realization of a flat sliding surface by using a hardened metal sheet advantageously enables the use of a standard component for forming the flat sliding surface, which can be processed particularly economically as a mass-produced product.
通过使用由耐磨材料制成的衬层一方面得到较柔和的结构部件-调整装置和刀夹的良好阻尼特性,另一方面实现一个耐磨的结构部件表面-衬层。因此所述调整装置以及刀夹特别好地防止过早磨损,此外所述调整装置以及刀夹可以一如既往地良好地衰减机械冲击而不存在由此过早损坏的危险。The use of a lining made of a wear-resistant material results on the one hand in softer structural component adjusting device and good damping properties of the tool holder, and on the other hand achieves a wear-resistant structural component surface lining. The adjusting device and the tool holder are thus particularly well protected against premature wear, and the adjusting device and the tool holder can also still dampen mechanical shocks well without risking premature damage as a result.
特别有利的是,所述衬层可更换地固定在调整装置和/或刀夹上。不言而喻,一个这样的衬层可以通过多种方式设置在调整装置或刀夹上。例如所述衬层可以粘接。如果该衬层通过一个螺纹连接、例如通过四个圆柱头螺栓可拆卸地且可更换地固定在调整装置和/或刀夹上也是有利的。It is particularly advantageous if the lining is fastened replaceably to the adjusting device and/or the tool holder. It goes without saying that such a lining can be arranged on the adjusting device or on the tool holder in various ways. For example, the backing layer can be glued. It is also advantageous if the lining is detachably and replaceably attached to the adjusting device and/or the tool holder by a screw connection, for example by four cylinder-head screws.
尤其是关于螺纹连接的衬层存在着将磨损的衬层通过新的衬层替换的可能性,而不必全部更换调整装置或刀夹。由此尽可能避免拆卸切削头。In particular with regard to the lining of the threaded connection, there is the possibility of replacing a worn lining with a new lining without having to completely replace the adjusting device or the tool holder. Disassembly of the cutting head is thus avoided as much as possible.
一个特别的实施例是,所述调整装置还具有一个锥套。一个锥套适合于沿着一个轴轴向偏移并且还通过其锥形结构组件使其它结构部件相对于该轴径向移动。尤其是对于其它结构部件能够充分利用一个锥套的优点,而通过按照本发明的滑动面在高负荷表面上的磨损是最小的。In a special embodiment, the adjusting device also has a taper sleeve. A tapered sleeve is adapted to offset axially along a shaft and also to displace other structural components radially relative to the shaft through its tapered structural assembly. In particular, the advantages of a tapered sleeve can be fully utilized for other structural components, while wear on highly loaded surfaces is minimized due to the sliding surface according to the invention.
所述锥套最好是一个调整环。由此在结构上特别简单地实现一个调整装置,它还可以相对于一个空心轴偏移。The taper sleeve is preferably an adjusting ring. As a result, it is structurally particularly simple to realize an adjustment device, which can also be shifted relative to a hollow shaft.
为了使一个调整装置的滑动面与一个对应刀夹的滑动面尽可能大面积地相互接触,有利的是,所述调整装置的一个平面滑动面基本上平行于一个刀夹的一个配合滑动面、最好是一个刀夹的一个平面滑动面设置。通过一个在两个滑动面之间的良好平行性呈现一个特别好的功能接触和一个良好的作用力分布以及在一个尽可能大的滑动面部位上的相应较低的面压力。In order to make the sliding surface of an adjusting device and the sliding surface of a corresponding tool holder contact each other as large as possible, it is advantageous if a planar sliding surface of the adjusting device is substantially parallel to a mating sliding surface of a tool holder, Preferably a planar sliding surface of a tool holder is provided. A particularly good functional contact and a good force distribution with a correspondingly low surface pressure over a region of the sliding surface that is as large as possible results from a good parallelism between the two sliding surfaces.
本发明的目的也通过一个调整环得以实现,该调整环用于相对于一个旋转轴线调整一个刀夹,其中所述调整环具有一个锥形结构的内表面用于形成一个滑动轴瓦表面并且该锥形滑动轴瓦表面具有至少一个基本上平面的滑动轴承部位。The object of the invention is also achieved by an adjusting ring for adjusting a toolholder relative to an axis of rotation, wherein said adjusting ring has a conically structured inner surface for forming a sliding bearing surface and the conical The shaped plain bearing shell surface has at least one substantially planar plain bearing region.
因此特别有利的是,所述调整环的内表面至少在局部地、尤其是在滑动表面处构成滑动面。由此在调整环与一个刀夹之间大面积地产生一个力传递,由此明显减少结构部件在这个部位的负荷。It is therefore particularly advantageous if the inner surface of the setting ring forms a sliding surface at least in regions, in particular at the sliding surface. This results in a force transmission over a large area between the setting ring and a tool holder, which significantly reduces the load on the structural components at this point.
通过调整环一方面可以充分利用旋转对称的滑动面,该滑动面也能够使调整环相对于一个空心轴在结构上特别简单地偏移。另一方面按照本发明的调整环相对于一个在特别高负荷的部位上的磨损是非常稳定的,在该部位所述调整环在其按照本发明的滑动面上与刀夹产生功能接触。由此明显提高调整环的使用寿命。On the one hand, the adjusting ring can make use of rotationally symmetrical sliding surfaces, which also allow a particularly simple constructional displacement of the adjusting ring relative to a hollow shaft. On the other hand, the adjusting ring according to the invention is very stable against wear at a particularly heavily loaded point where the adjusting ring comes into functional contact with the tool holder on its sliding surface according to the invention. This significantly increases the service life of the adjusting ring.
特别有利的是,所述平面滑动轴承部位可拆卸且可更换地固定在调整环上。在滑动轴承部位磨损时不必马上更换整个调整环,而是只需部分地在滑动轴承表面处进行更换。这一点也降低维修成本,因为所述调整环本身可以明显更长时间地使用。It is particularly advantageous if the plain plain bearing points are detachably and replaceably fastened to the setting ring. When the sliding bearing area is worn, the entire adjusting ring does not have to be replaced immediately, but only partly at the sliding bearing surface. This also reduces maintenance costs, since the adjusting ring itself can be used significantly longer.
如果所述滑动轴承部位具有一个衬层,它作为磨损环具有淬火的材料特性,则在结构上特别简单地实现一个耐磨的滑动轴瓦表面。这个衬层最好是一个标准部件,它可以大批量生产。不言而喻,所述衬层能够比一个调整环的滑动轴瓦表面的内侧更加简单地淬火。A wear-resistant sliding bearing shell surface is realized in a structurally particularly simple manner if the plain bearing part has a lining which, as a wear ring, has hardened material properties. This liner is preferably a standard component which can be produced in large quantities. It goes without saying that the lining can be hardened more easily than the inner side of the plain bearing surface of an adjusting ring.
此外本发明的目的通过一个用于加工线性工件的切削机床、尤其是一个去荒皮机床得以实现,它具有一个切削头和/或一个调整环用于调整一个具有至少一个上述特征的刀夹。Furthermore, the object of the invention is achieved by a cutting machine for machining linear workpieces, in particular a dehulling machine, which has a cutting head and/or an adjusting ring for adjusting a tool holder having at least one of the above-mentioned features.
尤其是对于一个去荒皮机床附加地或可替代地建议一个进给机构,它具有进给辊用于使工件、尤其是棒、管、杆、丝、钢缆或类似材料加速,在该机床中进给辊分别通过一个进给辊轴驱动,其中至少一个进给辊轴偏心地支承在一个轴座里面。所述进给辊轴、即每个进给辊的驱动轴在此以有利的方式这样支承在轴座里面,使得当所述轴座围绕其纵轴线旋转时,使进给辊轴偏移。由此在结构上特别简单的形式实现一个进给辊轴的调整机构,它能够以简单的机构使一个进给辊轴从一个第一位置偏移到一个另一位置。此外所述进给辊轴特别可靠地且因此非常不易受干扰地支承在这样一个轴座里面。通过由此实现的尤其是一个要被去荒皮的工件的改进的导向在铣头处产生非常微小的加工力,由此也附加地减少铣头处的磨损。Especially for a dehulling machine tool additionally or alternatively a feed mechanism is proposed, which has feed rollers for accelerating workpieces, especially rods, tubes, rods, wires, steel cables or similar materials, in which machine tools The middle feed rollers are each driven via a feed roller shaft, wherein at least one feed roller shaft is mounted eccentrically in a shaft seat. The feed roller shafts, that is to say the drive shafts of each feed roller, are advantageously mounted in the axle mounts in such a way that when the axle mounts are rotated about their longitudinal axes, the feed roller shafts are deflected. In this way, an adjustment mechanism of the feed roller is realized in a structurally particularly simple manner, which can shift a feed roller from a first position to another position with simple mechanisms. In addition, the feed roller shaft is mounted in such a shaft seat in a particularly reliable and therefore very interference-free manner. The improved guidance achieved thereby, in particular of a workpiece to be dehulled, generates very low machining forces at the milling head, thereby additionally reducing wear at the milling head.
