CN1308367C - Condensation polymerization method for preparing hydroxylated acid condensation polymer - Google Patents
Condensation polymerization method for preparing hydroxylated acid condensation polymer Download PDFInfo
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- CN1308367C CN1308367C CNB2005100607053A CN200510060705A CN1308367C CN 1308367 C CN1308367 C CN 1308367C CN B2005100607053 A CNB2005100607053 A CN B2005100607053A CN 200510060705 A CN200510060705 A CN 200510060705A CN 1308367 C CN1308367 C CN 1308367C
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- 238000000034 method Methods 0.000 title claims abstract description 50
- 229920000642 polymer Polymers 0.000 title claims abstract description 41
- 238000012643 polycondensation polymerization Methods 0.000 title claims abstract description 40
- 238000009833 condensation Methods 0.000 title claims abstract description 24
- 230000005494 condensation Effects 0.000 title claims abstract description 24
- 239000002253 acid Substances 0.000 title claims description 40
- 150000001261 hydroxy acids Chemical class 0.000 claims abstract description 61
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 30
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- 229920001577 copolymer Polymers 0.000 claims abstract description 16
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- 238000006555 catalytic reaction Methods 0.000 claims abstract description 3
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- 239000003054 catalyst Substances 0.000 claims description 45
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- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 33
- 238000002360 preparation method Methods 0.000 claims description 25
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- 125000003118 aryl group Chemical group 0.000 claims description 2
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 2
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- RKDVKSZUMVYZHH-UHFFFAOYSA-N 1,4-dioxane-2,5-dione Chemical compound O=C1COC(=O)CO1 RKDVKSZUMVYZHH-UHFFFAOYSA-N 0.000 description 8
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
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- FHDQNOXQSTVAIC-UHFFFAOYSA-M 1-butyl-3-methylimidazol-3-ium;chloride Chemical compound [Cl-].CCCCN1C=C[N+](C)=C1 FHDQNOXQSTVAIC-UHFFFAOYSA-M 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical compound [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 229940092714 benzenesulfonic acid Drugs 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920001606 poly(lactic acid-co-glycolic acid) Polymers 0.000 description 3
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- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 2
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 2
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- 239000000969 carrier Substances 0.000 description 2
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- 231100000252 nontoxic Toxicity 0.000 description 2
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- 238000011084 recovery Methods 0.000 description 2
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- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 description 2
- GSDUKDFFPSGANX-UHFFFAOYSA-N 1-butyl-2H-pyridine hydrobromide Chemical compound Br.CCCCN1CC=CC=C1 GSDUKDFFPSGANX-UHFFFAOYSA-N 0.000 description 1
- HCGMDEACZUKNDY-UHFFFAOYSA-N 1-butyl-3-methyl-1,2-dihydroimidazol-1-ium;acetate Chemical compound CC(O)=O.CCCCN1CN(C)C=C1 HCGMDEACZUKNDY-UHFFFAOYSA-N 0.000 description 1
- QPDGLRRWSBZCHP-UHFFFAOYSA-M 1-butyl-3-methylimidazol-3-ium;2,2,2-trifluoroacetate Chemical compound [O-]C(=O)C(F)(F)F.CCCC[N+]=1C=CN(C)C=1 QPDGLRRWSBZCHP-UHFFFAOYSA-M 0.000 description 1
- KYCQOKLOSUBEJK-UHFFFAOYSA-M 1-butyl-3-methylimidazol-3-ium;bromide Chemical compound [Br-].CCCCN1C=C[N+](C)=C1 KYCQOKLOSUBEJK-UHFFFAOYSA-M 0.000 description 1
- IRGDPGYNHSIIJJ-UHFFFAOYSA-N 1-ethyl-2,3-dimethylimidazol-3-ium Chemical compound CCN1C=C[N+](C)=C1C IRGDPGYNHSIIJJ-UHFFFAOYSA-N 0.000 description 1
- ZXLOSLWIGFGPIU-UHFFFAOYSA-N 1-ethyl-3-methyl-1,2-dihydroimidazol-1-ium;acetate Chemical compound CC(O)=O.CCN1CN(C)C=C1 ZXLOSLWIGFGPIU-UHFFFAOYSA-N 0.000 description 1
- IBZJNLWLRUHZIX-UHFFFAOYSA-N 1-ethyl-3-methyl-2h-imidazole Chemical compound CCN1CN(C)C=C1 IBZJNLWLRUHZIX-UHFFFAOYSA-N 0.000 description 1
- GWQYPLXGJIXMMV-UHFFFAOYSA-M 1-ethyl-3-methylimidazol-3-ium;bromide Chemical compound [Br-].CCN1C=C[N+](C)=C1 GWQYPLXGJIXMMV-UHFFFAOYSA-M 0.000 description 1
