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CN1309465C - Riser reactor for hydrocarbon fluidized catalytic conversion - Google Patents

Riser reactor for hydrocarbon fluidized catalytic conversion Download PDF

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Publication number
CN1309465C
CN1309465C CNB2004100603325A CN200410060332A CN1309465C CN 1309465 C CN1309465 C CN 1309465C CN B2004100603325 A CNB2004100603325 A CN B2004100603325A CN 200410060332 A CN200410060332 A CN 200410060332A CN 1309465 C CN1309465 C CN 1309465C
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riser reactor
cone
nozzle
reaction zone
ring baffle
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CN1657150A (en
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张振千
毕志予
田耕
雷世远
郭海峰
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Sinopec Luoyang Guangzhou Engineering Co Ltd
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Sinopec Luoyang Petrochemical Engineering Corp
China Petrochemical Corp
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Abstract

本发明公开了石油加工领域使用的一种烃类流化催化转化提升管反应器,以解决现有的常规提升管反应器所存在的催化剂颗粒的径向密度分布不均匀的问题。本发明的提升管反应器(1)在喷嘴反应区上方的主反应段与喷嘴反应区下方的预提升段分别沿轴向设置有内构件,每组内构件由设于提升管反应器管壁内表面上的一个环形挡板(8)和沿轴向设于环形挡板(8)下方的一个锥体(7)构成。各环形挡板(8)的中部绕其轴线有一个垂直的圆筒形内表面;每组内构件中的锥体(7)由一个圆柱体和位于该圆柱体底部的倒圆锥体、位于该圆柱体顶部的圆锥体组成。本发明主要用于各种烃类流化催化转化装置中。

Figure 200410060332

The invention discloses a hydrocarbon fluidized catalytic conversion riser reactor used in the field of petroleum processing to solve the problem of uneven radial density distribution of catalyst particles existing in conventional riser reactors. In the riser reactor (1) of the present invention, the main reaction section above the nozzle reaction zone and the pre-lift section below the nozzle reaction zone are respectively provided with internal components along the axial direction, and each group of internal components is arranged on the pipe wall of the riser reactor An annular baffle (8) on the inner surface and a cone (7) arranged axially below the annular baffle (8) constitute. The middle part of each annular baffle (8) has a vertical cylindrical inner surface around its axis; the cone (7) in each group of internal members consists of a cylinder and an inverted cone at the bottom of the cylinder, located at the Composition of cones on top of cylinders. The invention is mainly used in various hydrocarbon fluidized catalytic conversion devices.

Figure 200410060332

Description

一种烃类流化催化转化提升管反应器A Hydrocarbon Fluidized Catalytic Conversion Riser Reactor

技术领域technical field

本发明涉及石油加工领域使用的一种烃类流化催化转化提升管反应器。The invention relates to a hydrocarbon fluidized catalytic conversion riser reactor used in the petroleum processing field.

背景技术Background technique

流化催化裂化(FCC)是炼油工业中最为重要的二次加工手段,当今的FCC装置普遍采用的是提升管反应器。近年来,在FCC工艺的基础上,又开发出了DCC、MGG等催化裂解工艺和常压渣油直接接触裂化制取低碳烯烃的HCC工艺。上述包括FCC工艺在内的流化催化转化工艺,均采用现有的FCC流态化技术和相似的提升管反应器形式。常规的提升管反应器可分为预提升段、主反应段和出口快速分离段三个工作区,其中主反应段之内的下部为喷嘴反应区。来自再生器的高温再生催化剂通过再生斜管进入提升管反应器底部的预提升段,在预提升气体的作用下沿提升管反应器向上流动进入主反应段,与喷嘴喷出的原料油雾滴接触后进行高温裂解反应,反应后进入出口快速分离段的快速分离器进行分离。分离后的油气送往分馏塔,催化剂则经汽提后进入再生器进行再生,烧掉催化剂表面的积碳,然后再进入提升管反应器参与反应,从而完成循环过程。Fluid Catalytic Cracking (FCC) is the most important secondary processing method in the oil refining industry. Today's FCC units generally use riser reactors. In recent years, on the basis of the FCC process, DCC, MGG and other catalytic cracking processes and the HCC process for producing light olefins by direct contact cracking of atmospheric residue have been developed. The above-mentioned fluidized catalytic conversion process including the FCC process adopts the existing FCC fluidized technology and a similar riser reactor form. The conventional riser reactor can be divided into three working areas: the pre-lifting section, the main reaction section and the outlet rapid separation section, and the lower part of the main reaction section is the nozzle reaction area. The high-temperature regenerated catalyst from the regenerator enters the pre-lift section at the bottom of the riser reactor through the regeneration inclined tube, and flows upward along the riser reactor into the main reaction section under the action of the pre-lift gas. After the contact, the pyrolysis reaction is carried out, and after the reaction, it enters the rapid separator in the rapid separation section at the outlet for separation. The separated oil and gas are sent to the fractionation tower, and the catalyst is stripped and then enters the regenerator for regeneration to burn off the carbon deposits on the surface of the catalyst, and then enters the riser reactor to participate in the reaction, thus completing the cycle process.

