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CN1641071A - Alkyl hydroxylamine and its salt electrochemical synthesis method - Google Patents

Alkyl hydroxylamine and its salt electrochemical synthesis method Download PDF

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CN1641071A
CN1641071A CN200410016041.6A CN200410016041A CN1641071A CN 1641071 A CN1641071 A CN 1641071A CN 200410016041 A CN200410016041 A CN 200410016041A CN 1641071 A CN1641071 A CN 1641071A
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张文魁
甘永平
黄辉
李美超
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Zhejiang University of Technology ZJUT
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Abstract

本发明涉及一种含1~6个碳原子的烷基羟胺及其盐的电化学合成方法,尤其是异丙基羟胺盐电化学合成方法。所述的方法是以相应的硝基取代烷烃为原料,采用板框隔膜式电解槽,以阳离子均相膜为隔膜,阴极或阳极均以浓度为5~35%的硫酸或盐酸的水溶液为电解液,经电解还原反应合成含烷基羟胺盐的电解产物,所述的电解产物经分离纯化得到所述的烷基羟胺盐,生成的烷基羟胺盐经中和反应生成相应的烷基羟胺。所述的方法合成路线短,工艺流程简单,可以一步合成产品,减少了生产环节,降低了生产成本;合成过程法拉第效率可高达90%以上,反应条件温和,控制简单,生产过程基本无污染;产品纯度高,原料易得,价格便宜。The invention relates to an electrochemical synthesis method of alkyl hydroxylamine containing 1 to 6 carbon atoms and its salt, especially an electrochemical synthesis method of isopropyl hydroxylamine salt. The method uses the corresponding nitro-substituted alkanes as raw materials, adopts a plate-and-frame diaphragm type electrolytic cell, uses a cationic homogeneous membrane as a diaphragm, and uses an aqueous solution of sulfuric acid or hydrochloric acid with a concentration of 5 to 35% as electrolysis for the cathode or anode. The electrolysis product containing alkyl hydroxylamine salt is synthesized through electrolytic reduction reaction, the electrolysis product is separated and purified to obtain the alkyl hydroxylamine salt, and the generated alkyl hydroxylamine salt is neutralized to generate the corresponding alkyl hydroxylamine. The method has a short synthesis route, simple process flow, can synthesize products in one step, reduces production links, and reduces production costs; the Faraday efficiency of the synthesis process can be as high as more than 90%, the reaction conditions are mild, the control is simple, and the production process is basically pollution-free; The product has high purity, the raw material is easy to get, and the price is cheap.

Description

一种烷基羟胺及其盐的电化学合成方法A kind of electrochemical synthesis method of alkylhydroxylamine and salt thereof

(一)技术领域(1) Technical field

本发明涉及一种含1~6个碳原子的烷基羟胺及其盐的电化学合成方法,尤其是异丙基羟胺盐的电化学合成方法。The invention relates to an electrochemical synthesis method of alkyl hydroxylamine containing 1 to 6 carbon atoms and its salt, especially an electrochemical synthesis method of isopropyl hydroxylamine salt.

(二)背景技术(2) Background technology

含1~6个碳原子的烷基羟胺及其盐尤其是异丙基羟胺盐,是重要的有机合成中间体,广泛用于农药、医药、化妆品等的合成或作为添加剂。Alkyl hydroxylamines containing 1 to 6 carbon atoms and their salts, especially isopropyl hydroxylamine salts, are important intermediates in organic synthesis and are widely used in the synthesis of pesticides, medicines, cosmetics, etc. or as additives.

现有技术中,一般采化学氧化2-丙胺氧化法和催化加氢法还原2-硝基丙烷制备得到异丙基羟胺及其盐,2-丙胺氧化法反应难控制,副反应复杂,收率低,产品质量差;催化加氢法需要采用贵金属作为催化剂,反应过程中催化剂易中毒,增加了工业化生产的成本,两种方法工业化均存在较大的难度,国内均未见有相关的研究报道,也无厂家生产,产品长期依赖进口,价格高,限制了该产品的广泛应用。含1~6个碳原子的烷基羟胺盐的制备,也同样存在着上述问题。In the prior art, isopropyl hydroxylamine and its salts are generally prepared by chemical oxidation of 2-propylamine oxidation and catalytic hydrogenation to reduce 2-nitropropane. The reaction of 2-propylamine oxidation is difficult to control, the side reactions are complicated, and the yield Low, poor product quality; Catalytic hydrogenation requires the use of precious metals as catalysts, and the catalysts are easily poisoned during the reaction process, which increases the cost of industrial production. Both methods are difficult to industrialize, and there are no relevant research reports in China , and there is no manufacturer to produce, the product has long been dependent on imports, and the price is high, which limits the wide application of this product. Containing the preparation of the alkyl hydroxylamine salt of 1~6 carbon atoms, also exists above-mentioned problem equally.

(三)发明内容(3) Contents of the invention

为解决现有化学法合成异丙基羟胺盐生产成本高、产品质量差、合成工艺复杂的缺点,本发明提供了一种高效、低成本和低污染的异丙基羟胺盐的电化学合成方法,此种方法同样适合于含1~6个碳原子的烷基羟胺盐的合成及1~6个碳原子的烷基羟胺制备。In order to solve the shortcomings of high production cost, poor product quality and complex synthesis process of existing chemical synthesis of isopropyl hydroxylamine salt, the present invention provides a high-efficiency, low-cost and low-pollution electrochemical synthesis method of isopropyl hydroxylamine salt , This method is also suitable for the synthesis of alkyl hydroxylamine salts containing 1 to 6 carbon atoms and the preparation of alkyl hydroxylamines of 1 to 6 carbon atoms.