- AQCYTEFBYQAOEP-UHFFFAOYSA-M 1-hexyl-3-methylimidazol-3-ium;acetate Chemical compound CC([O-])=O.CCCCCC[N+]=1C=CN(C)C=1 AQCYTEFBYQAOEP-UHFFFAOYSA-M 0.000 description 1
- YPJUNDFVDDCYIH-UHFFFAOYSA-M 2,2,3,3,4,4,4-heptafluorobutanoate Chemical compound [O-]C(=O)C(F)(F)C(F)(F)C(F)(F)F YPJUNDFVDDCYIH-UHFFFAOYSA-M 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
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- 230000002411 adverse Effects 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
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- Polyesters Or Polycarbonates (AREA)
Abstract
一种制备羟基酸缩聚物的缩合聚合方法,其特征在于羟基酸或羟基酸低聚物在不含金属元素的离子液体的催化作用下,进行熔融缩合聚合反应或熔融/固相缩合聚合反应,得到高分子量、高纯度的可生物降解高分子材料—聚乳酸、聚羟基乙酸或其共聚物等羟基酸缩聚物。所得羟基酸缩聚物具有纯度高、无残留金属元素的优点;采用熔融缩聚或熔融/固相缩聚的缩合聚合方法合成聚乳酸,具有工艺简单、效率高、成本低、无环境污染的优越性;所得聚乳酸具有优良的生物相容性、生物可吸收性和生物可降解性,同时还具有分子量大、力学性能高、易加工等优点,不仅可用于日用塑料、纺织纤维等领域,而且可以作为生物医用材料,用作药物缓释载体、外科植入材料和组织工程支架材料等。A condensation polymerization method for preparing hydroxyacid polycondensates, characterized in that hydroxyacids or hydroxyacid oligomers carry out melt condensation polymerization or melt/solid phase condensation polymerization under the catalysis of ionic liquids without metal elements, High molecular weight, high-purity biodegradable polymer materials—hydroxy acid condensation polymers such as polylactic acid, polyglycolic acid or their copolymers are obtained. The obtained hydroxy acid polycondensate has the advantages of high purity and no residual metal elements; polylactic acid is synthesized by the condensation polymerization method of melt polycondensation or melt/solid phase polycondensation, which has the advantages of simple process, high efficiency, low cost, and no environmental pollution; The obtained polylactic acid has excellent biocompatibility, bioabsorbability and biodegradability, and also has the advantages of large molecular weight, high mechanical properties, and easy processing. It can not only be used in the fields of daily-use plastics and textile fibers, but also can As a biomedical material, it is used as a drug sustained release carrier, surgical implant material and tissue engineering scaffold material, etc.
Description
技术领域technical field
本发明属高分子材料技术领域,具体为一种制备羟基酸缩聚物的缩合聚合方法,其特征在于羟基酸或羟基酸低聚物在至少含有一种离子液体的催化剂的催化作用下,进行熔融缩合聚合反应或熔融/固相缩合聚合反应,得到高分子量、高纯度的可生物降解高分子材料—聚乳酸、聚羟基乙酸或其共聚物等羟基酸缩聚物。The invention belongs to the technical field of polymer materials, and specifically relates to a condensation polymerization method for preparing hydroxyacid polycondensates, which is characterized in that hydroxyacids or hydroxyacid oligomers are melted under the catalytic action of a catalyst containing at least one ionic liquid Condensation polymerization or melt/solid phase condensation polymerization to obtain high-molecular-weight, high-purity biodegradable polymer materials—hydroxy acid condensation polymers such as polylactic acid, polyglycolic acid or their copolymers.
技术背景technical background
塑料工业的蓬勃发展为人类的生产、生活带来了许多性能优良的高分子合成材料,为推动社会的发展做出了积极的贡献。然而,随着高分子工业的迅速发展,高分子合成材料也遇到了两个难以解决的问题:环境污染和资源短缺。目前使用的大多数高分子材料如聚烯烃、聚苯乙烯、聚氯乙烯等在自然界中难以自然降解,这些废弃物给环境造成了严重的污染,特别是一次性日用塑料带来的所谓“白色污染”,急需找到解决办法。同时生产这些聚合物的原料都来自于不可再生的化石资源,随着化石资源的不断消耗,能源危机也日益突出,从而制备这些聚合物的原料也面临枯竭。使用来源于可再生资源的可生物降解聚合物是从源头上解决这一问题的根本手段。The vigorous development of the plastics industry has brought many high-performance polymer synthetic materials to human production and life, and has made positive contributions to promoting the development of society. However, with the rapid development of the polymer industry, polymer synthetic materials have also encountered two difficult problems: environmental pollution and resource shortage. Most of the polymer materials currently used, such as polyolefin, polystyrene, polyvinyl chloride, etc., are difficult to degrade naturally in nature, and these wastes have caused serious pollution to the environment, especially the so-called " White pollution” urgently needs to find a solution. At the same time, the raw materials for the production of these polymers all come from non-renewable fossil resources. With the continuous consumption of fossil resources, the energy crisis has become increasingly prominent, so the raw materials for the preparation of these polymers are also facing depletion. The use of biodegradable polymers derived from renewable resources is an essential means of addressing this problem at its source.
