CN1411369A - Biodegradable microparticles with novel erythropoietin stimulating protein - Google Patents
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Abstract
Description
发明领域 field of invention
本发明涉及一种持续释放具生物活性的新型促红细胞生成素刺激蛋白(NESP)的组合物,并涉及使所述组合物成型的改进方法。所述组合物含有NESP颗粒已分散于其中的聚合微粒。所述改进方法利用共溶剂混合物实现更有效和更快速地去除任一干燥过程中的残余聚合物溶剂。The present invention relates to a sustained release composition of a novel biologically active erythropoietin stimulating protein (NESP) and to an improved method of shaping said composition. The composition contains polymeric microparticles in which NESP particles have been dispersed. The improved method utilizes a co-solvent mixture to achieve more efficient and faster removal of residual polymer solvent during any drying process.
发明背景 Background of the invention
在过去的若干年中,就开发有效的持续释放制剂已进行了广泛的努力,持续释放制剂能够提供一种控制血液活性成分水平的方法,还提供更大的有效性、安全性、患者便利性和患者依从性。令人遗憾的是,大多数蛋白的不稳定性(例如接触热、有机溶剂等时变性和丧失生物活性)极大地限制了持续释放制剂的开发与评价。Over the past several years, extensive efforts have been made to develop effective sustained-release formulations that can provide a means of controlling blood levels of active ingredients while also offering greater efficacy, safety, and patient convenience and patient compliance. Unfortunately, the instability of most proteins (such as time-varying and loss of biological activity when exposed to heat, organic solvents, etc.) greatly limits the development and evaluation of sustained-release formulations.
专利和科学文献都已经描述了先有技术中的微粒制备方法。具体地说,描述了各种制备用于控释水溶性药物的聚(乳酸)(PLA)和聚(乳酸共羟乙酸)(PLGA)生物降解性微粒的方法;参阅例如Wise等,Contraception, 8:227-234(1973);Hutchinson等,Biochem.Soc.Trans.,13:520-523(1985);和Jalil等,J.Microencapsul., 7:297-325(1990);Putney等,Nature Biotech., 16:153-157(1998);Burke,P.,Handbook ofPharmaceutical Controlled Release Technology,Klibanov等(主编)(印刷中)。这些方法包括涉及乳化(分相、溶剂萃取和溶剂蒸发)和雾化(喷雾干燥、喷雾冷冻)的方法。Both patent and scientific literature have described methods of microparticle preparation in the prior art. In particular, various methods for the preparation of poly(lactic acid) (PLA) and poly(lactic-co-glycolic acid) (PLGA) biodegradable microparticles for the controlled release of water-soluble drugs are described; see for example Wise et al., Contraception, 8 : 227-234 (1973); Hutchinson et al., Biochem. Soc. Trans., 13 : 520-523 (1985); and Jalil et al., J. Microencapsul., 7 : 297-325 (1990); Putney et al., Nature Biotech ., 16 :153-157 (1998); Burke, P., Handbook of Pharmaceutical Controlled Release Technology, Klibanov et al. (eds.) (in press). These methods include those involving emulsification (phase separation, solvent extraction and solvent evaporation) and atomization (spray drying, spray freezing).
在某些情况下,与以上所引用方法有关的主要缺点包括:1)高温引起蛋白失活;2)接触有机溶剂引起蛋白失活;3)由于药物损失在用于萃取有机溶剂的水相中而不能将亲水性药物包囊化;4)在工艺过程中通常需要大量有机溶剂,而这些有机溶剂不能从终产物中充分去除,即终产物中的残余溶剂水平高;5)蛋白装载率低;6)总收率低;7)给药时存在药物渗漏和/或药物起始释放高的问题;和8)扩大生产成本昂贵且复杂。第4)点有关细节,已经描述了喷雾干燥方法中与高水平溶剂有关的问题;参见例如Clarke等,Drug Devel.AndIndustrialPharmacy, 24:169-175(1998);Bitz和Doelker,Inter.Journal of Pharm.,131:171-181(1996);和Takada等,Journ.Of Controlled Release, 32:79-85(1994)。In some cases, the main disadvantages associated with the above-cited methods include: 1) protein inactivation due to high temperature; 2) protein inactivation due to exposure to organic solvents; 3) loss of drug in the aqueous phase used for extraction of organic solvent 4) Large amounts of organic solvents are usually required during the process, and these organic solvents cannot be sufficiently removed from the final product, i.e., the residual solvent level in the final product is high; 5) Protein loading efficiency low; 6) low overall yield; 7) problems with drug leakage and/or high initial release of drug upon administration; and 8) costly and complicated scale-up of production. Point 4) For details, the problems associated with high levels of solvents in the spray drying process have been described; see e.g. Clarke et al., Drug Devel. And Industrial Pharmacy, 24 : 169-175 (1998); Bitz and Doelker, Inter. Journal of Pharm ., 131 :171-181 (1996); and Takada et al., Journ. Of Controlled Release, 32 :79-85 (1994).
在专利和科学文献中都已经有众多关于改进的微粒制备方法的报道。例如,Gombotz等的美国专利第5,019,400号公开了一种微粒制备方法,其中使用非常冷的温度将聚合物-生物活性物质的混合物冷冻在具有高保留生物活性和材料的聚合微球中。Ramstack等的美国专利第5,650,173号公开了一种微粒制备方法,其中使用至少两种不含卤代烃的无毒溶剂混合物溶解所述聚合物和所述活性物质。产生的微粒尽管不含残余的毒性溶剂,但仍存在残量苯甲醇和乙酸乙酯,它们对产品的完整性具有副作用。Rickey等的美国专利第5,792,477号描述了一种方法,该方法通过在所述方法中增加额外清洗步骤充分去除溶剂,从而缓和了Ramstack等报道的残余溶剂问题。There have been numerous reports of improved microparticle preparation methods both in the patent and scientific literature. For example, US Patent No. 5,019,400 to Gombotz et al. discloses a microparticle preparation method in which very cold temperatures are used to freeze a polymer-bioactive mixture in polymeric microspheres with high retention of bioactivity and material. US Patent No. 5,650,173 to Ramstack et al. discloses a method of microparticle preparation in which the polymer and the active substance are dissolved using a mixture of at least two halogenated hydrocarbon-free non-toxic solvents. The resulting microparticles, while free of residual toxic solvents, still had residual amounts of benzyl alcohol and ethyl acetate, which could have adverse effects on product integrity. US Patent No. 5,792,477 to Rickey et al. describes a method that alleviates the residual solvent problem reported by Ramstack et al. by adding an additional washing step to the process to substantially remove the solvent.
尽管上述报道和其它研究努力无疑促进了技术进步,但仍需要更有效、更经济、更广泛应用的微粒制备方法用于蛋白质、肽和小分子,所述制备方法适合于无菌加工且可放大。While the above reports and other research efforts have undoubtedly contributed to technological advancements, there remains a need for more efficient, economical, and widely applicable microparticle preparation methods for proteins, peptides, and small molecules that are amenable to aseptic processing and are scalable. .
在各种蛋白质中,已经报道了其有效持续释放组合物的是促红细胞生成素。促红细胞生成素(EPO)是参与红细胞系祖细胞成熟为红细胞的糖蛋白激素。EPO在肾脏产生,是调节循环红细胞水平必须的。以低水平组织氧信号为标志的病症的促红细胞生成素增加,而促红细胞生成素刺激红细胞生成。例如可见于慢性肾衰竭(CRF)的肾功能丧失通常导致促红细胞生成素产生减少,使红细胞伴随性减少。Among various proteins, the one for which effective sustained release compositions have been reported is erythropoietin. Erythropoietin (EPO) is a glycoprotein hormone involved in the maturation of erythroid progenitor cells into erythrocytes. EPO is produced in the kidneys and is necessary to regulate circulating red blood cell levels. Erythropoietin, which stimulates erythropoiesis, is increased in conditions marked by low tissue oxygen signaling. Loss of renal function, such as that seen in chronic renal failure (CRF), often results in decreased production of erythropoietin, with a concomitant decrease in red blood cells.
给予重组人促红细胞生成素(rHuEPO)有效升高末期肾病贫血患者的红细胞水平;Eschbach等,New Eng.J.Med., 316:73-38(1987)。随后的研究显示,用rHuEPO治疗可医治与各种其它病症相关的贫血;Fischl等,New Eng.J.Med., 322:1488-1493(1990);Laupacis,Lancet, 341:1228-1232(1993)。使用重组人促红细胞生成素治疗CRF性贫血、与AZT(叠氮胸苷)治疗HIV感染患者相关性贫血、接受化疗的非髓性恶性肿瘤患者的贫血、经受外科手术患者的贫血,以降低异源输血需要,已获得官方批准。目前对所有批准适应症(除了外科手术适应症)的治疗包括通过静脉内(IV)或皮下(SC)注射每周三次(TIW)给予50-150单位/Kg的起始剂量,以达到30%-36%的建议目标血细胞比容范围。对于外科手术适应症,在手术前10天、手术当天和手术后4天每天给予rHuEPO(EPOGENPackage Insert,12/23/96)。一般来说,目前推荐的rHuEPO起始剂量在约6-8周内将血细胞比容升高至目标范围。一旦达到了目标血细胞比容范围,就建立起根据患者改变的维持给药方案,但对于CRF贫血患者通常为每周三次。以上描述的给予rHuEPO是治疗贫血的有效和良好耐受方案。Administration of recombinant human erythropoietin (rHuEPO) effectively increased red blood cell levels in anemia patients with end-stage renal disease; Eschbach et al., New Eng. J. Med., 316 :73-38 (1987). Subsequent studies have shown that treatment with rHuEPO can cure anemia associated with various other conditions; Fischl et al., New Eng. J. Med., 322 : 1488-1493 (1990); Laupacis, Lancet, 341 : 1228-1232 (1993 ). Use recombinant human erythropoietin to treat CRF anemia, treat anemia associated with HIV-infected patients with AZT (azidethymidine), anemia in patients with nonmyeloid malignancies receiving chemotherapy, and anemia in patients undergoing surgical procedures to reduce heterogeneity Source blood transfusion required, official approval has been obtained. Current treatment for all approved indications (except for surgical indications) consists of a starting dose of 50-150 units/Kg given three times per week (TIW) by intravenous (IV) or subcutaneous (SC) injection to achieve 30% -36% of the suggested target hematocrit range. For surgical indications, rHuEPO ( EPOGEN® Package Insert, 12/23/96) was administered daily for 10 days before surgery, the day of surgery, and 4 days after surgery. In general, the currently recommended starting dose of rHuEPO raises the hematocrit to the target range within about 6-8 weeks. Once the target hematocrit range is achieved, a maintenance dosing regimen that varies according to the patient is instituted, but typically three times per week for patients with CRF anemia. Administration of rHuEPO as described above is an effective and well-tolerated regimen for the treatment of anemia.
Zale等的美国专利第5,674,534号描述了非聚集态生物活性EPO的持续释放组合物。该组合物包含生物相容性聚合物聚合基质和生物活性聚集稳定化EPO颗粒,其中所述颗粒分散于生物相容性聚合物中,并且其中所述微粒使用美国专利第5,019,400号描述的方法制备。所描述并要求保护的方法使用盐析赋形剂稳定EPO。该制剂的优势据说包括更长时间、更恒定体内血液EPO水平、EPO初始突释较低以及通过消除血清EPO水平波动增强治疗作用。US Patent No. 5,674,534 to Zale et al. describes sustained release compositions of non-aggregated bioactive EPO. The composition comprises a polymeric matrix of a biocompatible polymer and bioactive aggregation-stabilized EPO particles, wherein the particles are dispersed in the biocompatible polymer, and wherein the microparticles are prepared using the method described in U.S. Patent No. 5,019,400 . The described and claimed method stabilizes EPO using a salting-out excipient. Advantages of this formulation are said to include longer duration, more constant in vivo blood EPO levels, lower initial burst release of EPO, and enhanced therapeutic effect by eliminating fluctuations in serum EPO levels.