目前常规的提升管反应器大多是高度为20~50米的直管或变径管。催化剂在提升管反应器内的流动呈典型的接近活塞流的运动形式。由于边界层效应的影响,大量的催化剂集中于提升管反应器的边壁附近,而在提升管反应器的中心区域催化剂却相对较少,催化剂颗粒的径向密度分布极不均匀。研究结果证实:目前的工业装置中,提升管反应器边壁处的催化剂密度比提升管反应器中心区的催化剂密度高出3倍以上(催化剂密度单位为千克/立方米)。这会导致提升管反应器内油气与催化剂之间的混合效果较差,接触效率降低。原料油与这些分布不均匀的催化剂相接触,会导致不同区域的反应程度参差不齐;一些区域的裂化深度不够,而另一些区域则会产生过裂化和结焦,直接影响到目的产品的收率。对此,国内外的一些研究工作者尝试用设置内构件的方法来改变提升管反应器内气固相的径向分布。例如美国专利USP 5851380提出的一种提升管反应器,在提升管反应器进料注入段(相当于喷嘴反应区)上方的主反应段加设有多组内构件(内构件为在提升管反应器管壁的内表面上沿轴向设置的环形挡板),通过采用改变提升管反应器内流通面积的方法来强制改变流体原有的流型,增加气固两相之间的湍动,改善提升管反应器内催化剂颗粒的径向密度分布,以提高油剂接触效率、反应效率和目的产品收率。但该专利仍存在一定的局限性,主要体现在:(1)该专利在预提升段内未设置内构件,因而在喷嘴反应区催化剂的径向密度分布并未得到有效改善,油剂接触效率较低。因为再生催化剂由再生斜管进入预提升段后,如果不对催化剂的流动进行改善,那么预提升段内的催化剂将呈S形的轨迹流动,径向密度分布很不均匀。当与原料油接触后,因接触不均匀而导致提升管反应器的反应深度不同,易产生结焦,并使目的产品收率下降;(2)对催化剂颗粒在提升管反应器内径向分布的改善程度有限。因为环形挡板式的内构件所具有的倾斜设置的上下两个表面相交于一个圆形的终端边缘,使环形挡板的横截面为三角形;终端边缘形成的圆周在提升管反应器轴向上的高度为零,该处缩径对提升管反应器流体流型的改变十分有限。同时,内构件又不能设置过多,否则势必会大大增加提升管反应器的压降。At present, most conventional riser reactors are straight pipes or variable diameter pipes with a height of 20-50 meters. The flow of catalyst in the riser reactor is a typical movement form close to plug flow. Due to the influence of the boundary layer effect, a large amount of catalyst is concentrated near the side wall of the riser reactor, while there is relatively little catalyst in the central area of the riser reactor, and the radial density distribution of the catalyst particles is extremely uneven. The research results confirm that: in the current industrial installations, the catalyst density at the side wall of the riser reactor is more than three times higher than the catalyst density at the center of the riser reactor (the unit of catalyst density is kg/m3). This results in poor mixing between the oil gas and the catalyst in the riser reactor and a reduction in contact efficiency. The contact of raw oil with these unevenly distributed catalysts will lead to uneven reaction levels in different regions; the cracking depth in some regions is not enough, while overcracking and coking will occur in other regions, which directly affects the yield of the target product . In this regard, some researchers at home and abroad try to change the radial distribution of the gas-solid phase in the riser reactor by setting internal components. For example, in the riser reactor proposed by U.S. Patent No. 5,851,380, the main reaction section above the feed injection section (equivalent to the nozzle reaction zone) of the riser reactor is provided with multiple sets of internal components (the internal components are formed in the riser reaction zone). The annular baffle installed along the axial direction on the inner surface of the pipe wall of the riser), by changing the flow area in the riser reactor, the original flow pattern of the fluid is forcibly changed, and the turbulence between the gas-solid two phases is increased. Improve the radial density distribution of catalyst particles in the riser reactor to increase the oil agent contact efficiency, reaction efficiency and target product yield. However, this patent still has certain limitations, which are mainly reflected in: (1) The patent does not set internal components in the pre-lift section, so the radial density distribution of the catalyst in the nozzle reaction zone has not been effectively improved, and the oil contact efficiency lower. Because after the regenerated catalyst enters the pre-lift section from the regenerated inclined tube, if the flow of the catalyst is not improved, the catalyst in the pre-lift section will flow in an S-shaped trajectory, and the radial density distribution is very uneven. After contacting with raw material oil, the reaction depth of the riser reactor is different due to uneven contact, which is easy to cause coking and reduce the yield of the target product; (2) Improve the radial distribution of catalyst particles in the riser reactor To a limited extent. Because the upper and lower surfaces of the inner member of the annular baffle type intersect at a circular terminal edge, the cross section of the annular baffle is triangular; the circumference formed by the terminal edge is in the axial direction of the riser reactor The height of the riser reactor is zero, and the diameter reduction at this place has very limited changes to the fluid flow pattern of the riser reactor. At the same time, too many internal components cannot be installed, otherwise the pressure drop of the riser reactor will be greatly increased.

发明内容Contents of the invention

本发明所要解决的技术问题是:现有的常规提升管反应器所存在的催化剂颗粒的径向密度分布不均匀的问题,同时还要解决现有的设有内构件的提升管反应器所存在的对上述问题解决得不够充分的缺陷。The technical problem to be solved by the present invention is: the problem of uneven radial density distribution of catalyst particles in the existing conventional riser reactor, and at the same time solve the problem of the existing riser reactor with internals. The above-mentioned problems are not sufficiently solved.

为解决上述问题,本发明采用的技术方案是:一种烃类流化催化转化提升管反应器,其上设有喷嘴反应区,喷嘴反应区设有喷嘴,喷嘴反应区位于主反应段之内的下部,喷嘴反应区的下方为预提升段,在喷嘴反应区上方的主反应段的提升管反应器管壁的内表面上沿轴向设有若干个环形挡板,其特征在于:各环形挡板的中部绕其轴线有一个垂直的圆筒形内表面,在各环形挡板的下方沿提升管反应器的轴向设有锥体,锥体由一个圆柱体和位于该圆柱体底部的倒圆锥体、位于该圆柱体顶部的圆锥体组成,上述的一个环形挡板和其下方的一个锥体构成一组内构件,在提升管反应器喷嘴反应区下方的预提升段也设有所述的内构件。In order to solve the above problems, the technical solution adopted in the present invention is: a hydrocarbon fluidized catalytic conversion riser reactor, which is provided with a nozzle reaction zone, the nozzle reaction zone is provided with a nozzle, and the nozzle reaction zone is located in the main reaction section The lower part of the nozzle reaction zone is the pre-lift section, and the inner surface of the riser reactor wall of the main reaction section above the nozzle reaction zone is provided with several annular baffles along the axial direction, which is characterized in that: each ring The middle part of the baffle has a vertical cylindrical inner surface around its axis, and a cone is arranged under each annular baffle along the axial direction of the riser reactor. The cone consists of a cylinder and a It is composed of an inverted cone and a cone at the top of the cylinder. The above-mentioned annular baffle and a cone below it constitute a set of internal components. The pre-lift section below the nozzle reaction zone of the riser reactor is also provided with the described internal components.