包括聚乳酸(PLA)、聚羟基乙酸(PGA)和乳酸-羟基乙酸共聚物(PLGA)、聚己内酯(PCL)及其共聚物等在内的脂肪族聚酯是近年来国内外可生物降解高分子材料的研究热点。这主要是因为脂肪族聚酯本身无毒,无刺激性,是一种具有优良的生物相容性、生物可吸收性和生物可降解性的高分子。同时,脂肪族聚酯还具有力学性能高、易加工等优点。这使得脂肪族聚酯不仅可以作为通用塑料用于日用塑料、农用薄膜、纺织纤维等领域,而且可以作为生物医学材料,用做药物缓释载体、外科植入材料(如医用缝合线、眼科植入材料、骨折内固定材料和大面积创伤(尤其是烧伤)的包扎材料)以及组织工程(如人工血管和人造皮肤)等。Aliphatic polyesters, including polylactic acid (PLA), polyglycolic acid (PGA), lactic acid-glycolic acid copolymer (PLGA), polycaprolactone (PCL) and their copolymers, have become the biochemical Research hotspots of degradable polymer materials. This is mainly because aliphatic polyester itself is non-toxic, non-irritating, and is a polymer with excellent biocompatibility, bioabsorbability and biodegradability. At the same time, aliphatic polyester also has the advantages of high mechanical properties and easy processing. This makes aliphatic polyesters not only useful as general-purpose plastics for daily-use plastics, agricultural films, textile fibers, etc., but also as biomedical materials, as drug sustained-release carriers, surgical implant materials (such as medical sutures, ophthalmic Implant materials, internal fixation materials for fractures and dressing materials for large area wounds (especially burns) and tissue engineering (such as artificial blood vessels and artificial skin), etc.
脂肪族聚酯中以聚乳酸(PLA)、聚羟基乙酸(PGA)和乳酸-羟基乙酸共聚物(PLGA)为最重要,通常称为聚乳酸类聚合物。聚乳酸类聚合物在上述领域的大规模应用有赖于高效、低成本地制备高质量(高纯度、高分子量)的聚乳酸类聚合物产品。聚乳酸类聚合物的制备方法主要有两种:开环聚合法(又称二步法)和直接缩合聚合法(又称一步法)。开环聚合法首先由乳酸(和/或羟基乙酸)等羟基酸缩合聚合得到相应的低聚物,低聚物经高温解聚得到粗丙交酯(和/或粗乙交酯、和/或粗乙丙交酯),粗丙交酯(和/或粗乙交酯、和/或粗乙丙交酯)经重结晶或蒸馏等手段得到纯丙交酯(和/或纯乙交酯、和/或纯乙丙交酯),纯丙交酯(和/或纯乙交酯、和/或纯乙丙交酯)再经开环聚合得到聚乳酸类聚合物(US 5023349,US 5374743,US 5142023,US 5247058,US 5247059,US5258488,US 5274073,US 5357035,US 5484881,US 6326458,US6376643,US 6007565,US 6004573,US 5952405,US 6255408,US4157437,EP 0299730,EP 0275581,CN 1068011C,CN 1167776A,CN1325913A,CN 1430676A)。开环聚合法易于得到高分子量聚合物,因而是目前最重要的制备方法,如美国Cargill-Dow公司已建成年产16万吨聚乳酸的生产线。但由于二步法生产工艺冗长,特别是合成交酯单体的产率低且存在高温、高真空、高能耗、设备投资大等问题,使得聚乳酸类聚合物价格昂贵,难以与通用塑料竞争,限制了其应用和发展。Among the aliphatic polyesters, polylactic acid (PLA), polyglycolic acid (PGA) and lactic acid-glycolic acid copolymer (PLGA) are the most important, commonly known as polylactic acid polymers. The large-scale application of polylactic acid polymers in the above fields depends on the efficient and low-cost preparation of high-quality (high purity, high molecular weight) polylactic acid polymer products. There are two main methods for preparing polylactic acid polymers: ring-opening polymerization (also known as two-step method) and direct condensation polymerization (also known as one-step method). The ring-opening polymerization method first obtains corresponding oligomers by condensation polymerization of hydroxy acids such as lactic acid (and/or glycolic acid), and depolymerizes the oligomers at high temperature to obtain crude lactide (and/or crude glycolide, and/or Crude glycolide), crude lactide (and/or crude glycolide, and/or crude glycolide) obtains pure lactide (and/or pure glycolide, and/or pure glycolide), pure lactide (and/or pure glycolide, and/or pure glycolide) is obtained by ring-opening polymerization of polylactic acid polymers (US 5023349, US 5374743, US 5142023,US 5247058,US 5247059,US5258488,US 5274073,US 5357035,US 5484881,US 6326458,US6376643,US 6007565,US 6004573,US 5952405,US 6255408,US4157437,EP 0299730,EP 0275581,CN 1068011C,CN 1167776A , CN1325913A, CN 1430676A). The ring-opening polymerization method is easy to obtain high-molecular-weight polymers, so it is the most important preparation method at present. For example, Cargill-Dow Company of the United States has built a production line with an annual output of 160,000 tons of polylactic acid. However, due to the lengthy production process of the two-step method, especially the low yield of the synthetic lactide monomer and the problems of high temperature, high vacuum, high energy consumption, and large equipment investment, the price of polylactic acid polymers is expensive, and it is difficult to compete with general-purpose plastics. , limiting its application and development.