哺乳动物细胞表达的重组人促红细胞生成素包含三条N-联寡糖链和一条O-联寡糖链,它们一起占糖蛋白总分子量的约40%。N-联糖基化发生在位于位置24、38和83的天冬酰胺残基,而O-联糖基化发生在位于位置126的丝氨酸残基;Lai等,J.Biol.Chem.,
261:3116(1986);Broudy等,Arch.Biochem.Biophys.,
265:329(1988)。已经表明,以末端唾液酸残基对所述寡糖链进行修饰。酶处理糖基化促红细胞生成素去除唾液酸残基,导致体内活性丧失,但不影响体外活性;Lowy等,Nature,
185:102(1960);Goldwasser等,J.Biol.Chem.,
249:4202(1974)。这种特性的解释是:与肝脱唾液酸糖蛋白结合蛋白相互作用时脱唾液酸-促红细胞生成素由循环中快速清除;Morrell等,J.Biol.Chem.,
243:155(1968);Briggs等,Am.J.Physiol.,
227:1385(1974);Ashwell等,Methods Enzymol.,
50:287(1978)。Recombinant human erythropoietin expressed by mammalian cells contains three N-linked oligosaccharide chains and one O-linked oligosaccharide chain, which together account for about 40% of the total molecular weight of the glycoprotein. N-linked glycosylation occurs at asparagine residues at
新型促红细胞生成素刺激蛋白(NESP)是一种rHuEPO氨基酸序列具有5个变化的高糖基化促红细胞生成素类似物,所述变化提供了另外两个糖链。更具体地说,NESP在氨基酸30和88(编号对应于人EPO序列)上含有另外两个N-联糖链(参见PCT申请US94/02957号,通过引用整体结合到本文中)。NESP在生物化学上与EPO不同,NESP的血清半衰期更长,体内生物活性更高;Egrie等,ASH97,Blood,
90:56a(1997)。已经表明,NESP在小鼠、大鼠、犬和人中的血清半衰期增加约3倍;同前。在小鼠中,NESP血清半衰期更长和体内活性更高使得与rHuEPO相比,获得相同生物反应的给药频率更低(每周一次或每隔一周一次);同前。Novel erythropoietin-stimulating protein (NESP) is a hyperglycosylated erythropoietin analog with five changes in the rHuEPO amino acid sequence, which provide two additional sugar chains. More specifically, NESP contains two additional N-linked sugar chains at
药代动力学研究证明,NESP在慢性肾衰竭患者中的血清半衰期明显比rHuEPO长,与动物研究相一致,这提示对人也可以使用频率较低的给药方案;MacDougall等,J American Society of Nephrology,8:268A(1997)。频率较低的给药方案对医生和患者来说都更方便,特别有助于那些可自我给药的患者。低频率给药的其它优势可包括进入患者体内的药物较少、减轻了给予rHuEPO观察到的一些副作用的性质或严重性以及增加了顺应性。Pharmacokinetic studies demonstrated that NESP had a significantly longer serum half-life than rHuEPO in patients with chronic renal failure, consistent with animal studies, suggesting that a less frequent dosing regimen could also be used in humans; MacDougall et al, J American Society of Nephrology, 8 :268A (1997). Less frequent dosing regimens are more convenient for both physicians and patients, and are especially helpful for those who self-administer. Other advantages of less frequent dosing may include less drug entering the patient's body, lessening the nature or severity of some of the side effects observed with rHuEPO administration, and increasing compliance.
本发明基于以下发现:NESP可包囊于微粒中,可提供一种持续释放模式甚至更显著的药用组合物,使得可每4-6周给药1次,以提高血细胞比容和治疗贫血,并因此产生极大的治疗优势。另外,对NESP/PLGA系统,在治疗作用终止前至少一周已清除(生物降解)PLGA组分,因此允许重复给药,而剂与剂之间的聚合物和药物积累问题较少。对于例如EPO/PLGA微粒来说,这样的系统是不可行的。The present invention is based on the discovery that NESP can be encapsulated in microparticles to provide an even more pronounced pharmaceutical composition with a sustained release profile allowing administration every 4-6 weeks to increase hematocrit and treat anemia , and thus have a great therapeutic advantage. In addition, for the NESP/PLGA system, the PLGA component is cleared (biodegraded) at least one week prior to cessation of therapeutic effect, thus allowing repeated dosing with less problem of polymer and drug accumulation from dose to dose. Such a system is not feasible for eg EPO/PLGA microparticles.
另外,本发明提供改进的、经济的、可放大的微粒制备方法,该方法可广泛应用于非NESP的生物活性物质,包括肽和小分子。In addition, the present invention provides an improved, economical, and scalable method for the preparation of microparticles that can be broadly applied to non-NESP biologically active substances, including peptides and small molecules.
发明概述 Summary of the invention
因此,本发明的一个方面是一种持续释放活性成分的药用组合物,它含有包含在聚合微粒中的生物活性成分。重要之处在于,本发明的持续释放组合物在囊化和释放过程中保持了所述活性成分的活性、完整性和安全性,这有助于更长时间恒定释放。Accordingly, one aspect of the present invention is a sustained release active ingredient pharmaceutical composition comprising a biologically active ingredient contained in polymeric microparticles. Importantly, the sustained release composition of the present invention maintains the activity, integrity and safety of the active ingredient during encapsulation and release, which contributes to a longer time constant release.
本发明的第二个方面涉及一种制备持续释放组合物的新型改进方法,所述组合物含有包含在聚合微粒中的活性成分。该方法经济、适于无菌加工、可放大并可广泛应用于蛋白质、肽和小分子。所述改进方法一般包含以下步骤:(a)获得特定活性成分或配制的活性成分的干燥粉末;(b)制备包含溶解在共溶剂混合物中的聚合物的聚合物溶液;(c)将所述干燥粉末分散在所述聚合物溶液中,以产生活性成分/聚合物的混合物;(d)由所述混合物制备含活性成分的微粒;(e)收集所述微粒;和(f)通过第二次干燥最后获得颗粒。重要的是,该方法的干燥次数相比于先有技术方法显著减少。A second aspect of the present invention relates to a new and improved process for the preparation of sustained release compositions containing the active ingredient contained in polymeric microparticles. The method is economical, amenable to aseptic processing, scalable and broadly applicable to proteins, peptides and small molecules. The improved process generally comprises the steps of: (a) obtaining a dry powder of the specified active ingredient or formulated active ingredient; (b) preparing a polymer solution comprising the polymer dissolved in a co-solvent mixture; (c) converting the The dry powder is dispersed in the polymer solution to produce an active ingredient/polymer mixture; (d) preparing active ingredient-containing microparticles from the mixture; (e) collecting the microparticles; and (f) passing a second Secondary drying finally yields granules. Importantly, the drying times of this method are significantly reduced compared to prior art methods.
附图简述 Brief description of the drawings
图1是用于制备含活性成分颗粒的本发明方法的示意图。Figure 1 is a schematic diagram of the process according to the invention for the preparation of active ingredient-containing granules.
图2显示了描绘喷雾干燥前的NESP制品(_...)、喷雾干燥的NESP蛋白粉末(__)的大小排阻层析结果的层析图谱,以及微粒囊化后的NESP(__)典型结果层析图谱。Figure 2 shows chromatograms depicting the size exclusion chromatography results of NESP preparations before spray drying (_...), spray-dried NESP protein powders (__), and typical NESP after microencapsulation (__) Result chromatogram.
图3图示说明皮下注射(360μg/kg NESP肽剂量)入大鼠体内的各种微粒制品的NESP血清水平。血清浓度对时间(天)作图。Figure 3 graphically illustrates NESP serum levels of various microparticle preparations injected subcutaneously (360 μg/kg NESP peptide dose) into rats. Serum concentrations are plotted against time (days).
图4图示说明皮下注射(360μg/kg NESP肽剂量)各种微粒制品的大鼠的血细胞比容。血细胞比容(%)对时间(天)作图。Figure 4 graphically illustrates the hematocrit of rats injected subcutaneously (360 μg/kg NESP peptide dose) with various microparticle preparations. Hematocrit (%) is plotted against time (days).
图5图示说明皮下注射(360μg/kg NESP肽剂量)入大鼠体内的各种微粒制品的NESP血清水平。血清浓度对时间(天)作图。Figure 5 graphically illustrates NESP serum levels of various microparticle preparations injected subcutaneously (360 μg/kg NESP peptide dose) into rats. Serum concentrations are plotted against time (days).
图6图示说明皮下注射(360μg/kg NESP肽剂量)入大鼠体内的各种微粒制品的NESP血清水平。血清浓度对时间(天)作图。Figure 6 graphically illustrates NESP serum levels of various microparticle preparations injected subcutaneously (360 μg/kg NESP peptide dose) into rats. Serum concentrations are plotted against time (days).
图7图示说明单次皮下注射大剂量的10,000μg/kg NESP与100μg/kg(20mg微粒,注射)NESP微粒制品(50∶50,特性粘度0.4dL/g)的大鼠血红蛋白水平比较。血红蛋白水平(g/dL)对时间(天)作图。Figure 7 graphically illustrates rat hemoglobin levels compared with a single subcutaneous bolus of 10,000 μg/kg NESP versus 100 μg/kg (20 mg microparticles, injected) of a NESP microparticle preparation (50:50, intrinsic viscosity 0.4 dL/g). Hemoglobin levels (g/dL) are plotted against time (days).
图8图示说明皮下注射(360μg/kg NESP肽剂量)入大鼠体内的各种微粒制品的NESP血清水平。血清浓度对时间(天)作图。Figure 8 graphically illustrates NESP serum levels of various microparticle preparations injected subcutaneously (360 μg/kg NESP peptide dose) into rats. Serum concentrations are plotted against time (days).
图9图示说明注射各种苗条蛋白制品的大鼠的苗条蛋白血清水平。血清浓度对时间(小时)作图。Figure 9 graphically illustrates leptin serum levels in rats injected with various leptin preparations. Serum concentrations are plotted against time (hours).
图10图示说明注射各种苗条蛋白制品的大鼠的体重减轻百分率。体重(mg)对时间(天)作图。Figure 10 graphically illustrates the percent body weight loss of rats injected with various leptin preparations. Body weight (mg) is plotted against time (days).
图11图示说明皮下注射(360μg/kg NESP肽剂量)入大鼠体内的微粒制品的NESP血清水平。血清浓度对时间(天)作图。Figure 11 graphically illustrates NESP serum levels of microparticle preparations injected subcutaneously (360 μg/kg NESP peptide dose) into rats. Serum concentrations are plotted against time (days).
图12图示说明皮下注射(360μg/kg NESP肽剂量)微粒制品的大鼠血细胞比容。血细胞比容(%)对时间(天)作图。Figure 12 graphically illustrates rat hematocrit for subcutaneous injection (360 μg/kg NESP peptide dose) of microparticle preparations. Hematocrit (%) is plotted against time (days).
图13图示说明皮下注射(360μg/kg NESP肽剂量)入大鼠体内的微粒制品的NESP血清水平。血清浓度对时间(天)作图。Figure 13 graphically illustrates NESP serum levels of microparticle preparations injected subcutaneously (360 μg/kg NESP peptide dose) into rats. Serum concentrations are plotted against time (days).
图14图示说明皮下注射(360μg/kg NESP肽剂量)微粒制品的大鼠血细胞比容。血细胞比容(%)对时间(天)作图。Figure 14 graphically illustrates rat hematocrit for subcutaneous injection (360 μg/kg NESP peptide dose) of microparticle preparations. Hematocrit (%) is plotted against time (days).
发明详述 Detailed description of the invention
除非另有说明,否则术语微粒可用来包括微粒、微球和微囊。Unless otherwise stated, the term microparticle may be used to include microparticles, microspheres and microcapsules.
如以下的充分描述,本发明提供一种持续释放活性成分的药用组合物,它含有包含在聚合微粒中的生物活性成分。持续释放组合物定义为如下的生物活性物质释放:即这种释放导致所述物质的可检测血清水平维持时间长于直接给予水性生物活性物质后获得的可检测血清水平维持时间。持续释放可以为连续或非连续、线性或非线性,可使用一种或多种聚合物组合物、药物装载、选择赋形剂或其它改变实现持续释放。在本发明的一个实施方案中,所述持续释放组合物包含所述生物活性成分NESP。As fully described below, the present invention provides a sustained release active ingredient pharmaceutical composition comprising a biologically active ingredient contained within polymeric microparticles. A sustained release composition is defined as a release of a biologically active substance that results in the maintenance of detectable serum levels of said substance for a period longer than that obtained after direct administration of the aqueous bioactive substance. Sustained release can be continuous or discontinuous, linear or non-linear, and can be achieved using one or more polymer compositions, drug loading, selection of excipients, or other modifications. In one embodiment of the present invention, said sustained release composition comprises said bioactive ingredient NESP.