采用本发明,具有如下的有益效果:同现有的未设置内构件的常规提升管反应器相比,本发明通过在提升管反应器内设置由环形挡板和锥体组成的内构件,强制提升管反应器边壁区域内的催化剂向提升管反应器的中心区域流动,有效地改善了提升管反应器内催化剂颗粒的径向分布严重不均匀的现象。通过改变提升管反应器的流通面积,增强了提升管反应器内部流体的湍流程度。当催化剂颗粒流经锥体时,改变了原有的流型,流体(包括催化剂、油气和预提升气体)被加速并分流至边壁附近,在边壁区域产生很强的湍流,促进了边壁区域与中心区域流体之间的传质。当流体流过锥体后,会产生强烈的涡流,致使提升管反应器边壁区域内的催化剂向提升管反应器的中心区域回落,降低了边壁效应,使催化剂颗粒的径向密度分布均匀。当催化剂颗粒运行一段距离后,离开了锥体的作用区,其径向分布又会逐渐恢复常态。此时,通过在锥体的上方设置环形挡板,改变提升管反应器的流通面积,使经过充分整流后的催化剂又向提升管反应器的中心流动,可进一步改善该区域内催化剂的径向分布。作为本发明的优选实施方式,在喷嘴反应区下方的预提升段设置1组内构件,使喷嘴反应区的催化剂分布得以改善;催化剂与原料油能够均匀接触,以最大限度地提高反应效率。在喷嘴反应区上方的主反应段没置1~3组内构件,可反复强化油剂间的传质,有利于反应的均匀进行。采用本发明的提升管反应器,能够将常规提升管反应器内边壁区域的催化剂密度与中心区域的催化剂密度的比值由3∶1降低到1.5∶1以内,在局部区域甚至还会出现提升管反应器中心区域的催化剂密度大于边壁区域催化剂密度的现象。这样,就能显著地提高油剂之间的接触效率,改善产品分布,提高原料油的转化率和轻质油收率,降低干气和焦炭的收率。Adopting the present invention has the following beneficial effects: Compared with the existing conventional riser reactor without internal components, the present invention compulsorily The catalyst in the sidewall area of the riser reactor flows to the central area of the riser reactor, effectively improving the phenomenon that the radial distribution of the catalyst particles in the riser reactor is seriously uneven. By changing the flow area of the riser reactor, the degree of turbulence of the fluid inside the riser reactor is enhanced. When the catalyst particles flow through the cone, the original flow pattern is changed, and the fluid (including catalyst, oil gas and pre-lift gas) is accelerated and shunted to the side wall, generating strong turbulence in the side wall area, which promotes the Mass transfer between the wall region and the fluid in the central region. When the fluid flows through the cone, a strong vortex will be generated, causing the catalyst in the side wall area of the riser reactor to fall back to the central area of the riser reactor, reducing the side wall effect and making the radial density distribution of the catalyst particles uniform . When the catalyst particles run for a certain distance and leave the action area of the cone, their radial distribution will gradually return to normal. At this time, by setting an annular baffle above the cone to change the flow area of the riser reactor, the fully rectified catalyst flows to the center of the riser reactor, which can further improve the radial direction of the catalyst in this area. distributed. As a preferred embodiment of the present invention, a set of internal components is arranged in the pre-lift section below the nozzle reaction zone to improve the catalyst distribution in the nozzle reaction zone; the catalyst and the raw oil can be evenly contacted to maximize the reaction efficiency. In the main reaction section above the nozzle reaction zone, there are 1 to 3 sets of internal components, which can repeatedly strengthen the mass transfer between oil agents and facilitate the uniform reaction. By adopting the riser reactor of the present invention, the ratio of the catalyst density in the inner side wall region of the conventional riser reactor to the catalyst density in the center region can be reduced from 3:1 to within 1.5:1, and there may even be a rise in the local region. The phenomenon that the catalyst density in the central region of a tube reactor is greater than that in the sidewall regions. In this way, the contact efficiency between oil agents can be significantly improved, the distribution of products can be improved, the conversion rate of raw oil and the yield of light oil can be increased, and the yield of dry gas and coke can be reduced.

同USP 5851380相比,本发明的每组内构件由环形挡板和锥体两个部件组成(其对催化剂的整流作用如上所述)。就环形挡板的结构而言,由于本发明内构件中的环形挡板的圆筒形内表面具有较长的长度,对提升管反应器内催化剂的流动起改变作用的整流区的长度远大于USP 5851380中的内构件,这样就更有效地改善了提升管反应器内催化剂颗粒的径向分布严重不均匀的现象,提高了提升管反应器主反应段内催化剂与油气的反应效率。本发明在预提升段内也设有内构件;预提升段内催化剂流动的改善,使提升管反应器喷嘴反应区内催化剂与油气的初始接触均匀,提高了喷嘴反应区内催化剂和油气的反应效率。此外,由于本发明的内构件结构合理,只需设置较少组数的内构件(推荐在主反应段设置1~3组,在预提升段设置1组)即可达到使催化剂颗粒的径向密度分布均匀的目的,因而不会过多地增加提升管反应器的压降。Compared with USP 5851380, each group of internal members of the present invention is made up of annular baffle plate and cone two parts (it is as mentioned above to the rectification effect of catalyzer). As far as the structure of the annular baffle is concerned, since the cylindrical inner surface of the annular baffle in the internal member of the present invention has a relatively long length, the length of the rectification area that changes the flow of the catalyst in the riser reactor is much longer than The internal components in USP 5851380 can more effectively improve the phenomenon that the radial distribution of catalyst particles in the riser reactor is seriously uneven, and improve the reaction efficiency of the catalyst and oil and gas in the main reaction section of the riser reactor. The present invention also has internal components in the pre-lift section; the improvement of the catalyst flow in the pre-lift section makes the initial contact between the catalyst and the oil gas in the nozzle reaction zone of the riser reactor uniform, and improves the reaction between the catalyst and the oil gas in the nozzle reaction zone efficiency. In addition, due to the reasonable structure of the internal member of the present invention, only a small number of internal members (recommended to install 1 to 3 groups in the main reaction section and 1 group in the pre-lifting section) can achieve the radial direction of the catalyst particles. The purpose of uniform density distribution, so that the pressure drop of the riser reactor will not be increased too much.

下面结合附图、具体实施方式和实施例对本发明作进一步详细的说明。附图、具体实施方式和实施例并不限制本发明要求保护的范围。The present invention will be further described in detail below in conjunction with the accompanying drawings, specific embodiments and examples. The drawings, specific implementations and examples do not limit the scope of protection claimed by the present invention.

附图说明Description of drawings

图1是本发明提升管反应器的结构示意图。Figure 1 is a schematic structural view of the riser reactor of the present invention.

图2是图1中的I部放大示意图,示出一种环形挡板的横截面形状。Fig. 2 is an enlarged schematic view of part I in Fig. 1, showing a cross-sectional shape of an annular baffle.

图3是锥体的放大示意图。Figure 3 is an enlarged schematic view of the cone.

图4是另一种环形挡板横截面形状的放大示意图。Fig. 4 is an enlarged schematic view of another annular baffle cross-sectional shape.

图5是本发明提升管反应器内气固流经一组内构件时流动机理的示意图。Fig. 5 is a schematic diagram of the flow mechanism when gas-solid flows through a set of internal components in the riser reactor of the present invention.

图1至图5中的附图标记表示:The reference numerals among Fig. 1 to Fig. 5 represent:

1——提升管反应器;101——提升管反应器管壁的金属管壁;1——riser reactor; 101——the metal pipe wall of the riser reactor pipe wall;

102——提升管反应器管壁的隔热耐磨层;102——The thermal insulation and wear-resistant layer of the tube wall of the riser reactor;

103——提升管反应器管壁的内表面;2——再生斜管;3——再生滑阀;103——inner surface of riser reactor pipe wall; 2—regeneration inclined pipe; 3—regeneration slide valve;

4——预提升气体;5——气体分配器;6——待生斜管;7——锥体;4——Pre-lifting gas; 5——Gas distributor; 6——Stand-by inclined pipe; 7——Cone;

8——环形挡板;801——环形挡板的下表面;802——环形挡板的上表面;8—annular baffle; 801—the lower surface of the annular baffle; 802—the upper surface of the annular baffle;

803——环形挡板的圆筒形内表面;9——喷嘴;10——原料油;803—cylindrical inner surface of the annular baffle; 9—nozzle; 10—raw oil;

11——再生催化剂;12——快速分离器;13——沉降器;11—regenerated catalyst; 12—quick separator; 13—settler;

14——沉降器分离出的油气;15——沉降器汽提段;16——待生催化剂。14—the oil and gas separated by the settler; 15—the stripping section of the settler; 16—the unborn catalyst.

