CN1791750A - Eccentric screw pump - Google Patents
Eccentric screw pump Download PDFInfo
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- CN1791750A CN1791750A CN200480010646.2A CN200480010646A CN1791750A CN 1791750 A CN1791750 A CN 1791750A CN 200480010646 A CN200480010646 A CN 200480010646A CN 1791750 A CN1791750 A CN 1791750A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
- F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
- F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
- F04C2/1073—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type where one member is stationary while the other member rotates and orbits
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Abstract
Description
本发明涉及一种偏心螺杆泵,它具有一个定子和一个转子,在定子与转子之间,当转子在定子中转动时,物料被从一吸进侧的进料区移送到一压力侧的排料区,其中,在压力侧的排料区内,对置的一个压力-容积区和一个吸进-容积区在定子与转子之间随着转子转动而改变和转换。The invention relates to an eccentric screw pump, which has a stator and a rotor, between the stator and the rotor, when the rotor rotates in the stator, the material is moved from a suction side feed area to a pressure side discharge Material area, wherein, in the discharge area on the pressure side, a pressure-volume area and a suction-volume area opposite are changed and converted between the stator and the rotor as the rotor rotates.
这类已知的偏心螺杆泵包括一个构造成蜗杆的转子,转子的形式如一个大螺距、深螺纹的圆螺纹杆,还包括一个定子,定子具有螺纹型的内部结构,因此有蜗杆外壳的形式。由于定子的这种螺纹型的内部结构,从吸进侧向压力侧构成轴向的、依次形成的多个空腔,转子就在这样的空腔中转动。在转子转动期间,定子的内表面部分与转子的外表面部分接触,此时定子的内表面和转子的外表面之间就存在了输送室和附属的密封区域,转子在定子的空腔中转动时,输送室中的物料沿着输送路段从吸进侧移送到压力侧。Known eccentric screw pumps of this type comprise a rotor configured as a worm in the form of a high-pitch, deep-threaded round-threaded rod, and a stator with a thread-type internal structure and therefore in the form of a worm housing . Due to the threaded inner structure of the stator, a plurality of axial cavities are formed sequentially from the suction side to the pressure side, and the rotor rotates in such cavities. During the rotation of the rotor, the inner surface part of the stator is in contact with the outer surface part of the rotor. At this time, there is a delivery chamber and an attached sealing area between the inner surface of the stator and the outer surface of the rotor. The rotor rotates in the cavity of the stator , the material in the conveying chamber moves from the suction side to the pressure side along the conveying section.
在文献EP 0 713 974中,得知这样一种偏心螺杆泵,这种泵通过转子在定子的空腔中的转动,使得磨蚀性物料可以进行连续的输送。其中定子由弹性材料制成并借助预应力贴紧转子,因此在运行中输送室的终端始终形成一个密封。从压力侧的排料空腔中压出的磨蚀性物料,受到继续引导物料的压力管中现有物料的限制,以相反的外压压在后面推动的物料上。因此这种输送过程会建立起一个尤其相对于密封区域的内压。In document EP 0 713 974, such an eccentric screw pump is known, which enables the continuous conveying of abrasive materials by the rotation of the rotor in the cavity of the stator. In this case, the stator is made of elastic material and rests against the rotor by prestressing, so that the end of the conveying chamber always forms a seal during operation. Abrasive material expelled from the discharge cavity on the pressure side is limited by the existing material in the pressure tube that continues to guide the material, and is pressed against the material pushed behind by the opposite external pressure. This conveying process therefore builds up an internal pressure, in particular relative to the sealing area.
为了确保安全密封,压力管中建立的外压愈高,定子与转子之间的预应力就必须愈大。To ensure a secure seal, the higher the external pressure that builds up in the pressure tube, the greater the prestress between stator and rotor must be.
这里有一个问题,即定子和转子存在着磨损现象,尤其是在输送物料期间。这种磨损主要出现在从压力侧排料区侧面出发沿吸进侧进料区方向作为空腔密封形成的定子的螺距处。而磨损的增加,导致偏心螺杆泵的输送功率降低。There is a problem here, that is, there is wear on the stator and rotor, especially during conveying material. This wear occurs primarily at the pitch of the stator, which is formed as a cavity seal, starting from the side of the discharge area on the pressure side in the direction of the inlet area on the suction side. The increase in wear leads to a reduction in the delivery power of the eccentric screw pump.
弹性的定子借助预应力贴紧转子,因此,定子与转子之间由于物料的存在可能产生高磨损,而且这个磨损随压力的增大等量上升。磨损从压力侧向吸进侧逐步移动并破坏原始的密封区域。当内压不能克服外压的时候,最终发生输送过程中断。The elastic stator is attached to the rotor by means of prestress. Therefore, high wear may occur between the stator and the rotor due to the presence of materials, and this wear increases with the increase of the pressure. The wear gradually moves from the pressure side to the suction side and destroys the original sealing area. When the internal pressure cannot overcome the external pressure, an interruption of the delivery process will eventually occur.
