CN1772995A - Method for producing multi-pile high-jacquard carpet and jacquard Loom thereof - Google Patents
Method for producing multi-pile high-jacquard carpet and jacquard Loom thereof Download PDFInfo
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- CN1772995A CN1772995A CN 200410092764 CN200410092764A CN1772995A CN 1772995 A CN1772995 A CN 1772995A CN 200410092764 CN200410092764 CN 200410092764 CN 200410092764 A CN200410092764 A CN 200410092764A CN 1772995 A CN1772995 A CN 1772995A
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- carpet
- outer pin
- yarn
- jacquard weave
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 150000001875 compounds Chemical class 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000007620 mathematical function Methods 0.000 claims abstract description 11
- 238000009940 knitting Methods 0.000 claims description 17
- 238000013139 quantization Methods 0.000 claims description 4
- 238000011002 quantification Methods 0.000 abstract 2
- 238000009732 tufting Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- IXSZQYVWNJNRAL-UHFFFAOYSA-N etoxazole Chemical compound CCOC1=CC(C(C)(C)C)=CC=C1C1N=C(C=2C(=CC=CC=2F)F)OC1 IXSZQYVWNJNRAL-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
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Abstract
The present invention relates to a method for producing jacquard carpet with several pile-heights by adopting non-vector quantification pattern method. The technical scheme adopted by said invention includes the following steps: creating mathematical function relationship of carpet surface pile position and height and its non-vector quantification pattern pixel point correspondent position and gray level; utilizing carpet loom to make line-by-line or column-by-column scanning according to the pattern pixel arrangement created by using the above-mentioned mathematical function formula and weave the invented jacquard carpet. Said carpet loom includes guideway, crossbeam, machine frame, yarn bobbin, compound needle mechanism, inner needle variable-stroke reciprocating mechanism, outer needle reciprocating mechanism, revolving mechanism and antislip needle.
Description
Technical field
The present invention relates to a kind of method and loom thereof of producing a plurality of pile height jacquard weave carpets, it belongs to a kind of and adopts non-vector quantization pattern method to produce the method and the loom thereof of a plurality of pile height jacquard weave carpets.
Background technology
Producing now the enclose the land loom of blanket of plain jacquard weave or height mainly is Tufting machine, and the yarn of this loom is inweaved in the base fabric simultaneously by row's pin, and it can not be by line by line or carry out scan-type successively by each pixel ordering in the row and knit blanket.Therefore there is (1) yarn feeding amount control point from the pile distance, pile height control difficulty under the influence of yarn tension; (2) yarn is gone into carpet lining by row is knitting, and flower type complexity is restricted; (3) each root yarn of electronic type all has a servomotor control, needs thousands of servomotor, makes mechanism very complicated, the cost height.In addition, also have a kind of carpet proof press, though it can be by knitting blanket line by line successively, it can only weave the plane carpet by changing yarn color, can not produce the relief carpet that has of height circle with the method for control yarn feeding amount.
Summary of the invention
The objective of the invention is to solve the colored type that existing carpet loom exists is simple, pile height control is difficult and baroque technological difficulties and provide a kind of and can produce the figure complexity, pile height can be controlled and the method and the loom thereof of a plurality of pile height jacquard weave of production carpet simple in structure.
For realizing above-mentioned task, the technical solution used in the present invention is: the method for producing a plurality of pile height jacquard weave carpets is: the position of carpet surface pile and height vector quantization pattern image vegetarian refreshments corresponding position non-with it and gray value are set up mathematical function relationship, and its carpet surface pile positional number mathematic(al) function formula is: f (x)=k
1X+c
1, f (y)=k
2Y+c
2, k wherein
1, k
2, c
1And c
2Be proportionality coefficient; Its pile height mathematical function formula is: f (z)=(L/ bitmap gray value) x pixel gray value, the wherein maximum pile height of L for setting; The pattern pixel that carpet loom is set up by above-mentioned mathematical function formula is arranged and is carried out line by line or pursue to be listed as to scan being made into the jacquard weave carpet, and the path that scans is continual mode.
The height value of above-mentioned carpet surface pile and positional value machine are as calculated handled the back by instruction format output, and the control carpet loom is pressed the two-dimensional direction motion at least.
