CN1328204C - Heat insulating bearing concrete brick and its production process - Google Patents
Heat insulating bearing concrete brick and its production process Download PDFInfo
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- CN1328204C CN1328204C CNB200610008406XA CN200610008406A CN1328204C CN 1328204 C CN1328204 C CN 1328204C CN B200610008406X A CNB200610008406X A CN B200610008406XA CN 200610008406 A CN200610008406 A CN 200610008406A CN 1328204 C CN1328204 C CN 1328204C
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- weight part
- water
- cement
- sand
- foam
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000011456 concrete brick Substances 0.000 title claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000011449 brick Substances 0.000 claims abstract description 26
- 239000004567 concrete Substances 0.000 claims abstract description 24
- 239000004568 cement Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000002245 particle Substances 0.000 claims abstract description 20
- 239000004576 sand Substances 0.000 claims abstract description 19
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 239000006260 foam Substances 0.000 claims description 40
- 239000012615 aggregate Substances 0.000 claims description 18
- 239000010881 fly ash Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 4
- 210000002826 placenta Anatomy 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 abstract description 10
- 229920003023 plastic Polymers 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 9
- 238000009413 insulation Methods 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000004575 stone Substances 0.000 abstract 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- 238000004134 energy conservation Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000011464 hollow brick Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The present invention discloses a heat insulating bearing concrete brick. Foamed plastic particles and a water reducer are added into the concrete mix material composed of cement, water, sand and stone chips, and the materials are mixed. The present invention comprises the components (by weight): 1 portion of cement, 0.16 to 0.55 portion of water, 0 to 1.5 portions of sand, 1.5 to 6 portions of stone chip, 0.002 to 0.06 portion of foamed plastic particle and 0 to 0.03 portion of water reducer. The present invention also discloses a manufacturing method of the brick, the water is proportionally added into the cement, the sand, the stone chips, the foamed plastic particles with the particle diameter of 0.5 to 8mm, the water reducer, etc., the materials are mixed into the mix material, the mix material is processed and shaped by brick equipment, the shaped bricks are demolded and are piled for curing, and the bricks can be used after the intensity is reached. The product of the present invention additionally has heat insulation and energy saving effect on the basis of maintaining the original masonry action; as the present invention uses the foamed plastic, the present invention is favorable for environmental protection; the present invention has the advantages of low manufacture cost, high efficiency and simple manufacturing process and considerably saves the engineering cost for reaching the energy saving effect.
Description
Technical field
The present invention relates to a kind of masonry brick that has both load-bearing (separation is gone along with sb. to guard him) and insulation effect, is a kind of insulating brick that a certain amount of foam grain is made that added in concrete mixed material specifically.
Background technology
Existing insulation masonry product mostly is aerating concrete bulk, product is a raw material with levigate quartz sand, lime, cement and gypsum mainly, with the aluminium powder is foaming agent, through batching, stirring, precuring, cutting, maintenance 10～14 hours under High Temperature High Pressure and the fine and closely woven vesicular lightweight aerated concrete goods made.This complex manufacturing, the bubble that produced of getting angry is very unstable, and need carry out steam-cured, relative cost is higher, owing to must be mixed with the lime of more amount in the batching, be used for getting angry with the effect of aluminium powder, determined the ultimate compression strength of the resistance to compression of this product well below concrete; And whitewashing on this masonry surface and often to cause hollowing, is the big common fault of one in the present building operation.In order to reach energy-conservation purpose, there is employing to paste the way that cystose whitewashes again now at wall face, the way that adopts thermal insulation mortar when exterior plaster is also arranged, the former obviously will improve more cost, and the construction technology complexity, and very easily causes to whitewash and flake; Whether correct the latter exist volume problem, and effect is not too obvious.
Summary of the invention
The invention provides a kind of insulating brick that a certain amount of foam grain is made that added in concrete mixed material, this insulating brick has good ultimate compression strength, and has better heat preservation and energy conservation effects.
A kind of concrete bearing insulating brick is characterized in that the concrete mixed material of mainly being made up of cement, sand and aggregate chips, water adds foam grain and water reducer is formed, and its weight proportion is as follows:
Cement 1 weight part, water 0.16-0.55 weight part, sand 0-1.5 weight part, aggregate chips 1.5-6 weight part, foam grain 0.002-0.06 weight part.
Also can add in the above-mentioned composition: flyash 0-0.25 weight part, hardening accelerator 0-0.02 weight part water reducer 0-0.03 weight part.
Described foam grain is that particle diameter is the foam grain of the foam grain of 0.5-8mm or the 0.5-8mm that is processed into by used foam plastics.