因此,输送室中物料依靠压力的输送在很大程度上取决于定子与转子之间密封区域的密封状况。为了在较长的工作时间内控制转子外表面和定子内表面之间密封区域中磨损干扰的问题,已经知道一种采用定子可再次拧紧形式的偏心螺杆泵,采用这样的泵,装备了某种与定子形成一体的夹紧板,或可在泵旁人工装入可封闭的夹紧装置。采用这种夹紧装置,在可识别出密封区域内部的磨损情况下,细微地或根据需要进行定子整体的径向压缩,借此,使定子内表面能够贴紧转子外表面,同时导致在密封区域内形成原始的密封。Therefore, the pressure-dependent conveying of materials in the conveying chamber depends to a large extent on the sealing condition of the sealing area between the stator and the rotor. In order to control the problem of wear disturbances in the sealing area between the outer surface of the rotor and the inner surface of the stator over a longer operating time, an eccentric screw pump in the form of a re-tightenable stator is known, with which a pump is equipped with a certain Clamping plate integral with the stator, or a closeable clamping device that can be manually inserted next to the pump. With this clamping device, the radial compression of the stator as a whole can be carried out slightly or according to the need, under the condition of recognizable wear inside the sealing area, so that the inner surface of the stator can be pressed against the outer surface of the rotor, and at the same time cause the sealing A pristine seal is formed in the area.
在文献DE 33 04 751 C2中还描述了带有不可再次拧紧的定子的偏心螺杆泵,其中,在转子径向尺寸相同的情况下,定子从吸进侧向压力侧收缩成锥形,或是在定子尺寸全然相同的情况下,转子从吸进侧向压力侧具有一种渐增的螺旋横截面。
问题在于,在这两种方案中以及在保持密封稳定的两种方案相结合的情况中,生产和质量监控都需要很高的材料、监控及人员投入。The problem is that both the production and the quality control require a high material, monitoring and personnel investment in both variants and in the case of a combination of the two variants for keeping the seal stable.
在文献DE 202 15 849.7中获知还有一种偏心螺杆泵,这种泵是在压力侧排料区旁有一个允许磨蚀性物料通过的单向阀装置,属于该装置的还有一个刚性固定在定子端面上的锁紧垫圈。转子端面则在锁紧垫圈上转动,因此可以达到可变的压力-容积区和吸进-容积区的密封。固定在定子上的锁紧垫圈具有两个用于物料排出的固定的通孔,两个通孔各自配有一个单向阀。这两个装有阀门的通孔被分配给由转子排料区所占用的压力-容积区和吸进-容积区,并当定子与转子之间各自容积区域中的内压大于毗邻阀门处继续引导物料的压力管内的外压时打开。In the document DE 202 15 849.7, there is also an eccentric screw pump, which has a non-return valve device that allows abrasive materials to pass beside the discharge area on the pressure side, and belongs to this device. There is also a rigidly fixed stator Lock washer on end face. The end face of the rotor turns on the locking washer, so that a variable pressure-volume and suction-volume seal can be achieved. The lock washer fixed on the stator has two fixed through-holes for material discharge, each of which is equipped with a non-return valve. These two valved through-holes are assigned to the pressure-volume area and suction-volume area occupied by the discharge area of the rotor, and continue when the internal pressure in the respective volume area between the stator and the rotor is greater than that adjacent to the valve. Open when the external pressure inside the pressure tube that guides the material.
这里的问题在于,这种固定在定子上的锁紧垫圈与阀门的设计,需要附加结构元件。偏心螺杆泵使用之后至少必须清洗阀门。The problem here is that this design of the lock washer and valve fastened to the stator requires additional structural elements. After using the eccentric screw pump at least the valve must be cleaned.
本发明的目的在于,提出一种偏心螺杆泵,它在排料区内设计得安装简易和便于维护。同时在定子和转子的密封区域内,尤其是压力侧排料空腔的压力区域内的磨损应当明显减缓或大大降低。还应当使已经很短的定子和转子以及输送路段的长度进一步缩短,并且使原本的输送功率经过较长时间后仍能够在很大程度上得以保持。The object of the present invention is to provide an eccentric screw pump which is designed in the discharge area for easy installation and maintenance. At the same time, the wear in the sealing area of the stator and rotor, in particular in the pressure area of the pressure-side discharge cavity, should be significantly reduced or greatly reduced. The already short stator and rotor as well as the length of the conveying path should also be further shortened, and the actual conveying performance should be maintained to a large extent over a longer period of time.