因此这种尤其是用于使工件、如棒、管、杆、丝、钢缆或类似材料沿着一个输送段的加工轴线加速的进给机构或这样构成的进给辊也有利地独立于本发明的其余特征,其中所述进给辊分别通过一个进给辊轴驱动。Therefore this in particular is used for making workpiece, as bar, pipe, rod, wire, steel cable or similar material acceleration along the processing axis of a conveying section or the feed roller that constitutes like this is also advantageously independent of itself. The remaining feature of the invention, wherein said feed rollers are each driven by a feed roller shaft.
进给机构本身由现有技术已知并且用于与相关的工件覆层加工设备一起加速和输送工件,该覆层加工设备接着连续地加工例如一个连铸材料工件。这些进给机构尤其也用于去荒皮机床领域,其中所述进给辊也用于加速工件并将工件向前输送到去荒皮机床。在此所述进给辊尤其对于较小的工件直径经常以一个相对于工件加工轴线的角度偏置。通过在此实现的进给辊的倾斜位置使工件置于旋转,由此改进工件的去荒皮效果。所述工件附加地也在去荒皮过程之后围绕其旋转轴线旋转,这在个别情况下对于以后的加工过程是有利的。与此相反,如同现有技术已知的那样,辊轴的直线位置对于较大直径工件的去荒皮对进给辊的磨损可能是最小的。由现有技术同样已知,一个去荒皮设备不仅可以加工具有相同直径的工件,而且可以加工具有不同直径的不同工件。因此一个去荒皮设备或进给机构的进给辊经常通过一个调整机构个别地调整到要被加工工件的直径上。但是这些已知的调整机构存在缺陷,它们易于受到污物影响,因此经常在调整进给辊时导致不精确,这增加了由于污物不再能够实现令人满意的产品的危险。此外已知的调整机构存在着可能粘附并因此不能精确地调整或者只能费事地调整的危险。因此在已知的调整机构中总是导致临界的生产参数而且已知的调整机构的清理或恢复运行大多是非常费事的。通过偏心的进给辊轴可以克服这些缺陷。The feed mechanism itself is known from the prior art and serves to accelerate and transport the workpiece together with the associated workpiece coating processing plant, which then continuously processes, for example, a continuously cast material workpiece. These feed mechanisms are also used in particular in the field of descaling machines, the feed rollers also serving to accelerate and transport the workpieces forward to the descaling machine. In particular for smaller workpiece diameters, the feed rollers are often offset at an angle relative to the workpiece machining axis. The oblique position of the feed rollers achieved here causes the workpieces to be rotated, thereby improving the dehulling effect of the workpieces. In addition, the workpiece is also rotated about its axis of rotation after the dehulling process, which in individual cases is advantageous for the subsequent machining process. In contrast, as is known in the art, the straight-line position of the roller axes is likely to minimize wear on the feed rollers for dehulling of larger diameter workpieces. It is also known from the prior art that a dehulling device can process not only workpieces with the same diameter, but also different workpieces with different diameters. The feed rollers of a dehulling device or feed mechanism are therefore often individually adjusted to the diameter of the workpiece to be processed by an adjustment mechanism. However, these known adjustment mechanisms have the disadvantage that they are susceptible to contamination and thus often lead to inaccuracies in the adjustment of the feed rollers, which increases the risk that due to contamination a satisfactory product can no longer be achieved. Furthermore, there is the risk that the known adjustment means may stick and therefore cannot be adjusted precisely or only with great difficulty. In the case of the known adjusting devices, therefore, critical production parameters always result, and the cleaning or reactivation of the known adjusting devices is usually very complicated. These disadvantages can be overcome by eccentric feed rollers.
为了使进给辊轴能够以简单的方式和方法通过轴座支承,有利的是,所述轴座围绕一个轴座轴线可旋转地支承并且最好基本上是旋转对称的。这种支承结构特别不易受到污物影响,因此这种调整机构非常利于维护。此外这种调整机构可以特别廉价地加工。通过这种轴座可以实现一个特别有利的进给辊轴支承。In order that the feed roller shaft can be supported in a simple manner by means of the bearing, it is advantageous if the bearing is mounted rotatably about a bearing axis and preferably substantially rotationally symmetrical. Such a support structure is particularly impervious to dirt, so that the adjustment mechanism is very maintenance-friendly. Furthermore, such an adjustment mechanism can be manufactured particularly inexpensively. A particularly advantageous bearing of the feed roller shaft can be achieved by means of such a shaft seat.
一个优选的实施例变型规定,所述轴座是一个轴承套,并且该轴承套围绕其纵轴线、最好围绕其中心纵轴线可旋转地设置在一个支架里面。由此得到一个在结构上特别坚固而且在结构上特别紧凑的调整机构,用于使进给辊个别地调整到要被加工的工件。A preferred embodiment variant provides that the axle seat is a bearing sleeve and that the bearing sleeve is arranged rotatably about its longitudinal axis, preferably about its central longitudinal axis, in a carrier. This results in a structurally particularly robust and compact adjustment mechanism for the individual adjustment of the feed rollers to the workpieces to be processed.
已经证实有利的是,附加地或可替代地使一个偏移的轴承体通过一个用于进给辊轴的轴承、例如在这里所述的轴座对于一个进给辊轴的轴承最好在一个支架上导引,使得进给辊轴的轴承实现一个运动,它具有一个围绕一个分量轴线的旋转分量,该轴线位于一个平行于工件设置且穿过主压紧方向的平面里面,在该压紧方向所述进给辊作用于工件。因此所述进给辊轴的轴承至少围绕一个轴线旋转,该轴线相对于主压紧方向倾斜地设置或者与一个平行于主压紧方向的轴线相交。It has been found to be advantageous to additionally or alternatively make an offset bearing body pass through a bearing for the feed roller, for example the shaft seat described here is preferably in a bearing for a feed roller Guided on the support, the bearing of the feed roller achieves a movement with a rotational component about a component axis lying in a plane parallel to the workpiece and passing through the main pressing direction, in which pressing Direction The feed roller acts on the workpiece. The bearing of the feed roller shaft therefore rotates at least about an axis which is arranged obliquely to the main pressing direction or which intersects an axis parallel to the main pressing direction.
通过主压紧方向的这种偏移使对于工件的压紧力在一侧并且使对于轴承的固定力相互分离,因此可以彻底减少粘附。Due to this offset of the main pressing direction, the pressing force on the workpiece is on one side and the fixing forces on the bearing are separated from one another, so that sticking can be substantially reduced.
所述进给辊轴的旋转轴线最好相对于轴座的旋转轴线设置,使得在轴座旋转时所述进给辊轴的旋转轴线在空间中描绘出一个锥体。The axis of rotation of the feed roller shaft is preferably arranged relative to the axis of rotation of the shaft holder such that the axis of rotation of the feed roller shaft describes a cone in space when the shaft holder rotates.
在此有利的是,该锥体具有一个锥尖,该锥尖基本上位于进给辊轴的旋转轴线与加工平面的垂线的相交点上,最好基本上位于进给辊轴的旋转轴线与加工平面的相交点上。在此所述加工平面通过加工轴线和主压紧方向限定。尤其是当所述锥体的锥尖位于进给辊轴的旋转轴线与加工平面的相交点上时,产生特别微小的轴承作用力,它们作用于调整机构,尤其是也作用于轴座。It is advantageous here if the cone has a cone point which is located substantially at the intersection of the axis of rotation of the feed roller shaft and the perpendicular to the machining plane, preferably substantially at the axis of rotation of the feed roller shaft At the point of intersection with the machining plane. The machining plane is defined here by the machining axis and the main pressing direction. Especially when the cone tip of the cone is located at the intersection point of the axis of rotation of the feed roller shaft and the machining plane, particularly low bearing forces are produced which act on the adjustment mechanism, especially also on the axle seat.
为了能够使进给辊轴相对于工件以不同的角度调整,有利的是,所述进给辊轴的旋转轴线与轴座的旋转轴线相互间形成一个角度。由此使进给辊轴的旋转轴线在轴座围绕其旋转轴线旋转时同样描绘出这个锥体并且可以使进给辊相对于工件或输送段的加工轴线调整到不同的位置。与此相关已经证实有利的是,所述轴座的旋转轴线倾斜于输送段的加工轴线的一个垂线设置。In order to be able to adjust the infeed roller shaft at different angles relative to the workpiece, it is advantageous if the axis of rotation of the infeed roller shaft and the axis of rotation of the axle seat form an angle with one another. As a result, the axis of rotation of the feed roller shaft also describes this cone when the axle seat rotates about its axis of rotation, and it is possible to adjust the feed roller to different positions relative to the workpiece or the machining axis of the conveying section. In this context, it has proven to be advantageous if the axis of rotation of the axle seat is arranged obliquely to a perpendicular to the machining axis of the conveying section.
如果所述轴座具有一个用于容纳一个进给辊轴的孔并且该孔倾斜于轴座的旋转轴线设置,则在结构上特别简单地构成所述进给辊轴在轴座上的支承,通过该轴座可以实现上述的可能性。The mounting of the feed roller shaft on the shaft support is structurally particularly simple if the shaft support has a bore for accommodating a feed roller shaft and the bore is arranged obliquely to the axis of rotation of the shaft support, The aforementioned possibilities can be realized by means of the axle seat.
