CN1776053A - Method for manufacturing nylon flush for rolling brush - Google Patents
Method for manufacturing nylon flush for rolling brush Download PDFInfo
- Publication number
- CN1776053A CN1776053A CN 200510045286 CN200510045286A CN1776053A CN 1776053 A CN1776053 A CN 1776053A CN 200510045286 CN200510045286 CN 200510045286 CN 200510045286 A CN200510045286 A CN 200510045286A CN 1776053 A CN1776053 A CN 1776053A
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- CN
- China
- Prior art keywords
- base fabric
- rolling brush
- nylon
- flush
- layers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000005096 rolling process Methods 0.000 title claims abstract description 18
- 239000004677 Nylon Substances 0.000 title claims abstract description 16
- 229920001778 nylon Polymers 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 43
- 239000004744 fabric Substances 0.000 claims abstract description 62
- 238000009941 weaving Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000009940 knitting Methods 0.000 claims description 18
- 210000002268 wool Anatomy 0.000 claims description 17
- 239000004952 Polyamide Substances 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 10
- 229920002647 polyamide Polymers 0.000 claims description 10
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 238000009960 carding Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 5
- 235000014676 Phragmites communis Nutrition 0.000 claims description 4
- 230000017105 transposition Effects 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 2
- 239000003973 paint Substances 0.000 abstract 1
- 210000004209 hair Anatomy 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229920001875 Ebonite Polymers 0.000 description 3
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 3
- 230000005021 gait Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 210000000085 cashmere Anatomy 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
Images
Landscapes
- Woven Fabrics (AREA)
Abstract
A process for preparing nylon pile for rolling brush, which adopts twin-rapier loom as tool, nylon as pile raw material, processed by coning, warper, weaving, combing and gumming to obtain products. In weaving, the pile and upper and lower backing fabric are crossed weaving simultaneously, in cloth fell, the cutter of loom cuts the pile into upper and lower flannelette with pile height in 1-36 mm. Said invention has 4-5 grade of color fastness to washing, 0.4 % warp water washing size change and 0 % weft water washing size change. The paint coated by rolling brush made of invented pile is uniform and smooth capable of indicating the original texture of coated furniture.
Description
Technical field
The present invention relates to a kind of manufacturing technology of velour, is a kind of manufacturing technique of nylon flush for rolling brush specifically.
Background technology
The improvement with living environment of increasing along with population, building decorating industry sharply expands, people are also more and more higher to the requirement of house decoration, the pile fabric that existing Rolling brush for coating instrument uses, general loom or the knitting machine of adopting processes, and product stability is poor, cashmere density, insufficient height, usually make that the metope or the furniture swabbing that brush are inhomogeneous, have influenced the effect of house decoration.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of manufacturing technique of nylon flush for rolling brush is provided.The present invention is a machining tool with the double-layer rigid Rapier looms, utilize high-hygroscopicity, high-wearing feature and the elastomeric characteristics of polyamide fibre, it is big to make a kind of cashmere density, the sufficient nylon flush for rolling brush fabric of height of naps, the coating that the round brush that utilizes this polyamide fibre pile fabric to make brushes out is even, fine and smooth, bright and clean, can clearly demonstrate the original lines that is whitewashed furniture.
The manufacturing technique of nylon flush for rolling brush of the present invention is machining tool with the twin-rapier loom, with the polyamide fibre is that knitting wool raw material, terylene are the base fabric raw material, by winding procedure, warping process, weaving process, the whole operation of comb and gluing shaping process, gait when being characterized in weaving and adopt the mode of wearing that flies, with knitting wool and two layers of base fabric up and down cross-woven simultaneously, weave up to the fell place, knitting wool is cut open from the centre, directly be divided into upper and lower two-layer flannelette by the suede cutter that cuts open on the loom.
Preferably, above-mentioned knitting wool and two layers of base fabric up and down simultaneously cross-woven be with two continuous suedes that constitute the levels base fabrics in alternately extending into up and down two layers of base fabric, respectively along the ground warp direction of two layers of base fabric, between the weft yarn of two layers of base fabric up and down, pass, whenever after passing three weft yarns, in the corresponding position of the 4th weft yarn, two suede is through in that coordinated transposition is once between the base fabric up and down, extend into respectively in the two layers of base fabric then, enter next circulation.
Preferably, the parallel of above-mentioned two layers of base fabric up and down is one group of parallel.
Preferably, flying the process conditions that the mode of wearing gaits in the above-mentioned weaving process is specially, organize 1/1 plain weave fixedly, suede is through adopting the 3/8W mode, warp tension reaches 200kg, and the cloth motor speed adopts 220 rev/mins, and last machine fabric width adopts 162-167cm, adjust simultaneously and put mao gear 66/16～32/62, shear platform is adjusted into 4～45mm with spacing of chi of shearing.