上述目的通过权利要求1的特征来实现。在权利要求1的前序部分规定的这种偏心螺杆泵中,设置一个封闭压力侧的排料区的、固定在转子的端面上且与转子一同转动的转子头部,所述转子头部具有至少一个贯通头部的空隙,所述空隙与固定的转子端面相关联地以这样的方式设置到转子头部中,使得与转子在输送方向上一致转动的空隙伴随地打开压力-容积区,并且一个无空隙的转子头部部分在压力-容积区打开持续期间使相对的吸进-容积区保持密封关闭。This object is achieved by the features of
转子头部以转子头部背面通过螺栓连接、焊接或类似的方式固定在转子端面上。The rotor head is fastened to the rotor end face by screwing, welding or the like at the back of the rotor head.
转子头部可以这样的方式固定在转子端面上,使得转子头部的中心轴线能够与转子端面的中心吻合。在这种情况下,中心轴线的运动是一条同心的直线延伸,在不吻合的情况下会运行出一条偏心的曲线轨迹。The rotor head can be fixed on the rotor end face in such a way that the central axis of the rotor head can coincide with the center of the rotor end face. In this case, the movement of the central axis is a concentric straight line extension, and in the case of mismatch, it will run an eccentric curved trajectory.
所述贯通的空隙直接在侧面靠近转子的端面处设置在转子头部中,其中,适应于由于转子转动在压力-容积区内的压力形成以及物料的排出,对空隙截面的尺寸加以规定。The continuous recess is arranged in the rotor head directly laterally close to the end face of the rotor, wherein the dimensions of the recess cross-section are adapted to the pressure build-up in the pressure-volume region due to the rotation of the rotor and the discharge of the material.
转子头部可以优选是一种有圆形面的转子孔盘。所属的贯通的空隙在俯视的断面图中可以优选是基本呈豆形的长孔。The rotor head can preferably be a rotor hole disk with a circular surface. The associated continuous recess can preferably be a substantially bean-shaped elongated hole in plan view in section.
转子头部这样安装在转子端面上,使得孔从径向中的支承转子端面的边缘出发,以它有效的开口截面适应于转子在压力-容积区内的压力产生地,以孔起始区进入到压力-容积区,之后以孔终端区再从压力-容积区中出来。The rotor head is mounted on the rotor end face in such a way that the bore starts from the edge of the bearing rotor end face in the radial direction, with its effective opening cross-section adapted to the pressure generation of the rotor in the pressure-volume area, and enters with the bore start area to the pressure-volume region, and then exit the pressure-volume region with the hole termination region.
转子头部的贯通的空隙也可以有选择地做成一个从固定住的转子端面的边缘出发的、径向定向的扇面截面形的通孔或扇形的开口,它们象长孔结构一样,以它们有效的开口截面适应于转子在压力-容积区内的压力产生地,进入压力-容积区,在掠过压力-容积区之后再从压力-容积区出来。The through-going opening of the rotor head can also optionally be made as a radially oriented sector-shaped through-hole or sector-shaped opening starting from the edge of the fixed rotor end face, which is like a slotted hole structure, with them The effective opening cross-section is adapted for the rotor to generate pressure in the pressure-volume region, enter the pressure-volume region, and exit the pressure-volume region after passing through the pressure-volume region.
为了使压力降低到定子内的密封区域,转子头部具有这样的圆周尺寸,使转子头部以它剩余的无空隙的部分使每次转动时定子开口区域内形成的吸进-容积区保持密封。In order to reduce the pressure to the sealing area in the stator, the rotor head has such a circumferential dimension that the rotor head with its remaining void-free part keeps the suction-volume area formed in the stator opening area sealed each time it rotates .
转子构造成一个具有大螺距和大螺纹深度的圆螺纹形的蜗杆,而定子是一个蜗杆外壳,它包含一个输送路段的轴向依次构成的空腔-至少一个吸进侧进料空腔和一个压力侧排料空腔,在定子内表面和转子外表面之间,由于定子与转子之间匹配的密封区域而形成了输送室,当转子在定子的空腔中转动时,输送室中的物料可由吸进侧进料区移动到压力侧的排料区。The rotor is designed as a round-threaded worm with a large pitch and a large thread depth, while the stator is a worm housing that contains the axially successive cavities of a delivery path - at least one suction-side feed cavity and one The discharge cavity on the pressure side, between the inner surface of the stator and the outer surface of the rotor, forms a conveying chamber due to the matching sealing area between the stator and the rotor, when the rotor rotates in the cavity of the stator, the material in the conveying chamber It can move from the suction side feed area to the pressure side discharge area.
在定子端面上可以固定一个继续输送物料的压力管,压力管可借助至少一个包围定子和压力管的支承元件密封地固定在定子上。A pressure line, which continues to convey the material, can be fastened to the end face of the stator, and the pressure line can be fastened to the stator in a sealing manner by means of at least one support element surrounding the stator and the pressure line.