The step of the brick producing process of above-mentioned concrete load-bearing insulation is as follows:
A, choose the foam grain of 0.5-8mm or by the used foam plastics piece is made the foam grain that particle diameter is 0.5-8mm with pulverizer;
B, get cement, water, sand, aggregate chips, foam grain, flyash, water reducer and hardening accelerator by the proportioning weighing balance, the error in dipping of each prong material is no more than 2.5%;
Pour aggregate chips, sand, foam grain, flyash, cement after wetting into the stirrer hopper successively after c, the batching, add water and stir into uniform compound, foam grain can drop into after concrete stirs again and be stirred to evenly;
D, compound are delivered to brick equipment with dolly or e Foerderanlage, go into to pave behind the mould demoulding after the moulding of vibrating, and are transported to stacking place, pile piled bricks, also can make of punching block on placenta;
The concrete brick can carry out natural curing or stacking carries out natural curing or steam-cured after e, the moulding, reach intensity product.
The present invention is same to adopt traditional masonry decoration construction technology, but compares with existing concrete aerating bulk, and the present invention has that complete processing is simple, steady quality, have both advantages such as load-bearing (separation is gone along with sb. to guard him) and insulation, cost be relatively low; Solved the recycling problem of porous plastics, turned waste into wealth, can prevent the pollution of the environment effectively, simplified to reaching the related technical measures that building energy conservation is taked; Thermal conductivity hangs down λ=0.26-0.43 (W/ (m.K)), is about ordinary concrete brick 1/4-1/2, meets national present policies and environmental requirement; And be difficult for causing hollowing when whitewashing, saved greatly to reaching the engineering cost of energy-saving effect.The scope of application of the present invention is extensive.
Embodiment
Embodiment 1:
A, the polystyrene foamed plastics piece that reclaims is made the foam grain that particle diameter is 0.5-8mm with pulverizer;
B, take by weighing each material: cement 1 weight part, water 0.3 weight part, sand 1.5 weight parts, aggregate chips 1.5 weight parts, foam grain 0.0035 weight part, flyash 0.25 weight part, water reducer 0.03 weight part, hardening accelerator 0.02 weight part by proportioning metering;
C, aggregate chips, sand after will preparing, add foam grain, flyash, the cement of less water after wetting and pour the stirrer hopper successively into, add remaining water and water reducer, hardening accelerator stirs into uniform compound, foam grain can drop into after concrete stirs again and be stirred to evenly;
D, compound are delivered to brick equipment with dolly or e Foerderanlage, go into to pave behind the mould demoulding after the moulding of vibrating, and are transported to stacking place, pile piled bricks, also can make of punching block on placenta;
The concrete brick can carry out natural curing or stacking carries out natural curing (available plastics film is carried out lid) or steam-cured after e, the moulding, reach intensity product.
This proportioning is mainly used in brickmaking in winter.
Embodiment 2:
Production stage is with embodiment 1, and the proportioning of each material is: cement 1 weight part, water 0.4 weight part, aggregate chips 4 weight parts, foam grain 0.005 weight part.
Embodiment 3:
A, choose the polyethylene foams particle that particle diameter is 0.5mm-8mm;
B, take by weighing each material by proportioning metering: cement 1 weight part, water 0.5 weight part, sand 1 weight part, aggregate chips 3.2 weight parts, foam grain 0.002 weight part, all the other steps are with embodiment 1.
Embodiment 4:
Production stage is with embodiment 1, and the proportioning of each material is: cement 1 weight part, water 0.2 weight part, aggregate chips 3 weight parts, foam grain 0.008 weight part, water reducer 0.02 weight part.
Embodiment 5:
Production stage is with embodiment 1, and the proportioning of each material is: cement 1 weight part, water 0.25 weight part, sand 1.2 weight parts, aggregate chips 5 weight parts, foam grain 0.02 weight part.
Embodiment 6:
Production stage is with embodiment 1, and the proportioning of each material is: cement 1 weight part, water 0.55 weight part, sand 0.5 weight part, aggregate chips 6 weight parts, foam grain 0.06 weight part.
Embodiment 7:
Production stage is with embodiment 1, and the proportioning of each material is: cement 1 weight part, water 0.16 weight part, sand 0.8 weight part, aggregate chips 2 weight parts, foam grain 0.04 weight part.
Embodiment 8:
Production stage is with embodiment 1, and the proportioning of each material is: cement 1 weight part, water 0.35 weight part, sand 1.5 weight parts, aggregate chips 2.5 weight parts, foam grain 0.05 weight part.
Embodiment 9:
Production stage is with embodiment 1, and the proportioning of each material is: cement 1 weight part, water 0.45 weight part, sand 0.6 weight part, aggregate chips 4.5 weight parts, foam grain 0.01 weight part.
The present invention mixes a certain proportion of foam grain in the compound of concrete, both can utilize new foam materials, also can utilize the used foamed plastics raw material, material source is extensive, makes the concrete brick increase heat insulation effect on the basis that possesses original load-bearing effect; The concrete bearing insulating brick thermal conductivity of being produced is low, and λ=0.26-0.43 (W/ (m.K)) is about ordinary concrete brick 1/4-1/2, meets national present policies and energy-conservation requirement, and manufacture method is simple, is convenient to operation, the overall efficiency height; Product surface is coarse, traditional method operation easy to use, and the scope of application is extensive.