Produce the loom of a plurality of pile height jacquard weave carpets, comprise track, be located at the crossbeam on the track, be located at the yarn tube on the frame, wherein: it comprises that also compound knitting needle mechanism, interior pin become stroke reciprocator, outer pin reciprocator, slew gear and on-slip pin, compound knitting needle mechanism becomes stroke reciprocator, outer pin reciprocator and slew gear with interior pin and connects, and the on-slip pin is contained in the compound knitting needle mechanism.
Described compound knitting needle mechanism by hollow guiding pipe, pin, send that pin and outer pin constitute in the yarn, send in the yarn pin to be contained in the outer pin and pass outer pin, send interior pin of yarn and outer pin to pass the hollow guiding pipe together again, be equipped with groove on outer pin and the hollow guiding pipe and two grooves communicate, the groove that pin passes outer pin and hollow guiding pipe is contained in and send in the yarn on the pin.
Described change stroke reciprocator comprises that at least one centers on that the turntable shaft center is done at the uniform velocity or the slide block of variable motion, the rotating disk, turntable shaft, cam, camshaft, cam roller and the connecting rod that have a dwang at least or be provided with a slideway at least, slide block is contained on the slideway of dwang or rotating disk, cam roller is located at an end of connecting rod and links together with slide block, the other end of connecting rod is connected with sending the interior pin of yarn, dwang or rotating disk are contained on the turntable shaft, and camshaft passes this turntable shaft and is connected with cam.
Described outer pin reciprocator is made up of outer pin rotating disk, turntable shaft and outer pin connecting rod, and outer pin rotating disk is located on the turntable shaft, and outer pin connecting rod is contained on the outer pin rotating disk.
Described slew gear is a kind of in cylindrical gear or the bevel gear.
Because the present invention adopts single compound needle to scan line by line or by row, carries out scan-type successively by each pixel ordering and weaves, so carpet pattern that weaves and the proportional relation of layout.Spend the type size simultaneously, complexity is unrestricted.The present invention adopts and becomes reciprocating pin in the yarn and the fixing yarn on-slip pin on the outer pin of stroke reciprocating motion of sending of stroke, can prevent to pull out the back yarn line from the previous tufting circle that weaves when pin pushes away yarn in making, and the pile height of formation is accurate.Send in the yarn pin to control stroke by cam, the variable quantity of sending into yarn without limits, pile as required can be from 2 to 256 differing heights.The present invention adopts continual path mode that pattern pixel is carried out line by line or pursues row and scans, and makes the blanket process of the knitting serialization of carpet loom.Therefore, compare with background technology, have can produce the figure complexity, pile height can be controlled and advantages of simple structure and simple.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of compound knitting needle mechanism;
Fig. 3 is the structural representation that interior pin becomes stroke reciprocator:
Fig. 4 is the structural representation of outer pin reciprocator.
The specific embodiment
The method of a plurality of pile height jacquard weave of the production in present embodiment carpet is: the position of carpet surface pile and height vector quantization pattern image vegetarian refreshments corresponding position non-with it and gray value are set up mathematical function relationship, and its carpet surface pile positional number mathematic(al) function formula is: f (x)=k
1X+c
1, f (y)=k
2Y+c
2, k wherein
1, k
2, c
1And c
2Be proportionality coefficient; Its pile height mathematical function formula is: f (z)=(L/ bitmap gray value) x pixel gray value, the wherein maximum pile height of L for setting; The pattern pixel that carpet loom is set up by above-mentioned mathematical function formula is arranged and is carried out line by line or pursue to be listed as to scan being made into the jacquard weave carpet, and the path that scans is continual mode.
The height value of above-mentioned carpet surface pile and positional value machine are as calculated handled the back by instruction format output, and the control carpet loom is pressed the two-dimensional direction motion at least.