为了使进给辊轴的旋转轴线在轴座旋转时如同所描述的那样描绘出一个锥体,所述轴座最好具有一个开口,其进口和出口与轴座的旋转轴线具有不同的距离。In order that the axis of rotation of the feed roller shaft describes a cone as described during the rotation of the hub, the hub preferably has an opening whose inlet and outlet are at different distances from the axis of rotation of the hub.
为了使锥尖尽可能地靠近加工轴线部位设置,有利的是,所述轴座的孔在面对进给辊的轴座端面上的开口比孔在背离进给辊的轴座端面上的开口更靠近轴座的旋转轴线设置。In order to arrange the cone point as close as possible to the machining axis, it is advantageous that the opening of the bore of the shaft seat on the end face of the shaft seat facing the feed roller is larger than the opening of the hole on the end face of the shaft seat facing away from the feed roller Set closer to the axis of rotation of the shaft seat.
为了使调整机构的结构部件数量保持尽可能地少,有利的是,所述轴座具有一个自锁的驱动装置。通过自锁的驱动装置可以非常准确地控制轴座并且为了固定轴座也无需附加的机构,例如制动或固定装置,因为自锁的驱动装置使轴座在结构上特别简单地固定在其所期望的运行位置上。In order to keep the number of components of the adjusting mechanism as low as possible, it is advantageous if the axle support has a self-locking drive. The self-locking drive can be used to control the axle seat very precisely and no additional mechanisms, such as brakes or fixing devices, are required for securing the axle seat, since the self-locking drive makes it particularly simple to fix the axle seat in its position. at the desired operating position.
为了在结构上进一步简化这种自锁的驱动装置有利的是,所述自锁的驱动装置具有一个自锁的螺纹减速器或者螺杆减速器和/或一个液压的伺服电机。In order to further simplify the construction of such a self-locking drive, it is advantageous if the self-locking drive has a self-locking screw or screw gear and/or a hydraulic servomotor.
为了使上述切削机床、尤其是上述进给机构的优点可以有利在实践中应用,在这里建议一个相应的方法用于相对于一个输送段的加工轴线调整进给机构的进给辊,其中通过使一个轴承套围绕轴承套的旋转轴线旋转,在轴承套中支承进给辊轴,并且所述轴承套的旋转轴线具有至少一个平行于进给辊轴旋转轴线的分量,使得进给辊轴的旋转轴线偏移。由此可以实现一个特别可靠且特别少维护的方法用于相对于一个直线移动的工件调整进给辊。尤其是关于平行分量可以彻底简化并更好地控制所需的调整力。In order that the advantages of the above-mentioned cutting machine tools, in particular the above-mentioned feed mechanism, can be advantageously used in practice, a corresponding method is proposed here for adjusting the feed roller of the feed mechanism relative to the machining axis of a conveyor section, wherein by using A bearing housing rotates about the axis of rotation of the bearing housing, supports the feed roller shaft in the bearing housing, and the rotation axis of the bearing housing has at least one component parallel to the rotation axis of the feed roller shaft, so that the rotation of the feed roller shaft Axis offset. This makes it possible to achieve a particularly reliable and low-maintenance method for adjusting the feed roller relative to a linearly moving workpiece. Especially with regard to the parallel component the required adjustment force can be radically simplified and better controlled.
特别有利的是,在轴承套旋转时所述进给辊轴的旋转轴线围绕轴承套的旋转轴线摆动。通过这种运动可以使一个进给辊特别简单地个别地根据需要进行调整。It is particularly advantageous if the axis of rotation of the feed roller shaft pivots about the axis of rotation of the bearing sleeve when the bearing sleeve rotates. This movement allows a particularly simple adjustment of an infeed roller to individual needs.
一个优选的方法变型是,在轴承套旋转时在进给辊轴的旋转轴线与输送段的加工轴线之间调节一个0°至10°之间的角度、最好是0°至5°之间的角度。为了能够足够好地调整相对较小直径的工件与相对较大直径的工件之间的进给辊,在实践中优选使用一个0°至1.25°之间的角度的调整方法。A preferred variant of the method is to adjust an angle between the axis of rotation of the feed roller shaft and the processing axis of the conveyor section during the rotation of the bearing sleeve between 0° and 10°, preferably between 0° and 5° Angle. In order to be able to adjust the feed roller between relatively small-diameter workpieces and relatively large-diameter workpieces sufficiently well, in practice an adjustment method with an angle between 0° and 1.25° is preferably used.
附加地或可替代地对于上述特征建议一个具有一个进给装置的切削机床用于加工直线的工件、尤其是棒、管、杆、钢丝、钢缆或类似工件,其中所述进给装置具有一个可分离地与一个引入导架连接的进给机构,并且该进给机构与引入导架通过至少一个快速卡紧装置可分离地相互连接。Additionally or alternatively to the above-mentioned features, a cutting machine tool with a feed device is proposed for machining linear workpieces, in particular rods, tubes, rods, wires, cables or similar workpieces, wherein the feed device has a A feed mechanism detachably connected to an introduction guide frame, and the feed mechanism and the introduction guide frame are detachably connected to each other through at least one quick clamping device.
这种具有一个引入导架和一个进给机构的进给装置优选用于将线性工件输送到例如一个去荒皮机床。在此通过进给装置使一个工件加速和连续地输送,保证进给装置为机床连续地输送一个工件。通常在这种进给装置中在将工件输送到相应机床之前,首先具有进给机构然后接着在进给方向具有引入导架。该引入导架的主要功能是,将由进给机构加速和连续输送的工件有目的地输送到机床。按照现有技术所述进给机构和引入导架通常是固定地连接成一个单元,即,在正常的运行条件下是不可拆卸的,并且可以一起移动,例如为了更换相应机床上的刀具。为了在运行中保证工件的精确导向,所述进给装置在运行中固定地与机床连接。但是在已知的进给装置中存在缺陷,所述进给机构与引入导架构成一个不可拆卸的单元并且至少在安装状态不能相互分离。为了完成进给机构和引入导架的任务需要将进给装置根据要进行的加工全部地、至少部分地拆卸。这尤其使进给机构和引入导架在结构部件上所需的维修和调整工作增加了困难。Such a feed device with an insertion guide and a feed mechanism is preferably used for feeding linear workpieces to, for example, a dehulling machine. Here, a workpiece is accelerated and conveyed continuously by means of the feed device, which ensures that the feed device continuously feeds a workpiece for the machine tool. Usually, in such a feed device there is firstly a feed mechanism and then an insertion guide in the feed direction before the workpiece is fed to the corresponding machine tool. The main function of the introduction guide frame is to deliver the workpiece accelerated and continuously conveyed by the feed mechanism to the machine tool in a targeted manner. According to the prior art the feed mechanism and the introduction guide are usually fixedly connected as a unit, ie not detachable under normal operating conditions, and can be moved together, for example for changing the tool on the corresponding machine tool. In order to ensure precise guidance of the workpiece during operation, the feed device is permanently connected to the machine tool during operation. However, there is a disadvantage in the known feed device that the feed mechanism and the insertion guide form a non-detachable unit and cannot be separated from one another, at least in the assembled state. In order to fulfill the task of the feed mechanism and the insertion guide, the feed device needs to be completely, at least partially dismantled, depending on the machining to be carried out. This especially complicates the maintenance and adjustment work required on the structural parts of the feed mechanism and the introduction guide.
例如由DE 40 19 286 A1已知一个去荒皮机床,其中独立的结构组件、如进给组件和导入系统相对于一个去荒皮机床外壳可偏移地设置。在此所述进给机组通过多个螺栓与导入系统夹紧。此外所述进给组件和导入系统同时通过附加的导轨可夹紧地支承在去荒皮机床外壳上。在此这些导轨从去荒皮机床外壳一直到进给机组并且这样相对于结构组件设置,使得导轨平行于进给组件的输送方向进入这个结构组件。所述导轨在其端部上分别具有或者一个防松螺母或者一个夹紧键,使得在导轨“切削”时不仅进给组件、导入系统而且去荒皮机床外壳都相互间夹紧并因此相互连接。在此缺陷是,一方面所述进给机组非常费事且难以与导入系统分离。这明显增加维修和调整工作的难度。另一方面穿过所有结构组件延伸的导轨是有缺陷的,因为在导轨中存在相对较高的自身膨胀。当导轨由高价值材料加工时,同样存在自身膨胀。其后果是,只能以一个有限的夹紧力夹紧结构组件。由此使这种夹紧的结构组件只具有有限的刚性。这对加工或去荒皮效果产生负面影响,因为在去荒皮时在铣头处呈现相对较大的加工作用力,它们必需相应地传到一个刚性的机架上,以实现在工件去荒皮时所要求的精度。上述缺陷通过上述设备、尤其是去荒皮机床并通过其进给装置得以克服。For example,
如上所述,一个快速夹紧装置可以通过多种方式构成。“快速夹紧装置”通常可以理解为,通过它可以在两个部件之间不复杂且快速地建立或松开一个连接。所述快速夹紧装置最好是自动化的,因此通过附加的刀具的手动操作是多余的。这种连接完全不同于通过简单的螺栓连接使两个部件连接的连接。As mentioned above, a quick clamp can be constructed in a variety of ways. "Quick clamping device" is generally understood to mean, by means of which a connection between two parts can be quickly and uncomplicatedly established or released. The quick clamping device is preferably automated, so that manual operation by an additional tool is superfluous. This type of connection is completely different from the connection where two parts are connected by a simple bolt connection.