本发明使得:由于压力侧排料区中转子头部或转子孔盘的存在,原来与压力管有关的压力腔在泵出口之后得以从原来与泵有关的压力侧排料空腔分离。在压力侧排料区通过借助贯通的空隙每次随着转子转动打开而打开之后,通过转子的转动从吸进侧进料区获得后续的物料填充。The invention makes it possible to separate the pressure chamber originally associated with the pressure tube after the pump outlet from the pressure side discharge cavity originally associated with the pump due to the presence of the rotor head or the rotor orifice in the discharge area of the pressure side. After the discharge area on the pressure side has been opened each time the rotor rotates by means of the through gap, a subsequent filling of material is obtained from the intake area on the suction side by rotation of the rotor.
改进结构和其他的设计在另外的从属权利要求中加以说明。Improvements and other designs are described in the further dependent claims.
借助一个实施例,参照附图详细地解释本发明。附图表示:The invention is explained in detail by means of an exemplary embodiment with reference to the drawings. The accompanying drawings indicate:
图1有关本发明的偏心螺杆泵的拆分开的透视示意图,带有由转子端面卸下的转子头部和由定子端面卸下的可连接的压力管,Fig. 1 is a schematic perspective view of a disassembled eccentric screw pump according to the invention, with a rotor head detached from the end face of the rotor and a connectable pressure pipe detached from the end face of the stator,
图2带一个孔的转子孔盘的端面-俯视示意图,物料从压力-容积区开始排出时的位置,规定的转子-角度α=0°,Fig. 2 The end face of the rotor hole plate with one hole - a schematic top view, the position when the material starts to discharge from the pressure-volume area, the specified rotor-angle α = 0°,
图3带孔的转子孔盘的端面-俯视示意图,物料从压力-容积区最大排出时的位置,转子按照图2旋转一个转子-角度α=90°,Fig. 3 is a schematic view of the end face of the rotor orifice disc with holes - the top view, the position where the material is discharged from the pressure-volume area to the maximum, and the rotor is rotated by one rotor-angle α = 90° according to Fig. 2,
图4带孔的转子孔盘的端面-俯视示意图,物料从到目前为止的压力-容积区排出结束后的位置,或物料从新构成的、相对的压力-容积区开始排出时的位置,转子按照图2旋转一个转子-角度α=180°,Figure 4 is the end face of the rotor hole plate with holes - a schematic top view, the position where the material is discharged from the pressure-volume area so far, or the position when the material is discharged from the newly formed, relative pressure-volume area, the rotor according to Figure 2 Rotate one rotor - angle α = 180°,
图5缩短的偏心螺杆泵的纵向剖面图,带转子孔盘,按图3沿I-I纵向线。Fig. 5 is a longitudinal sectional view of a shortened eccentric screw pump with a rotor orifice, along the I-I longitudinal line according to Fig. 3 .
在图1拆分开的示意图中显示了一种偏心螺杆泵1,它有一个定子2和一个转子3,当转子3在定子2中转动时,物料在它们之间被从吸进侧的进料区4移送到压力侧的排料区5,同时,在排料区5中在定子2与转子3之间形成以转子转动为条件而容积改变和转换的一个压力-容积区11和一个吸进-容积区12。In the disassembled schematic diagram of Figure 1, an
依照本发明,设置了一种关闭压力侧排料区5的、固定在转子3的端面6上且与转子3一同旋转的转子头部7,这个转子头部至少有一个贯通头部的空隙8,这个空隙与固定的转子端面6相关联地以这种方式设置在转子头部7上,使得与转子3在输送方向10中一致转动的空隙8伴随压力-容积区11一起打开,而在压力-容积区11打开的持续期间使相对的吸进-容积区12保持密封关闭。According to the invention, there is provided a