As shown in Figure 1, produce the loom of a plurality of pile height jacquard weave carpets, comprise track 1, be located at the crossbeam 2 on the track 1, be located at the yarn tube 4 on the frame 3, wherein: it also comprises compound knitting needle mechanism 8, interior pin becomes stroke reciprocator, outer pin reciprocator, slew gear and on-slip pin 7, compound knitting needle mechanism 8 and change stroke reciprocator, outer pin reciprocator and slew gear connect, on-slip pin 7 is contained in the compound knitting needle mechanism 8, compound knitting needle mechanism 8, interior pin becomes stroke reciprocator, outer pin reciprocator and slew gear are located in the casing 6, casing 6 is located on the crossbeam 2, and yarn guiding ring 5 is located on the yarn tube 4.
As shown in Figure 2, described compound knitting needle mechanism by hollow guiding pipe 11, pin 10, send that pin 9 and outer pin 12 constitute in the yarn, send in the yarn pin 9 to be contained in the outer pin 12 and pass outer pin 12, send interior pin 9 of yarn and outer pin 12 to pass hollow guiding pipe 11 together again, be equipped with groove on outer pin 12 and the hollow guiding pipe 11 and two grooves communicate, the groove that pin 10 passes outer pin 12 and hollow guiding pipe 11 is contained in and send in the yarn on the pin 9.
As shown in Figure 3, pin becomes stroke reciprocator and comprises that at least one centers on that the turntable shaft center is done at the uniform velocity or the slide block 18 of variable motion, is provided with rotating disk 15, turntable shaft 14, cam 13, camshaft 16, cam roller 17 and the connecting rod 19 of a slideway at least in described, slide block 18 is contained on the slideway of dwang or rotating disk 15, cam roller 17 is located at an end of connecting rod 19 and links together with slide block 18, the other end of connecting rod 19 is connected with sending the interior pin 9 of yarn, rotating disk 15 is contained on the turntable shaft 14, and camshaft 16 passes this turntable shaft 14 and is connected with cam 13.
As shown in Figure 4, described outer pin reciprocator is made up of outer pin rotating disk 20, turntable shaft 14 and outer pin connecting rod 21, and outer pin rotating disk 20 is located on the turntable shaft 14, and an end of outer pin connecting rod 21 is contained on the outer pin rotating disk 20, and the other end of outer pin connecting rod 21 is connected with outer pin 12.
Described slew gear is a kind of in cylindrical gear or the bevel gear.
Claims (7)
1, a kind of method of producing a plurality of pile height jacquard weave carpets, it is characterized in that: the position of carpet surface pile and height vector quantization pattern image vegetarian refreshments corresponding position non-with it and gray value are set up mathematical function relationship, and its carpet surface pile positional number mathematic(al) function formula is: f (x)=k
1X+c
1, f (y)=k
2Y+c
2, k wherein
1, k
2, c
1And c
2Be proportionality coefficient; Its pile height mathematical function formula is: f (z)=(L/ bitmap gray value) * pixel gray value, the wherein maximum pile height of L for setting; The pattern pixel that carpet loom is set up by above-mentioned mathematical function formula is arranged and is carried out line by line or pursue column scan being made into the jacquard weave carpet, and the path of scanning is continual mode.
2, a kind of method of producing a plurality of pile height jacquard weave carpets according to claim 1 is characterized in that: the height value of carpet surface pile and positional value machine are as calculated handled the back by instruction format output, and the control carpet loom is pressed the two-dimensional direction motion at least.
3, a kind of jacquard weave carpet loom of realizing the method for a plurality of pile height jacquard weave of the described production of claim 1 carpet, comprise track, be located at the crossbeam on the track, be located at the yarn tube on the frame, it is characterized in that: further comprising compound knitting needle mechanism, interior pin and become stroke reciprocator, outer pin reciprocator, slew gear and on-slip pin, compound knitting needle mechanism becomes stroke reciprocator, outer pin reciprocator and slew gear with interior pin and connects, and the on-slip pin is contained in the compound knitting needle mechanism.
4, jacquard weave carpet loom according to claim 3, it is characterized in that: described compound knitting needle mechanism by hollow guiding pipe, pin, send that pin and outer pin constitute in the yarn, send in the yarn pin to be contained in the outer pin and pass outer pin, send interior pin of yarn and outer pin to pass the hollow guiding pipe together again, be equipped with groove on outer pin and the hollow guiding pipe and two grooves communicate, the groove that pin passes outer pin and hollow guiding pipe is contained in and send in the yarn on the pin.