Preferably, with knitting wool uniform winding 3 circles on tension roller, symmetrical top cylinder draws lease reed and adopts layering to wear method, connects the mode denting of 1/tooth when passing tentering in the above-mentioned warping process, and to guarantee even yarn tension, the yarn road is clear.
Preferably, above-mentioned combing operation adopts the carding of 1mm-20mm to space, and cropping is spaced and adopted spacing of 1mm-37mm.
Preferably, above-mentioned gluing typing is a gluing on the base fabric one side relative with knitting wool, 100-120 ℃ of oven dry.
Preferably, above-mentioned up and down between the two layers of base fabric length of knitting wool be 1～36mm.
Below in conjunction with the state of the art technological process of the present invention is described in further details again:
First step winding procedure, with the reeled yarn network become that degree of tightness is moderate, weight tube yarn uniformly, for warping process ready; Warping process is gone in second stepping, and the yarn that is about on the tube yarn is wound on abreast on axle, by parameter adjustment, makes through axle smoothly, and even yarn tension is convenient to weave; The 3rd step weaving process is the core process that this product is made, by parameter adjustment, with fine hair and upper and lower two layers of base fabric while cross-woven, to the fell place, by the suede cutter that cuts open on the loom fine hair is cut open from the centre, directly be divided into upper and lower two-layer flannelette, on the reel-to-reel cloth rewinder roll.Woven technical process is: two continuous suedes that constitute the levels base fabric are through alternately extending in the two layers of base fabric, respectively along the ground warp direction of two layers of base fabric, between the weft yarn of two layers of base fabric, pass, whenever after passing three weft yarns, corresponding position at the 4th weft yarn, two suede through up and down between the base fabric coordinated transposition once extend into respectively in the two layers of base fabric then, enter next circulation; The 4th step will weave flannelette comb wholely through combing whole operation again, the whole principle of comb is to comb to have one's hair trimmed, and by carding the twist of yarn is broken up, and keeps matte plentiful, cuts the floating hair of matte, keeps matte smooth; The 5th step was the gluing typing, the flannelette size instability that comb is had suffered, and the fine hair fastness is poor, need finalize the design being coated on the base fabric after flexible glue and the ebonite mixing, makes base fabric well-pressed, has also guaranteed the fastness of fine hair simultaneously.
Compared with prior art, the polyamide fibre flannelette that technology of the present invention is made, matte is plentiful flexible, and the fine hair exquisiteness is smooth, and wear-resisting and color fastness to washing all reaches 4～5 grades; Washing change in size warp-wise is 0.4%, and broadwise is 0%, and height of naps reaches 1～36mm.When the polyamide fibre flannelette of technology manufacturing of the present invention was used for round brush, the coating that brushes out was even, fine and smooth, bright and clean, can clearly demonstrate the original lines that is whitewashed furniture.
Description of drawings
Fig. 1 is that the suede schematic diagram is weaved and cutd open to the polyamide fibre flannelette.Wherein, 1, suede through 1,2, suede through 2,3, the base fabric ground warp, 4, the base fabric weft yarn, 5, cut open the suede cutter and cut open suede position and direction.
The specific embodiment
[embodiment 1] height of naps is the high polyamide fibre flannelette manufacturing technique of 6mm
(1) winding procedure
Adopt the long reeled yarn of 1.65m strand, winder weight is 1.4kg, the weight 18g of tension piece.
(2) warping process
Knitting wool is uniform winding 3 circles on tension roller, and symmetrical top cylinder draws lease reed and adopts layering to wear method, connects the mode denting of 1/tooth when passing spacing reed, and above measure guarantees even yarn tension, and the yarn road is clear.
(3) weaving process
Gait in weaving and adopt the mode of wearing that flies, with knitting wool and two layers of base fabric up and down cross-woven simultaneously, with two continuous suedes that constitute the levels base fabrics in alternately extending into up and down two layers of base fabric, respectively along the ground warp direction of two layers of base fabric, pass between the weft yarn of two layers of base fabric up and down, this weft yarn is one group of parallel.Whenever after passing three weft yarns, in the corresponding position of the 4th weft yarn, two suede through up and down between the base fabric coordinated transposition once extend into respectively in the two layers of base fabric then, enter next circulation.Weave up to the fell place, knitting wool is cut open from the centre, directly be divided into upper and lower two-layer flannelette by the suede cutter that cuts open on the loom.Fly to wear process conditions and be specially, organize 1/1 plain weave fixedly, suede strengthens the even distribution of fine hair through adopting the 3/8W mode, and warp tension reaches 200kg, strengthens the planarization of matte and base fabric, reduces the variation of fabric thickness, weight and density.220 rev/mins of cloth motor speed employings, last machine fabric width adopts 162-167cm, considers this product high situation on the low side of hair in flush for rolling brush simultaneously, and it is 58/50 that mao gear is put in adjustment, and shear platform is adjusted into 14mm with spacing of chi of shearing.