一个优选的实施例是,所述快速夹紧装置具有至少一个楔紧部件。这些楔紧部件以有利的方式以标准产品呈现,因此由此呈现的快速夹紧装置可以经济地实现。此外楔紧部件尤其具有优点,它可以在楔紧部件的去锁紧状态使原先夹紧的结构部件任意远地相互间隔,而不会在分离的结构部件之间存在一个夹紧装置的可能干扰的连接部件。由此也可以通过有利的方式快速且在结构上特别简单地建立或松开在进给机构与引入导架之间的连接。A preferred embodiment provides that the quick clamping device has at least one wedging element. These wedging elements are advantageously presented as standard products, so that the quick clamping device thus presented can be realized economically. In addition, the wedging element has the particular advantage that in the unlocked state of the wedging element, the previously clamped structural parts can be spaced arbitrarily far apart from each other without a possible interference of a clamping device between the separate structural parts. connection parts. As a result, the connection between the feed mechanism and the insertion guide can also advantageously be quickly and structurally particularly simple to be established or released.
通过这种方法一方面也可以在引入导架两侧轻易地且特别快速地进行维修和调整工作,使得这种工作过程明显易于实现,这尤其在灵敏或滚花纹的引入导架中是特别有利的。另一方面对于在进给机构上、尤其是在引入导架一侧的进给机构部件上的这些相关工作无需附加的结构空间,因为所述进给装置最好快速地与一个机床分离并且仅仅使引入导架与进给机构分离并且需要将引入导架驶回到机床,用于毫无间题地接触到例如引入导架一侧的进给机构部件。通过一个快速夹紧装置特别简单地实现这一点。In this way, on the one hand, maintenance and adjustment work can also be carried out easily and particularly quickly on both sides of the insertion guide, so that such work processes are significantly easier to implement, which is particularly advantageous in the case of sensitive or knurled introduction guides. of. On the other hand, no additional installation space is required for the associated work on the feed mechanism, especially on the feed mechanism parts on the side of the insertion guide, because the feed device is preferably quickly detached from a machine tool and only The insertion guide is separated from the feed mechanism and needs to be moved back to the machine tool in order to gain access without problems, for example to the feed mechanism components on one side of the insertion guide. This is achieved particularly simply by means of a quick clamping device.
另一方面为此附加地或可替代地建议一个切削机床,它具有一个进给装置、一个引入导架和一个去荒皮机床减速器,其中不仅进给机构而且去荒皮机床减速器都可以相互独立地可分离地与引入导架连接。On the other hand, a cutting machine tool is additionally or alternatively proposed for this purpose, which has a feed device, an insertion guide and a dehulling machine reducer, wherein both the feed mechanism and the dehulling machine reducer can be used are detachably connected to the introduction guide frame independently of each other.
“去荒皮机床减速器”在此通常理解为一个切削机床、尤其是一个去荒皮机床的一个固定基体。这个基体例如是一个机架、一个框架或者一个另外构成的结构,它基本上一直达到铣头处。A “reducer for dehulling machine tools” is generally understood here to mean a fixed base body of a cutting machine tool, in particular a dehulling machine tool. This basic body is, for example, a machine frame, a frame or a different structure, which reaches essentially as far as the milling head.
通过使两个结构组件、进给机构与去荒皮机床减速器单独地且主要是相互独立地与引入导架运行可靠地连接,可以使一个去荒皮机床各个部分上的工作非常容易地且以较少的费用实现。因此例如可以完成引入导架与去荒皮机床减速器之间部位的工作,而不必为此使进给机构与引入导架分离。而是可以将引入导架与进给机构一起作为一个固定连接的结构组件从去荒皮机床外壳中拆出来。由此同样有利于预防事故,因为在这种工作中只需搬运非常少的松开的可滑移的结构组件。这减少了发生事故的危险。The work on the individual parts of a dehulling machine can be performed very easily and efficiently by the operationally reliable connection of the two structural components, the feed mechanism and the dehulling machine reducer, independently and mainly independently of each other, with the introduction guide frame. Achieved at less cost. It is thus possible, for example, to perform work on the area between the insertion guide and the dehulling machine reducer without having to separate the feed mechanism from the insertion guide for this purpose. Instead, the introduction guide frame and the feed mechanism can be removed from the shell of the dehulling machine tool as a fixedly connected structural assembly. This also contributes to the prevention of accidents, since only a very small number of loose, slidable structural components need to be handled during such work. This reduces the risk of accidents.
一个最大的优点是,通过这种独立的连接提供一个比目前的进给装置更加刚性的进给装置。这个更加刚性的进给装置由此实现,一方面使进给机构直接设置在引入导架上。由此使夹紧力通过非常短的力流路径传到被夹紧的结构组件,由此实现比现有连接更刚性的连接。One of the great advantages is that by means of this independent connection a more rigid feeding device is provided than the current feeding device. This more rigid feed arrangement is achieved in that, on the one hand, the feed mechanism is arranged directly on the insertion guide. As a result, the clamping force is transmitted to the clamped structural component via a very short force flow path, thus achieving a more rigid connection than conventional connections.
另一方面以有利的方式使引入导架直接与去荒皮机床减速器可分离地连接。由此也使夹紧力通过一个特别刚性的连接传到所连接的结构组件。On the other hand, the insertion guide is advantageously detachably connected directly to the dehulling machine reducer. As a result, the clamping force is also transmitted via a particularly rigid connection to the connected structural components.
由此根据使用情况不必将整个进给装置与机床分离,而是仅需将进给机构与引入导架分离并这样移出,使得引入导架可以保留在机床上的设置。仅仅出于这些原因有利的是,所述进给机构和引入导架尤其也在安装状态相互间可以相对偏移。Depending on the application, it is thus not necessary to separate the entire feed device from the machine tool, but only the feed mechanism has to be separated from the insertion guide and removed in such a way that the insertion guide remains in place on the machine tool. For these reasons alone, it is advantageous if the feed mechanism and the insertion guide can be offset relative to each other, in particular also in the assembled state.
此外为了在完成进给装置的各结构部件或结构组件上的工作时在进给机构与引入导架之间可以提供一个足够大的装配空间供使用,以有利的方式可以在进给机构与引入导架之间调整出一个大于200mm、最好大于500mm或大于600mm的距离。In addition, in order to provide a sufficiently large assembly space between the feed mechanism and the introduction guide when the work on the various structural parts or structural assemblies of the feed device is completed, it is advantageously possible to connect the feed mechanism and the introduction A distance greater than 200mm, preferably greater than 500mm or greater than 600mm is adjusted between the guide frames.
为了在结构上特别简单地构成进给机构与引入导架相互间的拆卸,有利的是,所述进给机构与引入导架通过一个夹紧装置可拆卸地相互固定。由此能够使用于夹紧和松开所必需的工作步骤在其数量和其时间花费上保持尽可能地少。In order to make the feed mechanism and the insertion guide frame detachable from each other in a particularly simple construction, it is advantageous if the feed mechanism and the insertion guide frame are detachably fastened to each other by means of a clamping device. As a result, the number of work steps required for clamping and unclamping and their time expenditure can be kept as low as possible.
一个实施例变型规定,所述夹紧装置具有至少一个定位机构、一个夹紧部件、一个拉紧螺栓和/或一个定位销。One embodiment variant provides that the clamping device has at least one positioning means, a clamping part, a tensioning bolt and/or a positioning pin.
关于“定位机构”可以理解为相关的那些装置,通过它们可以使进给机构至少预固定在引入导架上或者反过来使引入导架预固定在进给机构上,由此使进给机构与引入导架相互间连接成一个进给装置。一个预固定使其它夹紧工作易于实现,因为要被夹紧的结构部件已经可靠地相互连接并且在必要时已经充分对准定位。The term "positioning means" is to be understood as meaning those devices by which the feed mechanism can be prefixed at least on the introduction guide frame or vice versa, so that the feed mechanism and The introduction guides are connected to each other to form a feeding device. A prefixation facilitates further clamping work, since the structural parts to be clamped are already securely connected to one another and, if necessary, sufficiently aligned.
“夹紧部件”包括例如所有的适合于使进给机构与引入导架这样相互连接的结构部件,使得它们尤其是在运行期间可靠地但是可分离地相互连接。A “clamping part” includes, for example, all structural parts which are suitable for interconnecting the feed mechanism and the insertion guide in such a way that they are securely but detachably connected to one another, especially during operation.
这些夹紧部件也可以是拉紧螺栓,其中一个拉紧螺栓最好穿过进给机构的机架和/或引入导架的一个机架并且所述拉紧螺栓通常在其端部上分别通过一个螺母夹紧,使得进给机构与引入导架相互间连接成一个运行可靠的进给装置。These clamping parts can also be tension bolts, wherein a tension bolt preferably passes through a frame of the feed mechanism and/or a frame of the introduction guide frame and said tension bolts usually pass through respectively at their ends A nut is clamped, so that the feed mechanism and the guide frame are connected to each other to form a reliable feed device.