5, jacquard weave carpet loom according to claim 3, it is characterized in that: described change stroke reciprocator comprises that at least one centers on that the turntable shaft center is done at the uniform velocity or the slide block of variable motion, the rotating disk, turntable shaft, cam, camshaft, cam roller and the connecting rod that have a dwang at least or be provided with a slideway at least, slide block is contained on the slideway of dwang or rotating disk, cam roller is located at an end of connecting rod and links together with slide block, the other end of connecting rod is connected with sending the interior pin of yarn, dwang or rotating disk are contained on the turntable shaft, and camshaft passes this turntable shaft and is connected with cam.
6, jacquard weave carpet loom according to claim 3 is characterized in that: described outer pin reciprocator is made up of outer pin rotating disk, turntable shaft and outer pin connecting rod, and outer pin rotating disk is located on the turntable shaft, and outer pin connecting rod is contained on the outer pin rotating disk.
7, jacquard weave carpet loom according to claim 3 is characterized in that: described slew gear is a kind of in cylindrical gear or the bevel gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410092764 CN1772995A (en) | 2004-11-08 | 2004-11-08 | Method for producing multi-pile high-jacquard carpet and jacquard Loom thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410092764 CN1772995A (en) | 2004-11-08 | 2004-11-08 | Method for producing multi-pile high-jacquard carpet and jacquard Loom thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1772995A true CN1772995A (en) | 2006-05-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410092764 Pending CN1772995A (en) | 2004-11-08 | 2004-11-08 | Method for producing multi-pile high-jacquard carpet and jacquard Loom thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101824711A (en) * | 2010-06-01 | 2010-09-08 | 陈维创 | Blanket embroidering device |
| CN101050580B (en) * | 2006-04-05 | 2011-08-10 | 米歇尔.范德威尔公司 | Method for weaving pile fabric with changeable pile height |
| CN101148811B (en) * | 2007-08-13 | 2012-01-11 | 刘峰 | Spinning machine for manufacturing jacquard gun lunge tufting products |
| CN105297303A (en) * | 2014-06-06 | 2016-02-03 | 天津市海彦科技有限公司 | Carpet weaving machine |
| CN105386257A (en) * | 2015-12-11 | 2016-03-09 | 台州市劲风机械厂（普通合伙） | Yarn driving device of blanket weaving machine |
| CN107620147A (en) * | 2017-10-27 | 2018-01-23 | 济南梦典地毯有限责任公司 | A kind of high device of Multifunctional fur |
| CN109154119A (en) * | 2016-03-09 | 2019-01-04 | 因特菲斯有限公司 | The balanced yarn dosage in the tufted pattern of design textile |
-
2004
- 2004-11-08 CN CN 200410092764 patent/CN1772995A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101050580B (en) * | 2006-04-05 | 2011-08-10 | 米歇尔.范德威尔公司 | Method for weaving pile fabric with changeable pile height |
| CN101148811B (en) * | 2007-08-13 | 2012-01-11 | 刘峰 | Spinning machine for manufacturing jacquard gun lunge tufting products |
| CN101824711A (en) * | 2010-06-01 | 2010-09-08 | 陈维创 | Blanket embroidering device |
| CN105297303A (en) * | 2014-06-06 | 2016-02-03 | 天津市海彦科技有限公司 | Carpet weaving machine |
| CN105386257A (en) * | 2015-12-11 | 2016-03-09 | 台州市劲风机械厂（普通合伙） | Yarn driving device of blanket weaving machine |
| CN109154119A (en) * | 2016-03-09 | 2019-01-04 | 因特菲斯有限公司 | The balanced yarn dosage in the tufted pattern of design textile |
| CN109154119B (en) * | 2016-03-09 | 2021-09-07 | 因特菲斯有限公司 | Balanced yarn usage in tufting patterns of design fabrics |
| CN107620147A (en) * | 2017-10-27 | 2018-01-23 | 济南梦典地毯有限责任公司 | A kind of high device of Multifunctional fur |
| CN107620147B (en) * | 2017-10-27 | 2023-03-07 | 济南梦典地毯有限责任公司 | Multifunctional hair height device |
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Open date: 20060517 |