为达到发明目的本发明采用的技术方案是:For achieving the purpose of the invention, the technical scheme adopted by the present invention is:

一种通式如下的烷基羟胺盐的电化学合成方法,A kind of electrochemical synthesis method of the following general formula of alkyl hydroxylamine salt,

               RNHOH·YRNHOH·Y

其中R为含1~6个碳原子的烷基,Y为硫酸或盐酸,Wherein R is an alkyl group containing 1 to 6 carbon atoms, Y is sulfuric acid or hydrochloric acid,

所述的方法是以相应的硝基取代烷烃为原料,采用板框隔膜式电解槽,以阳离子均相膜为隔膜,阴极或阳极均以浓度为5~35%的硫酸或盐酸的水溶液为电解液,阴极室添加的硝基取代烷烃与电解液硫酸或盐酸摩尔比为1∶1~5,经电解还原反应合成含烷基羟胺盐的电解产物,所述的电解产物经分离纯化得到所述的烷基羟胺盐。The method uses the corresponding nitro-substituted alkanes as raw materials, adopts a plate-and-frame diaphragm type electrolytic cell, uses a cationic homogeneous membrane as a diaphragm, and uses an aqueous solution of sulfuric acid or hydrochloric acid with a concentration of 5 to 35% as electrolysis for the cathode or anode. liquid, the molar ratio of the nitro-substituted alkane added in the cathode chamber to the sulfuric acid or hydrochloric acid in the electrolyte is 1:1-5, and the electrolytic product containing alkyl hydroxylamine salt is synthesized through electrolytic reduction reaction, and the electrolytic product is separated and purified to obtain the described of alkylhydroxylamine salts.

含1~6个碳原子的硝基取代烷烃在阴极表面发生如下反应:Nitro-substituted alkanes containing 1 to 6 carbon atoms undergo the following reactions on the surface of the cathode:

其中R为含1~6个碳原子的烷基;Wherein R is an alkyl group containing 1 to 6 carbon atoms;

阳极反应为:The anode reaction is:

or

所述的电解还原反应在下述条件下进行:电解液温度为10~90℃、电流密度为100~3000A/m2、电解电压为3.0~7.0V,阴极液中烷基羟胺盐浓度达到15~25wt%时,或电解至所加烷基硝基化合物按法拉第电量计算所需电量的50~100%时,停止电解。The electrolytic reduction reaction is carried out under the following conditions: the temperature of the electrolyte is 10-90°C, the current density is 100-3000A/m 2 , the electrolysis voltage is 3.0-7.0V, and the concentration of the alkyl hydroxylamine salt in the catholyte reaches 15- 25% by weight, or when the electrolysis reaches 50-100% of the electricity required for the added alkyl nitro compound based on the Faraday electricity calculation, the electrolysis is stopped.

所述的电解槽的阴极为下列之一:The negative electrode of described electrolyzer is one of following:

①铜 ②铜-锌合金 ③铅 ④铅-银合金 ⑥蒙乃尔合金⑦铜汞齐 ⑧石墨;① Copper ② Copper-Zinc Alloy ③ Lead ④ Lead-Silver Alloy ⑥ Monel ⑦ Copper Amalgam ⑧ Graphite;

所述的电解槽的阳极为下列之一:The anode of the electrolyzer is one of the following:

①电极 ②钛铱电极 ③玻璃碳电极 ④铅 ⑤铅-银合金⑥石墨 ⑦钛基金属氧化物涂层电极(DSA);① electrode ② titanium iridium electrode ③ glassy carbon electrode ④ lead ⑤ lead-silver alloy ⑥ graphite ⑦ titanium-based metal oxide coated electrode (DSA);

所述的阳离子均相膜为下列之一:The cationic homogeneous membrane is one of the following:

①聚苯乙烯磺酸膜 ②全氟磺酸膜 ③全氟羧酸膜。① Polystyrene sulfonic acid membrane ② Perfluorosulfonic acid membrane ③ Perfluorocarboxylic acid membrane.

所述的反应物硝基取代烷烃为下列之一:The reactant nitro-substituted alkane is one of the following:

①硝基甲烷 ②硝基乙烷  ③1-硝基丙烷  ④2-硝基丙烷⑤1-硝基丁烷 ⑥硝基戊烷 ⑦硝基己烷  ⑧硝基环己烷①Nitromethane ②Nitroethane ③1-Nitropropane ④2-Nitropropane ⑤1-Nitrobutane ⑥Nitropentane ⑦Nitrohexane ⑧Nitrocyclohexane

进一步,所述的烷基羟胺盐的合成方法指异丙基羟胺盐的合成,反应物用2-硝基丙烷。Further, the synthesis method of the described alkyl hydroxylamine salt refers to the synthesis of isopropyl hydroxylamine salt, and the reactant uses 2-nitropropane.

电解还原反应最合适的电解液温度为30~60℃、最合适的电流密度为1000~2000A/m2、最适宜的电解电压为3.5~5.0V。The most suitable electrolyte temperature for the electrolytic reduction reaction is 30-60°C, the most suitable current density is 1000-2000A/m 2 , and the most suitable electrolytic voltage is 3.5-5.0V.