此外所述定位销可以附加地或可替代地作为辅助定心,由此使进给机构与引入导架、尤其是在一起导引时通常在多个位置上得到导引。附加地使进给机构与引入导架通过这种定位销的存在相互间抗扭转地在多个部位连接。所以“定位销”的概念在本发明的意义上包括那些适合于使进给机构与引入导架在一起导引时在多个位置上有针对性地、尤其是垂直于导引路径导引的结构部件,此外分体式的进给装置通过两个或多个定位销可以特别抗扭曲地或者尽管分体但是也本身足够刚性地构成。Furthermore, the positioning pins can additionally or alternatively serve as a centering aid, so that the feed mechanism and the insertion guide, in particular when guided together, are generally guided in several positions. In addition, the feed mechanism and the insertion guide are connected to one another in a rotationally fixed manner at several points by virtue of the presence of such positioning pins. The term "locating pins" in the sense of the present invention therefore includes those which are suitable for guiding the feed mechanism together with the introduction guide at multiple positions in a targeted manner, in particular perpendicular to the guide path. The structural part, and also the split feed device, can be designed particularly torsion-proof or, despite the split, itself sufficiently rigid by means of two or more positioning pins.
为了使相互松开的进给机构与引入导架毫无问题地且有目的地相对于本身、但是也可以相对于一个工件加工设备移动,一个优选的实施例变型规定,不仅进给机构而且引入导架都沿着一个直导轨可移动地支承。在这样的直导轨上所述进给机构与引入导架可以特别可靠地支承并且可以非常精确且快速地相互移动。不言而喻,这样的直导轨也有利地独立于本发明的其它特征。In order to move the mutually detached feed mechanism and the insertion guide without problems and purposefully relative to itself, but also relative to a workpiece processing device, a preferred embodiment variant provides that not only the feed mechanism but also the insertion guide The guide frames are movably supported along a straight guide rail. On such a straight guide rail, the feed mechanism and the insertion guide can be mounted particularly securely and can be moved relative to each other very precisely and quickly. It goes without saying that such a straight guide rail is also advantageously independent of the other features of the invention.
在实际的转换中能够使所述引入导架具有一个抗扭曲的箱体,它最好通过滑靴与直导轨相连。当然,如果这样的箱体是封闭的,则是特别抗扭曲的。通过一个这样的箱体实现一个特别紧凑的单元,它还可以特别好地与进给机构、但是也与一个工件加工设备连接。所述抗扭曲的箱体的滑靴能够在直导轨上实现精确地导向。此外所述抗扭曲的箱体通过滑靴和一个固定在基础上的直导轨有利地非常刚性地与一个基础连接。In a practical conversion, the insertion guide can have a torsion-resistant housing, which is preferably connected to the straight guide rail via sliding shoes. Of course, such a box is particularly resistant to twisting if it is closed. A particularly compact unit is achieved by such a housing, which can also be connected particularly well to the feed mechanism, but also to a workpiece processing device. The sliding shoes of the torsion-resistant housing enable precise guidance on straight guide rails. Furthermore, the torsion-resistant box is advantageously very rigidly connected to a foundation via sliding shoes and a straight guide rail fastened to the foundation.
因此同样有利的是,所述进给机构具有一个抗扭曲的框架,它最好通过滑靴与一个直导轨相连。在此同样得到已经在抗扭曲的箱体中所描述的优点。这种抗扭曲的用于进给机构或引入导架的框架也有利地独立于本发明的其它特征。It is therefore also advantageous if the feed mechanism has a torsion-resistant frame, which is preferably connected via sliding shoes to a straight guide rail. Here too, the advantages already described for the torsion-resistant housing are obtained. This torsion-resistant frame for the feed mechanism or the introduction guide is also advantageously independent of the other features of the invention.
为了能够使所述进给机构和/或引入导架无需较大手动气力地偏移,有利的是,所述进给机构和/或引入导架具有用于移动的机构。这种用于移动的机构例如是一个液压缸,它使进给机构沿着一个直导轨移动。所述引入导架同样可以通过一个这样的液压缸移动。但是也可以通过一个可操纵的曲轴和一个相应有利的减速比使进给机构和/或引入导架易于相互移动或者移动到一个去荒皮机床。In order to be able to deflect the feed mechanism and/or the insertion guide without significant manual effort, it is advantageous if the feed mechanism and/or the insertion guide have means for displacement. Such a moving mechanism is, for example, a hydraulic cylinder which moves the feed mechanism along a straight guide rail. The introduction guide can likewise be moved by such a hydraulic cylinder. However, it is also possible to facilitate the displacement of the feed mechanism and/or the insertion guide relative to one another or to a dehulling machine by means of a steerable crankshaft and a correspondingly favorable reduction ratio.
此外还建议一个设备,例如一个去荒皮机床,用于加工线性工件尤其是棒、管、杆、钢丝、钢缆或类似材料,其中所述设备具有一个上述的进给装置。尤其是所述进给装置的优点与一个去荒皮机床相结合产生特别有利的应用。为了便于理解在此要指出,关于用于加工相应工件的设备的特征通过一个这样的进给装置没有本发明其它特征也是有利的。Furthermore, a device is proposed, for example a dehulling machine, for processing linear workpieces, in particular rods, tubes, rods, wires, cables or the like, wherein the device has a feed device as described above. In particular, the advantages of the feed device in combination with a dehulling machine result in a particularly advantageous application. To facilitate understanding, it should be pointed out here that it is also advantageous to have no further features of the invention with respect to the features of the device for machining the respective workpiece by means of such a feed device.
通过在一个机床上使用所述进给装置能够彻底改进已知的工件加工设备,如去荒皮机床,因为能够彻底缩短一个工件加工设备例如在进行维修或调整工作时的停机时间。The use of the feed device on a machine tool can substantially improve known workpiece processing plants, such as dehulling machines, since downtimes of a workpiece processing plant, for example for maintenance or adjustment work, can be substantially shortened.
特别有利的是,整个进给装置或部件与其余的工件加工设备可分离地连接。由此可以彻底简化维修和调整工作并因此更快速地进行,因为所述进给装置在安装状态如上所述分离成进给机构的“第一部分”和引入导架的“第二部分”并且两个“部分”可以单独或一起移动。It is particularly advantageous if the entire feed device or component is detachably connected to the rest of the workpiece processing device. Maintenance and adjustment work can thus be substantially simplified and therefore carried out more quickly, because the feed device is separated as described above into the "first part" of the feed mechanism and the "second part" of the guide frame in the installed state and the two The "parts" can be moved individually or together.
已经证实也有利的是,所述工件加工设备具有一个直导轨,在其上可以相互间独立偏移地设置一个进给机构和/或一个引入导架。由此可以使所述进给机构和引入导架相互间个别地以及个别地相对于其余的工件加工设备相对快速且运行可靠地移动。It has also proven to be advantageous if the workpiece processing device has a straight guide rail, on which a feed mechanism and/or an insertion guide can be arranged offset independently of one another. As a result, the feed mechanism and the insertion guide can be moved relatively quickly and reliably relative to each other and individually relative to the rest of the workpiece processing installation.
一个特别优选的实施例规定,所述直导轨这样构成,在进给机构或引入导架与其余的工件加工设备之间可以调整出一个大于200mm、最好大于500mm的距离。通过这个距离保证了足够大的装配空间,因此可以毫无问题地在进给机构或在引入导架以及也在其余的工件加工设备的调整导引一侧的部件上进行加工,而整个结构无需太多的结构空间。当直导轨组合地在一个基础上构成时,尤其可以保证这一点。A particularly preferred embodiment provides that the straight guide rail is designed in such a way that a distance of more than 200 mm, preferably more than 500 mm, can be adjusted between the feed mechanism or the insertion guide and the rest of the workpiece processing device. This distance guarantees a sufficiently large assembly space, so that processing can be carried out without problems on the feed mechanism or on the components on the guide guide side of the infeed and also on the adjustment guide side of the rest of the workpiece processing plant, without the entire structure being Too much structure space. This is especially ensured when the straight guide rails are constructed in combination on a base.
此外有利的是,所述进给装置或其部件通过一个夹紧装置可拆卸地固定在其余的工件加工设备上。由此可以使整个进给装置有利地可拆卸地固定在其余的工件加工设备上。如果在进给机构与引入导架之间的夹紧装置与进给装置与其余工件加工设备之间的夹紧装置是全等的,则可以特别简单而廉价地构成所述装置。It is also advantageous if the feed device or parts thereof are detachably fastened to the rest of the workpiece processing device by means of a clamping device. Advantageously, the entire feed device can thus be fastened releasably to the rest of the workpiece processing installation. The device can be constructed particularly simply and inexpensively if the clamping device between the feed mechanism and the insertion guide is identical to the clamping device between the feed device and the rest of the workpiece processing device.
与此相关特别有利的是,所述夹紧装置具有至少一个定位机构、一个夹紧部件、一个拉紧螺栓和/或一个定位销。In this connection it is particularly advantageous if the clamping device has at least one positioning means, a clamping part, a tensioning bolt and/or a positioning pin.