本发明的NESP是一种含有两个另外糖基化位点和与每个位点连接的另外糖链的高糖基化EPO类似物。NESP使用定点诱变构建,并表达于哺乳动物宿主细胞。共同拥有的PCT申请US94/02957号提供了生产NESP的细节。通过DNA序列改变引入新的rHuEPO N-联糖基化位点,以编码多肽链中的氨基酸Asn-X-Ser/Thr。将NESP编码DNA转染入中国仓鼠卵巢(CHO)宿主细胞,并分析所表达多肽的其它糖链存在情况。在一个优选的实施方案中,NESP在残基30和88具有两个另外的N-联糖链。氨基酸序列的编号为人促红细胞生成素(EPO)的氨基酸序列编号。EPO的氨基酸序列示于SEQ ID NO:1。NESP的氨基酸序列示于SEQ ID NO:2。显然,除了新位点以外,NESP还具有N-联和O-联糖基化位点的正常添加物。NESP of the present invention is a hyperglycosylated EPO analogue containing two additional glycosylation sites and additional sugar chains attached to each site. NESPs were constructed using site-directed mutagenesis and expressed in mammalian host cells. Co-owned PCT Application No. US94/02957 provides details of the production of NESP. A new rHuEPO N-linked glycosylation site was introduced by DNA sequence alteration to encode the amino acids Asn-X-Ser/Thr in the polypeptide chain. The NESP-encoding DNA was transfected into Chinese hamster ovary (CHO) host cells, and the presence of other sugar chains of the expressed polypeptide was analyzed. In a preferred embodiment, NESP has two additional N-linked sugar chains at
本发明的NESP还可以在SEQ ID NO:2中包括一个或多个残基的保守氨基酸改变。这些改变不会产生另外的糖链,对所述类似物的生物活性几乎没有影响。The NESPs of the invention may also include conservative amino acid changes of one or more residues in SEQ ID NO:2. These changes do not generate additional sugar chains and have little effect on the biological activity of the analogs.
掺入到本发明微粒中的其它活性成分为引入到活体生物中表现出生物效应的合成或天然化合物。设想的活性物质包括肽、小分子、糖、核酸、脂质、蛋白质及其类似物。考虑使用的蛋白质包括有效的细胞因子,包括各种造血因子,如G-CSF、GM-CSF、M-CSF、MGDF、干扰素(α、β和γ)、干扰素共有序列、白介素(1-12)、促红细胞生成素(EPO)、成纤维细胞生长因子、KGF、TNF、TNFbp、IL-1ra、干细胞因子、神经生长因子、GDNF、BDNF、NT3、血小板衍生生长因子和肿瘤生长因子(α、β)、osteoprotegerin(OPG)、NESP和OB蛋白。OB蛋白也叫做苗条蛋白。Other active ingredients incorporated into the microparticles of the invention are synthetic or natural compounds introduced into living organisms to exhibit biological effects. Contemplated active substances include peptides, small molecules, sugars, nucleic acids, lipids, proteins, and the like. Proteins to consider include potent cytokines, including various hematopoietic factors such as G-CSF, GM-CSF, M-CSF, MGDF, interferons (α, β, and γ), interferon consensus sequences, interleukins (1- 12), erythropoietin (EPO), fibroblast growth factor, KGF, TNF, TNFbp, IL-1ra, stem cell factor, nerve growth factor, GDNF, BDNF, NT3, platelet-derived growth factor and tumor growth factor (α , β), osteoprotegerin (OPG), NESP and OB proteins. OB protein is also called lean protein.
还设想将天然活性成分的衍生物、融合蛋白、缀合物、类似物或修饰形式掺入到本发明组合物中。已经发现,化学修饰的生物活性蛋白在某些情况下具有其它优势,诸如稳定性和治疗性蛋白的循环时间增加以及免疫原性降低。例如,Davis等的美国专利第4,179,337号公开了水溶性多肽(如酶和胰岛素)与聚乙二醇(PEG)的缀合物;另参见Kinstler等的美国专利第5,824,784号。It is also contemplated to incorporate derivatives, fusion proteins, conjugates, analogs or modified forms of the native active ingredients into the compositions of the invention. Chemically modified biologically active proteins have been found to have other advantages in certain circumstances, such as increased stability and circulation time of therapeutic proteins and reduced immunogenicity. For example, US Patent No. 4,179,337 to Davis et al. discloses conjugates of water-soluble polypeptides such as enzymes and insulin with polyethylene glycol (PEG); see also US Patent No. 5,824,784 to Kinstler et al.
一般而言,本发明包括的药用组合物含有有效量的本发明蛋白或衍生产物以及药学上可接受的稀释剂、稳定剂、防腐剂、增溶剂、乳化剂、辅助剂和/或载体。这样的组合物包括各种缓冲成分(例如Tris-HCl、磷酸)、pH和离子强度的稀释剂;添加剂,如去污剂和增溶剂(例如聚山梨醇酯20、聚山梨醇酯80)、抗氧化剂(例如抗坏血酸、偏亚硫酸氢钠)、防腐剂(例如硫柳汞、苯甲醇)和膨胀物(例如乳糖、甘露醇);参见例如Remington′s Pharmaceutical Sciences,第18版(1990,Mack Publishing Co.,Easton,PA18042),1435-1712页,其内容通过引用结合到本文中。活性成分的有效量是治疗、预防或诊断有效量,本领域技术人员通过考虑诸如体重、年龄、治疗或预防或诊断目的以及需要的释放速率的因素,可容易地确定所述有效量。In general, the pharmaceutical compositions included in the present invention contain an effective amount of the protein or derivative products of the present invention and pharmaceutically acceptable diluents, stabilizers, preservatives, solubilizers, emulsifiers, adjuvants and/or carriers. Such compositions include various buffer components (e.g. Tris-HCl, phosphoric acid), diluents for pH and ionic strength; additives such as detergents and solubilizers (e.g.
本文使用和设计含NESP微粒时,术语“治疗有效量”是指产生为患者提供利益的血细胞比容增加的量。所述量在个体之间有所变化,取决于许多因素,包括患者的全身状况和贫血的根本原因。例如,针对慢性肾衰竭患者的rHuEPO治疗有效量为50-150单位/kg,每周三次。用于治疗的rHuEPO量产生可以接受的血细胞比容增加速率,并将血细胞比容保持在有益的水平(通常至少约30%,典型在30%-36%的范围内)。本领域技术人员使用可公开获得的材料和方法,可容易地确定本发明组合物的治疗有效量。As used herein and in the design of NESP-containing microparticles, the term "therapeutically effective amount" refers to an amount that produces an increase in hematocrit that provides benefit to the patient. Said amount will vary between individuals, depending on many factors including the general condition of the patient and the underlying cause of the anemia. For example, the therapeutically effective dose of rHuEPO for patients with chronic renal failure is 50-150 units/kg three times a week. The amount of rHuEPO used for treatment produces an acceptable rate of increase in hematocrit and maintains hematocrit at a beneficial level (usually at least about 30%, typically in the range of 30%-36%). A therapeutically effective amount of a composition of the invention can be readily determined by one skilled in the art using publicly available materials and methods.
本发明提供的含NESP微粒给予频率低于NESP和/或EPO。给药频率将根据要治疗的病症有所改变,但一般为约每4-6周1次。显然,由于不同个体对含NESP微粒的反应不同,实际上使用的给药频率可与本文公开的给药频率稍有不同;术语“约”用来反映这样的不同。The invention provides that NESP-containing microparticles are administered less frequently than NESP and/or EPO. The frequency of dosing will vary depending on the condition being treated, but will generally be about every 4-6 weeks. Obviously, due to differences in individual responses to NESP-containing microparticles, the actual dosing frequency used may vary slightly from that disclosed herein; the term "about" is used to reflect such differences.
因此本发明可用于刺激红细胞产生和治疗红细胞水平降低。红细胞水平下降的最常见原因是贫血。本发明可治疗的病症包括与肾功能下降或丧失(慢性肾衰竭)相关的贫血、与骨髓抑制性治疗(如化疗或抗病毒药物(如AZT))相关的贫血、与非髓性癌症发展相关的贫血以及与病毒感染(如HIV)相关的贫血。还可以治疗可导致在其它方面健康的个体贫血的病症,如在外科手术过程中可预期的血液损失。一般来说,任何用rHuEPO可治疗的病症都还可以用本发明的含NESP微粒治疗。The invention is therefore useful for stimulating red blood cell production and treating reduced red blood cell levels. The most common cause of decreased red blood cell levels is anemia. Conditions treatable by the present invention include anemia associated with decreased or lost kidney function (chronic renal failure), anemia associated with myelosuppressive therapy such as chemotherapy or antiviral drugs such as AZT, anemia associated with the development of non-myeloid cancer and anemia associated with viral infections such as HIV. Conditions that can lead to anemia in an otherwise healthy individual, such as the expected loss of blood during a surgical procedure, can also be treated. In general, any condition treatable with rHuEPO can also be treated with the NESP-containing microparticles of the invention.
本发明还提供给予治疗有效量的铁,以便在治疗过程中维持红细胞生成增加。本领域技术人员基于rHuEPO治疗可容易地确定铁给予量。The invention also provides for the administration of a therapeutically effective amount of iron to maintain increased erythropoiesis during treatment. The amount of iron administration can be readily determined by those skilled in the art based on rHuEPO treatment.
本发明还提供制备含活性成分的聚合微粒的改进方法,包括使用共溶剂混合物,以便在干燥过程中更快速地去除有机溶剂。在干燥过程中残存于混合物中的次级有机溶剂组分在任何干燥过程中都加速残余聚合物溶剂的去除。这种改进方法提供了几个超越本领域描述方法的显著优势,包括例如1)在初始微粒形成步骤之后降低聚合物系统中的残余溶剂水平;2)减少聚合物系统的干燥循环次数;和3)使毒性溶剂去除至用于人类药物的可接受水平。重要的是,这些优势有助于使这样的方法在工业上切实可行。The present invention also provides an improved method of preparing active ingredient-containing polymeric microparticles comprising the use of co-solvent mixtures for more rapid removal of organic solvents during drying. The secondary organic solvent component remaining in the mixture during drying accelerates the removal of residual polymer solvent during any drying process. This improved method offers several significant advantages over the methods described in the art, including, for example, 1) reduction of residual solvent levels in the polymer system after the initial microparticle formation step; 2) reduction in the number of drying cycles of the polymer system; and 3 ) to remove toxic solvents to acceptable levels for use in human medicine. Importantly, these advantages help to make such an approach industrially feasible.
用于制备蛋白装载微粒的改进方法的主要实施方案包括:(a)获得活性成分或配制的活性成分的干燥粉末;(b)将聚合物溶解在共溶剂混合物中,以产生聚合物溶液;(c)将所述干燥粉末加入至所述聚合物溶液中,以产生活性成分/聚合物的混合物;(d)喷雾干燥所述混合物,以产生装载需要的活性成分的微粒;(e)收集所述微粒;和(f)通过第二次干燥最后获得所述颗粒。所述方法以图解方式示于图1。Main embodiments of an improved method for preparing protein-loaded microparticles include: (a) obtaining a dry powder of an active ingredient or formulated active ingredient; (b) dissolving a polymer in a co-solvent mixture to produce a polymer solution; ( c) adding the dry powder to the polymer solution to produce an active ingredient/polymer mixture; (d) spray drying the mixture to produce microparticles loaded with the desired active ingredient; (e) collecting the said microparticles; and (f) finally obtaining said granules by a second drying. The method is shown diagrammatically in FIG. 1 .