所述电解还原反应生成的电解产物的的分离纯化可按如下步骤进行:将反应后的电解产物减压蒸馏,沸点为30~70℃,减压蒸馏后产物进行冷冻结晶,结晶温度为-10~20℃,结晶产物用离心分离或真空抽滤,再进行真空干燥,即可得到高纯度的烷基羟胺盐。The separation and purification of the electrolytic product generated by the electrolytic reduction reaction can be carried out according to the following steps: the electrolytic product after the reaction is distilled under reduced pressure, with a boiling point of 30-70° C., and the product after the reduced-pressure distillation is frozen and crystallized, and the crystallization temperature is -10 ° C. At ~20°C, the crystallized product is centrifuged or vacuum filtered, and then vacuum-dried to obtain a high-purity alkylhydroxylamine salt.

具体的说,所述较优选的烷基羟胺盐的电化学合成方法按如下步骤进行:Specifically, the electrochemical synthesis method of described more preferred alkyl hydroxylamine salt is carried out as follows:

(1)采用泵循环方式,将5~35%的硫酸或盐酸水溶液加进电解槽的阴极室和阳极室,采用连续滴加或间歇加料方式,将硝基取代烷烃加入阴极室,阴极室硝基取代烷烃与硫酸或盐酸摩尔比为1∶1~5;(1) Using the pump circulation method, add 5-35% sulfuric acid or hydrochloric acid aqueous solution into the cathode chamber and the anode chamber of the electrolytic cell, and adopt the continuous dripping or intermittent feeding method to add the nitro-substituted alkanes to the cathode chamber, and the cathode chamber is nitrated The molar ratio of substituted alkanes to sulfuric acid or hydrochloric acid is 1:1~5;

(2)控制阴极室和阳极室温度为10~90℃,调节反应工作电流为100~3000A/m2、反应槽电压为3.0~7.0V;(2) Control the temperature of the cathode chamber and the anode chamber at 10-90°C, adjust the reaction working current at 100-3000A/m 2 , and the reaction tank voltage at 3.0-7.0V;

(3)控制电解时间,使阴极液中烷基羟胺盐浓度达到15~25wt%时停止电解;或电解至所加烷基硝基化合物按法拉第电量计算所需电量的50~100%时,停止电解。(3) Control electrolysis time, stop electrolysis when making alkyl hydroxylamine salt concentration reach 15~25wt% in catholyte; electrolysis.

(4)将反应后的电解产物减压蒸馏,沸点为30~70℃,减压蒸馏后产物进行冷冻结晶,结晶温度为-10~20℃,结晶产物用离心分离或真空抽滤,再进行真空干燥,即可得到高纯度的烷基羟胺盐。(4) The electrolysis product after the reaction is distilled under reduced pressure, the boiling point is 30~70°C, the product after the reduced pressure distillation is subjected to freezing and crystallization, the crystallization temperature is -10~20°C, the crystallized product is centrifugally separated or vacuum filtered, and then carried out Vacuum drying can obtain high-purity alkyl hydroxylamine salt.

特别的,所述的硝基取代烷烃为2-硝基丙烷时,所述的烷基羟胺盐的合成方法指异丙基羟胺盐的合成方法,按如下步骤进行:In particular, when the nitro-substituted alkane is 2-nitropropane, the synthesis method of the alkyl hydroxylamine salt refers to the synthesis method of isopropyl hydroxylamine salt, which is carried out as follows:

(1)采用泵循环方式,将5~35%的硫酸或盐酸水溶液加进电解槽的阴极室和阳极室,采用连续滴加或间歇加料方式,将2-硝基丙烷加入阴极室,阴极室2-硝基丙烷与硫酸或盐酸摩尔比为1∶1~5;(1) Adopt the pump circulation method, add 5-35% sulfuric acid or hydrochloric acid aqueous solution into the cathode chamber and the anode chamber of the electrolytic cell, adopt continuous dripping or intermittent feeding mode, add 2-nitropropane into the cathode chamber, the cathode chamber The molar ratio of 2-nitropropane to sulfuric acid or hydrochloric acid is 1:1~5;

(2)控制阴极室和阳极室温度为30~60℃,调节反应工作电流为1000~2000A/m2、反应槽电压为3.0~5.0V;(2) Control the temperature of the cathode chamber and the anode chamber at 30-60°C, adjust the reaction working current to 1000-2000A/m 2 , and the reaction tank voltage to 3.0-5.0V;

(3)控制电解时间,使阴极液中异丙基羟胺盐浓度达到15~25wt%时停止电解;(3) control electrolysis time, stop electrolysis when making isopropyl hydroxylamine salt concentration reach 15~25wt% in catholyte;

(4)将反应后的电解液减压蒸馏,沸点为30~70℃,减压蒸馏后产物进行冷冻结晶,结晶温度为-10~20℃,结晶产物用离心分离或真空抽滤,再进行真空干燥,即可得到高纯度的异丙基羟胺盐。(4) The electrolytic solution after the reaction is distilled under reduced pressure, the boiling point is 30-70°C, the product after the reduced-pressure distillation is frozen and crystallized, the crystallization temperature is -10-20°C, the crystallized product is centrifugally separated or vacuum filtered, and then Vacuum drying can obtain high-purity isopropyl hydroxylamine salt.