转子头部7优选以转子孔盘形式构成,转子孔盘的背面30是平面的,通过螺栓连接、焊接或者类似的方式以转子头部背面30固定在蜗杆形式的转子3的端面6-实际上是转子蜗杆端面-上。因此,转子头部7是定子2之外转子3的一个固定的组成部分。The
在圆形的盘正面9和圆形的盘背面30的情况下,转子孔盘7可以用它的盘背面30这样固定在转子端面6上,使得转子孔盘7的中心轴线33最好能与转子端面6的中心28吻合,中心轴线33只直线延伸。但如果转子孔盘7的中心轴线33离开转子端面6的中心28,那么运行的就不是同心的直线的延伸,而是一条偏心的曲线轨迹。In the case of a circular disk front 9 and a circular disk back 30, the
正面9和背面30就其周边来说也可以构成椭圆形的、横截面是梨形的或卵形的等等,尤其可选择降低材料消耗的形状。图2中列举了降低材料消耗的第二种转子头部27(虚线画的部分)。The front side 9 and the
重要的是空隙8应这样设计,使得吸进-容积区12,12’在转子转动期间始终保持密封关闭,而压力-容积区11,11’与转子相适应地打开。What is important is that the
图1中的转子孔盘7有一个作为贯通的空隙8、优选在俯视截面图中基本呈豆形的长孔。The rotor bore
正如图2至4中还示出的那样,长孔8直接从侧面的边缘出发并沿半径方向延伸、在转子3的端面6旁进入转子孔盘7,同时,与压力-容积区11中的压力形成以及与通过转子转动从压力-容积区11排出物料相适应地,对俯视的孔截面尺寸加以规定。As also shown in FIGS. 2 to 4 , the
转子3构造成一种大螺距、深螺纹的圆螺纹(滚花螺纹)杆的形式,起物料推送器的作用,并起到转子3和定子2间从吸进侧的进料区4至压力侧的排料区5的输送路段14的纵向密封器的作用。定子2包括轴向依次的和受螺纹的螺距及深度限制而构成的三个空腔15,16,17-吸进侧的进料空腔15、中间的输料空腔16、压力侧的排料空腔17,同时,在定子内表面18和转子外表面19之间由于定子2和转子3间所建立的密封区域23,24而形成了三个输送室20,21,22,当转子3在定子2的空腔15,16,17中转动时,输送室20,21,22中的物料被从吸进侧的进料区4输送到压力侧的排料区5。The
转子3依靠它的蜗杆形式的结构沿轴向10顺着输送路段14输送物料,并同时沿径向相对于泵的中心轴线26交替地在排料空腔17中经过输送室20,21,22进入到为此所设的、构成和对置的容积区11,12中,容积区11,12是压力侧排料空腔17的组成部分。The
允许物料通过空隙8的转子头部7位于相当于大约“一半”的中间空腔16的、与在图1中所显示的第一个输送室20相似的压力侧的排料空腔17的排料区5中,为了在图1中更好地解释,转子孔盘7在拆分开的示意图中被从转子端面6上分离开来,而按照本发明,它在固定于转子端面6上时紧靠在定子端面25上。The
转子头部背面30和定子端面25都是平面结构,并且相对于泵中心轴线26各自具有一个大约90°的角。Both the rotor head
转子头部正面9在圆盘结构时可以是平面的,也可是球拱形的和/或配备至少一个具有翼或者其它突起的用于改善物料的通过及混合性能的轮廓。The front face 9 of the rotor head can be flat in the case of a disk, but also spherical and/or equipped with at least one profile with wings or other projections to improve the passage and mixing of the material.
偏心螺杆泵1的压力侧排料区5包括偏心螺杆泵1的最后的、排出物料的部分,而吸进侧的进料区4是偏心螺杆泵1最先的、接收物料的部分。The discharge area 5 on the pressure side of the
因此,本发明使得,从偏心螺杆泵1排出侧压出的物料在压力-容积区5以转子转动为条件打开以及吸进-容积区12封闭之后,不再通过无孔的圆盘部分13倒流,并且不会压向由转子3推动或抽吸的物料。The invention thus makes it possible for the material pressed out from the discharge side of the
孔8容许物料无显著阻力地在此通过,而物料沿着吸进-容积区12方向经由无孔的圆盘部分13的倒流被阻止。The
因此,在转子3每次转动时,至少在定子2和转子3区域内发生第二次、也是最后的密封区域24的卸荷,由此导致磨损降低。As a result, a second and final unloading of the sealing
如图1中所示,在定子端面25上可以固定一个朝向转子头部正面9的压力管34,物料通过压力管34继续输送。As shown in FIG. 1 , a pressure pipe 34 facing the front face 9 of the rotor head can be fixed on the
压力管34可借助至少一个尤其是包围定子和压力管的支承元件(未示出)密封地固定在定子2上。The pressure line 34 can be fastened to the
在图2中,转子3以它的圆形的转子端面6以角度及转动位置28处在吸进-容积区12中,在这个位置时规定了转子角度例如:α=0°。转子孔盘7这样安装在转子端面6上,使得豆形的长孔8以它相对于它的有效开口截面来说很小的一部分的孔起始区35开始,覆盖压力-容积区11。与压力-容积区11中由于转子3转动产生压力相适应,用于压力-容积区11的覆盖开口的长孔有效截面尺寸也同样变大。其余的和无长孔的圆盘部分13可根据长孔8的尺寸来关闭压力-容积区11的剩余部分,以及密封关闭吸进-容积区12。图2中转子孔盘7相对转子3的位置与图1中转子孔盘7相对定子2的位置近乎一致。In FIG. 2 , the
图3中,转子3以一个角度α=90°转到中心位置28’,此时豆形的长孔8,包括孔起始区35和孔终端区36在内,以完整的孔横截面覆盖了压力-容积区11的绝大部分并因此打开这个部分,而无孔的圆盘部分13还始终密封关闭着吸进-容积区12。In Fig. 3, the