直接缩合聚合法则直接以乳酸(和/或羟基乙酸)等羟基酸为起始原料,经羟基和羧基官能团之间的脱水缩合聚合反应制备聚乳酸类聚合物。这种由羟基酸经缩合聚合制得的聚合物往往称为羟基酸缩聚物。羟基酸的缩合聚合通常采用所谓的熔融缩聚工艺,即羟基酸先在常压或低真空度下脱水缩合,得到低聚物,再在熔融状态和高真空度下进行缩合聚合,得到羟基酸缩聚物。由于乳酸、羟基乙酸来源充足,价格便宜,而且熔融缩聚工艺简单,设备投资低,可以大大降低聚乳酸的成本。但是由于羟基酸熔融缩聚体系中存在着游离羟基酸、水、聚合物和交酯之间的复杂平衡,往往不易得到高分子量的聚合物(US 5543494,US5075115等),这是其不足之处。因此,如何对熔融缩聚进行改进以合成高分子量的聚乳酸类聚合物,一直是该领域的研究热点。The direct condensation polymerization method directly uses hydroxy acids such as lactic acid (and/or glycolic acid) as starting materials, and prepares polylactic acid polymers through dehydration condensation polymerization between hydroxyl and carboxyl functional groups. Such polymers prepared by condensation polymerization of hydroxy acids are often called hydroxy acid polycondensates. The condensation polymerization of hydroxy acids usually adopts the so-called melt polycondensation process, that is, the hydroxy acids are first dehydrated and condensed under normal pressure or low vacuum to obtain oligomers, and then undergo condensation polymerization in a molten state and high vacuum to obtain hydroxy acid polycondensation thing. Due to the sufficient sources of lactic acid and glycolic acid, the price is cheap, and the melt polycondensation process is simple and the equipment investment is low, the cost of polylactic acid can be greatly reduced. However, due to the complex balance between free hydroxy acid, water, polymer and lactide in the hydroxy acid melt polycondensation system, it is often difficult to obtain high molecular weight polymers (US 5,543,494, US 5,075,115, etc.), which is its shortcoming. Therefore, how to improve melt polycondensation to synthesize high molecular weight polylactic acid polymers has always been a research hotspot in this field.
1995年,日本三井东压公司成功开发了使用高沸点溶剂的溶液缩聚工艺(US 5770683,US 5310865,US 5428126,US 5440005,US 5444143),得到了分子量最高达30万的聚乳酸。国内研究者也对溶液缩聚开展了研究,得到分子量接近10万的聚乳酸(CN 1446836A、CN 1298892A)。溶液缩聚法由于使用高沸点溶剂,增加了溶剂分离和回收工序,带来了环境污染问题,提高了生产成本,且聚合物中残留有高沸点溶剂,影响了聚合物的质量。In 1995, Japan's Mitsui Topress successfully developed a solution polycondensation process using high boiling point solvents (US 5770683, US 5310865, US 5428126, US 5440005, US 5444143), and obtained polylactic acid with a molecular weight of up to 300,000. Domestic researchers have also carried out research on solution polycondensation, and obtained polylactic acid with a molecular weight close to 100,000 (CN 1446836A, CN 1298892A). Due to the use of high-boiling-point solvents in the solution polycondensation method, the process of solvent separation and recovery is increased, which brings environmental pollution problems and increases production costs. Moreover, high-boiling-point solvents remain in the polymer, which affects the quality of the polymer.
公开号为CN 1326997A的中国专利公开了一种采用脱水剂促进缩合聚合制备高分子聚乳酸的方法,得到平均分子量1万~50万的聚乳酸,但存在反应时间过长、脱水剂用量大且分离麻烦、设备利用率低、操作繁琐、因而成本较高等问题。The Chinese patent with the publication number CN 1326997A discloses a method for preparing polymer polylactic acid by using a dehydrating agent to promote condensation polymerization to obtain polylactic acid with an average molecular weight of 10,000 to 500,000, but the reaction time is too long, the amount of dehydrating agent is large and There are problems such as troublesome separation, low utilization rate of equipment, cumbersome operation, and high cost.
公开号为CN 1557853A公开了一种熔融/固相缩聚法直接制备聚乳酸的方法,得到重均分子量为10万~60万的聚乳酸,但反应时间偏长。Publication No. CN 1557853A discloses a method for directly preparing polylactic acid by melt/solid-state polycondensation method, and obtains polylactic acid with a weight average molecular weight of 100,000-600,000, but the reaction time is relatively long.
上述缩合聚合工艺上的改进虽然能提高聚合物的分子量,但仍存在明显的缺陷。除前述的溶剂分离与回收、溶剂残留、环境污染、设备利用率低、操作繁琐、反应时间长、成本高等问题外,这些缩合聚合工艺均采用含金属元素的催化剂,这带来了另一个关于催化剂的非常重要的问题,即(1)催化剂在乳酸、羟基乙酸等酸性反应物中易失活、(2)催化剂在反应物中溶解分散困难、(3)金属催化剂在所得聚合物产品中残留因而影响产品的生物相容性和电性能。问题(1)和(2)影响制备方法的高效性,问题(3)影响产品的纯度和质量,分述如下。Although the above-mentioned improvement on the condensation polymerization process can increase the molecular weight of the polymer, there are still obvious defects. In addition to the aforementioned problems such as solvent separation and recovery, solvent residue, environmental pollution, low equipment utilization, cumbersome operation, long reaction time, and high cost, these condensation polymerization processes all use catalysts containing metal elements, which brings about another concern The very important problems of the catalyst are (1) the catalyst is easily deactivated in acidic reactants such as lactic acid and glycolic acid, (2) the catalyst is difficult to dissolve and disperse in the reactant, (3) the metal catalyst remains in the obtained polymer product Thus affecting the biocompatibility and electrical properties of the product. Problems (1) and (2) affect the high efficiency of the preparation method, and problem (3) affects the purity and quality of the product, as follows.