在此要注意到,关于进给装置的特征没有本发明的其它特征也是有利的。It should be noted at this point that the other features of the invention are also advantageously absent with respect to the features of the feed device.
附加地或可替代地还建议一个用于在一个设备的进给装置上执行加工的方法,其中一个进给机构和一个引入导架相互分离并且这样相对移动,使得一方面在引入导架与进给机构之间产生一个装配空间并且另一方面在必要时在它们与其余的设备之间产生一个装配空间。Additionally or alternatively, a method for performing machining on an infeed device of a plant is proposed, in which an infeed mechanism and an infeed guide are separated from each other and moved relative to each other such that on the one hand between the infeed guide and the infeed An assembly space is created between the components and, if necessary, between them and the rest of the equipment.
已经证实,这种用于在一个设备的进给装置上进行加工的方法也有利地独立于本发明的其它所述特征。It has been found that this method for processing on a feed device of a plant is also advantageously independent of the other described features of the invention.
这样的方法特别易于影响到进给装置的维修和调整工作,因此在这种加工场合可以更加快速地再使用一个设备,例如一个去荒皮机床。目前一个进给装置的部件不能相互间快速地相对移动,而是必需费事地拆卸常见的进给装置。Such a method is particularly susceptible to affecting the maintenance and adjustment work of the feed device, so that a device, for example a dehulling machine, can be re-used more quickly in this processing situation. Currently, the parts of a feed device cannot be moved relatively quickly relative to each other, but the conventional feed device has to be dismantled in a complex manner.
如果所述进给机构和/或进给装置的引入导架沿着一个导轨、最好沿着一个直导轨移动,则可以特别简单且快速地实现各个结构部件的这种移动。This movement of the individual structural components can be achieved particularly simply and quickly if the insertion guide of the feed mechanism and/or of the feed device is moved along a guide rail, preferably along a straight guide rail.
下面借助于对附图的描述详细解释本发明的其它优点、目的和特性,在附图中示例地示出两个切削头和具有其它结构组件的去荒皮机床。Further advantages, objects and properties of the invention will be explained in greater detail below with the aid of the description of the drawing, which shows by way of example two cutting heads and a dehulling machine with further components.
附图中:In the attached picture:
图1示出一个切削头、尤其是铣头处的去荒皮机床,和一个具有一个进给机构和一个引入导架的进给装置,Figure 1 shows a cutting head, in particular a dehulling machine at the milling head, and a feed device with a feed mechanism and an introduction guide,
图2示出图1中的去荒皮机床,其中不仅进给机构与引入导架分离而且引入导架与去荒皮机床减速器分离,Fig. 2 shows the dehulling machine tool in Fig. 1, wherein not only the feed mechanism is separated from the introduction guide frame but also the introduction guide frame is separated from the dehulling machine reducer,
图3简示出一个引入导架,它具有在去荒皮工件输送方向上的楔紧部件,Fig. 3 schematically shows an introduction guide frame, which has wedging parts on the conveying direction of the peeled workpieces,
图4简示出一个去荒皮机床减速器,它具有在去荒皮工件输送方向上的楔紧部件,Fig. 4 schematically shows a dehulling machine speed reducer, which has a wedging part on the conveying direction of the dehulling workpiece,
图5简示出通过进给机构夹紧的引入导架的俯视图,Fig. 5 briefly shows the top view of the introduction guide frame clamped by the feed mechanism,
图6简示出另一去荒皮机床,它具有一个与去荒皮机床减速器分离的引入导架和一个与引入导架分离的进给机构,其中不仅引入导架而且进给机构都支承在一个直导轨上,Fig. 6 schematically shows another dehulling machine tool, which has an introduction guide frame separated from the dehulling machine speed reducer and a feed mechanism separated from the introduction guide frame, wherein not only the introduction guide frame but also the feed mechanism support on a straight rail,
图7简示出图6中的去荒皮机床的一个进给装置,它具有原先与引入导架分离的进给机构,Fig. 7 schematically shows a feeding device of the bark removal machine tool in Fig. 6, which has a feeding mechanism that was originally separated from the introduction guide frame,
图8以立体图示出上述去荒皮机床的第一切削头,Fig. 8 shows the first cutting head of the above-mentioned dehulling machine tool in a perspective view,
图9以局部截面图示出另一切削头,它围绕一个要被去荒皮的工件旋转,Fig. 9 shows another cutting head in partial section, it rotates around a workpiece to be dehulled,
图10示出一个按照本发明的轴承套和一个设置在其中的进给辊轴包括一个进给辊轴马达的布置,Figure 10 shows an arrangement according to the invention of a bearing housing and a feed roller arranged therein comprising a feed roller motor,
图11简示出一个进给辊轴角度调整的视图,它具有一个相对于一个输送段的加工轴线的相应轴承套,Figure 11 schematically shows a view of the angular adjustment of the feed roller shaft with a corresponding bearing sleeve relative to the machining axis of a conveying section,
图12简示出一个进给机构的立体图,它具有四个进给辊轴。Figure 12 schematically shows a perspective view of a feed mechanism with four feed rollers.
不仅在图1和2中所示的去荒皮机床1而且在图6和7中所示的去荒皮机床101都分别在其铣头2或102处具有一个进给装置3或103。Both the
在图1和2中所示的进给装置3具有一个进给机构4和一个引入导架5。所述进给机构4和引入导架5在去荒皮机床1的一个横轨6上可偏移,其中该横轨6构成一个用于进给机构4和引入导架5的直导轨7。进给机构4和引入导架5都可以通过滑靴108,109和110(参见图6和7)或类似的结构在箭头11和12的两个方向上沿着直导轨7移动。因此一方面所述进给机构4和引入导架5可以分别地离开去荒皮机床1的一个去荒皮机床减速器13移动或者向着去荒皮机床1的去荒皮机床减速器13移动。另一方面所述进给机构4和引入导架5可以相对移动。这意味着,所述进给机构4也可以独立于引入导架5地在横轨6上移动,反之也如此。在图1中简示的去荒皮机床的运行状态中所述进给机构4和引入导架5相互间连接成一个紧凑的进给装置3,并且所述进给装置3还通过引入导架5连接到去荒皮机床1的去荒皮机床减速器13上。为了不仅使进给机构4而且使引入导架5、尤其在这里所示的运行状态中可靠地与去荒皮机床1的去荒皮机床减速器13连接,一方面所述进给机构4和引入导架5通过第一上楔紧部件14和15(参见图3)以及通过第一下楔紧部件16和17(参见图3)固定地但是可拆卸地相互楔紧。另一方面所述引入导架5和去荒皮机床减速器13通过第二上楔紧部件18和19(参见图4)以及通过第二下楔紧部件20和21(参见图4)固定地但是可拆卸地相互楔紧。在这个夹紧状态一个工件可以通过进给机构4在引入导架5上准确地在去荒皮机床1的铣头2上导引。所述工件22在此通过进给装置3在箭头方向24上从一个进入区23穿过去荒皮机床1连续地引到一个出口区25。所述进给机构4按照图2所示离开引入导架5地偏移,使得在进给机构4与引入导架5之间出现一个装配空间26,它不仅能够良好地接触到引入导架一侧的进给机构4的端部27而且可以接触到进给机构一侧的引入导架5的端部28。为了实现装配空间26所述进给机构4与引入导架5间隔距离29。The feed device 3 shown in FIGS. 1 and 2 has a