具体实施方式Detailed ways

参见图1,本发明的烃类流化催化转化提升管反应器1(以下简称为提升管反应器)自下而上分为预提升段、主反应段和出口快速分离段三个工作区,其中主反应段之内的下部为喷嘴反应区,喷嘴反应区设有喷嘴9。主反应段上方的快速分离段的出口伸入到沉降器13内并设有快速分离器12。沉降器13的下部设有沉降器汽提段15,沉降器汽提段15的下部设有待生斜管6。提升管反应器1下部的预提升段设有再生斜管2(再生斜管2上设有再生滑阀3)、气体分配器5。上述的结构与布置与现有的常规提升管反应器是相同的。Referring to Fig. 1, the hydrocarbon fluidized catalytic conversion riser reactor 1 of the present invention (hereinafter referred to as the riser reactor) is divided into three working areas of a pre-lift section, a main reaction section and an outlet rapid separation section from bottom to top, Wherein the lower part within the main reaction section is a nozzle reaction zone, and the nozzle reaction zone is provided with a nozzle 9 . The outlet of the quick separation section above the main reaction section extends into the settler 13 and is provided with a quick separator 12 . The lower part of the settler 13 is provided with a settler stripping section 15 , and the lower part of the settler stripping section 15 is provided with an inclined pipe 6 to be produced. The pre-lift section at the bottom of the riser reactor 1 is provided with a regeneration inclined pipe 2 (the regeneration inclined pipe 2 is provided with a regeneration slide valve 3 ) and a gas distributor 5 . The above structure and arrangement are the same as the existing conventional riser reactor.

参见图1,本发明的提升管反应器1,在喷嘴反应区上方的主反应段与喷嘴反应区下方的预提升段分别沿轴向设置有内构件,每组内构件由环形挡板8和位于其下方的锥体7构成(图1中的锥体7未剖视)。参见图1和图2,所示的一种环形挡板8设于提升管反应器1管壁的内表面103上,这种环形挡板8具有自提升管反应器管壁的内表面103向上倾斜的下表面801和向下倾斜的上表面802;各环形挡板8的中部绕其轴线还有一个垂直的圆筒形内表面803,环形挡板8的下表面801与上表面802分别与该圆筒形内表面803的底部和顶部相交。其中,环形挡板8的下表面801面向流体的流动方向,上表面802背向流体的流动方向。图2所示的环形挡板8的横截面形状为梯形;其下表面801与提升管反应器管壁的内表面103之间的夹角β一般为20~70度,优化角度为35~60度;上表面802与提升管反应器管壁的内表面103之间的夹角γ一般为5~45度,优化角度为15~30度。如图1所示,每组内构件在环形挡板8的下方沿提升管反应器1的轴向设有锥体7;参见图3,锥体7由一个圆柱体和位于该圆柱体底部的倒圆锥体、位于该圆柱体顶部的圆锥体组成。Referring to Fig. 1, in the riser reactor 1 of the present invention, the main reaction section above the nozzle reaction zone and the pre-lift section below the nozzle reaction zone are respectively provided with internals along the axial direction, and each group of internals consists of an annular baffle 8 and The cone 7 located below it constitutes (the cone 7 in FIG. 1 is not sectioned). Referring to Fig. 1 and Fig. 2, a kind of annular baffle plate 8 shown is arranged on the inner surface 103 of the tube wall of the riser reactor 1, and this annular baffle plate 8 has the inner surface 103 upwards from the inner surface 103 of the tube wall of the riser reactor reactor. Inclined lower surface 801 and downwardly inclined upper surface 802; the middle part of each annular baffle plate 8 also has a vertical cylindrical inner surface 803 around its axis, and the lower surface 801 and upper surface 802 of the annular baffle plate 8 are respectively connected to The bottom and top of the cylindrical inner surface 803 meet. Wherein, the lower surface 801 of the annular baffle 8 faces the flow direction of the fluid, and the upper surface 802 faces away from the flow direction of the fluid. The cross-sectional shape of the annular baffle 8 shown in Figure 2 is trapezoidal; the angle β between its lower surface 801 and the inner surface 103 of the riser reactor pipe wall is generally 20 to 70 degrees, and the optimal angle is 35 to 60 degrees. The angle γ between the upper surface 802 and the inner surface 103 of the riser reactor wall is generally 5-45 degrees, and the optimal angle is 15-30 degrees. As shown in Figure 1, each set of internal members is provided with a cone 7 along the axial direction of the riser reactor 1 below the annular baffle 8; referring to Figure 3, the cone 7 consists of a cylinder and a cone at the bottom of the cylinder An inverted cone, consisting of a cone on top of the cylinder.

本发明另一种结构的环形挡板8的横截面形状参见图4。这种环形挡板8的中部绕其轴线也有一个垂直的圆筒形内表面803,并且也具有一个自提升管反应器管壁的内表面103向下倾斜的上表面802;上表面802与圆筒形内表面803的顶部相交。与图2所示环形挡板8不同的是,图4所示环形挡板8的底部为敞口结构,不具有自提升管反应器管壁的内表面103向上倾斜的下表面801。图2所示的环形挡板8为实心体,而图4所示的环形挡板8由一段倒圆锥形板和一段圆筒形板所组成(由此形成其圆筒形内表面803和上表面802),倒圆锥形板和圆筒形板与提升管反应器管壁的内表面103之间形成一个空间。图4所示的环形挡板8,其上表面802与提升管反应器管壁的内表面103之间的夹角γ一般也为5~45度,优化角度为15~30度。图4与图2所示环形挡板8的其余结构以及环形挡板8与锥体7相配置而形成一组内构件方式,则是完全相同的。与图2所示的环形挡板8相比,图4所示的环形挡板8的优点是:(1)施工安装方便;(2)在操作过程中易于吸收热膨胀。Refer to FIG. 4 for the cross-sectional shape of the annular baffle 8 of another structure of the present invention. The middle part of this annular baffle 8 also has a vertical cylindrical inner surface 803 around its axis, and also has an upper surface 802 inclined downwards from the inner surface 103 of the riser reactor tube wall; The tops of the cylindrical inner surfaces 803 intersect. Different from the annular baffle 8 shown in FIG. 2 , the bottom of the annular baffle 8 shown in FIG. 4 is an open structure without a lower surface 801 inclined upward from the inner surface 103 of the riser reactor tube wall. The annular baffle plate 8 shown in Figure 2 is a solid body, while the annular baffle plate 8 shown in Figure 4 is made up of a section of inverted conical plate and a section of cylindrical plate (thus forming its cylindrical inner surface 803 and upper surface 802), a space is formed between the inverted conical and cylindrical plates and the inner surface 103 of the riser reactor tube wall. The angle γ between the upper surface 802 of the annular baffle 8 shown in FIG. 4 and the inner surface 103 of the riser reactor pipe wall is also generally 5-45 degrees, and the optimal angle is 15-30 degrees. The remaining structures of the annular baffle 8 shown in FIG. 4 and FIG. 2 and the manner in which the annular baffle 8 and the cone 7 are configured to form a set of internal members are exactly the same. Compared with the annular baffle 8 shown in FIG. 2 , the advantages of the annular baffle 8 shown in FIG. 4 are: (1) convenient construction and installation; (2) easy to absorb thermal expansion during operation.