羟基酸缩合聚合常用锡类、锌类催化剂,如氯化亚锡、辛酸亚锡、锌粉、氧化锌等金属或有机金属催化剂。这些含金属元素的催化剂由于在乳酸、羟基乙酸等酸性反应物中易失活,若直接加入到这些酸性较强的反应物中,则起不到应有的催化作用。因此,往往先合成一定分子量的羟基酸低聚物后再加入催化剂,由于低聚物酸性大大下降因而催化剂的稳定性问题得到解决,但另一方面,由于这类含金属元素的催化剂(如锌粉、锡粉、氧化亚锡、氧化锌)在羟基酸低聚物中的溶解性往往较差和羟基酸低聚物粘度大,催化剂在羟基酸低聚物中难以很好地溶解和分散,因此也影响到催化效果。此外,在缩聚反应结束后这些含金属元素的催化剂残留在聚合物产品中,不仅影响聚合物的性能,如电性能和降解性,更对聚合物的生物相容性产生不利影响,即使对已通过美国食品药品管理局(FDA)认证的辛酸亚锡也是如此,因而在用作生物医用材料时仍有一定的安全隐患。这种金属催化剂残留的问题不仅在直接缩聚法得到的聚合物中存在,在开环聚合法得到的聚合物中也同样如此(如开环聚合中常采用辛酸亚锡、氯化亚锡、锌粉、三异丙氧基铝等含金属元素的催化剂)。由于脱除残留的催化剂不仅存在技术上的困难,而且成本高昂,因此在工业生产中,一般不希望进行脱除催化剂的后处理。Hydroxy acid condensation polymerization commonly used tin, zinc catalysts, such as stannous chloride, stannous octoate, zinc powder, zinc oxide and other metal or organometallic catalysts. Since these catalysts containing metal elements are easily deactivated in acidic reactants such as lactic acid and glycolic acid, if they are directly added to these stronger acidic reactants, they will not have the desired catalytic effect. Therefore, the hydroxy acid oligomer of a certain molecular weight is often synthesized first and then the catalyst is added, and the stability problem of the catalyst is solved because the acidity of the oligomer is greatly reduced. powder, tin powder, stannous oxide, zinc oxide) in hydroxy acid oligomers often have poor solubility and high viscosity of hydroxy acid oligomers, and it is difficult for the catalyst to dissolve and disperse well in hydroxy acid oligomers. Therefore, the catalytic effect is also affected. In addition, these metal-containing catalysts remain in the polymer product after the polycondensation reaction, which not only affects the properties of the polymer, such as electrical properties and degradability, but also adversely affects the biocompatibility of the polymer. The same is true for stannous octoate certified by the U.S. Food and Drug Administration (FDA), so there is still a certain potential safety hazard when used as a biomedical material. The problem of this metal catalyst residue not only exists in the polymer obtained by the direct polycondensation method, but also in the polymer obtained by the ring-opening polymerization method (such as stannous octoate, stannous chloride, zinc powder are often used in the ring-opening polymerization) , triisopropoxy aluminum and other catalysts containing metal elements). Since the removal of residual catalyst is not only technically difficult, but also costly, post-treatment for catalyst removal is generally not desired in industrial production.
因此,研究开发采用不含金属元素、在酸性环境中稳定、具有良好的溶解分散性的催化剂的高效、低成本、无污染的直接缩合聚合方法来制备高分子量、高纯度(不含残留金属元素)的羟基酸缩聚物,仍然是羟基酸缩聚物研究开发中有待解决的技术问题。Therefore, it is necessary to research and develop an efficient, low-cost, and pollution-free direct condensation polymerization method using a catalyst that does not contain metal elements, is stable in an acidic environment, and has good solubility and dispersibility to prepare high-molecular-weight, high-purity (without residual metal elements) ) hydroxyacid polycondensate is still a technical problem to be solved in the research and development of hydroxyacid polycondensate.
发明内容Contents of the invention
本发明提供一种采用高效、无毒催化剂的高效、低成本、无环境污染的制备羟基酸缩聚物的直接缩合聚合方法,通过该方法可制备高分子量、高纯度(不含金属元素)的羟基酸缩聚物。The invention provides a high-efficiency, low-cost, and non-environmental-pollution direct condensation polymerization method for preparing hydroxyacid polycondensates by using an efficient and non-toxic catalyst, through which the hydroxyl group with high molecular weight and high purity (no metal elements) can be prepared Acid polycondensate.