2-硝基丙烷在阴极表面发生如下反应:2-Nitropropane undergoes the following reaction on the cathode surface:

or

阳极反应为:The anode reaction is:

or

一种通式如下的烷基羟胺的电化学合成方法,A kind of electrochemical synthesis method of the following general formula of alkylhydroxylamine,

              RNHOHRNHOH

其中R为含1~6个碳原子的烷基,按上述的方法制备所述的烷基羟胺盐,所述的烷基羟胺盐与强碱中和反应生成相应的烷基羟胺。这里所说的强碱通常指氢氧化钠、氢氧化钾等强碱,可与烷基羟胺盐发生中和反应即可。Wherein R is an alkyl group containing 1 to 6 carbon atoms, and the alkyl hydroxylamine salt is prepared according to the above method, and the alkyl hydroxylamine salt is neutralized with a strong base to generate the corresponding alkyl hydroxylamine. The strong base mentioned here usually refers to strong bases such as sodium hydroxide and potassium hydroxide, which can be neutralized with alkyl hydroxylamine salts.

本发明所述的一种烷基羟胺盐的电化学合成方法的有益效果主要体现在:(1)合成路线短,工艺流程简单,可以一步合成产品,减少了生产环节,降低了生产成本;(2)合成过程法拉第效率可高达90%以上,反应条件温和,控制简单,生产过程基本无污染;(3)产品纯度高,原料易得,价格便宜,采用该工艺生产异丙基羟胺盐酸盐或硫酸盐,成本只有化学法合成的1/5~1/10,是一类很有发展前景的绿色电合成方法。The beneficial effects of the electrochemical synthesis method of a kind of alkylhydroxylamine salt of the present invention are mainly reflected in: (1) the synthetic route is short, the process flow is simple, the product can be synthesized in one step, the production link is reduced, and the production cost is reduced; ( 2) The Faraday efficiency of the synthesis process can be as high as more than 90%, the reaction conditions are mild, the control is simple, and the production process is basically pollution-free; (3) the product has high purity, and the raw materials are easy to obtain and cheap. The process is used to produce isopropyl hydroxylamine hydrochloride Or sulfate, the cost is only 1/5 to 1/10 of chemical synthesis, which is a kind of green electrosynthesis method with great development prospects.

(四)具体实施方式(4) Specific implementation methods

下面结合具体实施例对本发明进行进一步描述,但不能将方案中所涉及的方法及技术参数理解为对本发明的限制。The present invention will be further described below in conjunction with specific examples, but the methods and technical parameters involved in the scheme should not be construed as limitations on the present invention.

实施例1~7:异丙基羟胺盐酸盐的制备Embodiment 1~7: the preparation of isopropyl hydroxylamine hydrochloride

在离子膜电解槽中,采用纯铜片为阴极,面积为5.0cm×6.0cm,大面积石墨为阳极,阴极电解液为300mL 18wt%的工业级盐酸溶液加30mL工业级2-硝基丙烷,阳极电解液为400mL 18wt%的工业级盐酸溶液,阴极用聚苯乙烯磺酸膜均相离子膜隔开,分别用磁力泵循环阴极液和阳极液。然后对电解槽通直流电进行电解,反应条件及收得率见表1,反应过程中阴极室和阳极室的温度控制在10~90℃,槽电压在3.0~7.0V范围,反应过程中产生的氯气用NaOH溶液吸收。反应结束后,将电解液取出,在90℃水浴中进行减压蒸馏,除去其中的大部分水分,然后在-5℃水浴中冷冻结晶12小时,分离出固体异丙基羟胺盐酸盐结晶物,真空烘干,纯度超过98%。实验数据见表1,90%以上未反应完的2-硝基丙烷可以在蒸馏过程中回收。In ion-exchange membrane electrolyzer, adopting pure copper sheet is negative electrode, and area is 5.0cm * 6.0cm, and large area graphite is anode, and catholyte is the technical grade hydrochloric acid solution of 300mL 18wt% and adds 30mL technical grade 2-nitropropane, The anolyte is 400mL 18wt% industrial grade hydrochloric acid solution, the cathode is separated by a polystyrene sulfonic acid membrane homogeneous ionic membrane, and the catholyte and anolyte are circulated by a magnetic pump respectively. Then direct current is passed through the electrolytic cell for electrolysis. The reaction conditions and yield are shown in Table 1. During the reaction, the temperature of the cathode chamber and the anode chamber is controlled at 10-90°C, and the cell voltage is in the range of 3.0-7.0V. Chlorine gas is absorbed with NaOH solution. After the reaction is over, take out the electrolyte, carry out vacuum distillation in a 90°C water bath to remove most of the water, then freeze and crystallize in a -5°C water bath for 12 hours, and separate the solid isopropyl hydroxylamine hydrochloride crystals , Vacuum drying, the purity is over 98%. The experimental data are shown in Table 1, more than 90% of unreacted 2-nitropropane can be recovered in the distillation process.

               表1  实施例1~7实验数据         Table 1 Experimental data of Examples 1-7

Figure A20041001604100101
Figure A20041001604100101

实施例8~14:异丙基羟胺盐酸盐的制备Embodiment 8~14: the preparation of isopropyl hydroxylamine hydrochloride