在本发明的一个实施方案中,所述活性成分或配制的活性成分为喷雾干燥粉末形式。喷雾干燥法将溶液雾化以形成精细薄雾,并通过直接接触热载气干燥。关于喷雾干燥的详细综述,参见例如Masters,K.,“Spary Drying Handbook”(John Wiley & Sons主编,NewYork1984)。本文提供的改进型工业规模喷雾干燥蛋白粉末制备方法显著提高了收率,并改善了所述微粒的收集。In one embodiment of the invention, the active ingredient or formulated active ingredient is in the form of a spray-dried powder. Spray drying nebulizes a solution to form a fine mist and dries by direct contact with a hot carrier gas. For a detailed review on spray drying, see for example Masters, K., "Spary Drying Handbook" (ed. John Wiley & Sons, New York 1984). The improved industrial-scale spray-dried protein powder preparation method provided herein provides significantly higher yields and improved collection of the microparticles.
设想用于本发明方法步骤b)的聚合物溶剂包括例如氯仿、乙酸乙酯、丙酮、二氯甲烷和二甲基亚砜。在本发明的一个实施方案中,所使用的聚合物溶剂为二氯甲烷。考虑使用的非溶剂包括乙醇、甲酸乙酯和庚烷。Polymer solvents contemplated for use in step b) of the process of the invention include, for example, chloroform, ethyl acetate, acetone, dichloromethane and dimethylsulfoxide. In one embodiment of the invention, the polymer solvent used is dichloromethane. Non-solvents considered include ethanol, ethyl formate, and heptane.
微粒制备步骤(d)可选择性包含乳化型制备或喷雾冷冻。对于在本发明方法中产生的乳化物,设想使用的有机相∶水相比率为1∶1-12∶1。一般来说,由本发明方法制备的微粒通常包含0.001-60%的蛋白重量。Microparticle preparation step (d) may optionally include emulsification-type preparation or spray freezing. For the emulsions produced in the process of the invention it is contemplated to use organic:water ratios of 1:1 to 12:1. In general, microparticles prepared by the methods of the invention typically comprise 0.001-60% protein by weight.
考虑用于步骤(f)的第二次干燥方法包括气体抽干干燥(gas bleeddrying)、流化床干燥、冻干、真空干燥和托盘式干燥。在本发明的一个实施方案中,步骤(f)使用气体抽干干燥。Secondary drying methods contemplated for step (f) include gas bleeddrying, fluid bed drying, freeze drying, vacuum drying and tray drying. In one embodiment of the present invention, step (f) uses gas suction drying.
考虑使用的聚合物可选自生物相容性和/或生物降解聚合物。本文定义的生物降解是指所述组合物体内侵蚀或降解,形成较小的生物相容性各种化学物质。例如可通过酶、化学或物理过程降解。考虑用于本发明的合适生物降解聚合物包括聚(丙交酯)、聚(乙交酯)、聚(乳酸)、聚(羟乙酸)、聚酐、聚原酸酯、聚醚酯、聚己内酯、聚酯酰胺、聚磷腈、聚磷酸酯、假聚氨基酸、它们的混合物和共聚物;Langer,Nature,392:5-10(1998)。The polymers contemplated for use may be selected from biocompatible and/or biodegradable polymers. Biodegradation is defined herein to mean erosion or degradation of the composition in vivo to form smaller biocompatible chemical species. For example, it can be degraded by enzymatic, chemical or physical processes. Suitable biodegradable polymers contemplated for use in the present invention include poly(lactide), poly(glycolide), poly(lactic acid), poly(glycolic acid), polyanhydrides, polyorthoesters, polyetheresters, poly( Caprolactones, polyesteramides, polyphosphazenes, polyphosphates, pseudopolyaminoacids, mixtures and copolymers thereof; Langer, Nature, 392:5-10 (1998).
本领域技术人员根据需要的聚合物降解速率这样的因素,可容易地确定设想用于本发明方法的聚合物的分子量范围。通常,分子量范围为2000-2,000,000道尔顿。可使用几乎任何类型的聚合物,只要发现合适的溶剂或共溶剂系统。Those skilled in the art can readily determine the molecular weight range of polymers contemplated for use in the process of the invention, depending on factors such as the desired rate of degradation of the polymer. Typically, the molecular weight range is 2000-2,000,000 Daltons. Almost any type of polymer can be used as long as a suitable solvent or co-solvent system is found.
本文使用的术语“PLGA”是指单独的乳酸聚合物、单独的羟乙酸聚合物、所述聚合物的混合物、羟乙酸和乳酸的共聚物、所述共聚物的混合物或所述聚合物和共聚物的混合物。使用的PLGA可以为游离酸(“未封端”)形式或末端酯(“封端”)形式。所述生物降解聚合物最好为聚丙交酯共乙交酯(PLGA)。考虑用于本发明方法的聚合物浓度在5-70g/100mL(g%)的范围内。As used herein, the term "PLGA" refers to a polymer of lactic acid alone, a polymer of glycolic acid alone, a blend of said polymers, a copolymer of glycolic acid and lactic acid, a blend of said copolymers, or said polymers and copolymers. mixture of substances. PLGA can be used in the free acid ("uncapped") form or in terminal ester ("capped") form. The biodegradable polymer is preferably polylactide-co-glycolide (PLGA). The polymer concentration contemplated for use in the process of the invention is in the range of 5-70 g/100 mL (g%).
通常,可以将水溶液、悬浮液或固体形式的活性物质与含所述聚合物的有机溶剂混合。当使用活性成分水溶液时,形成活性成分水溶液处于聚合物溶液中的乳浊液或油包水乳浊液(水相含有所述活性成分,而有机相含有所述聚合物),使用其制备微粒。当使用悬浮液或固体形式的活性成分时,形成固体活性成分在聚合物溶液中的悬浮液,使用其制备所述微粒。或者,可使用活性成分和聚合物的单相溶液。在本发明的一个实施方案中,所述活性成分为喷雾干燥粉末形式,蛋白粉末的颗粒大小范围为小于10μm。考虑用于本发明方法的蛋白浓度(在乳浊液或悬浮液中)在0.001-500mg/mL范围内。In general, the active substance in aqueous, suspension or solid form can be mixed with an organic solvent containing the polymer. When an aqueous solution of the active ingredient is used, an emulsion or a water-in-oil emulsion of the aqueous active ingredient in a polymer solution is formed (the aqueous phase contains the active ingredient and the organic phase contains the polymer), which is used to prepare microparticles . When using the active ingredient in suspension or solid form, a suspension of the solid active ingredient in the polymer solution is formed which is used to prepare the microparticles. Alternatively, a single phase solution of active ingredient and polymer may be used. In one embodiment of the invention, the active ingredient is in the form of a spray-dried powder, the protein powder having a particle size range of less than 10 μm. Protein concentrations (in emulsion or suspension) in the range of 0.001-500 mg/mL are contemplated for use in the methods of the invention.
还可以配制活性成分溶液、悬浮液、乳浊液或固体形式,即包括缓冲剂、表面活性剂或用于在干燥过程中稳定活性成分的赋形剂,例如海藻糖、硫酸铵、2-羟丙基β-环糊精、蔗糖或其它稳定蛋白的糖或赋形剂。Solutions, suspensions, emulsions or solid forms of the active ingredient may also be formulated, i.e. including buffers, surfactants or excipients for stabilizing the active ingredient during drying, e.g. trehalose, ammonium sulfate, 2-hydroxy Propyl beta-cyclodextrin, sucrose, or other protein-stabilizing sugars or excipients.
按照本发明制备的蛋白装载微粒悬浮液优选通过腹膜内、皮下或肌内注射给予。但是,本领域技术人员清楚,还可以有效利用其它传递途径使用本发明组合物。Protein-loaded microparticle suspensions prepared according to the invention are preferably administered by intraperitoneal, subcutaneous or intramuscular injection. However, it will be clear to those skilled in the art that other routes of delivery may also be used effectively with the compositions of the present invention.
提供以下实施例以更充分地阐述本发明,但不能理解为限制本发明范围。实施例1描述了使用制备微粒的喷雾干燥制备蛋白装载微粒的方法。NESP(为喷雾干燥蛋白粉末形式)用作实验蛋白。实施例2描述了对实施例1的含NESP微粒进行的各种特征鉴定实验。实施例3显示了实施例1的含NESP微粒体内持续释放NESP的能力。实施例4描述了制备聚合微粒的新方法,其中使用共溶剂使残余溶剂更快速和更有效地去除。实施例5描述了使用用于微粒制备步骤的喷雾冷冻制备含NESP微粒的方法。实施例6描述了对实施例5的含NESP微粒进行的各种特征鉴定实验。实施例7显示了实施例5的含NESP微粒体内持续释放NESP的能力。实施例8描述了用于制备含NESP的PLGA微粒的双乳化/溶剂萃取和蒸发法,并显示了PLGA微粒体内持续释放NESP的能力。实施例9描述了使用实施例1的方法制备含苗条蛋白的微粒,并显示了含苗条蛋白微粒提供体内持续释放苗条蛋白的能力。实施例10描述了使用用于微粒制备的喷雾干燥制备蛋白装载微粒的方法。实施例11描述了对实施例10的含NESP微粒进行的各种特征鉴定实验。实施例12显示了实施例10的含NESP微粒体内持续释放NESP的能力。实施例13显示了实施例10的含NESP微粒体内持续释放NESP的能力。The following examples are provided to more fully illustrate the invention but should not be construed as limiting the scope of the invention. Example 1 describes a method for preparing protein-loaded microparticles using spray drying to prepare microparticles. NESP (in the form of spray-dried protein powder) was used as the experimental protein. Example 2 describes various characterization experiments performed on the NESP-containing microparticles of Example 1. Example 3 demonstrates the ability of the NESP-containing microparticles of Example 1 to sustainably release NESP in vivo. Example 4 describes a new method of preparing polymeric microparticles in which a co-solvent is used to allow for faster and more efficient removal of residual solvent. Example 5 describes the preparation of NESP-containing microparticles using spray freezing for the microparticle preparation step. Example 6 describes various characterization experiments performed on the NESP-containing microparticles of Example 5. Example 7 demonstrates the ability of the NESP-containing microparticles of Example 5 to sustainably release NESP in vivo. Example 8 describes the double emulsion/solvent extraction and evaporation method used to prepare NESP-containing PLGA microparticles and demonstrates the ability of PLGA microparticles to release NESP sustainably in vivo. Example 9 describes the preparation of leptin-containing microparticles using the method of Example 1 and shows the ability of leptin-containing microparticles to provide sustained release of leptin in vivo. Example 10 describes the preparation of protein loaded microparticles using spray drying for microparticle preparation. Example 11 describes various characterization experiments performed on the NESP-containing microparticles of Example 10. Example 12 demonstrates the ability of the NESP-containing microparticles of Example 10 to sustainably release NESP in vivo. Example 13 demonstrates the ability of the NESP-containing microparticles of Example 10 to sustainably release NESP in vivo.
实施例1 Example 1
本实施例描述了使用用于微粒制备步骤的喷雾干燥制备蛋白装载微粒的方法;具体地说是制备含NESP的聚(D,L-丙交酯共乙交酯)微球。This example describes the preparation of protein-loaded microparticles using spray drying for the microparticle preparation step; specifically, the preparation of NESP-containing poly(D,L-lactide-co-glycolide) microspheres.
以46%NESP、29%磷酸钠盐、25%海藻糖(w/w/w)配制NESP,并使用以下条件经实验室规模喷雾干燥器(BUCHI190)喷雾干燥:进料速率2.0ml/分钟,雾化500NL/小时,进口温度135℃,出口温度99℃,干燥气体流速800SLPM。收集蛋白粉末,并如以下实施例2所述进行特征鉴定。NESP was formulated with 46% NESP, 29% sodium phosphate salt, 25% trehalose (w/w/w), and spray dried by a laboratory scale spray dryer (BUCHI190) using the following conditions: feed rate 2.0ml/min, The atomization is 500NL/hour, the inlet temperature is 135°C, the outlet temperature is 99°C, and the drying gas flow rate is 800SLPM. Protein powder was collected and characterized as described in Example 2 below.