一种制备羟基酸缩聚物的缩合聚合方法,其特征在于羟基酸或羟基酸低聚物或羟基酸与羟基酸低聚物的混合物,在至少含有一种不含金属元素的离子液体的催化剂的催化下,在100℃~190℃、103Pa~1Pa的条件下进行熔融缩合聚合2~72小时,得到重均分子量为5000~100000的羟基酸缩聚物;或者所得到的羟基酸缩聚物进一步在惰性气体保护下或在抽真空的条件下,在100℃~170℃的温度和1Pa~2×105Pa的压力下,进行固相缩聚,反应2~72小时,得到重均分子量为50000~200000的羟基酸缩聚物。A condensation polymerization method for preparing hydroxyacid polycondensates, characterized in that hydroxyacids or hydroxyacid oligomers or a mixture of hydroxyacids and hydroxyacid oligomers, in the presence of a catalyst containing at least one metal-free ionic liquid Under catalysis, carry out melt condensation polymerization under the conditions of 100°C-190°C and 10 3 Pa-1Pa for 2-72 hours to obtain a hydroxy acid polycondensate with a weight average molecular weight of 5,000-100,000; or the obtained hydroxy acid polycondensate is further Under the protection of inert gas or under the condition of vacuuming, carry out solid-state polycondensation at a temperature of 100°C to 170°C and a pressure of 1Pa to 2×10 5 Pa, and react for 2 to 72 hours to obtain a weight average molecular weight of 50,000 ~200,000 polycondensates of hydroxy acids.
本发明中所述的羟基酸选自乳酸水溶液、L-乳酸、D,L-乳酸、羟基乙酸、羟基乙酸水溶液中的任意一种或其混合物;乳酸水溶液选自L-乳酸水溶液、D,L-乳酸水溶液中的任意一种或其混合物;羟基酸低聚物选自L,L-乳酸低聚物、D,L-乳酸低聚物、羟基乙酸低聚物等低分子量均聚物和L,L-乳酸与D,L-乳酸的低分子量共聚物、L,L-乳酸与羟基乙酸的低分子量共聚物、D,L-乳酸与羟基乙酸的低分子量共聚物等低分子量共聚物中的任意一种或其混合物;低聚物的重均分子量为500~10000。The hydroxy acid described in the present invention is selected from any one of lactic acid aqueous solution, L-lactic acid, D, L-lactic acid, glycolic acid, glycolic acid aqueous solution or a mixture thereof; the lactic acid aqueous solution is selected from L-lactic acid aqueous solution, D, L - Any one of the lactic acid aqueous solutions or a mixture thereof; the hydroxy acid oligomer is selected from low molecular weight homopolymers such as L, L-lactic acid oligomers, D, L-lactic acid oligomers, glycolic acid oligomers and L , Low molecular weight copolymers of L-lactic acid and D, L-lactic acid, low molecular weight copolymers of L, L-lactic acid and glycolic acid, low molecular weight copolymers of D, L-lactic acid and glycolic acid, etc. Any one or a mixture thereof; the weight-average molecular weight of the oligomer is 500-10,000.
本发明中所述的不含金属元素的离子液体选自由阳离子C+和阴离子Ym-组成且结构通式为[C+]m[Ym-]的离子液体中的任意一种或其混合物,式中m=1或2,阳离子C+的结构通式为:The metal element-free ionic liquid described in the present invention is selected from any one of the ionic liquids composed of cation C + and anion Y m- and whose general structure is [C + ] m [Y m- ] or a mixture thereof , where m=1 or 2, the general structural formula of the cation C + is:
咪唑类 N-烷基吡啶类 季铵盐类 季鏻盐类Imidazoles N-Alkylpyridines Quaternary ammonium salts Quaternary phosphonium salts
阳离子 阳离子 阳离子 阳离子cation cation cation cation cation cation
R1、R2、R3、R4选自C1~C12烷基、C3~C12支链烷基、C5~C12环烷基、取代环烷基、C2~C6烯基、芳基、取代芳基、芳烷基中的任意一种;R 1 , R 2 , R 3 , and R 4 are selected from C 1 -C 12 alkyl, C 3 -C 12 branched chain alkyl, C 5 -C 12 cycloalkyl, substituted cycloalkyl, C 2 -C 6 Any one of alkenyl, aryl, substituted aryl, and aralkyl;
R5选自H原子、甲基、乙基中的任意一种;阴离子Ym-选自Cl-,Br-,I-,PF6 -,BF4 -,[CF3SO3]-,NO3 -,(CF3SO2)2N-,AlCl4 -,Al2Cl7 -,SO4 2-,CH3COO-,CF3COO-,OH(CH3)CHCOO-,CF3SO3 -,CF3CF2CF2CF2SO3 -,CF3CF2CF2COO-中的任意一种。R 5 is selected from any one of H atom, methyl group and ethyl group; anion Y m- is selected from Cl - , Br - , I - , PF 6 - , BF 4 - , [CF 3 SO 3 ] - , NO 3 - , (CF 3 SO 2 ) 2 N - , AlCl 4 - , Al 2 Cl 7 - , SO 4 2- , CH 3 COO - , CF 3 COO - , OH(CH 3 )CHCOO - , CF 3 SO 3 - , any one of CF 3 CF 2 CF 2 CF 2 SO 3 - , CF 3 CF 2 CF 2 COO - .
本发明中所述的催化剂是一种离子液体或几种离子液体的混合物。The catalyst described in the present invention is an ionic liquid or a mixture of several ionic liquids.