参见图2与图4,两种结构的环形挡板8的圆筒形内表面803与提升管反应器管壁内表面103之间的距离a(也称为环形挡板8的宽度)一般为提升管反应器1直径的5~15%,环形挡板8的圆筒形内表面803的长度b(也称为环形挡板8的长度)一般为提升管反应器1直径的10~50%。本发明提到的提升管反应器的直径,均是指其主反应段的隔热耐磨层的内直径(俗称衬里内径)。参见图3,锥体7圆柱体底部的倒圆锥体的锥角α和圆柱体顶部的圆锥体的锥角δ一般均为45~150度,优化角度为90~130度。锥体7圆柱体的长度L一般为提升管反应器1直径的0.2~1倍,优化长度为提升管反应器1直径的0.3~0.6倍。圆柱体的直径d一般为提升管反应器1直径的0.2~0.6倍,优化直径为提升管反应器1直径的0.3~0.5倍。每组内构件中,环形挡板8与锥体7之间的距离一般为提升管反应器1直径的0.3~3倍,优化距离为提升管反应器1直径的0.8~1.5倍。上述环形挡板8与锥体7之间的距离,是指环形挡板8圆筒形内表面803长度b的中点与锥体7圆柱体长度L的中点之间的垂直距离。2 and 4, the distance a (also referred to as the width of the annular baffle 8) between the cylindrical inner surface 803 of the annular baffle 8 of the two structures and the inner surface 103 of the riser reactor tube wall is generally 5-15% of the diameter of the riser reactor 1, the length b of the cylindrical inner surface 803 of the annular baffle 8 (also referred to as the length of the annular baffle 8) is generally 10-50% of the diameter of the riser reactor 1 . The diameter of the riser reactor mentioned in the present invention all refers to the inner diameter (commonly known as the lining inner diameter) of the heat-insulating and wear-resistant layer of the main reaction section. Referring to Fig. 3, the cone angle α of the inverted cone at the bottom of the cylinder of the cone 7 and the cone angle δ of the cone at the top of the cylinder are generally 45-150 degrees, and the optimal angle is 90-130 degrees. The length L of the cone 7 and the cylinder is generally 0.2-1 times the diameter of the riser reactor 1 , and the optimal length is 0.3-0.6 times the diameter of the riser reactor 1 . The diameter d of the cylinder is generally 0.2 to 0.6 times the diameter of the riser reactor 1 , and the optimal diameter is 0.3 to 0.5 times the diameter of the riser reactor 1 . In each group of internal components, the distance between the annular baffle 8 and the cone 7 is generally 0.3-3 times the diameter of the riser reactor 1, and the optimal distance is 0.8-1.5 times the diameter of the riser reactor 1. The distance between the above-mentioned annular baffle 8 and the cone 7 refers to the vertical distance between the midpoint of the length b of the cylindrical inner surface 803 of the annular baffle 8 and the midpoint of the cylindrical length L of the cone 7 .

本发明的提升管反应器1,通常在喷嘴反应区上方的主反应段设置1~3组上述的内构件;如图1所示,设置的是3组。其中,与喷嘴9相邻的一组内构件至喷嘴9的距离一般为提升管反应器1直径的1~2倍,该距离是指内构件中锥体7圆柱体长度L的中点与喷嘴9入口中心之间的垂直距离。提升管反应器1喷嘴反应区上方的主反应段设置2组或3组内构件时,相邻二组内构件之间的距离一般为提升管反应器1直径的2~10倍,该距离是指上面一组内构件中锥体7圆柱体长度L的中点与下面一组内构件中环形挡板8圆筒形内表面803长度b的中点之间的垂直距离。喷嘴反应区下方的预提长段通常设置1组内构件(如图1所示,设置的是1组),该组内构件至喷嘴9的距离一般为提升管反应器1直径的0.2~1倍,该距离是指内构件中环形挡板8圆筒形内表面803长度b的中点与喷嘴9入口中心之间的垂直距离。In the riser reactor 1 of the present invention, 1 to 3 sets of the above-mentioned internal components are usually arranged in the main reaction section above the nozzle reaction zone; as shown in FIG. 1 , 3 sets are arranged. Among them, the distance from a group of internal components adjacent to the nozzle 9 to the nozzle 9 is generally 1 to 2 times the diameter of the riser reactor 1, and this distance refers to the distance between the midpoint of the length L of the cone 7 and the cylinder of the internal component. 9 Vertical distance between entrance centers. When 2 or 3 sets of internal components are arranged in the main reaction section above the nozzle reaction zone of riser reactor 1, the distance between two adjacent sets of internal components is generally 2 to 10 times the diameter of riser reactor 1, and the distance is Refers to the vertical distance between the midpoint of the length L of the cone 7 cylinder in the upper set of internal components and the midpoint of the length b of the cylindrical inner surface 803 of the annular baffle plate 8 in the lower set of internal components. Usually, one set of internals is set in the pre-lift section below the nozzle reaction zone (as shown in Figure 1, one set is set), and the distance from this set of internals to the nozzle 9 is generally 0.2 to 1 mm of the diameter of the riser reactor 1. The distance refers to the vertical distance between the midpoint of the length b of the cylindrical inner surface 803 of the annular baffle 8 in the inner member and the center of the inlet of the nozzle 9 .