在离子膜电解槽中,分别采用铜、铜-锌合金、铅、铅-银合金、蒙乃尔合金、汞齐化铜片或石墨为阴极,面积为5.0cm×6.0cm,大面积DSA电极为阳极,阴极电解液为300mL18wt%的工业级盐酸溶液加30mL工业级2-硝基丙烷,阳极电解液为400mL 18wt%的工业级盐酸溶液,阴阳极用全氟磺酸型离子膜隔开,分别用磁力泵循环阴极液和阳极液。然后对电解槽通直流电进行电解,电流密度为2000A/m2,反应时间为3小时,反应过程中阴极室和阳极室的温度控制在30~70℃,槽电压在3.5~7.0V范围,反应过程中产生的氯气用NaOH溶液吸收。反应结束后,将电解液取出,在50~90℃水浴中进行减压蒸馏,除去其中的大部分水分,然后在0℃水浴中冷冻结晶12小时,分离出固体异丙基羟胺盐酸盐结晶物,纯度均超过98%。实验条件与收得率见表2,未反应完的2-硝基丙烷可以在蒸馏过程中回收。In the ion-exchange membrane electrolyzer, copper, copper-zinc alloy, lead, lead-silver alloy, Monel alloy, amalgamated copper sheet or graphite are used as the cathode respectively, with an area of 5.0cm×6.0cm, and the large-area DSA electrode is Anode, catholyte is 300mL18wt% industrial grade hydrochloric acid solution plus 30mL industrial grade 2-nitropropane, anolyte is 400mL 18wt% industrial grade hydrochloric acid solution, cathode and anode are separated by perfluorosulfonic acid ion membrane, respectively The catholyte and anolyte are circulated by a magnetic pump. Then, direct current is applied to the electrolytic cell for electrolysis. The current density is 2000A/m 2 , and the reaction time is 3 hours. Chlorine gas generated during the process is absorbed with NaOH solution. After the reaction is over, take out the electrolyte, carry out vacuum distillation in a 50-90°C water bath to remove most of the water, then freeze and crystallize in a 0°C water bath for 12 hours, and separate the solid crystal of isopropylhydroxylamine hydrochloride substances with a purity of over 98%. The experimental conditions and yields are shown in Table 2, and the unreacted 2-nitropropane can be recovered in the distillation process.

                表2  实施例8~14实验数据             Table 2 Experimental Data of Examples 8-14

表2中的DSA电极为钛基金属氧化物涂层电极The DSA electrodes in Table 2 are titanium-based metal oxide coated electrodes

实施例15~17:异丙基羟胺盐酸盐的制备Embodiment 15~17: the preparation of isopropyl hydroxylamine hydrochloride

在离子膜电解槽中,分别采用钌钛电极、玻璃碳、石墨电极为阳极,紫铜片为阴极,面积为5.0cm×6.0cm,阴极电解液为300mL 18wt%的工业级盐酸溶液加30mL工业级2-硝基丙烷,阳极电解液为400mL 18wt%的工业级盐酸溶液,阴阳极用全氟羧酸酸型离子膜隔开,分别用磁力泵循环阴极液和阳极液。然后对电解槽通直流电进行电解,电流密度为2000A/m2,反应时间为3小时,反应过程中阴极室和阳极室的温度控制在30~70℃,槽电压在3.8~7.0V范围,反应过程中产生的氯气用NaOH溶液吸收。反应结束后,将电解液取出,在50~90℃水浴中进行减压蒸馏,除去其中的大部分水分,然后在0℃水浴中冷冻结晶12小时,分离出固体异丙基羟胺盐酸盐结晶物,纯度均超过98%。实验条件与收得率见表3,未反应完的2-硝基丙烷可以在蒸馏过程中回收。In the ion-exchange membrane electrolyzer, adopt ruthenium-titanium electrode, glassy carbon, graphite electrode as anode respectively, copper plate is cathode, area is 5.0cm×6.0cm, catholyte is 300mL 18wt% industrial grade hydrochloric acid solution plus 30mL industrial grade 2-nitropropane, the anolyte is 400mL 18wt% industrial grade hydrochloric acid solution, the cathode and anode are separated by perfluorocarboxylic acid type ion membrane, and the cathode solution and anolyte are respectively circulated by a magnetic pump. Then, direct current is applied to the electrolytic cell for electrolysis, the current density is 2000A/m 2 , and the reaction time is 3 hours. Chlorine gas generated during the process is absorbed with NaOH solution. After the reaction is over, take out the electrolyte, carry out vacuum distillation in a 50-90°C water bath to remove most of the water, then freeze and crystallize in a 0°C water bath for 12 hours, and separate the solid crystal of isopropyl hydroxylamine hydrochloride substances with a purity of over 98%. The experimental conditions and yield are shown in Table 3, and the unreacted 2-nitropropane can be recovered in the distillation process.

             表3  实施例15~17实验数据Table 3 Experimental data of Examples 15-17

实施例18~20:异丙基羟胺硫酸盐的制备Embodiment 18~20: the preparation of isopropyl hydroxylamine sulfate

离子膜电解槽中,采用纯铜片为阴极,面积为5.0cm×6.0cm,分别以铅、铅-银合金、钛铱合金电极为阳极,阴极电解液为150mL 15wt%的工业级硫酸溶液加25mL工业级2-硝基丙烷,阳极电解液为150mL 15wt%的工业级硫酸溶液,阴阳极用均相离子膜隔开,分别用磁力泵循环阴极液和阳极液。然后对电解槽通直流电进行电解,电流密度为2500A/m2,反应时间为3.0小时,反应过程中阴极室和阳极室的温度控制在20~30℃,槽电压在3.8~4.1V范围。反应结束后,将电解液取出,在90℃水浴中进行减压蒸馏,除去其中的大部分水分,然后在10℃水浴中冷冻结晶12小时,分离出固体异丙基羟胺硫酸盐结晶物,纯度超过98%。实验条件及收得率,见表4。In ion-exchange membrane electrolyzer, adopt pure copper sheet as negative electrode, area is 5.0cm * 6.0cm, with lead, lead-silver alloy, titanium-iridium alloy electrode respectively as anode, catholyte is the industrial grade sulfuric acid solution of 150mL 15wt%. 25mL industrial grade 2-nitropropane, the anolyte is 150mL 15wt% industrial grade sulfuric acid solution, the anode and cathode are separated by a homogeneous ionic membrane, and the catholyte and anolyte are circulated by a magnetic pump respectively. Then, direct current is applied to the electrolytic cell for electrolysis, the current density is 2500A/m 2 , the reaction time is 3.0 hours, the temperature of the cathode chamber and the anode chamber is controlled at 20-30°C during the reaction, and the cell voltage is in the range of 3.8-4.1V. After the reaction is over, take out the electrolyte, and carry out vacuum distillation in a 90°C water bath to remove most of the water, then freeze and crystallize in a 10°C water bath for 12 hours, and separate the solid isopropyl hydroxylamine sulfate crystals. More than 98%. See Table 4 for experimental conditions and yields.