在图4中,由于转子3继续转动了一个α=90°的角度,也就是总共转动了180°,物料从压力-容积区11排出的过程在中心位置28”结束。孔8以它的孔终端区36从减压的压力-容积区11中出来。原始的吸进-容积区12借助于无孔的圆盘部分13还依然密封关闭,但由于转子转动,作为如图2中的压力-容积区11’与转子转动相适应地开始打开。孔8以它的孔起始区35进入建立起来的相对的压力-容积区11’。In Fig. 4, since the
在图4中还显示出,作为贯通的空隙的孔8可以以另外一种从支承转子端面6出发的、成径向的扇段形的开口32或扇形缺口31的形式构成,开口和缺口分别用虚线绘出。It is also shown in FIG. 4 that the
在图2,3,4中以端面俯视显示的用于把压力至少降低到偏心螺杆泵1之内的密封区域24的转子孔盘7具有这样的圆周尺寸,使定子开口27在转子孔盘7转动时始终保持当时产生的吸进-容积区12密封关闭。In FIGS. 2, 3, and 4, the
在图5中,根据图3中直线I-I的缩短的纵剖面示意描述了偏心螺杆泵1。此时转子孔盘7的尺寸这样确定,使它在转子转动时保持在它的运动范围内,优选保持在定子外壳29内,也就是说,不超越定子外壳。转子孔盘7以它的盘背面30与转子端面6固定连接。盘背面30在无孔部分13内要这样构成平面,使它能紧紧的靠在同样优选是平面的定子端面25上,并且相对泵的中心轴线26形成一个大约为90°的角。孔8为压力-容积区11打开物料通向后边压力管26的通道。无孔的圆盘部分13保持压力侧排料空腔17吸进-容积区12的关闭。In FIG. 5 , an
在图5中,依本发明,在定子2的最短结构内只能构成一个蜗杆螺距的一个密封区域24,而压力侧排料区5可以直接连接吸进侧进料区4。转子3在蜗杆螺距内的位置稳定性由靠在定子端面25上的转子头部7提供。In FIG. 5 , according to the invention, only one sealing
本发明的偏心螺杆泵1的作用原理如下:The working principle of the
金属的转子3(蜗杆)在弹性材料构成的定子2(蜗杆外壳)中转动并且密封定子内表面18上的输送室20,21,22。通过转子3的转动,输送室20,21,22内的物料由吸进侧的进料区4被输送到压力侧的排料区5。由此定子2中产生一个持续的物料流,物料流脉动式离开转子头部7的孔8。A metallic rotor 3 (worm) rotates in a stator 2 (worm housing) made of elastic material and seals off the delivery chambers 20 , 21 , 22 on the inner surface 18 of the stator. Through the rotation of the
如果物料流被推入压力侧排料空腔17,尤其是经过输送室22,那么,在缩小的容积区11之内的物料被挤压通过由于转子转动当时在压力-容积区11内定位的孔8,而吸进-容积区12保持关闭。If the material flow is pushed into the pressure-
为了通过转子的继续转动来结束排料过程,转子端面6到达位置28”,在这个位置中,缩小的压力-容积区11转换到完全吸满了物料的压力-容积区11’,这个容积区到目前为止是吸进-容积区12。通过转子转过α=180°的转角,在所形成的压力-容积区11’中产生压力,这个压力将物料从孔8中顺应转子挤出。到目前为止的压力-容积区11随转子转动而转入新形成的吸进-容积区12’。之后至此已打开的压力-容积区11借助无孔的圆盘部分13被关闭并重建吸进-容积区12’。因此不会对随后输送室21中现存的物料形成反压,而且也不会使密封区域24,23,特别是压力侧排料空腔17的最后的密封区域24反压负荷加重。相反,通过增大的吸进-容积区12’,强大的吸力被施加于随后的来自输送室21中的物料上。In order to end the discharge process by continuing the rotation of the rotor, the
以转子3当时转换到压力侧排料空腔17内径向相对的容积区11,12或12’,11’两个极端位置28,28”为条件,借助于本发明的转子孔盘7,在排料空腔17内产生物料的抽和吸过程的转换,其中,通过将物料的吸进到各自盘封闭的容积区12或12’,在那里达到了一个较高的物料填充度。On the condition that the
本发明可以使输送路段14缩短,而且可以涉及到两个“空腔长度”或者一种“进料空腔-空腔-排料空腔”的结构配置15-16-17。可选择将输送路段14缩短到定子2的一个蜗杆螺距。The invention makes possible a shortened conveying section 14 and can involve two "cavity lengths" or a "feed cavity-cavity-discharge cavity" configuration 15-16-17. Optionally, the conveying section 14 can be shortened to one worm pitch of the
通过安装本发明的转子头部,尤其是在迄今为止的偏心螺杆泵转子尾部上附加转子孔盘7和对已经生产的有相对长的定子和转子的偏心螺杆泵进行有益的尽可能的缩短,即便使用功率低些的电机,也可以达到所需要的传动功率,由此还能节约能量和材料。By mounting the rotor head according to the invention, in particular the addition of the
输送压力的增高,原则上是通过定子2与转子3之间预应力的增大实现的,这个问题传统上一般是用轴向平面的方式,例如借助一个包围定子2的夹紧外壳解决。The increase in delivery pressure is achieved in principle by increasing the prestressing force between the
这里的问题在于,这样做会相应增加泵传动的能量消耗。The problem here is that this increases the energy consumption of the pump drive correspondingly.