如图2和图4所示,本发明的提升管反应器1的管壁由金属管壁101和隔热耐磨层102组成,与现有的常规提升管反应器相同。本发明说明书中所述的提升管反应器管壁的内表面103实际上是隔热耐磨层102的内表面,而提升管反应器1主反应段隔热耐磨层的内直径,也是由主反应段隔热耐磨层102的内表面确定的。本发明的内构件(环形挡板与锥体)可采用各种常用的方法及部件安装于提升管反应器内。其中两种结构的环形挡板8与提升管反应器管壁内表面的连接,可采用与USP 5851380相同或相似的安装方法,在环形挡板上制出连接部,并将其插入提升管反应器管壁的隔热耐磨层内。本发明的内构件(环形挡板和锥体)可采用常用的金属材料(例如20R、16MnR、15CrMoR、0Cr18Ni9Ti等)制造。As shown in Fig. 2 and Fig. 4, the pipe wall of the riser reactor 1 of the present invention is composed of a metal pipe wall 101 and a heat-insulating and wear-resistant layer 102, which is the same as the existing conventional riser reactor. The inner surface 103 of the pipe wall of the riser reactor described in the description of the present invention is actually the inner surface of the heat-insulating and wear-resistant layer 102, and the inner diameter of the heat-insulating and wear-resistant layer in the main reaction section of the riser reactor 1 is also determined by The inner surface of the heat-insulating and wear-resistant layer 102 of the main reaction section is determined. The internal components (annular baffle and cone) of the present invention can be installed in the riser reactor by various common methods and components. Among them, the connection between the annular baffle 8 of the two structures and the inner surface of the riser reactor wall can adopt the same or similar installation method as USP 5851380, make a connection on the annular baffle, and insert it into the riser to react In the heat-insulating and wear-resistant layer of the tube wall. The inner member (annular baffle plate and cone) of the present invention can be made of commonly used metal materials (such as 20R, 16MnR, 15CrMoR, 0Cr18Ni9Ti, etc.).

下面以图1所示装置应用于常规流化催化裂化过程为例,说明本发明提升管反应器的操作过程。来自于再生器的高温再生催化剂11在再生滑阀3的调节下经再生斜管2进入提升管反应器1下部的预提升段内,预提升气体4经气体分配器5进入预提升段内。再生催化剂11与预提升气体4向上流动,通过设于预提升段的一组内构件。当经过内构件后,再生催化剂颗粒经过重新分布,大量的催化剂颗粒被集中于预提升段的轴向中心位置。在喷嘴反应区,再生催化剂与来自于喷嘴9的雾化预热后的原料油10接触并混合气化,发生烃类的催化裂化反应。然后催化剂与油气混合物进入喷嘴反应区上方的主反应段,继续向上流动,再经过设于主反应段的3组内构件,使油剂间的传质和反应过程不断强化;油剂能够进一步充分混合,更有利于反应的均匀进行,以提高反应效率。图5表明了提升管反应器内气固混合物通过本发明的一组内构件时气固流动的机理。反应后的油气与催化剂进入主反应段上方的出口快速分离段,经设于出口的快速分离器12分离后进入沉降器13。沉降器13分离出的油气14进入分馏系统进行分馏。分离出的积碳的待生催化剂16经过沉降器汽提段15汽提后,经由待生斜管6进入再生器进行烧焦再生。再生后的高温再生催化剂返回到提升管反应器循环使用。图1和图5所示的内构件中,环形挡板8为图2所示的结构。当使用如图4所示的环形挡板8时,气固混合物通过一组内构件时的流动方式与采用图2所示环形挡板8时的流动方式相同(参见图5);只是在这种环形挡板的倒圆锥形板和圆筒形板与提升管反应器管壁的内表面之间的空间形成一个滞流区。The operation process of the riser reactor of the present invention will be described below by taking the device shown in FIG. 1 as an example applied to a conventional fluid catalytic cracking process. The high-temperature regenerated catalyst 11 from the regenerator enters the pre-lift section at the lower part of the riser reactor 1 through the regeneration inclined pipe 2 under the regulation of the regeneration slide valve 3 , and the pre-lift gas 4 enters the pre-lift section through the gas distributor 5 . The regenerated catalyst 11 and the pre-lift gas 4 flow upward and pass through a set of internal components arranged in the pre-lift section. After passing through the inner member, the regenerated catalyst particles are redistributed, and a large number of catalyst particles are concentrated in the axial center of the pre-lift section. In the nozzle reaction zone, the regenerated catalyst is in contact with the atomized and preheated feedstock oil 10 from the nozzle 9, mixed and gasified, and catalytic cracking reaction of hydrocarbons occurs. Then the catalyst and oil-gas mixture enters the main reaction section above the nozzle reaction zone, continues to flow upward, and then passes through three sets of internal components located in the main reaction section, so that the mass transfer and reaction process between the oil agents are continuously strengthened; the oil agent can be further fully Mixing is more conducive to the uniform progress of the reaction to improve the reaction efficiency. Fig. 5 shows the mechanism of gas-solid flow when the gas-solid mixture in the riser reactor passes through a group of internal components of the present invention. The reacted oil gas and catalyst enter the outlet quick separation section above the main reaction section, and enter the settler 13 after being separated by the quick separator 12 at the outlet. The oil and gas 14 separated by the settler 13 enters the fractionation system for fractionation. The separated coke-deposited spent catalyst 16 is stripped by the settler stripping section 15, and then enters the regenerator through the spent inclined pipe 6 for burnt regeneration. The regenerated high-temperature regenerated catalyst is returned to the riser reactor for recycling. Among the internal components shown in Fig. 1 and Fig. 5, the annular baffle 8 has the structure shown in Fig. 2 . When the annular baffle 8 shown in Figure 4 is used, the flow mode of the gas-solid mixture when passing through a set of internal components is the same as that of the annular baffle 8 shown in Figure 2 (see Figure 5); only here The space between the inverted conical plate and the cylindrical plate of the annular baffle and the inner surface of the riser reactor tube wall forms a stagnation zone.

本发明提升管反应器的总高度一般为20~50米,直径一般为300~3000毫米;预提升段的高度一般为1~15米。图1所示提升管反应器预提升段的直径(指预提升段隔热耐磨层的内直径)与提升管反应器主反应段的直径(指主反应段隔热耐磨层的内直径)相同,但如同常规的提升管反应器,预提升段的直径也可以大于或小于提升管反应器主反应段的直径(即提升管反应器为变径管结构)。图1中的气体分配器5是分布环,还可以采用分布管。The total height of the riser reactor of the present invention is generally 20-50 meters, and the diameter is generally 300-3000 mm; the height of the pre-lifting section is generally 1-15 meters. The diameter of the pre-lift section of the riser reactor shown in Figure 1 (referring to the inner diameter of the heat-insulating and wear-resistant layer of the pre-lift section) and the diameter of the main reaction section of the riser reactor (referring to the inner diameter of the heat-insulating and wear-resistant layer of the main reaction section ) is the same, but like a conventional riser reactor, the diameter of the pre-lift section can also be greater than or smaller than the diameter of the main reaction section of the riser reactor (that is, the riser reactor is a variable-diameter tube structure). The gas distributor 5 in Fig. 1 is a distribution ring, and a distribution pipe can also be used.