将蛋白粉末加入到PLGA的二氯甲烷(特性粘度0.18,11kD)聚合物溶液(40%w/v)中,获得的悬浮液使用以下条件经中试规模喷雾干燥器(Niro Mobile MinorTM)喷雾干燥:进料速率50ml/分钟,雾化流速(二流喷嘴)3.0kg/小时,进气温度50℃,出口温度30℃,干燥气体流速93kg/小时。然后收集产生的含NESP微粒(0.53%NESP),筛分(筛目大小125μm)后进行特征鉴定。The protein powder was added to a polymer solution (40% w/v) of PLGA in dichloromethane (intrinsic viscosity 0.18, 11 kD) and the resulting suspension was sprayed through a pilot-scale spray dryer (Niro Mobile Minor ™ ) using the following conditions Drying: feed rate 50ml/min, atomization flow rate (two-flow nozzle) 3.0kg/hour,
使用该方法生产含NESP微粒的各种PLGA组合物。PLGA组合物的丙交酯∶乙交酯共聚物比率在50∶50至100%丙交酯之间。使用的PLGA聚合物具有游离酸聚合链末端基团。Various PLGA compositions containing NESP microparticles were produced using this method. The lactide:glycolide copolymer ratio of the PLGA composition is between 50:50 and 100% lactide. The PLGA polymer used has free acid polymeric chain end groups.
实施例2 Example 2
本实施例描述了对实施例1描述的喷雾干燥NESP/海藻糖蛋白粉末和含NESP微粒进行的各种特征鉴定实验。This example describes various characterization experiments performed on the spray-dried NESP/trehalose protein powder and NESP-containing microparticles described in Example 1.
在天然条件下通过大小排阻层析特征鉴定NESP/海藻糖蛋白粉末;喷雾干燥后单体百分率未发生改变(>99.8%)(参见图2)。使用银染经十二烷基硫酸钠聚丙烯酰胺凝胶电泳(SDS-PAGE)未观测到其它聚合。通过反相高效液相色谱(RP-HPLC)分析蛋白粉末;未观测到与未加工的NESP不同的变化。还通过HPLC糖型测定和等电聚焦凝胶电泳(IEF)以及IEF蛋白质印迹特征鉴定蛋白粉末;未观测到糖型分布变化。对复制粉末进行的放免测定显示完全抗体识别,而胰蛋白酶作图显示未发生与未加工物质不同的氧化改变。通过Fraunhoffer衍射测定蛋白粉末的颗粒大小分布,平均体积分布为4.7μm。The NESP/Trehalose protein powder was characterized by size exclusion chromatography under native conditions; the percent monomer was unchanged (>99.8%) after spray drying (see Figure 2). No other aggregation was observed by sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE) using silver staining. The protein powder was analyzed by reverse phase high performance liquid chromatography (RP-HPLC); no changes were observed different from raw NESP. Protein powders were also characterized by HPLC glycoform determination and isoelectric focusing gel electrophoresis (IEF) and IEF Western blot characterization; no changes in glycoform distribution were observed. Radioimmunoassays performed on replica powders showed full antibody recognition, while trypsin profiling showed no oxidative changes distinct from the unprocessed material. The particle size distribution of the protein powder was determined by Fraunhoffer diffraction with an average volume distribution of 4.7 μm.
通过Fraunhoffer衍射测定含NESP微粒的颗粒大小,对5批取平均值,平均体积分布为58±8μm。通过提取蛋白并经天然条件下的阴离子交换和大小排阻HPLC分析提取物,评价这些微粒中NESP囊化后的完整性。为从微粒中提取NESP,将约20mg微粒置于装有1mL乙腈的试管中。涡旋样品10-20秒,并于4℃以14,000rpm离心2分钟,以沉淀蛋白和赋形剂。去除上清液,以1mL乙腈重悬浮沉淀。以上步骤再进行三次。最后一次去除上清液之后,在真空烤箱中于室温干燥样品2-3小时。将NESP沉淀于pH6.0的20mM磷酸钠(有或没有0.005%的Tween80)中重悬浮。温和轻弹试管之后,将样品于室温温育2小时,以达到完全溶解。定量分析蛋白,并先后通过阴离子交换和大小排阻HPLC测定完整性。定量分析蛋白回收率(>99%),通过大小排阻HPLC对5批取平均值,蛋白完整性为98.2±1.0%单体,每批都以三份平行特征鉴定(参见图2)。另外通过放免、毛细管电泳和肽作图特征鉴定75%丙交酯制剂的提取物。RIA获得的蛋白回收率与SEC结果一致,表明抗体可识别蛋白。毛细管电泳证实,糖型分布与未加工的NESP相同。由肽作图测定的氧化程度与未加工的NESP相等。The particle size of the NESP-containing microparticles was determined by Fraunhoffer diffraction and averaged over 5 batches, the average volume distribution was 58±8 μm. The integrity of NESP encapsulation in these microparticles was assessed by extracting proteins and analyzing the extracts by anion exchange and size exclusion HPLC under native conditions. To extract NESP from microparticles, approximately 20 mg of microparticles were placed in a test tube containing 1 mL of acetonitrile. Samples were vortexed for 10-20 seconds and centrifuged at 14,000 rpm for 2 minutes at 4°C to pellet proteins and excipients. Remove the supernatant and resuspend the pellet with 1 mL of acetonitrile. Repeat the above steps three more times. After the last removal of the supernatant, the samples were dried in a vacuum oven at room temperature for 2-3 hours. The NESP pellet was resuspended in 20 mM sodium phosphate pH 6.0 with or without 0.005% Tween80. After gentle flicking of the tube, the samples were incubated at room temperature for 2 hours to achieve complete dissolution. Proteins were quantified and integrity was determined by anion exchange followed by size exclusion HPLC. Quantitative analysis of protein recovery (>99%), the average of 5 batches was taken by size exclusion HPLC, the protein integrity was 98.2±1.0% monomer, and each batch was characterized in triplicate (see Figure 2). Extracts from the 75% lactide preparation were additionally characterized by radioimmunoassay, capillary electrophoresis, and peptide mapping. The protein recovery obtained by RIA is consistent with the SEC results, indicating that the antibody can recognize the protein. Capillary electrophoresis confirmed that the glycoform distribution was identical to that of unprocessed NESP. The degree of oxidation as determined by peptide mapping was equivalent to that of unprocessed NESP.
实施例3 Example 3
本实施例显示了如实施例1所述制备的含NESP微粒体内持续释放NESP的能力。This example demonstrates the ability of NESP-containing microparticles prepared as described in Example 1 to sustainably release NESP in vivo.
在雄性Sprague Dawley大鼠(385±14g)后颈部皮下注射含NESP微粒(360μg/kg NESP肽剂量)。包括皮下单次快速浓注与所述微粒相等剂量的NESP作为对照。在注射后不同时间由尾静脉取血样,直至第8周。通过ELISA测定第2-4周的大鼠血清NESP浓度。分析全血的血细胞比容、血红蛋白和网织红细胞数。Male Sprague Dawley rats (385±14g) were subcutaneously injected with NESP-containing microparticles (360μg/kg NESP peptide dose) in the back of the neck. A single subcutaneous bolus injection of NESP equal to the dose of the microparticles was included as a control. Blood samples were taken from the tail vein at various times after injection up to week 8. Rat serum NESP concentrations at weeks 2-4 were determined by ELISA. Whole blood was analyzed for hematocrit, hemoglobin, and reticulocyte count.
单次注射由50∶50丙交酯∶乙交酯聚合物配制的含NESP微粒,研究的全部3批的NESP血清水平大于1ng/mL达15天(参见图3)。单次快速给予单独的NESP提高血清水平达11天(参见图3)。所述含NESP微粒提高血红蛋白和血细胞比容至基线以上分别达25天和28天(参见图4)。NESP浓缩药团提高血红蛋白和血细胞比容达25天(参见图4)。With a single injection of NESP-containing microparticles formulated from a 50:50 lactide:glycolide polymer, serum levels of NESP were greater than 1 ng/mL for 15 days in all three batches studied (see Figure 3). A single bolus administration of NESP alone increased serum levels for 11 days (see Figure 3). The NESP-containing microparticles raised hemoglobin and hematocrit above baseline for 25 and 28 days, respectively (see Figure 4). NESP Concentrate bolus increases hemoglobin and hematocrit for 25 days (see Figure 4).
单次注射由75∶25丙交酯∶乙交酯聚合物配制的含NESP微粒,NESP血清水平大于1ng/mL达20天(参见图3)。所述含NESP微粒提高血红蛋白和血细胞比容至基线以上超过40天(参见图4)。With a single injection of NESP-containing microparticles formulated with a 75:25 lactide:glycolide polymer, NESP serum levels were greater than 1 ng/mL for 20 days (see Figure 3). The NESP-containing microparticles increased hemoglobin and hematocrit above baseline for more than 40 days (see Figure 4).
使用50∶50和100%丙交酯聚合物的溶液混合物配制含NESP微粒,以产生总平均75%的丙交酯聚合物,其单次注射后的NESP血清水平大于1ng/mL达18天(参见图3)。所述含NESP微粒提高血红蛋白和血细胞比容至基线以上达35天(参见图4)。NESP-containing microparticles were formulated using a 50:50 and 100% lactide polymer solution mixture to yield a total average of 75% lactide polymer with NESP serum levels greater than 1 ng/mL for 18 days after a single injection ( See Figure 3). The NESP-containing microparticles increased hemoglobin and hematocrit above baseline for 35 days (see Figure 4).
实施例4 Example 4
本实施例描述了制备微粒的新方法,其中利用共溶剂更快速和更有效地去除残余溶剂;具体地说,利用乙醇/二氯甲烷共溶剂混合物制备聚(D,L-丙交酯共乙交酯)微球。This example describes a new method for the preparation of microparticles using a co-solvent for more rapid and efficient removal of residual solvent; specifically, the preparation of poly(D,L-lactide co-ethylene lactide) microspheres.
通过喷雾干燥生产两批50∶50PLGA(11kD)微粒。对于第1批,使用纯二氯甲烷溶解其质量等于26%溶剂质量的PLGA。对于第2批,使用二氯甲烷(86.4%质量)和乙醇(13.6%质量)共溶剂溶解其质量等于26%共溶剂质量的PLGA。获得的溶液使用以下条件经中试规模喷雾干燥器(Niro Mobile MinorTM)喷雾干燥:进料速率50±5ml/分钟,雾化流速(二流喷嘴)60SLPM,进气温度55℃,出口温度33-36℃,干燥气体流速2.1lbs/分钟。收集产生的微粒并进行特征鉴定。Two batches of 50:50 PLGA (11 kD) microparticles were produced by spray drying. For
喷雾干燥后第1批的残余溶剂浓度为18550ppm二氯甲烷。喷雾干燥后第2批的残余溶剂浓度为6190ppm二氯甲烷,3330ppm乙醇。如下对这两批进行第二次干燥:将所述微粒置于阻滞筛上的1.5″直径干燥器中。密封干燥器,并以4.4L/分钟使氮气直流过床体。将干燥器浸没于控温的加热浴中。在第1批干燥73小时(于20℃开始,于41℃结束)后,残余的二氯甲烷水平为750ppm。第2批干燥40小时,于18℃开始,于30℃结束。这些微粒达到的残余溶剂水平为二氯甲烷487ppm,乙醇455ppm。The residual solvent concentration of
因此,使用共溶剂降低了必须的干燥时间长度,并改善了最终微粒的总体残余溶剂水平,因此使利用这些溶剂的方法在工业上更加切实可行。Thus, the use of co-solvents reduces the length of drying time necessary and improves the overall residual solvent level of the final microparticles, thus making processes utilizing these solvents more commercially viable.
实施例5 Example 5
本实施例描述了制备蛋白装载微粒的方法;具体地说,是使用用于微粒制备步骤的喷雾冷冻制备含NESP的聚(D,L-丙交酯共乙交酯)微球。This example describes the preparation of protein-loaded microparticles; specifically, poly(D,L-lactide-co-glycolide) microspheres containing NESP were prepared using spray freezing for the microparticle preparation step.