               表4  实施例18~20实验数据           Table 4 Experimental data of Examples 18-20

实施例21:异丙基羟胺盐酸盐的制备Embodiment 21: Preparation of isopropyl hydroxylamine hydrochloride

采用铜为阴极,分别采用DSA和石墨为阳极,阴极电解液分别为20wt%工业盐酸6L、7L,阳极电解液浓度20wt%的工业盐酸30L,2-硝基丙烷投料量2000g。电解过程中控制阴极区温度为30~60℃,阳极区温度为30~60℃,阴极区和阳极区分别用机械泵循环(20L/min),电解通电量为2000Ah。电解过程中槽电压平均4.0~5.5V,以2000A/m2的电流密度电解4批,平均每批回收2-硝基丙烷200g/批,得到异丙基羟胺盐酸盐粗品平均1845g/批,平均电流效率88.7%,平均摩尔反应收率81.8%,产品为浅黄色至白色晶体,纯度超过98%。电流密度为1000A/m2时,平均电流效率89.2%,平均摩尔反应收率82.3%。反应过程中产生的氯气采用NaOH溶液吸收,未反应的2-硝基丙烷在蒸馏过程中得到回收。Copper is used as the cathode, DSA and graphite are respectively used as the anode, the catholyte is 6L and 7L of 20wt% industrial hydrochloric acid, 30L of industrial hydrochloric acid with an anolyte concentration of 20wt%, and the feeding amount of 2-nitropropane is 2000g. During the electrolysis process, the temperature of the cathode area is controlled at 30-60°C, the temperature of the anode area is 30-60°C, the cathode area and the anode area are circulated by mechanical pumps (20L/min), and the electrolysis current is 2000Ah. During the electrolysis process, the average cell voltage was 4.0-5.5V, and 4 batches were electrolyzed at a current density of 2000A/m 2 . On average, 200g/batch of 2-nitropropane was recovered in each batch to obtain an average of 1845g/batch of isopropylhydroxylamine hydrochloride crude product. The average current efficiency is 88.7%, the average molar reaction yield is 81.8%, the product is light yellow to white crystal, and the purity exceeds 98%. When the current density is 1000A/m 2 , the average current efficiency is 89.2%, and the average molar reaction yield is 82.3%. Chlorine gas produced during the reaction process is absorbed by NaOH solution, and unreacted 2-nitropropane is recovered during the distillation process.

实施例22~29:烷基羟胺盐的制备Embodiment 22~29: the preparation of alkyl hydroxylamine salt

在离子膜电解槽中,采用紫铜为阴极,面积为5.0cm×6.0cm,大面积DSA电极为阳极,阴极电解液为300mL18wt%的工业级盐酸溶液,分别加入加2-硝基丙烷(30mL)、硝基甲烷(20mL)、硝基乙烷(25mL)、1-硝基丙烷(30mL)、1-硝基丁烷(35mL),硝基戊烷(40mL)、硝基己烷(45mL)和硝基环己烷(45mL),阳极电解液为400mL 18wt%的工业级盐酸溶液,阴阳极用全氟磺酸型离子膜隔开,分别用磁力泵循环阴极液和阳极液。然后对电解槽通直流电进行电解,电流密度为2000A/m2,反应时间为3小时,反应过程中阴极室和阳极室的温度控制在30~70℃,槽电压在3.5~7.0V范围,反应过程中产生的氯气用NaOH溶液吸收。反应结束后,将电解液取出,在50~90℃水浴中进行减压蒸馏,除去其中的大部分水分,然后在0℃水浴中冷冻结晶12小时,分离出固体异丙基羟胺盐酸盐、甲基羟胺盐酸盐、乙基羟胺盐酸盐、正丙基羟胺盐酸盐、正丁基羟胺盐酸盐、戊基羟胺盐酸盐、己基羟胺盐酸盐和环己基羟胺盐酸盐结晶物,纯度均超过92%。实验数据见表5,未反应完的原料硝基化合物可以在蒸馏过程中回收。以上烷基羟胺盐与氢氧化钠中和后可以分别得到相应的羟胺。In ion-exchange membrane electrolyzer, adopt red copper as negative electrode, area is 5.0cm * 6.0cm, large area DSA electrode is anode, catholyte is the technical grade hydrochloric acid solution of 300mL18wt%, adds 2-nitropropane (30mL) respectively , nitromethane (20mL), nitroethane (25mL), 1-nitropropane (30mL), 1-nitrobutane (35mL), nitropentane (40mL), nitrohexane (45mL) and nitrocyclohexane (45mL), the anolyte is 400mL 18wt% industrial grade hydrochloric acid solution, the anode and cathode are separated by a perfluorosulfonic acid ion membrane, and a magnetic pump is used to circulate the catholyte and anolyte respectively. Then, direct current is applied to the electrolytic cell for electrolysis. The current density is 2000A/m 2 , and the reaction time is 3 hours. Chlorine gas generated during the process is absorbed with NaOH solution. After the reaction is over, take out the electrolyte, carry out vacuum distillation in a 50-90°C water bath to remove most of the water, then freeze and crystallize in a 0°C water bath for 12 hours, and separate the solid isopropylhydroxylamine hydrochloride, Crystallized methylhydroxylamine hydrochloride, ethylhydroxylamine hydrochloride, n-propylhydroxylamine hydrochloride, n-butylhydroxylamine hydrochloride, amylhydroxylamine hydrochloride, hexylhydroxylamine hydrochloride and cyclohexylhydroxylamine hydrochloride substances with a purity of more than 92%. The experimental data are shown in Table 5, and the unreacted raw material nitro compounds can be recovered in the distillation process. The above alkyl hydroxylamine salts can be neutralized with sodium hydroxide to obtain corresponding hydroxylamines respectively.