本发明的提升管反应器不仅可用于流化催化裂化过程,而且还可用于其它的烃类流化催化转化过程,如HCC工艺、DCC工艺等,其操作过程与上述的流化催化裂化操作过程基本相同。对于包括流化催化裂化在内的各种流化催化转化操作过程,油气在本发明提升管反应器中的停留时间一般为1~3秒,提升管反应器顶部出口温度一般为350~700℃,提升管反应器中的剂油比一般为4~25(剂油比是指催化剂循环流量与原料油流量的重量之比),预提升段的操作线速一般为0.5~4米/秒,提升管反应器顶部出口的线速一般为12~25米/秒。预提升气体可以采用水蒸汽、干气、粗汽油等。原料油与催化剂可选择现有流化催化转化工艺所常用的,以制取各类不同的目的产品。Riser reactor of the present invention can not only be used for fluidized catalytic cracking process, but also can be used for other hydrocarbons fluidized catalytic conversion process, as HCC process, DCC process etc., its operating process and above-mentioned fluidized catalytic cracking operating process basically the same. For various fluidized catalytic conversion operations including fluidized catalytic cracking, the residence time of oil and gas in the riser reactor of the present invention is generally 1 to 3 seconds, and the outlet temperature at the top of the riser reactor is generally 350 to 700°C , the agent-oil ratio in the riser reactor is generally 4-25 (the agent-oil ratio refers to the weight ratio of the catalyst circulation flow rate to the feedstock oil flow rate), and the operating line speed of the pre-lift section is generally 0.5-4 m/s, The linear velocity at the top outlet of the riser reactor is generally 12-25 m/s. The pre-lift gas can be water vapor, dry gas, naphtha, etc. The raw material oil and catalyst can be selected from those commonly used in the existing fluidized catalytic conversion process to produce various target products.

本发明的提升管反应器结构简单、易于实施,可广泛应用于石油炼制及石油化工领域的各种烃类流化催化转化装置的改造及新装置的设计中。The riser reactor of the invention has a simple structure and is easy to implement, and can be widely used in the modification of various hydrocarbon fluidized catalytic conversion devices and the design of new devices in the field of petroleum refining and petrochemical industry.

                        对比例与实施例Comparative Examples and Examples

对比例comparative example

某80万吨/年常压渣油流化催化裂化装置,采用常规的提升管反应器(不设置内构件)。提升管反应器主要的结构参数与工艺操作条件如下:提升管反应器的总高度为45米,直径为1300毫米;其中预提升段的高度为6米,预提升段的直径与主反应段的直径相同。所加工的原料油为大庆常压渣油馏分,密度为893.3千克/立方米,残炭为4.4重量%。催化剂为国内生产销售的一种LCS-7B型催化裂化分子筛催化剂。操作过程中,油气在提升管反应器中的停留时间为2.7秒,提升管反应器顶部出口温度为505℃,提升管反应器中的剂油比为6.8。再生催化剂的温度为680℃,含碳量为0.05重量%。预提升气体为水蒸气,预提升段的操作线速为2.5米/秒,提升管反应器顶部出口的线速为17米/秒。操作方式为原料油单程通过。产品分布见表1。An 800,000-ton/year atmospheric residue fluidized catalytic cracking unit uses a conventional riser reactor (without internals). The main structural parameters and process operating conditions of the riser reactor are as follows: the total height of the riser reactor is 45 meters, and the diameter is 1300 mm; the height of the pre-lift section is 6 meters, and the diameter of the pre-lift section is the same as that of the main reaction section. same diameter. The processed raw oil is Daqing atmospheric residue fraction, with a density of 893.3 kg/m3 and a carbon residue of 4.4% by weight. The catalyst is a LCS-7B catalytic cracking molecular sieve catalyst produced and sold in China. During operation, the residence time of oil and gas in the riser reactor is 2.7 seconds, the outlet temperature at the top of the riser reactor is 505°C, and the ratio of agent to oil in the riser reactor is 6.8. The temperature of the regenerated catalyst was 680°C and the carbon content was 0.05% by weight. The pre-lift gas is water vapor, the operating linear velocity of the pre-lift section is 2.5 m/s, and the linear velocity of the outlet at the top of the riser reactor is 17 m/s. The operation mode is one-way passage of raw material oil. The product distribution is shown in Table 1.

实施例Example

采用本发明方案对对比例所述的装置进行改造,在提升管反应器喷嘴反应区下方的预提升段设置1组内构件,喷嘴反应区上方的主反应段设置3组内构件,内构件中的环形挡板采用图2所示的结构。内构件的具体结构参数见表2。装置其它的结构、结构参数以及相关的工艺操作参数与对比例相同。Adopt the scheme of the present invention to transform the device described in the comparative example. One set of internal components is set in the pre-lift section below the nozzle reaction zone of the riser reactor, and three sets of internal components are set in the main reaction section above the nozzle reaction zone. Among the internal components The annular baffle adopts the structure shown in Figure 2. The specific structural parameters of the internal components are shown in Table 2. Other structures, structural parameters and related process operation parameters of the device are the same as those of the comparative example.

表3给出了装置改造后产品分布和收率的具体数据,并给出了与改造前的装置相比产品分布变化的数据。由表3的数据可以看出,采用本发明后,工艺裂解产品中液化气、汽油和柴油的收率较之对比例常规提升管工艺的有所提高,总液态产品(汽油、柴油和液化气)收率增加了0.7个重量百分点,而干气和焦炭的收率则有所降低。Table 3 gives the specific data of product distribution and yield after the modification of the unit, and gives the data of the change of product distribution compared with the unit before modification. As can be seen from the data in table 3, after adopting the present invention, the yield of liquefied gas, gasoline and diesel oil in the process cracking product improves to some extent compared with the conventional riser technology of comparative ratio, and the total liquid product (gasoline, diesel oil and liquefied gas) ) yield increased by 0.7 weight percent, while dry gas and coke yields decreased.

在对比例与实施例的文字说明以及表1至表3中,以重量%表示重量百分数。In the text descriptions of the comparative examples and examples and Tables 1 to 3, weight percentages are expressed in weight %.

      表1  装置改造前的产品分布   项目   产量,万吨   收率,重量%   汽油   35.2   44   柴油   25.28   31.6   液化气   6.8   8.5   干气   5.28   6.6   油浆   2.8   3.5   焦炭   4.32   5.4   损失   0.32   0.4   轻质油(汽油和柴油)收率   75.6   总液态产品收率   84.1 Table 1 Product distribution before plant renovation project Output, 10,000 tons Yield, % by weight gasoline 35.2 44 diesel fuel 25.28 31.6 liquefied gas 6.8 8.5 dry gas 5.28 6.6 oil slurry 2.8 3.5 coke 4.32 5.4 loss 0.32 0.4 Light oil (gasoline and diesel) yield 75.6 Total Liquid Product Yield 84.1