为了使本发明的偏心螺杆泵1在增高了输送压力情况下还能强有力地有效运转,规定:沿径向相对于中心轴线26定向,用尽可能微小的轴向修整相应地提高预应力。In order for the
为此,可以在定子2的区域内,以相当于一转的蜗杆外壳螺纹的整数个间距,从转子端面6出发有选择地使径向截面缩小。For this purpose, the radial cross-section can be selectively reduced starting from the
如果是具有一个以上蜗杆外壳螺纹的转子2,可以以大约一个相当于定子2的一个蜗杆外壳螺纹的间距从转子端面6出发的区域为定子2设置一个径向的截面缩小元件(未示出)。In the case of a
这个径向的截面缩小元件可以在定子外壳29内和/或外,以环套方式构造和设置成一个元件系统,这个元件系统可有选择地加以控制或通过执行机构加以调节在径向方向可以改变,并且利用这个元件系统可以按照预先给定的输送压力逐步地或连续地调节定子2相对于转子3的密封区域23,24的径向预应力。This radial cross-section reducing element can be constructed and arranged in an annular manner in and/or outside the
本发明揭示了这样一种可能性,即,除了在时间上延缓磨损形成之外,与已知的可再拧紧和不可再拧紧的偏心螺杆泵以及已知的在偏心螺杆泵定子终端区域处设单向阀装置的复杂结构相比,还可以降低制造成本。The invention discloses the possibility, in addition to delaying the wear formation in time, to combine with known retightenable and non-retightenable eccentric screw pumps as well as with known eccentric screw pumps with a set at the end region of the stator. Compared with the complex structure of the one-way valve device, the manufacturing cost can also be reduced.
附图标记表Table of reference signs
1 偏心螺杆泵1 Eccentric screw pump
2 定子2 stator
3 转子3 rotors
4 吸进侧的进料区4 Feed area on the suction side
5 压力侧的排料区5 Discharge area on the pressure side
6 转子端面6 Rotor end face
7 第一个转子头部7 The first rotor head
8 贯通的空隙8 through gaps
9 转子头部正面9 The front of the rotor head
10 转动输送方向10 Turn the conveying direction
11 第一个压力-容积区11 The first pressure-volume zone
11’ 第二个压力-容积区11’ second pressure-volume zone
12 第一个吸进-容积区12 First suction-volume zone
12’ 第二个吸进-容积区12’ second suction-volume zone
13 无长孔的转子头部部分13 Rotor head section without slotted holes
14 输送路段14 Conveyor section
15 吸进侧的进料空腔15 Feed cavity on the suction side
16 中间的输料空腔16 The feeding cavity in the middle
17 压力侧的排料空腔17 Discharge cavity on the pressure side
18 定子内表面18 Inner surface of stator
19 转子外表面19 The outer surface of the rotor
20 第一个输送室20 The first delivery room
21 第二个输送室21 Second conveying chamber
22 第三个输送室22 The third conveying room
23 第一个密封区域23 The first sealing area
24 第二个密封区域24 Second sealing area
25 定子端面25 Stator end face
26 泵的中心轴线26 Central axis of the pump
27 定子开口27 Stator opening
28 α=0°时转子端面中心28 When α=0°, the rotor end face center
28’ α=90°时转子端面中心28' α=90° when the center of the rotor end face
28” α=180°时转子端面中心28” α=180° at the center of the rotor end face
29 定子外壳29 stator housing
30 转子头部背面30 Back of rotor head
31 扇形的缺口31 scalloped notches
32 扇段形的开口32 Segment-shaped opening
33 转子头部中心轴线33 Center axis of rotor head
34 压力管34 pressure pipe
35 孔起始区35 well start area
36 孔终端区36 hole terminal area
37 第二个转子头部37 Second rotor head
Claims (18)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20304292.1 | 2003-03-12 | ||
| DE20304292U DE20304292U1 (en) | 2003-03-12 | 2003-03-12 | Cavity Pump |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1791750A true CN1791750A (en) | 2006-06-21 |
| CN100429402C CN100429402C (en) | 2008-10-29 |
Family
ID=7980896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004800106462A Expired - Fee Related CN100429402C (en) | 2003-03-12 | 2004-03-11 | Eccentric screw pumps for abrasive materials |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1601875B1 (en) |
| CN (1) | CN100429402C (en) |
| AT (1) | ATE332443T1 (en) |
| DE (3) | DE20304292U1 (en) |
| ES (1) | ES2268641T3 (en) |
| WO (1) | WO2004081385A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105121853A (en) * | 2013-03-07 | 2015-12-02 | 威乐欧洲股份公司 | Eccentric screw pump with overpressure protection |