(4) combing operation
Carding process adopts the carding of 1mm-2mm to space, combing 3 times, carding roller rotating speed keeps 900 rev/mins, 5 meters/minute of the cloth speeds of service are fully combed matte, consider the situation that suede is high simultaneously, cropping is spaced and is adopted spacing of 6.5mm-7mm, cropping twice, the fine hair yarn twist after the combing operation is handled is fully broken up, and matte is neatly plentiful.
(5) gluing shaping process
Adopt flexible glue and 2: 3 weight ratio of ebonite, to there not being the base sloth coating of fine hair, gummed cloth speed keeps 3.5 meters/minute, the gluing temperature keeps 120 ℃, advance cloth fabric width 159cm～161cm, finished product goes out cloth 156cm～158cm, thereby guarantees the fastness of the well-pressed and fine hair of base fabric.Used flexible glue and ebonite are the conventional raw material in this area.
[embodiment 2] height of naps is the high polyamide fibre flannelette manufacturing technique of 11mm.
Operating procedure is with embodiment 1, and different is the fine hair in the weaving process to be put a mao gear change 40/50 into; Shear platform is adjusted into 24mm with spacing of chi of shearing.Carding in the combing operation spaced changes 3mm into, and cropping is spaced and changed spacing of 12 ± 0.5mm into and get final product.
[embodiment 3] height of naps is the high polyamide fibre flannelette manufacturing technique of 18mm.
Operating procedure is with embodiment 1, and different is the fine hair in the weaving process to be put a mao gear change 32/62 into; Shear platform is adjusted into 40mm with spacing of chi of shearing.Carding in the combing operation spaced changes 6mm into, and cropping is spaced and changed spacing of 19 ± 0.5mm into and get final product.
Claims (8)
1, a kind of manufacturing technique of nylon flush for rolling brush, it is characterized in that: be machining tool with the twin-rapier loom, with the polyamide fibre is that knitting wool raw material, terylene are the base fabric raw material, by winder, warping, weave, comb whole and the gluing shaping process, the mode of wearing that flies is adopted in gaiting of described weaving process, with knitting wool and two layers of base fabric up and down cross-woven simultaneously, weaves up to the fell place, by the suede cutter that cuts open on the loom knitting wool is cut open from the centre, directly be divided into upper and lower two-layer flannelette.
2, the manufacturing technique of nylon flush for rolling brush according to claim 1, it is characterized in that: described knitting wool and two layers of base fabric up and down simultaneously cross-woven be with two continuous suedes that constitute the levels base fabrics in alternately extending into up and down two layers of base fabric, respectively along the ground warp direction of two layers of base fabric, between the weft yarn of two layers of base fabric up and down, pass, whenever after passing three weft yarns, corresponding position at the 4th weft yarn, two suede is through in that coordinated transposition is once between the base fabric up and down, extend into respectively in the two layers of base fabric then, enter next circulation.
3, the manufacturing technique of nylon flush for rolling brush according to claim 2 is characterized in that: the described parallel of two layers of base fabric up and down is one group of parallel.
4, the manufacturing technique of nylon flush for rolling brush according to claim 1, it is characterized in that: describedly fly to wear the mode process conditions and be, organize 1/1 plain weave fixedly, suede is through adopting the 3/8W mode, warp tension reaches 200kg, and the cloth motor speed adopts 220 rev/mins, and last machine fabric width adopts 162-167cm, it is 66/16～32/62 that mao gear is put in adjustment simultaneously, and shear platform is adjusted into 4～45mm with spacing of chi of shearing.
5, the manufacturing technique of nylon flush for rolling brush according to claim 1, it is characterized in that: in the warping process knitting wool uniform winding 3 on tension roller is enclosed, the symmetry top cylinder, drawing lease reed adopts layering to wear method, connect the mode denting of 1/tooth when passing tentering, to guarantee even yarn tension, the yarn road is clear.
6, the manufacturing technique of nylon flush for rolling brush according to claim 1 is characterized in that: the whole operation of comb adopts the carding of 1mm-20mm to space, and cropping is spaced and adopted spacing of 1mm-37mm.
