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CN1793228A - Process for preparing complete biological degradation high flexible polyalctic material - Google Patents

Process for preparing complete biological degradation high flexible polyalctic material Download PDF

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CN1793228A
CN1793228A CN 200510119120 CN200510119120A CN1793228A CN 1793228 A CN1793228 A CN 1793228A CN 200510119120 CN200510119120 CN 200510119120 CN 200510119120 A CN200510119120 A CN 200510119120A CN 1793228 A CN1793228 A CN 1793228A
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polylactic acid
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electron beam
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杨宇明
任忠杰
董丽松
郭晓明
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Changchun Institute of Applied Chemistry of CAS
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Changchun Institute of Applied Chemistry of CAS
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Abstract

本发明涉及完全生物降解高韧性聚乳酸材料的制备方法。采用小分子的多元醇酯类、低聚聚酯类和柠檬酸酯类增塑剂获得增塑聚乳酸体系。采用电子束或γ射线辐照交联的方法在增塑聚乳酸体系中引入交联,以获得结构和性能稳定的高韧性聚乳酸材料。所述增塑聚乳酸体系中,内含有40~95份的聚乳酸;5~59.5份复配增塑剂;0.5~5份交联剂;0~1份爽滑剂;0~30份无机填料;电子束或γ射线辐照剂量为3~30Mrad。采用挤出、吹塑、流延、模压、注塑等熔融共混方法或采用溶液共混浇铸方法加工成型。将成型后的聚乳酸材料在电子束的辐照下进行交联即可得到高韧性的聚乳酸材料。在包装、防护、玩具等应用领域有广泛的用途。The invention relates to a preparation method of a completely biodegradable high-toughness polylactic acid material. The plasticized polylactic acid system was obtained by using small molecule polyol esters, oligomeric polyesters and citrate plasticizers. Crosslinking is introduced into the plasticized polylactic acid system by electron beam or γ-ray irradiation crosslinking method to obtain high toughness polylactic acid material with stable structure and performance. The plasticized polylactic acid system contains 40 to 95 parts of polylactic acid; 5 to 59.5 parts of compound plasticizer; 0.5 to 5 parts of crosslinking agent; 0 to 1 part of smoothing agent; 0 to 30 parts of inorganic Filler; electron beam or gamma ray irradiation dose is 3-30Mrad. It is processed by extrusion, blow molding, casting, molding, injection molding and other melt blending methods or by solution blending and casting methods. The polylactic acid material with high toughness can be obtained by cross-linking the formed polylactic acid material under the irradiation of electron beams. It has a wide range of applications in packaging, protection, toys and other applications.

Description

完全生物降解高韧性聚乳酸材料的制备方法Preparation method of completely biodegradable high-toughness polylactic acid material

技术领域technical field

本发明属于完全生物降解高韧性聚乳酸材料的制备方法。The invention belongs to a preparation method of a completely biodegradable high-toughness polylactic acid material.

背景技术Background technique

科学技术日新月异的更新使高分子材料快速发展,现在已经成为应用最广泛的材料,但是大量的使用后的废弃物在自然环境中难以降解,给自然环境造成了日益严重的污染。这不仅影响了人们的日常生活,而且对国民经济和工农业生产带来了巨大的危害。近年来,随着人们环境保护意识的增强,发展可降解材料是解决环境污染问题的一个重要途径。所以,世界各国对完全生物降解高分子材料给予越来越多的重视。The rapid development of science and technology has led to the rapid development of polymer materials, which have now become the most widely used materials. However, a large amount of waste after use is difficult to degrade in the natural environment, causing increasingly serious pollution to the natural environment. This not only affects people's daily life, but also brings great harm to the national economy and industrial and agricultural production. In recent years, with the enhancement of people's awareness of environmental protection, the development of degradable materials is an important way to solve the problem of environmental pollution. Therefore, countries all over the world pay more and more attention to fully biodegradable polymer materials.