     表2  本发明提升管反应器内构件的具体结构参数   项目   结构参数   锥体圆柱体底部的倒圆锥体的锥角α   135度   锥体圆柱体顶部的圆锥体的锥角δ   135度   锥体圆柱体的长度L   500毫米   锥体圆柱体的直径d   450毫米   环形挡板下表面与提升管反应器管壁内表面之间的夹角β   45度   环形挡板上表面与提升管反应器管壁内表面之间的夹角γ   25度   环形挡板的圆筒形内表面与提升管反应器管壁内表面之间的距离a 100毫米   环形挡板圆筒形内表面的长度b   400毫米   每组内构件中环形挡板与锥体之间的距离   800毫米   预提升段的一组内构件至喷嘴的距离   300毫米   主反应段中与喷嘴相邻的一组内构件至喷嘴的距离   1500毫米   主反应段中相邻二组内构件之间的距离   3000毫米 Table 2 Concrete structural parameters of the riser reactor internals of the present invention project Structural parameters Cone angle α of an inverted cone at the base of a cone-cylinder 135 degrees cone angle δ of a cone on top of a cone cylinder 135 degrees The length L of the cone and cylinder 500mm The diameter d of the cone and cylinder 450 mm Angle β between the lower surface of the annular baffle and the inner surface of the riser reactor wall 45 degree Angle between the upper surface of the annular baffle and the inner surface of the riser reactor wall γ 25 degree The distance between the cylindrical inner surface of the annular baffle and the inner surface of the riser reactor wall a 100mm The length b of the cylindrical inner surface of the annular baffle 400mm The distance between the annular baffle and the cone in each set of internal members 800mm Distance from a set of internal components of the pre-lift section to the nozzle 300 mm The distance from a set of internals adjacent to the nozzle in the main reaction section to the nozzle 1500mm The distance between two adjacent groups of internal members in the main reaction section 3000mm

               表3  装置改造后的产品分布 项目 产量,万吨 收率,重量%   与对比例相比的收率变化量,重量%   汽油   35.36   44.2   +0.2   柴油   25.6   32.0   +0.4   液化气   6.88   8.6   +0.1   干气   5.12   6.4   -0.2   油浆   2.72   3.4   -0.1   焦炭   4.0   5.0   -0.4   损失   0.32   0.4   0   轻质油(汽油和柴油)收率   76.2   +0.6   总液态产品收率   84.8   +0.7 Table 3 Product distribution after plant modification project Output, 10,000 tons Yield, % by weight Yield change compared with comparative example, weight % gasoline 35.36 44.2 +0.2 diesel fuel 25.6 32.0 +0.4 liquefied gas 6.88 8.6 +0.1 dry gas 5.12 6.4 -0.2 oil slurry 2.72 3.4 -0.1 Coke 4.0 5.0 -0.4 loss 0.32 0.4 0 Light oil (gasoline and diesel) yield 76.2 +0.6 Total Liquid Product Yield 84.8 +0.7

Claims (8)

1, a kind of hydro carbons fluidized catalytic conversion riser reactor, which is provided with the nozzle reaction zone, the nozzle reaction zone is provided with nozzle (9), the nozzle reaction zone is positioned at the bottom within the main reaction section, the below of nozzle reaction zone is a pre lift zone, inner surface (103) upper edge of riser reactor (1) tube wall of the main reaction section above the nozzle reaction zone is axially arranged with several ring baffles (8), it is characterized in that: there is a vertical drum type inner surface (803) at the middle part of each ring baffle (8) around its axis, be axially arranged with cone (7) in the below of each ring baffle (8) along riser reactor (1), cone (7) is by a cylinder and the inverted cone that is positioned at this cylinder bottom, the cone that is positioned at this cylinder top is formed, a cone (7) of an above-mentioned ring baffle (8) and its below constitutes one group of inner member, and the pre lift zone in riser reactor (1) nozzle reaction zone below also is provided with described inner member.
2, riser reactor according to claim 1, it is characterized in that: ring baffle (8) has from the acclivitous lower surface of inner surface (103) (801) of riser reactor tube wall and downward-sloping upper surface (802), lower surface (801) and upper surface (802) respectively with the bottom and the roof intersection of drum type inner surface (803).
3, riser reactor according to claim 2, it is characterized in that: the angle β between the lower surface (801) of described ring baffle (8) and the inner surface (103) of riser reactor tube wall is 20~70 degree, and the angle γ between the upper surface (802) of ring baffle (8) and the inner surface (103) of riser reactor tube wall is 5~45 degree.
4, riser reactor according to claim 1, it is characterized in that: ring baffle (8) has from the downward-sloping upper surface (802) of the inner surface (103) of riser reactor tube wall, the roof intersection of upper surface (802) and drum type inner surface (803), the bottom of ring baffle (8) is uncovered structure.
5, riser reactor according to claim 4 is characterized in that: the angle γ between the upper surface (802) of described ring baffle (8) and the inner surface (103) of riser reactor tube wall is 5~45 degree.
6, according to any one described riser reactor in the claim 2 to 5, it is characterized in that: between the drum type inner surface (803) of ring baffle (8) and the riser reactor inner surface of tube wall (103) is 5~15% of riser reactor (1) main reaction section heat insulation and wear resistance layer (102) interior diameter apart from a, the length b of drum type inner surface (803) is 10~50% of riser reactor (1) main reaction section heat insulation and wear resistance layer (a 102) interior diameter, the cone angle δ of the cone angle of the inverted cone of described cone (7) cylinder bottom and the cone at cylinder top is 45~150 degree, the cylindrical length L of cone (7) is 0.2~1 times of riser reactor (1) main reaction section heat insulation and wear resistance layer (102) interior diameter, cylindrical diameter d is 0.2~0.6 times of riser reactor (1) main reaction section heat insulation and wear resistance layer (102) interior diameter, and each vertical range of organizing between the mid point of the mid point of ring baffle in the inner member (8) drum type inner surface (803) length b and cone (7) cylinder length L is 0.3~3 times of riser reactor (1) main reaction section heat insulation and wear resistance layer (102) interior diameter.
7, according to any one described riser reactor in the claim 2 to 5, it is characterized in that: the main reaction section of riser reactor (1) nozzle reaction zone top is provided with 1~3 group of inner member, and the pre lift zone of nozzle reaction zone below is provided with 1 group of inner member.
8, riser reactor according to claim 6 is characterized in that: the main reaction section of riser reactor (1) nozzle reaction zone top is provided with 1~3 group of inner member, and the pre lift zone of nozzle reaction zone below is provided with 1 group of inner member.
CNB2004100603325A 2004-12-16 2004-12-16 Riser reactor for hydrocarbon fluidized catalytic conversion Expired - Lifetime CN1309465C (en)

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CN103849426A (en) * 2014-01-13 2014-06-11 洛阳智邦石化设备有限公司 Novel cold-wall riser reactor
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CN114425278B (en) * 2020-10-15 2023-04-07 中国石油化工股份有限公司 Device and method for producing low-carbon olefin and application
CN113244861B (en) * 2021-06-03 2021-09-24 山东胜星新能源有限公司 Multistage fluidized catalytic reactor for petroleum hydrocarbon
CN113457584B (en) * 2021-07-07 2024-04-12 中国石油大学(华东) Reactor for strengthening feed oil mixing
CN118028011B (en) * 2024-04-12 2024-06-07 东营华联石油化工厂有限公司 Catalytic cracking device for petrochemical production and application method

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