使用实施例1描述的条件,经实验室规模的喷雾干燥器喷雾干燥两种NESP制剂(实施例1的海藻糖制剂和硫酸铵制剂)。NESP的硫酸铵制剂为11%NESP、10%磷酸盐、79%硫酸铵(w/w/w)。Using the conditions described in Example 1, two NESP formulations (the trehalose and ammonium sulfate formulations of Example 1) were spray dried via a laboratory scale spray dryer. The ammonium sulfate formulation of NESP was 11% NESP, 10% phosphate, 79% ammonium sulfate (w/w/w).
由得自Alkermes/Medisorb Wilmington,Ohio或BoehringerIngelheim Chemicals,Inc.,Montvale,N.J.的未封端(unblocked)PLGA或得自Boehringer Ingelheim的封端(bocked)PLGA制备含NESP/海藻糖蛋白粉末的微粒。聚合物特性粘度在0.14dL/g至0.5dL/g(11-47kD分子量)的范围内,而丙交酯含量为50%-100%。将NESP/硫酸铵蛋白粉末包囊入特性粘度为0.18dL/g(11kD)的未封端PLGA(50∶50)中。Microparticles containing NESP/trehalose protein powder were prepared from unblocked PLGA from Alkermes/Medisorb Wilmington, Ohio or Boehringer Ingelheim Chemicals, Inc., Montvale, N.J. or from bocked PLGA from Boehringer Ingelheim. The polymer intrinsic viscosity is in the range of 0.14 dL/g to 0.5 dL/g (11-47 kD molecular weight) and the lactide content is 50%-100%. NESP/ammonium sulfate protein powder was encapsulated into uncapped PLGA (50:50) with an intrinsic viscosity of 0.18 dL/g (11 kD).
使用Gombotz等(美国专利第5,019,400号)描述的方法将喷雾干燥的NESP粉末包囊入PLGA中。将蛋白粉末加入到PLGA的二氯甲烷(5-20%w/v)聚合物溶液中,以使微粒中的蛋白固体含量在1-5%(w/w)的范围内。通过浸入到液氮中冷冻盛乙醇容器,并在喷雾冷冻步骤之前覆盖上液氮层。经注射泵将蛋白粉末在聚合物溶液中的悬浮液泵入置于乙醇冷浴之上的超声喷嘴。将悬浮液雾化为液滴,其在接触液氮时被冷冻,并固定在冷冻乙醇的表面,形成微粒。将冷冻浴调转至-80℃共72小时,以允许乙醇融化并从微粒中提取聚合物溶剂。将获得的微粒在乙醇中的浆液冷冻过滤(0.65μm PTFE),冻干收集的微粒。在冻干之后,筛分(125μm筛目大小)微粒(0.53%NESP肽含量),然后进行特征鉴定。The spray-dried NESP powder was encapsulated into PLGA using the method described by Gombotz et al. (US Patent No. 5,019,400). Protein powder was added to a polymer solution of PLGA in dichloromethane (5-20% w/v) such that the protein solids content in the microparticles was in the range of 1-5% (w/w). The ethanol container was frozen by immersion in liquid nitrogen and covered with a layer of liquid nitrogen prior to the spray freezing step. A suspension of protein powder in polymer solution was pumped via a syringe pump into an ultrasonic nozzle placed above an ethanol cooling bath. The suspension was atomized into droplets, which were frozen on contact with liquid nitrogen and immobilized on the surface of frozen ethanol to form microparticles. The freezing bath was turned to -80°C for 72 hours to allow the ethanol to melt and extract the polymer solvent from the microparticles. The resulting slurry of microparticles in ethanol was freeze-filtered (0.65 μm PTFE) and the collected microparticles were lyophilized. After lyophilization, the microparticles (0.53% NESP peptide content) were sieved (125 [mu]m mesh size) and then characterized.
实施例6 Example 6
本实施例描述了对实施例5描述的喷雾冷冻含NESP微粒进行的各种特征鉴定实验。This example describes various characterization experiments performed on the spray-frozen NESP-containing microparticles described in Example 5.
如实施例2所述特征鉴定NESP蛋白粉末,实施例2已给出了NESP/海藻糖的结果。通过天然条件下的大小排阻层析特征鉴定NESP/硫酸铵(AS);单体百分率在喷雾干燥后显著降低2.5%。通过十二烷基硫酸钠聚丙烯酰胺凝胶电泳(SDS-PAGE)证实为二聚体,并使用银染证明为不可还原。通过Fraunhoffer衍射测定NESP/AS蛋白粉末的颗粒大小分布,平均体积分布为4.3μm。The NESP protein powder was characterized as described in Example 2, which has given the results for NESP/trehalose. NESP/Ammonium Sulfate (AS) was characterized by size exclusion chromatography under native conditions; the percent monomer was significantly reduced by 2.5% after spray drying. Dimers were confirmed by sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE) and irreducible using silver staining. The particle size distribution of the NESP/AS protein powder was determined by Fraunhoffer diffraction with an average volume distribution of 4.3 μm.
测定通过喷雾冷冻28个各不相同批次的各种制剂配制的含NESP微粒的颗粒大小,平均体积分布在20-45μm范围内。所评价的10批的残余二氯甲烷水平都小于500ppm。通过提取所述蛋白并如实施例2所述分析提取物,评价这些微粒中的NESP在囊化后的完整性。定量分析蛋白回收率,每批都以至少两份平行特征鉴定,完整性(单体%)为97.2±2%。另外通过放免、毛细管电泳和肽作图特征鉴定9种选择制剂的提取物。RIA获得的蛋白回收率与SEC结果一致,表明抗体可识别蛋白。毛细管电泳证实,糖型分布与未加工的NESP相同。由肽作图测定的氧化程度在7-12%的范围内,未加工物质通常为8±2%。The particle size of NESP-containing microparticles formulated by spray freezing 28 different batches of each formulation was determined and the average volume distribution ranged from 20-45 μm. The residual dichloromethane levels for the 10 batches evaluated were all less than 500 ppm. The integrity of NESP in these microparticles after encapsulation was assessed by extracting the protein and analyzing the extract as described in Example 2. Quantitative analysis of protein recovery rate, each batch was characterized by at least two parallel copies, the integrity (monomer %) was 97.2±2%. Extracts from nine selected preparations were additionally characterized by radioimmunoassay, capillary electrophoresis, and peptide mapping. The protein recovery obtained by RIA is consistent with the SEC results, indicating that the antibody can recognize the protein. Capillary electrophoresis confirmed that the glycoform distribution was identical to that of unprocessed NESP. The degree of oxidation, as determined by peptide mapping, ranged from 7-12%, typically 8±2% for unprocessed material.
实施例7 Example 7
本实施例显示了实施例5制备的含NESP微粒体内持续释放NESP的能力。This example shows the ability of the NESP-containing microparticles prepared in Example 5 to sustainably release NESP in vivo.
如实施例3所述,用不同的含NESP微粒制剂治疗雄性SpragueDawley大鼠,所述含NESP微粒制剂通过实施例6描述的喷雾冷冻方法制备。如实施例3所述对4-6周的血清NESP浓度和全血进行分析。Male Sprague Dawley rats were treated as described in Example 3 with different NESP-containing microparticle formulations prepared by the spray freezing method described in Example 6. Serum NESP concentrations and whole blood at 4-6 weeks were analyzed as described in Example 3.
图5显示了使用实施例5的各种共聚物制剂获得的NESP血清水平结果。所有的共聚物制剂都显示,初始突释相(burst phase)之后为零级释放相,然后下降至测定定量界限之下。丙交酯含量增加使通过零级相NESP血清水平下降超过100倍。特性粘度(分子量)增加同样使NESP血清水平下降,但仅下降4倍(参见图6)。无论是共聚物组合物还是聚合物溶液混合物,既增加特性粘度又增加丙交酯含量都使可计量血清NESP浓度的持续时间增加,由18天增加至长达35天之久。Figure 5 shows the results of serum levels of NESP obtained using various copolymer formulations of Example 5. All copolymer formulations showed an initial burst phase followed by a zero-order release phase which then dropped below the quantitative limit of the assay. Increased lactide content decreased serum levels of NESP by more than 100-fold through the zero-order phase. Increases in intrinsic viscosity (molecular weight) also decreased NESP serum levels, but only by a factor of 4 (see Figure 6). Increasing both the intrinsic viscosity and the lactide content of either the copolymer composition or the polymer solution blend increased the duration of quantifiable serum NESP concentrations from 18 days to as long as 35 days.
通过提高血细胞比容至基线水平以上检测药效学作用,其与观测到的血清NESP浓度趋势类似。NESP血清浓度和网织红细胞数提高的初步数据提示,用NESP微粒治疗大鼠的有效血清水平接近0.4ng/mL。Pharmacodynamic effects were detected by increasing hematocrit above baseline levels, which was similar to the trend observed for serum NESP concentrations. Preliminary data on increases in NESP serum concentrations and reticulocyte counts suggest that effective serum levels in rats treated with NESP microparticles approached 0.4 ng/mL.
在小鼠药效学研究中,用NESP/PLGA微粒(50∶50,特性粘度0.4dL/g)以6、30和100μg/kg的NESP剂量单次皮下快速浓注入小鼠后颈部,治疗雄性BDF1小鼠(体重22克)。以100、1,000和10,000μg/kg的NESP剂量单次皮下快速浓注入小鼠后颈部,对NESP溶液测试组给药。研究设计是在35天内每2-4天收集血进行全血分析,但任一动物个体在7天内都没有取血超过两次。In the study of pharmacodynamics in mice, NESP/PLGA microparticles (50:50, intrinsic viscosity 0.4dL/g) were injected subcutaneously into the back neck of mice with a single dose of NESP of 6, 30 and 100 μg/kg, and the treatment Male BDF1 mice (body weight 22 g). A single dose of NESP at 100, 1,000 and 10,000 μg/kg was injected subcutaneously into the back of the mouse's neck quickly, and administered to the NESP solution test group. The study design was to collect blood for whole blood analysis every 2-4 days for 35 days, but no individual animal was bled more than twice within 7 days.
观测微粒治疗组的剂量反应。100μg/kg微粒剂量提高血红蛋白水平至基线以上超过4周。用NESP浓缩药团溶液治疗后的作用持续时间仅在以高于所述微粒100倍的剂量给予时才能与用所述微粒观测到的持续时间相等(参见图7)。The dose-response of the microparticle-treated groups was observed. The 100 μg/kg microparticle dose increased hemoglobin levels above baseline over 4 weeks. The duration of action after treatment with the NESP concentrated bolus solution was equal to that observed with the microparticles only when administered at a dose 100-fold higher than that of the microparticles (see Figure 7).
实施例8 Example 8
本实施例描述了用于制备含NESP的PLGA微粒的双乳化/溶剂萃取和蒸发法,并显示了其体内持续释放NESP的能力。This example describes the double emulsion/solvent extraction and evaporation method used to prepare NESP-containing PLGA microparticles and demonstrates their ability to sustainably release NESP in vivo.
制备两种NESP水性溶剂:制剂1为用20mM磷酸钠pH6.0配制的5.5mg/mL NESP(肽浓度);制剂2为用20mM磷酸钠、105mg/ml2-羟丙基β-环糊精pH6.0配制的5.2mg/mL NESP(肽浓度)。Prepare two kinds of NESP aqueous solvents:
由得自Boehringer Ingelheim Chemicals,Inc.,Montvale,N.J.的未封端PLGA(50∶50,特性粘度0.2,11kD)制备含以上NESP制剂的微粒。按以下描述使用双乳化后的溶剂萃取和蒸发法。Microparticles containing the above NESP formulation were prepared from unblocked PLGA (50:50, intrinsic viscosity 0.2, 11 kD) obtained from Boehringer Ingelheim Chemicals, Inc., Montvale, N.J. Solvent extraction and evaporation after double emulsification was used as described below.