聚乳酸是一种完全生物降解的高分子材料,在自然环境中通过微生物产生的酶作用最终降解成无机物质如水和二氧化碳。在可降解的热塑性聚酯型高分子材料中,聚乳酸具有最高的熔点,最高的玻璃化转变温度和力学强度,因此有较好的耐热性。但是,聚乳酸存在韧性差、加工温度范围较窄、原材料成本高等缺点,在要求柔软度的应用领域中的应用受到限制。通过与增塑剂共混可以在很大程度上提高聚乳酸的韧性,尤其是有利于加工和降低成本。经过增塑的聚乳酸能用挤出,注塑,流延,吹塑,纺丝,双轴拉伸等多种方式进行加工。预期这种高韧性完全生物降解聚乳酸材料在包装、防护、玩具等应用领域有广泛的用途。Polylactic acid is a completely biodegradable polymer material, which is finally degraded into inorganic substances such as water and carbon dioxide in the natural environment through the action of enzymes produced by microorganisms. Among the degradable thermoplastic polyester polymer materials, polylactic acid has the highest melting point, the highest glass transition temperature and mechanical strength, so it has better heat resistance. However, polylactic acid has disadvantages such as poor toughness, narrow processing temperature range, and high cost of raw materials, and its application in applications requiring softness is limited. The toughness of polylactic acid can be greatly improved by blending with plasticizers, especially for processing and reducing costs. The plasticized polylactic acid can be processed by various methods such as extrusion, injection molding, casting, blow molding, spinning, and biaxial stretching. It is expected that this high-toughness fully biodegradable polylactic acid material will have a wide range of applications in packaging, protection, toys and other applications.

中国专利CN 1367189 A利用自由基接枝的方法将聚乙烯醇、丙烯酸等接枝到聚乳酸的主链上,明显改善了聚乳酸的柔韧性。这种方法均属于化学改性,存在工艺复杂、成本较高等缺点。中国专利CN 00112783.7涉及一种应用于医用防粘连膜的增塑聚乳酸材料,该材料中所用增塑剂包括水溶性增塑剂如聚乙二醇以及油溶性增塑剂如油酸、硬脂酸、癸酸、油酸乙酯。中国专利CN02123145.1涉及一种含有5-50%重量份聚甘油乙酸酯增塑聚乳酸的可生物降解塑料产品。中国专利CN 03117482.5涉及一种含有2-15%医用增塑剂的聚乳酸组合物膜,所用增塑剂为聚乙二醇、柠檬酸三丁酯、乙酰柠檬酸三丁酯、低聚聚乳酸。多元醇酯类,聚酯类增塑剂对聚乳酸的增塑效果在耐热性、耐迁移性、相容性等方面各有优缺点,而单独使用效果不能令人满意。中国专利CN200410011366.5涉及包含多元醇酯类、低聚聚酯类和柠檬酸酯类增塑剂中的两类或两类以上的复配增塑剂,提高了聚乳酸的综合使用性能。Chinese patent CN 1367189 A uses free radical grafting to graft polyvinyl alcohol, acrylic acid, etc. onto the main chain of polylactic acid, which significantly improves the flexibility of polylactic acid. This method belongs to chemical modification, and has disadvantages such as complex process and high cost. Chinese patent CN 00112783.7 relates to a plasticized polylactic acid material used in medical anti-adhesion films, the plasticizers used in this material include water-soluble plasticizers such as polyethylene glycol and oil-soluble plasticizers such as oleic acid and stearin acid, capric acid, ethyl oleate. Chinese patent CN02123145.1 relates to a biodegradable plastic product containing 5-50% by weight of polyglycerol acetate plasticized polylactic acid. Chinese patent CN 03117482.5 relates to a polylactic acid composition film containing 2-15% medical plasticizer, the plasticizer used is polyethylene glycol, tributyl citrate, acetyl tributyl citrate, oligomeric polylactic acid . The plasticizing effects of polyol esters and polyester plasticizers on polylactic acid have their own advantages and disadvantages in terms of heat resistance, migration resistance, compatibility, etc., but the effect of using them alone is not satisfactory. Chinese patent CN200410011366.5 relates to a composite plasticizer containing two or more types of polyol esters, oligomeric polyesters and citrate plasticizers, which improves the comprehensive performance of polylactic acid.