                    表5  实施例22~29实验数据 反应底物 产物 电流效率 收率 实施例22 2-硝基丙烷30mL 异丙基羟胺盐酸盐 93.6% 91.2% 实施例23 硝基甲烷20mL 甲基羟胺盐酸 96.76% 95.2% 实施例24 硝基乙烷25mL 乙基羟胺盐酸盐 91.5% 87.1% 实施例25 1-硝基丙烷30mL 正丙基羟胺盐酸盐 90.5% 88.3% 实施例26 1-硝基丁烷35mL 正丁基羟胺盐酸盐 88.8% 87.4% 实施例27 硝基戊烷40mL 戊基羟胺盐酸盐 89.4% 85.2% 实施例28 硝基己烷45mL 己基羟胺盐酸盐 90.5% 86.1% 实施例29 硝基环己烷45mL 环己基羟胺盐酸盐 88.6% 83.5% Table 5 Experimental data of Examples 22 to 29 Reaction substrate product current efficiency yield Example 22 2-nitropropane 30mL Isopropyl Hydroxylamine Hydrochloride 93.6% 91.2% Example 23 Nitromethane 20mL Methylhydroxylamine hydrochloride 96.76% 95.2% Example 24 Nitroethane 25mL Ethylhydroxylamine hydrochloride 91.5% 87.1% Example 25 1-nitropropane 30mL N-Propyl Hydroxylamine Hydrochloride 90.5% 88.3% Example 26 1-nitrobutane 35mL n-Butylhydroxylamine hydrochloride 88.8% 87.4% Example 27 Nitropentane 40mL Amyl Hydroxylamine Hydrochloride 89.4% 85.2% Example 28 Nitrohexane 45mL Hexyl Hydroxylamine Hydrochloride 90.5% 86.1% Example 29 Nitrocyclohexane 45mL Cyclohexyl Hydroxylamine Hydrochloride 88.6% 83.5%

Claims (10)