此外在按照图2的结构中所述进给机构4和引入导架5从去荒皮机床1的去荒皮机床减速器13偏移开,使得在引入导架5与去荒皮机床减速器13之间产生另一装配空间30。因此所述引入导架5以一个间距31离开去荒皮机床减速器13。所述进给机构4具有一个抗扭曲的框架32,在其中除了进给辊33以外(在这里只示例地表示)同样设置进给辊33的驱动和调整机构34。此外所述引入导架5在这个实施例中具有一个第一止动销35和一个第二止动销36(参见图3)。所述去荒皮机床减速器13同样具有一个第一止动销37和一个第二止动销38(参见图4)。所述引入导架5的第一止动销35在去荒皮机床1的运行状态(参见图1)与一个互补的止动套39共同起作用而第二止动销36在运行状态相应地与互补的止动套40共同起作用。所述止动销35和36负责使所述进给机构4的框架32与引入导架5的一个抗扭曲的箱体41(参见图3)相互导引地移动。此外所述抗扭曲的框架32与抗扭曲的箱体41通过止动销35和36还相对于直导轨6抗扭转地相互支承。通过止动销35和36使整个进给装置3非常坚固且抗扭曲地固定在一起。关于去荒皮机床减速器13的止动销37和38也具有相同的作用。它们与位于引入导架5上的相应止动套(在这里未明确地示出)共同起作用。在这里只示例性地详细描述进给机构4与引入导架5之间的功能连接。根据实际结构上述结构组件相互间仅通过两个止动销和相应互补的止动套可以实现足够的导引和固定。当然,在其它实施例中也可以使用多于两个的止动销和止动套。在这个实施例中所述引入导架5附加地还具有止动销14和15,它们使进给机构4与引入导架5独立于夹紧装置13地相互预固定。在引入导架5的抗扭曲的箱体41中在这个实施例中具有三个相互间星形设置的导引辊42(在这里只示例性地示出)。每个导引辊以有利的方式单独地通过一个伺服电机43(在这里只示例性地示出)通过一个相应的伺服电机减速器44控制,由此使要被去荒皮的工件22以特别高的精度输送到铣头2(参见图3)。在所述引入导架5的抗扭曲的箱体41的下部45里面设置一个第一滑靴10和一个第二滑靴46。通过这两个滑靴10和46使引入导架5与去荒皮机床1的直导轨7移动偏移地连接。In addition, in the structure according to FIG. 2, the
所述去荒皮机床减速器13(参见图4)具有一个坚固的外壳47,在其上设置第二上楔紧部件18和19和第二下楔紧部件20和21。所述楔紧部件18,19,20和21通过一个驱动电机48通过一个液压装置49(在这里只示出楔紧部件18与19之间的液压装置)进行控制。在刚性外壳47上还设置去荒皮机床减速器13的两个止动销37和38。在整个去荒皮机床1上存在的楔紧部件14至21的结构和工作方式借助于第一上楔紧部件14和15(见图5)表示。第一上楔紧部件14和15与第一下楔紧部件16和17一起使进给机构4与引入导架5夹紧。所述进给机构4在按照图5的附图中通过其两个上进给辊33(只示例性地表示,见图2)和驱动和调整机构34的一部分50(也见图2)表示。通过进给机构4的进给辊33使要被去荒皮的工件22(见图1)在输送方向24上输送到铣头2(见图1)。The dehulling machine reducer 13 (see FIG. 4 ) has a solid housing 47 on which the second upper wedging parts 18 and 19 and the second lower wedging
如图5所示,为了使进给机构4运行可靠地与引入导架5连接,一个第一夹紧部件52的一个移动的止锁键51作用于一个第二夹紧部件54的一个刚性固定的止挡键53后面。不仅第一夹紧部件52而且第二夹紧部件54都是楔紧部件15的组成部分,其中第一夹紧部件52是楔紧部件15的一个锁闭缸而第二夹紧部件54是一个实心止挡。所述第一夹紧部件52在这个实施例中设置在引入导架5上而第二夹紧部件54相应地设置在进给机构4上。如果所述进给机构4和引入导架5如图5所示相互移动,使得两者相互靠近,则所述止锁键51通过一个适合的液压机构49(见图4)在箭头方向55上从第一夹紧部件52的锁闭缸中驶出来。在此所述止锁键51总是紧密地与第二夹紧部件54的止挡键53共同起作用,直到最终所述进给机构4与引入导架5固定地且运行可靠地连接。为了再松开进给机构4与引入导架5之间的连接,使所述止锁键51在箭头方向55的反向上移动,由此使止锁键51与止挡键53之间的功能连接逐渐离开并且使两个夹紧部件51和54最终完全相互分离。当然,所述去荒皮机床1的其余夹紧部件14,16至21具有一个全等的结构,如同对于楔紧部件15示例性所述的那样。因此其工作原理也对应于上述楔紧部件15的工作原理。为了使引入导架5以相同的方式与去荒皮机床减速器13连接,所述引入导架5不仅具有一个楔紧部件的第一夹紧部件52而且具有楔紧部件19的第二夹紧部件56。该楔紧部件19代表性地表示所有四个楔紧部件18,19,20和21。它们用于在引入导架5与去荒皮机床减速器13之间建立运行可靠的连接。为了保证在引入导架5与去荒皮机床减速器13之间的一个附加稳定性,所述引入导架5具有一个附加的止动销57,当引入导架5与去荒皮机床减速器13相互连接时,它伸进去荒皮机床减速器13的刚性外壳47里面。As shown in Figure 5, in order to make the
在图6中所述的去荒皮机床101具有一个带进给机构104的进给装置103和一个引入导架105。所述进给机构104和引入导架105可偏移地设置在去荒皮机床101的一个横轨106上,其中所述横轨106构成一个用于进给机构104和引入导架105的直导轨107。不仅进给机构104而且引入导架105都可以通过滑靴108,109和110在箭头方向111和112上沿着直导轨107移动。因此一方面所述进给机构104和引入导架105分别地离开去荒皮机床外壳13移动或者向着去荒皮机床外壳113移动。另一方面所述进给机构104和引入导架105相互间可以相对移动。这意味着,所述进给机构104也可以独立于引入导架105地在横轨106上移动,反之也是如此。所述进给机构104在按照图6的结构中这样离开引入导架105地偏移,使得在进给机构104与引入导架105之间出现一个装配空间126,它不仅能够良好地接触到引入导架一侧的进给机构104的端部127而且可以良好地接触到进给机构一侧的引入导架105的端部128。为了实现装配空间126,所述进给机构104与引入导架105间隔距离。The dehulling
此外在按照图6的结构中所述进给机构104与引入导架105这样远地偏移去荒皮机床减速器113,使得在引入导架105与去荒皮机床减速器113之间产生另一装配空间130。因此所述引入导架105以一个间距131离开去荒皮机床减速器113。所述进给机构104具有一个抗扭曲的框架132,在其中除了进给辊133以外(在这里只示例地表示)同样设置进给辊133的驱动和调整机构134。此外不仅进给机构104而且引入导架105都具有定位销160,161和162,它们与进给机构104中的或去荒皮机床减速器113中的未详细示出和表示的互补的套共同起作用。所述定位销160和161负责使进给机构104的框架132与引入导架105的一个抗扭曲的箱体141至少在最后的接近段上导引地相互移动。此外所述抗扭曲的框架132与抗扭曲的箱体141通过定位销160和161附加地相对于直导轨107抗扭转地相互支承。通过附加的定位销160和161使整个进给装置103更加坚固地固定在一起。所述附加定位销162在引入导架105与去荒皮机床减速器113之间类似地起作用。根据实际结构仅仅通过一个或两个定位销160,161或162和相应的互补套就可以实现结构组件相互间足够的导引和固定。当然,在需要时也可以使用任意多的定位销160,161和162。In addition, in the configuration according to FIG. 6 the
在运行状态(见图7)所述进给机构104与引入导架105连接成一个进给装置103,并且该进给装置103还设置在去荒皮机床减速器113上。为了使进给机构104与引入导架105尤其在运行状态可靠地与去荒皮机床减速器113连接,使进给机构104、引入导架105和去荒皮机床减速器113通过一个附加的夹紧装置163夹紧成一个紧凑的供运行的单元。在这个实施例中所述进给机构104和引入导架105还附加地具有定位机构164和165,它们使进给机构104与引入导架105与夹紧装置163无关地相互间预固定。在夹紧状态一个工件122可以通过进给机构104通过引入导架105精确地在去荒皮机床101的一个铣头102上导引。为此所述工件122从一个进入区123在箭头方向124上通过进给装置103并通过去荒皮机床101连续地输送到一个排出区125。为了使进给机构104与引入导架105一方面能够相向地偏移而另一方面相对于去荒皮机床减速器113偏移,所述进给机构104和引入导架105分别具有一个液压调整机构166(在这里只示例性地示出)。In the running state (see FIG. 7 ), the
在图8中所示的切削头201主要由一个调整环202、一个刀夹座203以及四个设置在刀夹座203上的刀夹204(在这里只示例性地示出)所组成。所述刀夹204分别具有一个刀具205(在这里只示例性地示出),通过它们使一个工件217(见图9)从一个氧化层218中露出(也见图9)或者可以与通常一样进行加工。所述切削头201在加工工件217时围绕一个加工轴线206旋转。所述刀夹204通过调整环202径向相对于加工轴线206调整,使得刀具205可以相对于工件217相应地调整。所述刀夹204分别这样在刀夹座203中导引,使得它们使刀具205相对于工件217或加工轴线206可径向偏移地固定和导引。在此所述刀夹204的个别调整通过调整环202在轴向207上的偏移实现,其中所述调整环202的偏移对应于轴向相对于加工轴线206的移动。所述调整环202的内侧面219本身锥形地构成。所述刀夹204通过滑动面220与调整环202的平面滑动面208相连,它们位于锥形部位里面。所述刀具座203在调整环202轴向偏移时相对于一个空心轴213(见图9)通常固定在空心轴213上,由此使调整环202相对于刀夹203移动。不仅刀夹204的滑动面220而且与这个滑动面相连的调整环202的滑动面208都平面地构成,因此相互间相连的滑动面220和208尽可能大面积地相互间产生交换作用。为了使平面的滑动面208在调整环202的内表面219上在结构上特别简单地实现,所述滑动面208在这个实施例中通过衬层209实现。这些衬层209在此是淬火材料小片,它们通过四个快装螺栓210(在这里只示例性地示出)设置在调整环202内表面219上的一个为此所规定的槽211里面。通过衬层209实现两种转换。首先所述衬层209这样设置在调整环202的内表面219上,使得它们基本上相对于加工轴线206与其余的锥形内表面219一样地延伸。其次所述衬层209在其滑动面208上没有弯曲的表面,与内表面219的其余部位一样,而是平面地、即没有弯曲地构成。因此所述刀夹204可以在调整环202轴向偏移时沿着加工轴线206轻易地径向相对于加工轴线206偏移并且也与调整环202或者调整环202的内表面219通过平面的滑动面220和208处于交替作用,因此在这个平面滑动面220和208处尤其径向作用的作用力更好地从刀夹204传递到调整环202。因此使围绕或在滑动面220和208上的部位处于一个比常见的切削头201小得多地磨损下面。在此还要指出,如同在这个实施例所示的那样,这种平面滑动面209不仅可以通过衬层209实现。当然,这种平面滑动面208也可以直接在调整环202的内表面219上加工出来。但是所建议的衬层209的使用是特别经济的,因为这个衬层209在产生临界磨损时可以通过松开快装螺栓210毫无问题地更换并且可以通过新的衬层209替换。而所述滑动面220在刀夹204上是有利的,因为它们可以比已知的具有一个锥形结构的滑动面220更加简单地在刀夹204上加工出来。但是在这里也可以优选使用衬层209,因此例如一个设置在调整环202上的衬层209与一个设置在刀夹204上的衬层209相连。The cutting