高韧性聚乳酸增塑体系的技术关键在于体系的稳定性,包括结构和性能的稳定性。在增塑剂含量高的聚乳酸增塑体系中,增塑剂会随着时间的增长有析出的现象,而且增塑聚乳酸材料的强度和耐热性在某些应用领域达不到要求。如果在聚乳酸增塑体系中引入电子束或γ射线辐照使得聚乳酸产生交联,这样不但固定了体系中大量的增塑剂,不影响材料的完全生物降解性,还提高了材料的强度和耐热性,从而获得一种完全生物降解的高韧性聚乳酸材料。The technical key of the plasticized system of high toughness polylactic acid lies in the stability of the system, including the stability of structure and performance. In the polylactic acid plasticized system with high plasticizer content, the plasticizer will precipitate over time, and the strength and heat resistance of the plasticized polylactic acid material cannot meet the requirements in some application fields. If electron beam or γ-ray irradiation is introduced into the polylactic acid plasticization system to make polylactic acid cross-linked, it will not only fix a large amount of plasticizer in the system, not affect the complete biodegradability of the material, but also improve the strength of the material And heat resistance, so as to obtain a completely biodegradable high-toughness polylactic acid material.

发明内容Contents of the invention

本发明的目的是提供一种结构和性能稳定的高韧性聚乳酸材料的制备方法。The purpose of the present invention is to provide a preparation method of a high-toughness polylactic acid material with stable structure and performance.

本发明采用小分子的多元醇酯类、低聚聚酯类和柠檬酸酯类增塑剂获得增塑聚乳酸体系。采用辐照交联的方法在增塑聚乳酸体系中引入交联,以获得结构和性能稳定的高韧性聚乳酸材料。The invention adopts small molecule polyol esters, oligomeric polyesters and citrate plasticizers to obtain plasticized polylactic acid system. The irradiation cross-linking method is used to introduce cross-linking into the plasticized polylactic acid system to obtain a high-toughness polylactic acid material with stable structure and performance.

本发明的完全生物降解高韧性聚乳酸材料的制备方法的步骤和条件如下:The steps and conditions of the preparation method of the fully biodegradable high-toughness polylactic acid material of the present invention are as follows:

原材料为:The raw materials are:

聚乳酸为:结晶性聚乳酸或非结晶性聚乳酸;Polylactic acid is: crystalline polylactic acid or non-crystalline polylactic acid;

增塑剂为:选自多元醇酯类、柠檬酸酯类或聚酯类其中的一种或二种以上的复配物;The plasticizer is: one or more compounds selected from polyol esters, citric acid esters or polyesters;

交联剂选自三烯丙基异氰脲酸酯、三甲基异氰脲酸酯、三羟甲基丙烷三甲基丙烯酸酯或二甲基丙烯酸(1,6-己二醇)酯多官能团单体;The crosslinking agent is selected from triallyl isocyanurate, trimethyl isocyanurate, trimethylolpropane trimethacrylate or (1,6-hexanediol) dimethacrylate functional group monomer;

所述的爽滑剂为脂肪族酰胺、油酸酰胺或芥酸酰胺;无机填料为二氧化硅、钛白粉、硅藻土、碳黑、碳酸钙或滑石粉;The slip agent is aliphatic amide, oleic acid amide or erucic acid amide; the inorganic filler is silicon dioxide, titanium dioxide, diatomaceous earth, carbon black, calcium carbonate or talcum powder;

原材料重量百分比配比为:聚乳酸:40~95份;复配增塑剂:5~59.5份;交联剂:0.5~5份;爽滑剂:0~1份;无机填料:0~30份;The ratio of raw materials by weight is: polylactic acid: 40-95 parts; compound plasticizer: 5-59.5 parts; cross-linking agent: 0.5-5 parts; slip agent: 0-1 part; inorganic filler: 0-30 parts share;

制备步骤和条件为:Preparation steps and conditions are:

按照配比称量原材料,采用挤出、吹塑、流延、模压或注塑等熔融共混方法进行加工成型;或采用溶液共混浇铸方法加工成型,溶剂选用丙酮、氯仿或两者的混合溶剂;将成型后的聚乳酸材料在电子束的辐照下进行交联,电子束或γ射线辐照剂量为3~30Mrad,即可得到完全生物降解高韧性聚乳酸材料。Weigh the raw materials according to the ratio, and process them by melt blending methods such as extrusion, blow molding, casting, molding or injection molding; or process them by solution blending casting methods, and use acetone, chloroform or a mixed solvent of the two as the solvent ; The formed polylactic acid material is cross-linked under electron beam irradiation, and the irradiation dose of electron beam or gamma ray is 3-30Mrad, and a completely biodegradable high-toughness polylactic acid material can be obtained.