| CN106685152A (en) * | 2015-11-10 | 2017-05-17 | 耐驰(兰州)泵业有限公司 | Manufacturing method for stator used for eccentric worm pump and capable of adjusting hydraulic pressure |
| CN108000836A (en) * | 2017-12-11 | 2018-05-08 | 华南理工大学 | The melt conveying flow equilibrium compensation method of eccentric rotor extruder and stabilising arrangement |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104405631B (en) * | 2014-09-30 | 2016-06-01 | 余雷 | A kind of can the pump head of deep water intake |
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|---|---|---|---|---|
| HU175810B (en) * | 1977-12-28 | 1980-10-28 | Orszagos Koolaj Gazipari | Axial-flow multiple-purpose flow apparatus |
| DE3641855A1 (en) * | 1986-12-08 | 1988-06-16 | Allweiler Ag Werk Bottrop | Adjustable stator for eccentric screw pumps |
| US4802827A (en) * | 1986-12-24 | 1989-02-07 | Kabushiki Kaisha Toshiba | Compressor |
| JP2897844B2 (en) * | 1990-10-26 | 1999-05-31 | 兵神装備株式会社 | Single shaft eccentric screw pump |
| CN2100511U (en) * | 1991-04-16 | 1992-04-01 | 王时正 | Internal engagement epicycloidal oil pump |
| DE20215849U1 (en) * | 2002-10-10 | 2003-01-09 | Löffler, Norbert, Dr., 01734 Rabenau | Helical pump has stator and rotor discharging via back-flow prevention valve |
-
2003
- 2003-03-12 DE DE20304292U patent/DE20304292U1/en not_active Expired - Lifetime
-
2004
- 2004-03-11 DE DE502004000924T patent/DE502004000924D1/en not_active Expired - Lifetime
- 2004-03-11 CN CNB2004800106462A patent/CN100429402C/en not_active Expired - Fee Related
- 2004-03-11 DE DE112004000856T patent/DE112004000856D2/en not_active Expired - Fee Related
- 2004-03-11 ES ES04719362T patent/ES2268641T3/en not_active Expired - Lifetime
- 2004-03-11 EP EP04719362A patent/EP1601875B1/en not_active Expired - Lifetime
- 2004-03-11 WO PCT/DE2004/000538 patent/WO2004081385A1/en not_active Ceased
- 2004-03-11 AT AT04719362T patent/ATE332443T1/en not_active IP Right Cessation
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105121853A (en) * | 2013-03-07 | 2015-12-02 | 威乐欧洲股份公司 | Eccentric screw pump with overpressure protection |
| CN105121853B (en) * | 2013-03-07 | 2016-11-30 | 威乐欧洲股份公司 | There is the eccentrie helical totorpump of overvoltage protection |
| US9920758B2 (en) | 2013-03-07 | 2018-03-20 | Wilo Se | Eccentric screw pump with overpressure protection |
| CN106685152A (en) * | 2015-11-10 | 2017-05-17 | 耐驰(兰州)泵业有限公司 | Manufacturing method for stator used for eccentric worm pump and capable of adjusting hydraulic pressure |
| CN106685152B (en) * | 2015-11-10 | 2019-03-12 | 耐驰(兰州)泵业有限公司 | Manufacture for eccentrie helical totorpump can hydraulic adjustment stator method |
| CN108000836A (en) * | 2017-12-11 | 2018-05-08 | 华南理工大学 | The melt conveying flow equilibrium compensation method of eccentric rotor extruder and stabilising arrangement |
| CN108000836B (en) * | 2017-12-11 | 2023-08-29 | 华南理工大学 | Melt delivery flow balance compensation method and stabilizing device for eccentric rotor extruder |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE332443T1 (en) | 2006-07-15 |
| ES2268641T3 (en) | 2007-03-16 |
| WO2004081385A1 (en) | 2004-09-23 |
| EP1601875A1 (en) | 2005-12-07 |
| WO2004081385A8 (en) | 2006-02-16 |
| CN100429402C (en) | 2008-10-29 |
| DE20304292U1 (en) | 2003-05-15 |
| DE112004000856D2 (en) | 2006-02-02 |
| DE502004000924D1 (en) | 2006-08-17 |
| EP1601875B1 (en) | 2006-07-05 |
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