在图9中示出的切削头212具有一个基本上与由图8已知的切削头201类似的结构,因此两个实施例的相同功能的结构部件配有相同的标记符号。所述切削头212具有一个调整环202,它在一个空心轴213上在轴向207沿着加工轴线206滑动。此外所述空心轴213在其面对调整环202的端部上具有一个刀夹座203,它导引各个刀夹204。所述刀夹204在其面对加工轴线206的一侧上具有刀具205,通过它可以使工件217从其氧化层218中切削地外露或者与通常一样进行加工。在此所述工件217在进给方向219上沿着加工轴线206移动。在刀夹204与调整环202之间设置衬层209并且该衬层209具有平面的滑动面208,因此同样在衬层209的平面滑动面208处的刀夹204具有平面的滑动面220。因此刀夹204通过平面滑动面220与调整环202的平面滑动面208相连,尽管调整环202的内表面219通常为锥形。The cutting
图10示出一个进给辊轴301,它可旋转地支承在一个轴承套302里面。该轴承套302也可旋转地围绕一个旋转轴线313(见图11)支承在一个支架303里面。因此不仅进给辊轴301而且轴承套302都可以相对于支架303旋转。此外能够使轴承套302不仅相对于支架303而且也相对于进给辊轴301旋转。当轴承套302不相对于支架303旋转时,则自动地实现进给辊轴301的旋转。所述进给辊轴301在第一取向上围绕一个旋转轴线330旋转。在进给辊轴301的第一端部上设置一个进给辊304,它在顺时针方向325上旋转时使一个工件305沿着一个加工轴线306在箭头方向307上输送。在与进给辊304相反方向的进给辊轴301的端部上设置一个驱动电机308,它驱动进给辊轴301。所述轴承套302具有一个回转的环39,它配有斜啮合齿310。在此将斜啮合齿310的升程角选择得这样大,使得斜啮合齿310是一个自锁的传动齿,它使轴承套302这样长时间地保持在一个一次调整的位置上,直到这个位置被主动地改变。所述进给辊轴301在轴承套302中倾斜地设置,因此所述进给辊轴301的第一旋转轴线330在轴承套302旋转时移动到另一位置并且进给辊轴301具有另一旋转轴线331,它偏离进给辊轴301的第一旋转轴线330。因此使进给辊304相对于工件305或者相对于加工轴线306调整到另一角度。在这里示例性地示出的旋转轴线330和331的两个不同位置只表示多个位置中的一种选择,所述进给辊轴301通过轴承套302围绕旋转轴线313的旋转可以占据这些位置。为了更清晰地表示进给辊轴301偏移的可能性,所述进给辊轴301在其背离进给辊304的一侧311处虚线地表示一个偏移位置332,因此由图10更易于看出,所述进给辊轴301如何相对于一个第一位置偏移。此外驱动电机308同样虚线地示出一个偏移位置333。FIG. 10 shows a
在图11中简示出的视图表示一个轴承套302,在其中倾斜地支承一个进给辊轴301。在此该轴承套302围绕一个旋转轴线313旋转,而进给辊轴301本身围绕一个旋转轴线330旋转。所述轴承套302的旋转轴线313以一个相对于进给辊轴301的旋转轴线330的角度314调整。当轴承套302围绕其旋转轴线313旋转时,倾斜地设置在轴承套302里面的进给辊轴301的旋转轴线330这样偏移,使得旋转轴线330实际上在空间316中描绘出一个锥体315,并且该锥体315具有一个锥尖317,它在进给辊轴330位于其中的进给辊轴平面的一个相交点并且垂直于图面并因此平行于进给辊304的主压紧方向对准工件305,并且在加工轴线306上具有其原始点。所述进给辊轴平面相对于加工平面306设置的垂线334倾斜地延伸。由此所述进给辊304可以以结构上简单的方式以不同的角度相对于加工轴线306调整并因此也相对于一个工件305调整。通过这个结构能够使进给辊轴301的旋转轴线330在0°至1.25°之间偏移并由此实现进给辊304相对于工件305的足够调整。因此所述进给辊304可以适配于不同直径工件305的交替的需求。这种结构还能够特别精细和准确地调整相应的角度。The schematic illustration in FIG. 11 shows a bearing
在图12中所示的进给机构320是去荒皮机床321的一部分(在这里只简单示出)并具有四个调整机构322(只示例性地示出),其中所述调整机构322分别具有一个轴承套302(见图10和11),它具有一个在其中倾斜设置的进给辊轴301(见图10和11)。除了调整机构322还可以附加地具有夹紧装置,通过它们可以使进给辊平行于其主压紧方向偏移或调整到工件上。四个设置在进给机构320上的进给辊304(见图10和11)在输送方向307上将工件305输送到去荒皮机床321,通过它在这个实施例中例如将氧化层(在这里未示出)从工件305上去除,其中使工件305接着去荒皮过程具有一个金属光泽的表面(在这里未示出)。一个驱动和调整单元323位于进给机构320的顶部,它通过一个调整机构324分别作用于回转的环309的斜啮合齿310(见图10),因此可以将轴承套302调整到一个所期望的位置。The feed mechanism 320 shown in FIG. 12 is a part of a dehulling machine tool 321 (shown simply here) and has four adjustment mechanisms 322 (shown only as an example), wherein the adjustment mechanisms 322 are respectively There is a bearing housing 302 (see FIGS. 10 and 11 ) which has a
Claims (42)
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| Application Number | Priority Date | Filing Date | Title |
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| DE10248863.0 | 2002-10-18 | ||
| DE10248861.4 | 2002-10-18 | ||
| DE10248862.2 | 2002-10-18 | ||
| DE10248861 | 2002-10-18 | ||
| DE10306832.5 | 2003-02-18 | ||
| DE10306831.7 | 2003-02-18 | ||
| DE10306833.3 | 2003-02-18 |
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| CN1729070A true CN1729070A (en) | 2006-02-01 |
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| CN 200380107062 Pending CN1729070A (en) | 2002-10-18 | 2003-10-20 | Tool head, adjuster ring and cutting machine in particular a scalping machine |
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| DE (1) | DE10306832A1 (en) |
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| CN101468438B (en) * | 2007-12-27 | 2010-10-06 | 比亚迪股份有限公司 | Positioning linkage rod |
| CN102166672A (en) * | 2011-05-20 | 2011-08-31 | 上海理工大学 | Combined tool holder for rust removal and peeling of round billets manufactured by steel mills |
| CN101687255B (en) * | 2007-06-26 | 2012-07-04 | Esco股份有限公司 | Turning machine |
| CN101801569B (en) * | 2007-09-10 | 2012-08-15 | 丹尼尔和科菲森梅克尼齐有限公司 | Peeling machine for bars, tubes or similar oblong products |
| CN103328138A (en) * | 2011-01-29 | 2013-09-25 | Sms米尔股份有限公司 | Machine for machining the ends of pipes |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4019284A1 (en) * | 1990-06-16 | 1991-12-19 | Kieserling & Albrecht | TENSION UNIT FOR ROUND MATERIAL |
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2003
- 2003-02-18 DE DE10306832A patent/DE10306832A1/en not_active Withdrawn
- 2003-10-20 CN CN 200380107062 patent/CN1729070A/en active Pending
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| CN101687255B (en) * | 2007-06-26 | 2012-07-04 | Esco股份有限公司 | Turning machine |
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| CN101468438B (en) * | 2007-12-27 | 2010-10-06 | 比亚迪股份有限公司 | Positioning linkage rod |
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| CN102166672A (en) * | 2011-05-20 | 2011-08-31 | 上海理工大学 | Combined tool holder for rust removal and peeling of round billets manufactured by steel mills |
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| CN112139517A (en) * | 2020-09-18 | 2020-12-29 | 黑龙江齐四机床有限公司 | Centerless peeling unit |
| CN112139517B (en) * | 2020-09-18 | 2024-04-12 | 黑龙江齐四机床有限公司 | Centreless peeling machine set |
| CN117324648A (en) * | 2023-11-23 | 2024-01-02 | 山东百昌汽车零部件有限公司 | Cutting device for axle machining |
| CN117324648B (en) * | 2023-11-23 | 2024-05-17 | 山东百昌汽车零部件有限公司 | Cutting device for axle machining |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10306832A1 (en) | 2004-04-29 |
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