发明的有益效果:Beneficial effects of the invention:

本发明方法提供一种结构和性能稳定的高韧性聚乳酸材料的制备方法。通过本方法制得的聚乳酸材料在保持一定拉伸强度的基础上,还具有较高的断裂伸长率,并且所获得的材料的性能稳定。通过热失重实验可以发现:随着辐照剂量的增加,交联密度的增大,加入在聚乳酸中的填料有较高的热分解温度,具有较好的热稳定性;另外从高于室温的长时间老化实验可以看出制备的材料中的添加剂具有耐迁移性,其不容易析出材料表面。通过以上,本发明制得的材料具有较好的长期使用性能。The method of the invention provides a preparation method of a high-toughness polylactic acid material with stable structure and performance. The polylactic acid material prepared by the method has high breaking elongation on the basis of maintaining a certain tensile strength, and the obtained material has stable properties. Through the thermogravimetric experiment, it can be found that with the increase of the irradiation dose and the increase of the crosslink density, the filler added to the polylactic acid has a higher thermal decomposition temperature and better thermal stability; It can be seen from the long-term aging experiment that the additives in the prepared materials have migration resistance, and it is not easy to precipitate out of the material surface. Through the above, the material prepared by the present invention has better long-term service performance.

具体实施方式:Detailed ways:

实施例1:将40重量份聚乳酸,12重量份三醋酸甘油酯,45重量份聚己二酸1.3-丁二醇酯以及3重量份三烯丙基异氰脲酸酯溶于氯仿溶剂中,搅拌混匀得到混合溶液中。然后将混合溶液中溶剂挥发掉,得到增塑聚乳酸。将干燥好的增塑聚乳酸熔融模压成型,再将成型后的样品在30Mrad的电子束辐照剂量下交联,即可得到完全生物降解高韧性聚乳酸材料。Example 1: 40 parts by weight of polylactic acid, 12 parts by weight of glyceryl triacetate, 45 parts by weight of poly-1.3-butylene adipate and 3 parts by weight of triallyl isocyanurate are dissolved in chloroform solvent , and stir to obtain a mixed solution. Then the solvent in the mixed solution is volatilized to obtain plasticized polylactic acid. The dried plasticized polylactic acid is melted and molded, and then the molded sample is cross-linked under an electron beam irradiation dose of 30Mrad to obtain a completely biodegradable high-toughness polylactic acid material.

实施例2:制备方法同实施例1,材料组成为:60重量份聚乳酸,20重量份三醋酸甘油酯,17重量份聚己二酸1.3-丁二醇酯以及3重量份三烯丙基异氰脲酸酯。辐照剂量为10Mrad。Embodiment 2: The preparation method is the same as in Example 1, and the material composition is: 60 parts by weight of polylactic acid, 20 parts by weight of glyceryl triacetate, 17 parts by weight of poly-1.3-butylene adipate and 3 parts by weight of triallyl isocyanurate. The irradiation dose is 10 Mrad.

实施例3:制备方法同实施例1,材料组成为:90重量份聚乳酸,20重量份三醋酸甘油酯,15重量份聚己二酸1.3-丁二醇酯以及5重量份三烯丙基异氰脲酸酯。辐照剂量为20Mrad。Embodiment 3: The preparation method is the same as in Example 1, and the material composition is: 90 parts by weight of polylactic acid, 20 parts by weight of glyceryl triacetate, 15 parts by weight of poly-1.3-butylene adipate and 5 parts by weight of triallyl isocyanurate. The irradiation dose is 20 Mrad.