7, the manufacturing technique of nylon flush for rolling brush according to claim 1 is characterized in that: described gluing typing is a gluing on the base fabric one side relative with knitting wool, 100-120 ℃ of oven dry.
8, the manufacturing technique of nylon flush for rolling brush according to claim 1 is characterized in that: the length of knitting wool is 1～36mm between the two layers of base fabric up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100452866A CN1293245C (en) | 2005-11-30 | 2005-11-30 | Method for manufacturing nylon flush for rolling brush |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100452866A CN1293245C (en) | 2005-11-30 | 2005-11-30 | Method for manufacturing nylon flush for rolling brush |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1776053A true CN1776053A (en) | 2006-05-24 |
| CN1293245C CN1293245C (en) | 2007-01-03 |
Family
ID=36765759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100452866A Expired - Fee Related CN1293245C (en) | 2005-11-30 | 2005-11-30 | Method for manufacturing nylon flush for rolling brush |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1293245C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101979740A (en) * | 2010-11-19 | 2011-02-23 | 山东恒泰纺织有限公司 | Process for weaving automotive and marine interior decoration fabric |
| CN104342824A (en) * | 2014-10-22 | 2015-02-11 | 杭州创兴织造设备科技有限公司 | Height fixing device for controlling thickness of double fabric |
| CN113403728A (en) * | 2021-06-24 | 2021-09-17 | 沂水恒泰纺园有限公司 | Method for manufacturing polyester rolling brushing velvet with high-resilience velvet surface performance |
| CN114795025A (en) * | 2022-03-17 | 2022-07-29 | 山东艺成复合材料有限公司 | Super-strong cleaning and decontaminating cleaning cloth for roller brush of cut pile electrical appliance and manufacturing method thereof |
| CN116623344A (en) * | 2023-06-12 | 2023-08-22 | 沂水恒泰纺园有限公司 | A kind of processing technology of nylon long velvet cloth for rolling brush |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2131767C3 (en) * | 1971-04-09 | 1974-07-04 | Societe Anonyme Fonderies Et Ateliers Michel Van De Wiele, Marke-Lezcourtrai (Belgien) | Rapier weaving machine for the production of two superimposed fabrics |
| US4265048A (en) * | 1979-12-03 | 1981-05-05 | The United States Of America As Represented By The Secretary Of Agriculture | Automatic moisture control for roller applicator |
| BE1004894A4 (en) * | 1991-05-21 | 1993-02-16 | Wiele Michel Van De Nv | Method for manufacturing a double carpet fabric piece in a enkelspoelige binding and thus obtained fabrics. |
| DE19601099A1 (en) * | 1996-01-13 | 1997-07-17 | Girmes Gmbh | Process for the production of EpinglE goods |
| CN1043480C (en) * | 1997-01-16 | 1999-05-26 | 侯实 | Knitting technology of corduroy |
| BE1014135A3 (en) * | 2001-04-20 | 2003-05-06 | Wiele Michel Van De Nv | DEVICE for adducing weft threads on a rapier. |
| BE1016032A6 (en) * | 2004-02-25 | 2006-01-10 | Wiele Michel Van De Nv | Method and apparatus for weaving fabrics with pool distance holder and double holder elements. |
| CN1584171A (en) * | 2004-05-31 | 2005-02-23 | 天津根来环保有限公司 | Manufacturing method for tufting carpets |
-
2005
- 2005-11-30 CN CNB2005100452866A patent/CN1293245C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101979740A (en) * | 2010-11-19 | 2011-02-23 | 山东恒泰纺织有限公司 | Process for weaving automotive and marine interior decoration fabric |
| CN104342824A (en) * | 2014-10-22 | 2015-02-11 | 杭州创兴织造设备科技有限公司 | Height fixing device for controlling thickness of double fabric |
| CN113403728A (en) * | 2021-06-24 | 2021-09-17 | 沂水恒泰纺园有限公司 | Method for manufacturing polyester rolling brushing velvet with high-resilience velvet surface performance |
| CN114795025A (en) * | 2022-03-17 | 2022-07-29 | 山东艺成复合材料有限公司 | Super-strong cleaning and decontaminating cleaning cloth for roller brush of cut pile electrical appliance and manufacturing method thereof |
| CN116623344A (en) * | 2023-06-12 | 2023-08-22 | 沂水恒泰纺园有限公司 | A kind of processing technology of nylon long velvet cloth for rolling brush |
| CN116623344B (en) * | 2023-06-12 | 2025-08-01 | 沂水恒泰纺园有限公司 | Processing technology of nylon filament flannelette for roller brush |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1293245C (en) | 2007-01-03 |
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Granted publication date: 20070103 Termination date: 20121130 |