本发明中所述的催化剂是离子液体和非离子液体的混合物,非离子液体催化剂选自苯磺酸、对甲基苯磺酸、霉酚酸、硼酸、二氧化硅中的任意一种或其混合物;非离子液体组分与离子液体组分的摩尔比为0.1~5∶1。Catalyst described in the present invention is the mixture of ionic liquid and nonionic liquid, and nonionic liquid catalyst is selected from any one in benzenesulfonic acid, p-toluenesulfonic acid, mycophenolic acid, boric acid, silicon dioxide or its Mixture; the molar ratio of the non-ionic liquid component to the ionic liquid component is 0.1-5:1.
本发明所述的催化剂的摩尔量与羟基酸或羟基酸低聚物或羟基酸与羟基酸低聚物的混合物的质量比例为0.001~0.2mol∶100g。The mass ratio of the molar weight of the catalyst in the present invention to the hydroxy acid or hydroxy acid oligomer or the mixture of hydroxy acid and hydroxy acid oligomer is 0.001˜0.2 mol:100 g.
本发明中所述的熔融缩合聚合反应按以下步骤进行:催化剂、羟基酸按0.001~0.2mol∶100g的比例混合均匀,在100℃~170℃的温度和1.013×105Pa~102Pa的压力下,进行脱水缩合反应,得到羟基酸低聚物;然后所得羟基酸低聚物在100℃~190℃的温度和103Pa~1Pa的压力下进行熔融缩聚,反应2~72小时,得到重均分子量为5000~100000的羟基酸缩聚物。The melt condensation polymerization reaction described in the present invention is carried out according to the following steps: the catalyst and the hydroxy acid are uniformly mixed in a ratio of 0.001 to 0.2 mol:100g, and the mixture is mixed at a temperature of 100°C to 170°C and a pressure of 1.013×10 5 Pa to 10 2 Pa Under pressure, dehydration condensation reaction is carried out to obtain hydroxy acid oligomer; then the obtained hydroxy acid oligomer is subjected to melt polycondensation at a temperature of 100°C to 190°C and a pressure of 10 3 Pa to 1 Pa, and reacts for 2 to 72 hours to obtain Hydroxy-acid condensation polymer with weight average molecular weight of 5,000-100,000.
本发明中所述的熔融缩合聚合反应按以下步骤进行:羟基酸首先在100℃~170℃的温度和1.013×105Pa~102Pa的压力下,进行脱水缩合反应,得到羟基酸低聚物;然后在所得羟基酸低聚物中加入至少含一种离子液体的催化剂,催化剂与羟基酸低聚物质量的比例为0.001~0.2mol∶100g,混合均匀,在100℃~190℃的温度和103Pa~1Pa的压力下进行熔融缩聚,反应2~72小时,得到重均分子量为5000~100000的羟基酸缩聚物。The melt condensation polymerization reaction described in the present invention is carried out according to the following steps: the hydroxy acid is first dehydrated and condensed at a temperature of 100°C to 170°C and a pressure of 1.013×10 5 Pa to 10 2 Pa to obtain a hydroxy acid oligomer Then add a catalyst containing at least one ionic liquid to the obtained hydroxyacid oligomer, the ratio of the catalyst to the hydroxyacid oligomer mass is 0.001~0.2mol: 100g, mix evenly, at a temperature of 100°C~190°C Melt polycondensation is carried out under a pressure of 10 3 Pa to 1 Pa, and the reaction is carried out for 2 to 72 hours to obtain a hydroxy acid polycondensate with a weight average molecular weight of 5,000 to 100,000.
本发明中所述的熔融/固相缩合聚合反应按以下步骤进行:上述重均分子量为5000~100000的羟基酸缩聚物,经粉碎得到粒径为10μm~5mm的粒状羟基酸缩聚物,在惰性气体保护下或在真空条件下,在100℃~170℃的温度和1Pa~2×105Pa的压力下,进行固相缩聚,反应2~72小时,得到重均分子量为50000~200000的羟基酸缩聚物。The melt/solid phase condensation polymerization reaction described in the present invention is carried out according to the following steps: the above-mentioned weight-average molecular weight is 5000~100000 hydroxyacid polycondensate, after pulverizing, the granular hydroxyacid polycondensate with a particle size of 10 μm~5mm is obtained, and the Under gas protection or under vacuum conditions, carry out solid phase polycondensation at a temperature of 100°C to 170°C and a pressure of 1Pa to 2×10 5 Pa, and react for 2 to 72 hours to obtain hydroxyl groups with a weight average molecular weight of 50,000 to 200,000 Acid polycondensate.
本发明方法使用不含金属元素的离子液体作为催化剂,避免了通常使用含金属催化剂时残留的金属催化剂对所得聚乳酸生物相容性和电性能的影响,所得聚乳酸具有纯度高、无残留金属催化剂的优点;本发明方法采用熔融缩聚和熔融/固相缩聚方法一步合成聚乳酸,具有工艺简单、效率高、成本低、无环境污染的优越性。本发明所得聚乳酸具有优良的生物相容性、生物可吸收性和可生物降解性,同时还具有分子量大、力学性能高、易加工等优点,因此不仅可用于日用塑料、纺织纤维等领域,而且可以作为生物医用材料,用做药物缓释载体、外科植入材料和组织工程支架材料等。The method of the present invention uses an ionic liquid that does not contain metal elements as a catalyst, avoiding the influence of the residual metal catalyst on the biocompatibility and electrical properties of the obtained polylactic acid when the metal-containing catalyst is usually used, and the obtained polylactic acid has high purity and no residual metal. Advantages of the catalyst; the method of the present invention adopts melt polycondensation and melt/solid phase polycondensation to synthesize polylactic acid in one step, and has the advantages of simple process, high efficiency, low cost and no environmental pollution. The polylactic acid obtained in the present invention has excellent biocompatibility, bioabsorbability and biodegradability, and also has the advantages of large molecular weight, high mechanical properties, and easy processing, so it can not only be used in the fields of daily-use plastics, textile fibers, etc. , and can be used as biomedical materials, as drug sustained-release carriers, surgical implant materials and tissue engineering scaffold materials.