Concrete bearing insulating brick of the present invention is similar to common (concrete and unselected clay) brick.Can be designed to the virtually any size of existing brick, concrete specification has: 240*115*53,240*115*90,240*180*90,365*190*240,365*190*180,190*190*90,600*125*250 etc.And can be designed to Mu5-15 and can be made into solid brick and hollow brick according to the load-bearing requirement.
Claims (4)
1. a concrete bearing insulating brick is characterized in that the concrete mixed material of mainly being made up of cement, water, sand and aggregate chips adds the foam granulometric composition, and its weight proportion is as follows:
Cement 1 weight part, water 0.16-0.55 weight part, sand 0-1.5 weight part, aggregate chips 1.5-6 weight part, foam particle 0.002-0.06 weight part.
2. concrete bearing insulating brick according to claim 1 is characterized in that: also can add in the above-mentioned composition: flyash 0-0.25 weight part, hardening accelerator 0-0.02 weight part, water reducer 0-0.03 weight part.
3. concrete bearing insulating brick according to claim 1 is characterized in that: described foam particle is that particle diameter is 0.5-8mm De foam particle or the 0.5-8mm De foam particle that is processed into by the Fei foam.
4. the manufacture method of a kind of concrete bearing insulating brick according to claim 1 comprises the steps:
A, the foam particle of the choosing 0.5-8mm foam piece that maybe will give up is made the foam particle that particle diameter is 0.5-8mm with pulverizer;
B, get cement, water, sand, aggregate chips, foam particle, flyash, water reducer and hardening accelerator by the proportioning weighing balance, the error in dipping of each prong material is no more than 2.5%;
C, batching earlier with aggregate chips, sand, wetting after De foam particle, flyash, cement pour the stirrer hopper successively into, when entering mixing drum, material adds entry and flyash, water reducer and hardening accelerator, stirring into uniform compound ， foam particle drops into after concrete stirs again and is stirred to evenly;
D, compound are delivered to brick equipment, go into to pave behind the mould demoulding after the moulding of vibrating, and are transported to stacking place, pile piled bricks, or make of punching block on placenta;
The concrete brick carries out natural curing or stacking carries out natural curing or steam-cured after e, the moulding, reach intensity product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610008406XA CN1328204C (en) | 2005-07-19 | 2006-01-20 | Heat insulating bearing concrete brick and its production process |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510050806 CN1736938A (en) | 2005-07-19 | 2005-07-19 | Concrete bearing insulating brick and its production method |
| CN200510050806.2 | 2005-07-19 | ||
| CNB200610008406XA CN1328204C (en) | 2005-07-19 | 2006-01-20 | Heat insulating bearing concrete brick and its production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1810704A CN1810704A (en) | 2006-08-02 |
| CN1328204C true CN1328204C (en) | 2007-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200610008406XA Expired - Fee Related CN1328204C (en) | 2005-07-19 | 2006-01-20 | Heat insulating bearing concrete brick and its production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1328204C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101624856B (en) * | 2009-07-27 | 2011-07-20 | 中国建筑材料科学研究总院 | Environmental-friendly cement tile mixed with ballast and preparation method thereof |
| CN102951882B (en) * | 2011-08-17 | 2016-08-10 | 中冶天工上海十三冶建设有限公司 | A kind of composite light thermal insulation concrete compositions |
| CN103708786B (en) * | 2013-12-27 | 2015-06-17 | 山东华邦建设集团有限公司 | Thermal insulation concrete and production method thereof |
| CN104556879B (en) * | 2014-01-25 | 2016-11-30 | 重庆阮氏塑业有限公司 | A kind of preparation method of square brick |
| CN104761208B (en) * | 2014-02-23 | 2016-10-05 | 微山县奥玛城建新材有限公司 | A kind of preparation method of engineering brick |
| CN108218311A (en) * | 2017-12-29 | 2018-06-29 | 合肥候鸟新型材料有限公司 | A kind of insulating brick |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105346A (en) * | 1994-01-12 | 1995-07-19 | 吴英华 | Thermal insulating brick and making method thereof |
| CN1128773A (en) * | 1995-10-24 | 1996-08-14 | 谭卫宁 | Thermal insulation brick made of polystyrene foam plastics and method for mfg. same |
| CN1421486A (en) * | 2001-11-29 | 2003-06-04 | 李建军 | Heat insulating polystyrene foam grain brick |
-
2006
- 2006-01-20 CN CNB200610008406XA patent/CN1328204C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105346A (en) * | 1994-01-12 | 1995-07-19 | 吴英华 | Thermal insulating brick and making method thereof |
| CN1128773A (en) * | 1995-10-24 | 1996-08-14 | 谭卫宁 | Thermal insulation brick made of polystyrene foam plastics and method for mfg. same |
| CN1421486A (en) * | 2001-11-29 | 2003-06-04 | 李建军 | Heat insulating polystyrene foam grain brick |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1810704A (en) | 2006-08-02 |
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