实施例4:将90重量份聚乳酸,5重量份乙酰柠檬酸三正丁酯,4.5重量份碳酸钙,0.5重量份三甲基异脲氰酸酯加入氯仿溶剂中,搅拌混匀得到混合溶液中。然后将混合溶液中溶剂挥发掉,得到增塑聚乳酸。将干燥好的增塑聚乳酸熔融模压成型,再将成型后的样品在电子束10Mrad的辐照剂量下交联,即可得到完全生物降解高韧性聚乳酸材料。Example 4: Add 90 parts by weight of polylactic acid, 5 parts by weight of acetyl tri-n-butyl citrate, 4.5 parts by weight of calcium carbonate, and 0.5 parts by weight of trimethylisourea cyanate into the chloroform solvent, stir and mix to obtain a mixed solution middle. Then the solvent in the mixed solution is volatilized to obtain plasticized polylactic acid. The dried plasticized polylactic acid is melted and molded, and then the molded sample is cross-linked under an electron beam irradiation dose of 10 Mrad to obtain a completely biodegradable high-toughness polylactic acid material.

实施例5:将60重量份聚乳酸,10重量份柠檬酸三乙酯,15重量份聚己二酸1.3-丁二醇酯,13重量份钛白粉以及2重量份三羟甲基丙烷三甲基丙烯酸酯熔融挤出成型或利用吹塑、流延、模压、注塑等方法进行加工成型。将成型后的样品在15Mrad的电子束辐照剂量下交联,即可得到完全生物降解高韧性聚乳酸材料。Example 5: 60 parts by weight of polylactic acid, 10 parts by weight of triethyl citrate, 15 parts by weight of 1.3-butylene adipate, 13 parts by weight of titanium dioxide and 2 parts by weight of trimethylolpropane trimethyl Acrylate-based melt extrusion molding or processing by blow molding, casting, molding, injection molding and other methods. The molded sample is cross-linked at an electron beam irradiation dose of 15 Mrad to obtain a completely biodegradable high-toughness polylactic acid material.

实施例6:将80重量份聚乳酸,10重量份聚乙二醇,8重量份乙酰柠檬酸三乙酯,2重量份二甲基丙烯酸(1,6-己二醇)酯熔融挤出成型或利用挤出、吹塑、流延、模压、注塑等方法进行加工成型。将成型后的样品在10Mrad的电子束辐照剂量下交联,即可得到完全生物降解高韧性聚乳酸材料。Embodiment 6: 80 parts by weight of polylactic acid, 10 parts by weight of polyethylene glycol, 8 parts by weight of acetyl triethyl citrate, and 2 parts by weight of dimethacrylate (1,6-hexanediol) ester are melt-extruded Or use methods such as extrusion, blow molding, casting, molding, injection molding to carry out processing and molding. The molded sample is cross-linked under an electron beam irradiation dose of 10 Mrad, and a completely biodegradable high-toughness polylactic acid material can be obtained.

实施例7:制备方法同实施例6,材料组成为:40重量份聚乳酸,31重量份聚乙二醇,25重量份乙酰柠檬酸三乙酯,4重量份二甲基丙烯酸(1,6-己二醇),辐照剂量为4Mrad。Embodiment 7: preparation method is the same as embodiment 6, and material is composed of: 40 parts by weight of polylactic acid, 31 parts by weight of polyethylene glycol, 25 parts by weight of acetyl triethyl citrate, 4 parts by weight of dimethacrylic acid (1,6 -hexanediol), the irradiation dose is 4Mrad.

实施例8:将40重量份聚乳酸,10重量份乙酰柠檬酸三乙酯,45重量份聚癸二酸1.3-丁二醇酯以及5重量份三烯丙基异氰脲酸酯溶于氯仿溶剂中,搅拌混匀得到混合溶液中。然后将混合溶液中溶剂挥发掉,得到增塑聚乳酸。将干燥好的增塑聚乳酸熔融模压成型,再将成型后的样品在30Mrad的电子束辐照剂量下交联,即可得到完全生物降解高韧性聚乳酸材料。Embodiment 8: 40 parts by weight of polylactic acid, 10 parts by weight of acetyl triethyl citrate, 45 parts by weight of poly 1.3-butylene sebacate and 5 parts by weight of triallyl isocyanurate are dissolved in chloroform solvent, stir and mix to obtain a mixed solution. Then the solvent in the mixed solution is volatilized to obtain plasticized polylactic acid. The dried plasticized polylactic acid is melted and molded, and then the molded sample is cross-linked under an electron beam irradiation dose of 30Mrad to obtain a completely biodegradable high-toughness polylactic acid material.