将大约2g聚合物溶解在6ml二氯甲烷中,并以25krpm在18×150mm玻璃试管中于冰上均化。在均化过程中加入蛋白溶液(1.0ml),再于冰上继续均化30秒,以形成初始乳化液。对于第二次乳化,将在4.5cm内径的100ml烧杯中的40ml水性外相(18mM磷酸钠,0.5%聚乙烯醇,pH6.0)水浴预冷至15℃。将1″Rushton叶轮片浸入到预冷外相中,并以1480rpm开始混合。快速加入初始乳化液,以形成二次乳化液,并以相同速度继续混合总计40分钟。Approximately 2 g of polymer was dissolved in 6 ml of dichloromethane and homogenized on ice in a 18 x 150 mm glass test tube at 25 krpm. Protein solution (1.0 ml) was added during homogenization, and homogenization was continued on ice for 30 seconds to form an initial emulsion. For the second emulsification, 40 ml of an aqueous external phase (18 mM sodium phosphate, 0.5% polyvinyl alcohol, pH 6.0) in a 100 ml beaker of 4.5 cm inner diameter was precooled to 15° C. in a water bath. Dip the 1" Rushton impeller blade into the pre-cooled outer phase and start mixing at 1480 rpm. Add the primary emulsion quickly to form the secondary emulsion and continue mixing at the same speed for a total of 40 minutes.
将所述溶液转移至两个50ml试管中,以500g离心力离心30秒,倾析至10ml体积并重复以上步骤,从而用水洗涤固化乳浊液两次。将最终的悬浮液转移至小瓶中并冻干。筛分(180μm筛目大小)最终的干燥粉末,然后以实施例2描述的方法进行特征鉴定。The solution was transferred to two 50ml test tubes, centrifuged at 500g for 30 seconds, decanted to a volume of 10ml and the above steps were repeated, thereby washing the solidified emulsion twice with water. The final suspension was transferred to vials and lyophilized. The final dry powder was sieved (180 μm mesh size) and characterized as described in Example 2.
所述方法获得了可定量的包囊效率、低产物收率(50%)、大颗粒粒度(120μm)和可接受的残余二氯甲烷水平(接近500ppm)。通过提取所述蛋白并如实施例2所述分析提取物评价这些微粒中的NESP囊化后的完整性。定量分析蛋白回收率,制剂(1)的完整性(单体%)为97.5%±0.01%,而制剂(2)的完整性为96.7%±0.3%;每批都以三份平行特征鉴定。The method achieves quantifiable encapsulation efficiency, low product yield (50%), large particle size (120 μm) and acceptable residual dichloromethane levels (approximately 500 ppm). The post-encapsulation integrity of NESP in these microparticles was assessed by extracting the protein and analyzing the extract as described in Example 2. Quantitative analysis of protein recovery showed that the integrity (monomer %) of preparation (1) was 97.5%±0.01%, while the integrity of preparation (2) was 96.7%±0.3%; each batch was characterized in triplicate.
如实施例3所述,用两种含NESP微粒制剂治疗雄性SpragueDawley大鼠,所述含NESP微粒通过双乳化法配制。血清NESP水平显示,初始突释相之后为零级释放相,然后制剂1在18天后下降至测定定量界限之下,而制剂2在22天后下降至测定定量界限之下。根据血红蛋白提高至基线水平之上的检测药效学作用,制剂(1)和制剂(2)分别持续25天和超过28天(研究结束)。As described in Example 3, male Sprague Dawley rats were treated with two formulations of NESP-containing microparticles formulated by the double emulsion method. Serum NESP levels showed an initial burst release phase followed by a zero order release phase, which then fell below the limit of quantitation of the assay after 18 days for
实施例9 Example 9
本实施例描述了制备含苗条蛋白的微粒,并显示了含苗条蛋白微粒体内持续释放苗条蛋白的能力。This example describes the preparation of leptin-containing microparticles and demonstrates the ability of the leptin-containing microparticles to release leptin sustainably in vivo.
使用实施例1描述的方法制备含苗条蛋白微粒,然后如实施例2所述进行特征鉴定。经测定,蛋白回收率大于95%,而完整性大于98%。该方法提供了高囊化率(85-95%)、良好产物收率(75-85%)、低初始突释(<15%)、可接受的颗粒粒度(~35μm)和可接受的残余溶剂水平。还显示所述制剂具有良好储存稳定性。Leptin-containing microparticles were prepared using the method described in Example 1 and then characterized as described in Example 2. After determination, the protein recovery rate is greater than 95%, while the integrity is greater than 98%. This method provides high encapsulation yield (85-95%), good product yield (75-85%), low initial burst release (<15%), acceptable particle size (~35 μm) and acceptable residual solvent level. The formulations were also shown to have good storage stability.
以正常大鼠评价含苗条蛋白微粒的“体内”生物活性。在第0天以单剂注射给予50mg/kg的总苗条蛋白剂量(相当于约150mg微粒/kg)。另外,包括以下的对照组:每日快速浓注苗条蛋白(5mg/kg/天×10天);一次性大剂量对照(dose dump control)(第0天50mg/kg);在第0天给予安慰剂微粒;和每日安慰剂注射对照。每日给动物称重,并评价定期收集的血清样品的血清苗条蛋白浓度。The "in vivo" bioactivity of leptin-containing microparticles was evaluated in normal rats. A total leptin dose of 50 mg/kg (equivalent to approximately 150 mg microparticles/kg) was given as a single injection on
血清苗条蛋白水平示于图9。血清苗条蛋白浓度保持在基线以上约5天。图10列出了体重减轻。测定30天相对于缓冲剂对照的体重减轻百分率。每日注射苗条蛋白溶液相对于安慰剂对照产生4-6%的体重减轻。单剂注射含苗条蛋白微粒相对于安慰剂微粒产生9-10%的体重减轻,并导致大鼠体重25天持续下降。Serum leptin levels are shown in FIG. 9 . Serum leptin concentrations remained above baseline for approximately 5 days. Figure 10 lists the weight loss. Percent body weight loss was determined at 30 days relative to the buffer control. Daily injections of the leptin solution produced a 4-6% body weight loss relative to placebo controls. A single injection of leptin-containing microparticles produced a 9-10% reduction in body weight relative to placebo microparticles and resulted in a 25-day sustained weight loss in rats.
10天后,处死一些动物,对注射部位进行组织学检查。注射部位的组织学检查显示出局部的最小至轻微的炎症反应,随着生物降解所述微粒一段时间可将其完全逆转。After 10 days, some animals were sacrificed and the injection sites were examined histologically. Histological examination of the injection site revealed a localized minimal to mild inflammatory response, which was completely reversed over time as the microparticles biodegraded.
实施例10 Example 10
本实施例描述了制备蛋白装载微粒的方法;具体地说是使用用于微粒制备步骤的喷雾干燥制备含NESP的聚(D,L-丙交酯共乙交酯)微球。This example describes a method for preparing protein-loaded microparticles; specifically, NESP-containing poly(D,L-lactide-co-glycolide) microspheres were prepared using spray drying for the microparticle preparation step.
以46%NESP、29%磷酸钠盐、25%海藻糖(w/w/w)配制NESP,并使用以下条件经中试规模喷雾干燥器(Niro Mobile MinorTM)喷雾干燥:进料速率8.0ml/分钟,雾化气体0.33lbs/分钟(二流喷嘴),进口温度200℃,出口温度100℃,干燥气体流速2.0lbs/分钟。收集蛋白粉末,并如以下的实施例11所述进行特征鉴定。NESP was formulated with 46% NESP, 29% sodium phosphate salt, 25% trehalose (w/w/w) and spray dried via a pilot scale spray dryer (Niro Mobile Minor ™ ) using the following conditions: Feed rate 8.0ml /min, atomizing gas 0.33lbs/min (two-flow nozzle), inlet temperature 200°C,
将蛋白粉末加入到PLGA(高分子量,(特性粘度0.49dL/g),50%丙交酯)的二氯甲烷/乙醇聚合物溶液(10%w/v)中,获得的悬浮液使用以下条件经中试规模喷雾干燥器(Niro Mobile MinorTM)喷雾干燥:进料速率12ml/分钟,雾化(超声喷嘴)1.3瓦,进气温度55℃,出口温度28℃,干燥气体流速1.2lbs/分钟。然后收集产生的含NESP微粒(0.53%NESP),如实施例4所述进行第二次干燥,以使残余溶剂浓度降低至低于1000ppm。筛分(筛目大小125μm)后对获得的微粒进行特征鉴定。Add protein powder to PLGA (high molecular weight, (intrinsic viscosity 0.49 dL/g), 50% lactide) in dichloromethane/ethanol polymer solution (10% w/v) and obtain a suspension using the following conditions Spray drying by pilot-scale spray dryer (Niro Mobile Minor TM ): feed rate 12ml/min, atomization (ultrasonic nozzle) 1.3 watts,
实施例11 Example 11
本实施例描述了对实施例10描述的喷雾干燥NESP/海藻糖蛋白粉末和含NESP微粒进行的各种特征鉴定实验。This example describes various characterization experiments performed on the spray-dried NESP/trehalose protein powder and NESP-containing microparticles described in Example 10.
在天然条件下通过大小排阻层析特征鉴定NESP/海藻糖蛋白粉末;喷雾干燥后单体百分率为99.8%(未加工物质为100%)。使用银染经十二烷基硫酸钠聚丙烯酰胺凝胶电泳(SDS-PAGE)未观测到其它的聚集。通过反相高效液相色谱(RP-HPLC)分析蛋白粉末;未观测到与未加工的NESP不同的改变。还通过HPLC糖型测定和等电聚焦凝胶电泳(IEF)特征鉴定蛋白粉末,未观测到糖型分布发生改变。通过Fraunhoffer衍射测定蛋白粉末的颗粒大小分布,平均大小为2.5μm(体积分布)。The NESP/Trehalose protein powder was characterized by size exclusion chromatography under native conditions; the percentage of monomer after spray drying was 99.8% (100% for raw material). No other aggregation was observed by sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE) using silver staining. The protein powder was analyzed by reverse phase high performance liquid chromatography (RP-HPLC); no changes were observed that differed from raw NESP. The protein powder was also characterized by HPLC glycoform determination and isoelectric focusing gel electrophoresis (IEF), and no change in glycoform distribution was observed. The particle size distribution of the protein powder was determined by Fraunhoffer diffraction with an average size of 2.5 μm (volume distribution).
通过Fraunhoffer衍射测定含NESP微粒,平均大小为45±1μm(体积分布)。通过顶空气相色谱法测定二氯甲烷和乙醇的残余溶剂浓度,分别为638ppm和小于100ppm。The average size of the NESP-containing microparticles was determined by Fraunhoffer diffraction to be 45±1 μm (volume distribution). The residual solvent concentrations of dichloromethane and ethanol were determined by headspace gas chromatography to be 638 ppm and less than 100 ppm, respectively.
通过如实施例2所述提取所述蛋白并经天然条件下的阴离子交换和大小排阻HPLC分析提取物,评价这些微粒中的NESP在囊化后的完整性。定量分析蛋白,并先后通过阴离子交换和大小排阻HPLC测定完整性。定量分析蛋白回收率(>99%),利用大小排阻HPLC测定的蛋白完整性为98.6±0.3%单体。使用银染经十二烷基硫酸钠聚丙烯酰胺凝胶电泳(SDS-PAGE)未观测到其它的聚集。通过反相高效液相色谱(RP-HPLC)分析NESP微粒蛋白提取物;未观测到NESP蛋白粉末发生变化。还通过HPLC糖型测定和等电聚焦凝胶电泳(IEF)特征鉴定NESP微粒蛋白提取物,未观测到糖型分布发生改变。The integrity of NESP in these microparticles after encapsulation was assessed by extracting the protein as described in Example 2 and analyzing the extract by anion exchange and size exclusion HPLC under native conditions. Proteins were quantified and integrity was determined by anion exchange followed by size exclusion HPLC. Quantitative analysis of protein recovery (>99%), protein integrity determined by size exclusion HPLC was 98.6±0.3% monomer. No other aggregation was observed by sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE) using silver staining. The NESP particulate protein extract was analyzed by reversed-phase high-performance liquid chromatography (RP-HPLC); no changes were observed in the NESP protein powder. NESP microparticle protein extracts were also characterized by HPLC glycoform determination and isoelectric focusing gel electrophoresis (IEF), and no changes in glycoform distribution were observed.
实施例12 Example 12
本实施例显示了实施例10制备的含NESP微粒体内持续释放NESP的能力。This example shows the ability of the NESP-containing microparticles prepared in Example 10 to sustainably release NESP in vivo.