1. An electrochemical synthesis method of alkyl hydroxylamine salt with the following general formula,
RNHOH·Y
wherein R is alkyl containing 1-6 carbon atoms, Y is sulfuric acid or hydrochloric acid, and the method is characterized in that: the method comprises the steps of taking corresponding nitro-substituted alkane as a raw material, adopting a plate-frame diaphragm type electrolytic cell, taking a cation homogeneous membrane as a diaphragm, taking a sulfuric acid or hydrochloric acid aqueous solution with the concentration of 5-35% as an electrolyte at a cathode or an anode, synthesizing an electrolytic product containing alkyl hydroxylamine salt through an electrolytic reduction reaction by taking nitro-substituted alkane added in a cathode chamber and the electrolyte sulfuric acid or hydrochloric acid in a molar ratio of 1: 1-5, and separating and purifying the electrolytic product to obtain the alkyl hydroxylamine salt.
2. The electrochemical synthesis method of alkylhydroxylamine salts according to claim 1, wherein the electrolytic reduction reaction is carried out under the following conditions: the electrolyte temperature is 10-90 ℃, and the current density is 100-3000A/m2The electrolyticvoltage is 3.0-7.0V, when the concentration of the alkyl hydroxylamine salt in the catholyte reaches 15-25 wt%, or the required electric quantity is calculated according to the faradaic electric quantity by electrolyzing the added alkyl nitro compoundAnd when the concentration is 50-100%, stopping electrolysis.
3. The electrochemical synthesis method of an alkylhydroxylamine salt according to claim 2, wherein: the cathode of the electrolytic cell is one of the following:
① copper ② copper-zinc alloy ③ lead ④ lead-silver alloy ⑥ monel ⑦ copper amalgam ⑧ graphite;
the anode of the electrolytic cell is one of the following:
① ruthenium titanium electrode ② titanium iridium electrode ③ glassy carbon electrode ④ lead ⑤ lead-silver alloy ⑥ graphite ⑦ titanium-based metal oxide coated electrode (DSA);
the cation homogeneous membrane is one of the following:
① polystyrene sulfonic acid membrane ② perfluorosulfonic acid membrane ③ perfluorocarboxylic acid membrane.
4. The electrochemical synthesis method of an alkylhydroxylamine salt according to claim 3, wherein the reactant nitro-substituted alkane is one of the following:
① Nitromethane ② Nitroethane ③ 1-Nitropropane ④ 2-Nitropropane
⑤ 1-Nitrobutane ⑥ Nitropentane ⑦ Nitro-Hexane ⑧ Nitro-cyclohexane
5. The electrochemical synthesis method of an alkylhydroxylamine salt according to claim 4, wherein the nitro-substituted alkane is 2-nitropropane.
6. The electrochemical synthesis method of alkyl hydroxylamine salts according to claim 2, wherein the temperature of the electrolyte is 30-60 ℃, and the current density is 1000-2000A/m2The electrolytic voltage is 3.5-5.0V.
7. The electrochemical synthesis method of alkylhydroxylamine salts according to claim 2, wherein the separation and purification are carried out by the following steps:
and (3) distilling the reacted electrolysis product under reduced pressure, wherein the boiling point is 30-70 ℃, freezing and crystallizing the product after the reduced pressure distillation, the crystallization temperature is-10-20 ℃, and performing centrifugal separation or vacuum filtration on the crystallized product, and then performing vacuum drying to obtain the high-purity alkyl hydroxylamine salt.
8. The electrochemical synthesis process of an alkylhydroxylamine salt according to claim 3, wherein said process comprises the steps of:
(1) adding 5-35% of sulfuric acid or hydrochloric acid aqueous solution into a cathode chamber and an anode chamber of an electrolytic cell in a pump circulation mode, and adding nitro-substituted alkane into the cathode chamber in a continuous dropwise or intermittent feeding mode, wherein the molar ratio of the nitro-substituted alkane in the cathode chamber to the sulfuric acid or hydrochloric acid is 1: 1-5;
(2) controlling the temperature of the cathode chamber and the anode chamber to be 10-90 ℃, and adjusting the reaction working current to be 100-3000A/m2The voltage of the reaction tank is 3.0-7.0V;
(3) controlling the electrolysis time to stop the electrolysis when the concentration of the alkyl hydroxylamine salt in the catholyte reaches 15-25 wt%; or the electrolysis is stopped until 50-100% of the required electric quantity of the added alkyl nitro compound is calculated according to the faradaic electric quantity.
(4) And (3) distilling the reacted electrolysis product under reduced pressure, wherein the boiling point is 30-70 ℃, freezing and crystallizing the product after the reduced pressure distillation, the crystallization temperature is-10-20 ℃, and performing centrifugal separation or vacuum filtration on the crystallized product, and then performing vacuum drying to obtain the high-purity alkyl hydroxylamine salt.
9. The electrochemical synthesis process of an alkylhydroxylamine salt according to claim 8, wherein said process comprises the steps of:
(1) adding 5-35% of sulfuric acid or hydrochloric acid aqueous solution into a cathode chamber and an anode chamber of an electrolytic cell in a pump circulation mode, adding 2-nitropropane into the cathode chamber in a continuous dropwise adding or intermittent feeding mode, wherein the molar ratio of the 2-nitropropane to the sulfuric acid or hydrochloric acid in the cathode chamber is 1: 1-5;
(2) controlling the temperature of the cathode chamber and the anode chamber to be 30-60 ℃, and adjustingThe reaction operating current is 1000-2000A/m2The voltage of the reaction tank is 3.0-5.0V;
(3) controlling the electrolysis time to stop the electrolysis when the concentration of the isopropyl hydroxylamine salt in the catholyte reaches 15-25 wt%;
(4) and (3) distilling the reacted electrolyte under reduced pressure, wherein the boiling point is 30-70 ℃, freezing and crystallizing the product after the reduced pressure distillation, the crystallization temperature is-10-20 ℃, and performing centrifugal separation or vacuum filtration on the crystallized product, and then performing vacuum drying to obtain the high-purity isopropyl hydroxylamine salt.
10. An electrochemical synthesis method of alkyl hydroxylamine with the following general formula,
RNHOH
wherein R is alkyl containing 1-6 carbon atoms, and is characterized in that: the alkylhydroxylamine salt prepared by the method according to claim 1 to 9, wherein the alkylhydroxylamine salt is neutralized with a strong base to produce the corresponding alkylhydroxylamine.
CN200410016041.6A 2004-01-18 2004-01-18 Alkyl hydroxylamine and its salt electrochemical synthesis method Pending CN1641071A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101823981A (en) * 2010-05-18 2010-09-08 嘉兴市向阳化工厂 Method for synthesizing N-isopropylhydroxyla
CN101660171B (en) * 2009-09-09 2011-01-05 淮北煤炭师范学院 Method for preparing aminopropanol by electrolysis
CN102776525A (en) * 2012-08-20 2012-11-14 云南天恒通泰腐植酸有限公司 Method for electrolyzing and recycling chromium containing waste liquid generated during oxidation decoloration of montan wax, deresinated montan wax, peat wax or deresinated peat wax
CN113651730A (en) * 2021-08-20 2021-11-16 宿迁盛瑞新材料有限公司 Preparation method of bis (octadecyl) hydroxylamine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101660171B (en) * 2009-09-09 2011-01-05 淮北煤炭师范学院 Method for preparing aminopropanol by electrolysis
CN101823981A (en) * 2010-05-18 2010-09-08 嘉兴市向阳化工厂 Method for synthesizing N-isopropylhydroxyla
CN101823981B (en) * 2010-05-18 2013-04-10 嘉兴市向阳化工厂 Method for synthesizing N-isopropylhydroxyla
CN102776525A (en) * 2012-08-20 2012-11-14 云南天恒通泰腐植酸有限公司 Method for electrolyzing and recycling chromium containing waste liquid generated during oxidation decoloration of montan wax, deresinated montan wax, peat wax or deresinated peat wax
CN113651730A (en) * 2021-08-20 2021-11-16 宿迁盛瑞新材料有限公司 Preparation method of bis (octadecyl) hydroxylamine

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