实施例9:制备方法同实施例8,材料组成为:60重量份聚乳酸,20重量份聚乙二醇,15重量份乙酰柠檬酸三乙酯,5重量份二甲基丙烯酸(1,6-己二醇),辐照剂量为6Mrad。Embodiment 9: The preparation method is the same as Example 8, and the material consists of: 60 parts by weight of polylactic acid, 20 parts by weight of polyethylene glycol, 15 parts by weight of acetyl triethyl citrate, 5 parts by weight of dimethacrylic acid (1,6 -hexanediol), the irradiation dose is 6Mrad.

实施例10:制备方法同实施例8,材料组成为:90重量份聚乳酸,4.5重量份聚乙二醇,4.5重量份乙酰柠檬酸三乙酯,1重量份二甲基丙烯酸(1,6-己二醇),辐照剂量为3Mrad。Embodiment 10: The preparation method is the same as Example 8, and the material consists of: 90 parts by weight of polylactic acid, 4.5 parts by weight of polyethylene glycol, 4.5 parts by weight of acetyl triethyl citrate, 1 part by weight of dimethacrylic acid (1,6 -hexanediol), the irradiation dose is 3Mrad.

Claims (1)

1. the preparation method of a complete biological degradation high flexible polyalctic material is characterized in that:
Starting material are:
Poly(lactic acid) is: crystalline polylactic acid or amorphism poly(lactic acid);
Softening agent is: the compound that is selected from polyol ester class, citric acid ester type or wherein one or two or more kinds of polyester;
Linking agent is selected from cyanacrylate, trimethylammonium isocyanuric acid ester, trimethylolpropane trimethacrylate or 1,6-hexanediol dimethacrylate polyfunctional monomer;
Described slipping agent is aliphatic amide, amine hydroxybenzene or erucicamide; Mineral filler is silicon-dioxide, titanium dioxide, diatomite, carbon black, lime carbonate or talcum powder;
Raw-material weight per-cent proportioning is: poly(lactic acid): 40~95 parts; Composite softening agent: 5~59.5 parts; Linking agent: 0.5~5 part; Slipping agent: 0~1 part; Mineral filler: 0~30 part;
Preparation process and condition are:
According to the proportioning weighing raw materials, adopt extrude, melt-mixing method such as blowing, curtain coating, mold pressing or injection moulding carry out machine-shaping; Or adopting the machine-shaping of solution blending casting process, solvent is selected acetone, chloroform or both mixed solvents for use; Poly-lactic acid material after the moulding is carried out crosslinked under the irradiation of electron beam, electron beam or gamma-ray irradiation dosage are 3~30Mrad, can obtain complete biological degradation high flexible polyalctic material.
CN 200510119120 2005-12-28 2005-12-28 Process for preparing complete biological degradation high flexible polyalctic material Pending CN1793228A (en)

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CN100532454C (en) * 2007-04-02 2009-08-26 中国科学院长春应用化学研究所 A heat-resistant polylactic acid-based composite material and its preparation method
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CN101148536B (en) * 2006-09-22 2011-04-20 华东理工大学 Polyhydroxyl carboxylic acid modified material capable of completely biodegrading
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CN101225221B (en) * 2007-12-27 2011-05-11 四川大学 Polylactic acid and electron beam radiation modifying method for copolymer composite material thereof
CN101215411B (en) * 2008-01-21 2010-07-07 南京大学 A kind of photodegradation antibacterial polylactic acid material and preparation method
CN101328308B (en) * 2008-07-29 2011-05-11 武汉理工大学 High tenacity biodegradable polylactic acid film and preparation thereof
CN101362853B (en) * 2008-09-12 2011-03-30 浙江海正生物材料股份有限公司 Low cost full-biodegradable polylactic acid sheet material and preparation method thereof
CN101475736B (en) * 2009-01-08 2011-01-19 上海同杰良生物材料有限公司 A kind of injection molding method of polylactic acid
CN101544813B (en) * 2009-04-30 2012-12-19 上海大学 Rapid crystallization polylactic acid composite material and preparation method thereof
CN102134381A (en) * 2011-04-29 2011-07-27 永康市南益生物科技有限公司 Polylactic acid modified material and preparation method thereof
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CN104448154A (en) * 2014-11-26 2015-03-25 北京市射线应用研究中心 Radiation grafting long-chain branch polylactic acid and preparation method thereof
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