如实施例3所述,用如实施例10所述配制的含NESP微粒治疗雄性Sprague Dawley大鼠。如实施例3所述对4-8周的血清NESP浓度和全血进行分析。Male Sprague Dawley rats were treated as described in Example 3 with NESP-containing microparticles formulated as described in Example 10. Serum NESP concentrations and whole blood at 4-8 weeks were analyzed as described in Example 3.
单次注射含NESP微粒的NESP血清水平大于1ng/mL达20天(参见图11)。单次快速给予单独的NESP提高血清水平达11天(参见图11)。含NESP微粒提高血细胞比容至基线以上达34天(参见图12)。NESP浓缩药团提高血细胞比容达20天(参见图12)。Serum levels of NESP were greater than 1 ng/mL for 20 days with a single injection of NESP microparticles (see Figure 11). A single bolus administration of NESP alone increased serum levels for 11 days (see Figure 11). Microparticles containing NESP increased hematocrit above baseline for 34 days (see Figure 12). The NESP concentrated bolus increased hematocrit for up to 20 days (see Figure 12).
实施例13 Example 13
本实施例显示了实施例10制备的含NESP微粒体内持续释放NESP的能力。This example shows the ability of the NESP-containing microparticles prepared in Example 10 to sustainably release NESP in vivo.
如实施例3所述,用如实施例10所述配制的含NESP微粒治疗雄性NIHRNU-M无胸腺大鼠。如实施例3所述对4-8周的血清NESP浓度和全血进行分析。Male NIHRNU-M athymic rats were treated as described in Example 3 with NESP-containing microparticles formulated as described in Example 10. Serum NESP concentrations and whole blood at 4-8 weeks were analyzed as described in Example 3.
单次注射含NESP微粒的NESP血清水平大于1ng/mL达21天(参见图13)。单次快速给予单独的NESP提高血清水平少于11天(参见图13)。含NESP微粒提高血细胞比容至基线以上达44天(参见图14)。NESP浓缩药团提高血细胞比容达18天(参见图14)。材料和方法 Serum levels of NESP were greater than 1 ng/mL for 21 days with a single injection of NESP microparticles (see Figure 13). A single bolus administration of NESP alone increased serum levels for less than 11 days (see Figure 13). Microparticles containing NESP increased hematocrit above baseline for up to 44 days (see Figure 14). The NESP concentrate bolus increased hematocrit for 18 days (see Figure 14). Materials and methods
可按照以上通过引用结合到本文中的PCT申请US94/02957号制备本发明的NESP。The NESPs of the present invention may be prepared according to PCT Application No. US94/02957, incorporated herein by reference above.
可按照以上通过引用结合到本文中的PCT公布WO96/05309151-159页的内容制备本发明的重组甲硫氨酰-人-OB蛋白(苗条蛋白)。对于本发明实施例而言,其使用的人OB蛋白(与第158页的氨基酸序列相比)的位置35由赖氨酸取代精氨酸,而位置74由异亮氨酸取代异亮氨酸。可按照蛋白表达领域通常已知的方法,使用重组DNA技术制备其它重组人OB蛋白。The recombinant methionyl-human-OB protein (leptin) of the present invention can be prepared as described in PCT Publication WO96/05309151-159, incorporated herein by reference above. For the embodiments of the present invention,
尽管已按照某些优选实施方案描述了本发明,但显然本领域技术人员可进行改变和修改。因此,所附的权利要求覆盖了所有这样的等同变化,而这些等同变化属于本发明要求保护的范围。While the invention has been described in terms of certain preferred embodiments, it is evident that alterations and modifications will occur to those skilled in the art. Accordingly, the appended claims cover all such equivalent changes which fall within the scope of the present invention.
序列表 sequence listing
序列表<110>安姆根有限公司(AMGEN INC.)<120>用于持续传递新型促红细胞生成素刺激蛋白的生物降解微粒<130>A-626<140>转让<141>1999-10-22<160>2<170>PatentIn Ver.2.1<210>1<211>165<212>PRT<213>人<400>1Ala Pro Pro Arg Leu Ile Cys Asp Ser Arg Val Leu Glu Arg Tyr Leu1 5 10 15Leu Glu Ala Lys Glu Ala Glu Asn Ile Thr Thr Gly Cys Ala Glu HisSequence Listing <110> AMGEN INC. <120> Biodegradable Microparticles for Sustained Delivery of Novel Erythropoietin Stimulating Protein <130> A-626 <140> Assignment <141> 1999-10- 22 <160> 2 <170> Patentin Ver.2.1 <210> 1 <211> 165 <212> PRT <213> People <400> 1ALA Pro Pro ARG Leu Ile Cys ARG Val Leu Glu
20 25 30Cys Ser Leu Asn Glu Asn Ile Thr Val Pro Asp Thr Lys Val Asn Phe20 25 25 30Cys Ser Leu Asn Glu Asn Ile Thr Val Pro Asp Thr Lys Val Asn Phe
35 40 45Tyr Ala Trp Lys Arg Met Glu Val Gly Gln Gln Ala Val Glu Val Trp35 40 45Tyr Ala Trp Lys Arg Met Glu Val Gly Gln Gln Ala Val Glu Val Trp
50 55 60Gln Gly Leu Ala Leu Leu Ser Glu Ala Val Leu Arg Gly Gln Ala Leu65 70 75 80Leu Val Asn Ser Ser Gln Pro Trp Glu Pro Leu Gln Leu His Val Asp50 55 60GLN GLY Leu Ala Leu Leu Serg Gln
85 90 95Lys Ala Val Ser Gly Leu Arg Ser Leu Thr Thr Leu Leu Arg Ala Leu85 90 95Lys Ala Val Ser Gly Leu Arg Ser Leu Thr Thr Leu Leu Arg Ala Leu
100 105 110Gly Ala Gln Lys Glu Ala Ile Ser Pro Pro Asp Ala Ala Ser Ala Ala100 105 110Gly Ala Gln Lys Glu Ala Ile Ser Pro Pro Asp Ala Ala Ser Ala Ala
115 120 125Pro Leu Arg Thr Ile Thr Ala Asp Thr Phe Arg Lys Leu Phe Arg Val115 120 125Pro Leu Arg Thr Ile Thr Ala Asp Thr Phe Arg Lys Leu Phe Arg Val
130 135 140Tyr Ser Asn Phe Leu Arg Gly Lys Leu Lys Leu Tyr Thr Gly Glu Ala145 150 155 160Cys Arg Thr Gly Asp130 135 140tyr Serg GLY LEU LEU LEU THR THR GLY GLU ALA145 150 160 16CY THR GLY ASP
165<210>2<211>165<212>PRT<213>人<400>2Ala Pro Pro Arg Leu Ile Cys Asp Ser Arg Val Leu Glu Arg Tyr Leu1 5 10 15Leu Glu Ala Lys Glu Ala Glu Asn Ile Thr Thr Gly Cys Asn Glu Thr165 <210> 2 <211> 165 <212> PRT <213> People <400> 2ALA Pro Pro ARG Leu Ile Cys ARG Val Leu Glu
20 25 30Cys Ser Leu Asn Glu Asn Ile Thr Val Pro Asp Thr Lys Val Asn Phe20 25 25 30Cys Ser Leu Asn Glu Asn Ile Thr Val Pro Asp Thr Lys Val Asn Phe
35 40 45Tyr Ala Trp Lys Arg Met Glu Val Gly Gln Gln Ala Val Glu Val Trp35 40 45Tyr Ala Trp Lys Arg Met Glu Val Gly Gln Gln Ala Val Glu Val Trp
50 55 60Gln Gly Leu Ala Leu Leu Ser Glu Ala Val Leu Arg Gly Gln Ala Leu65 70 75 80Leu Val Asn Ser Ser Gln Val Asn Glu Thr Leu Gln Leu His Val Asp50 55 60GLN GLY Leu Ala Leu Leu Serg Gln
85 90 95Lys Ala Val Ser Gly Leu Arg Ser Leu Thr Thr Leu Leu Arg Ala Leu85 90 95Lys Ala Val Ser Gly Leu Arg Ser Leu Thr Thr Leu Leu Arg Ala Leu
100 105 110Gly Ala Gln Lys Glu Ala Ile Ser Pro Pro Asp Ala Ala Ser Ala Ala100 105 110Gly Ala Gln Lys Glu Ala Ile Ser Pro Pro Asp Ala Ala Ser Ala Ala
115 120 125Pro Leu Arg Thr Ile Thr Ala Asp Thr Phe Arg Lys Leu Phe Arg Val115 120 125Pro Leu Arg Thr Ile Thr Ala Asp Thr Phe Arg Lys Leu Phe Arg Val
130 135 140Tyr Ser Asn Phe Leu Arg Gly Lys Leu Lys Leu Tyr Thr Gly Glu Ala145 150 155 160Cys Arg Thr Gly Asp130 135 140tyr Serg GLY LEU LEU LEU THR THR GLY GLU ALA145 150 160 16CY THR GLY ASP
165165
Claims (12)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US42656699A | 1999-10-22 | 1999-10-22 | |
| US09/426,566 | 1999-10-22 | ||
| US68798100A | 2000-10-13 | 2000-10-13 | |
| US09/687,981 | 2000-10-13 |
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| CN1411369A true CN1411369A (en) | 2003-04-16 |
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| CN00817320A Pending CN1411369A (en) | 1999-10-22 | 2000-10-23 | Biodegradable microparticles with novel erythropoietin stimulating protein |
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| EP (1) | EP1221942A1 (en) |
| JP (1) | JP2003531106A (en) |
| KR (1) | KR20020063882A (en) |
| CN (1) | CN1411369A (en) |
| CA (1) | CA2387229A1 (en) |
| HK (1) | HK1049113A1 (en) |
| HU (1) | HUP0204003A2 (en) |
| IL (1) | IL149036A0 (en) |
| MX (1) | MXPA02003820A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101428142B (en) * | 2007-11-08 | 2011-09-14 | 江苏先声药物研究有限公司 | Process for producing recombinant human vascular endothelial inhibitor composition sustained-release microsphere |
| WO2023040792A1 (en) * | 2021-09-14 | 2023-03-23 | 杰科(天津)生物医药有限公司 | Preparation method for erythropoietin |
| WO2023098844A1 (en) * | 2021-12-03 | 2023-06-08 | 杰科(天津)生物医药有限公司 | Formulation, and preparation method therefor and use thereof |
-
2000
- 2000-10-23 CA CA002387229A patent/CA2387229A1/en not_active Abandoned
- 2000-10-23 HU HU0204003A patent/HUP0204003A2/en unknown
- 2000-10-23 CN CN00817320A patent/CN1411369A/en active Pending
- 2000-10-23 JP JP2001532740A patent/JP2003531106A/en not_active Withdrawn
- 2000-10-23 KR KR1020027005079A patent/KR20020063882A/en not_active Withdrawn
- 2000-10-23 EP EP00973798A patent/EP1221942A1/en not_active Withdrawn
- 2000-10-23 HK HK03100291.3A patent/HK1049113A1/en unknown
- 2000-10-23 IL IL14903600A patent/IL149036A0/en unknown
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101428142B (en) * | 2007-11-08 | 2011-09-14 | 江苏先声药物研究有限公司 | Process for producing recombinant human vascular endothelial inhibitor composition sustained-release microsphere |
| WO2023040792A1 (en) * | 2021-09-14 | 2023-03-23 | 杰科(天津)生物医药有限公司 | Preparation method for erythropoietin |
| WO2023098844A1 (en) * | 2021-12-03 | 2023-06-08 | 杰科(天津)生物医药有限公司 | Formulation, and preparation method therefor and use thereof |
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| MXPA02003820A (en) | 2003-07-14 |
| HK1049113A1 (en) | 2003-05-02 |
| JP2003531106A (en) | 2003-10-21 |
| KR20020063882A (en) | 2002-08-05 |
| CA2387229A1 (en) | 2001-05-03 |
| HUP0204003A2 (en) | 2003-03-28 |
| EP1221942A1 (en) | 2002-07-17 |
| IL149036A0 (en) | 2002-11-10 |
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