本发明方法由于采用“绿色”的离子液体作为催化剂催化缩合聚合,得到的聚乳酸也是可生物降解材料,是一种“绿色”的聚合方法和“绿色”的聚合物的结合,在环境问题和能源危机日益突出的今天,具有重要的意义。The method of the present invention adopts "green" ionic liquid as a catalyst to catalyze condensation polymerization, and the obtained polylactic acid is also a biodegradable material, which is a combination of a "green" polymerization method and a "green" polymer. Today, the energy crisis is becoming more and more prominent, which is of great significance.
本发明中,既可采用单一的离子液体作为催化剂,也可采用两种或两种离子液体的混合物用作催化剂。In the present invention, either a single ionic liquid can be used as a catalyst, or a mixture of two or two ionic liquids can be used as a catalyst.
本发明中,所述的至少含有一种离子液体的催化剂的摩尔量与作为反应起始物的羟基酸或羟基酸低聚物质量的比例优选0.005mol/100g~0.05mol/100g。In the present invention, the molar ratio of the catalyst containing at least one ionic liquid to the mass of the hydroxyacid or hydroxyacid oligomer as the reaction starting material is preferably 0.005mol/100g-0.05mol/100g.
本发明中与离子液体复合使用的催化剂优先选自苯磺酸和对甲基苯磺酸。The catalyst used in combination with the ionic liquid in the present invention is preferably selected from benzenesulfonic acid and p-toluenesulfonic acid.
本发明中,所述的离子液体在羟基酸反应物的弱酸性环境中均能保持稳定,不会发生分解,因而可直接加入到羟基酸中,在脱水阶段即起到催化作用,解决了常用的含金属元素的催化剂因在较强的酸性环境中易失活因而不能直接加入到羟基酸反应物中的缺陷,提高了催化剂的催化效果。In the present invention, the ionic liquid can remain stable in the weakly acidic environment of the hydroxyacid reactant without decomposition, so it can be directly added to the hydroxyacid to play a catalytic role in the dehydration stage, solving the common The defect that the metal element-containing catalyst cannot be directly added to the hydroxy acid reactant because it is easily deactivated in a strong acidic environment improves the catalytic effect of the catalyst.
本发明中,所述的离子液体在羟基酸或羟基酸低聚物中易于溶解、分散,克服了通常的含金属元素的催化剂(如锡粉、锌粉、氧化亚锡、氧化锌)难溶解、难分散的缺点,因而进一步提高了催化剂的催化效果。In the present invention, the ionic liquid is easy to dissolve and disperse in hydroxyacid or hydroxyacid oligomer, and overcomes the difficulty of dissolving common metal element-containing catalysts (such as tin powder, zinc powder, stannous oxide, zinc oxide) , Difficult to disperse, thus further improving the catalytic effect of the catalyst.
本发明中,所述的离子液体由于具有优良的稳定性和溶解分散性,因而既可在乳酸单体或乳酸单体水溶液中直接加入,也可先合成乳酸低聚物再加入,两种加入方式均有良好的催化效果,提高了工艺操作的弹性。In the present invention, because the ionic liquid has excellent stability and solubility and dispersibility, it can be directly added to the lactic acid monomer or the aqueous solution of the lactic acid monomer, or it can be added after synthesizing the lactic acid oligomer. Both methods have good catalytic effect and improve the flexibility of process operation.
本发明中,所述的离子液体合成简单,原料易得,且大部分已有商品或试剂出售,其合成方法参见公开文献,如CN 1521163A,CN 1417407A。In the present invention, the synthesis of the ionic liquid is simple, the raw materials are easy to obtain, and most of them are sold as commercial products or reagents. For the synthesis method, refer to open literature, such as CN 1521163A, CN 1417407A.
本发明中,反应起始物羟基酸低聚物选自L,L-乳酸低聚物、D,L-乳酸低聚物、羟基乙酸低聚物等低分子量均聚物和L,L-乳酸与D,L-乳酸的低分子量共聚物、L,L-乳酸与羟基乙酸的低分子量共聚物、D,L-乳酸与羟基乙酸的低分子量共聚物等低分子量共聚物中的任意一种或其混合物;低聚物的重均分子量为500~10000,优选1000~7000。In the present invention, the reaction starter hydroxyacid oligomer is selected from L, L-lactic acid oligomer, D, L-lactic acid oligomer, glycolic acid oligomer and other low molecular weight homopolymers and L, L-lactic acid oligomer Any one of low molecular weight copolymers such as low molecular weight copolymers of D, L-lactic acid, low molecular weight copolymers of L, L-lactic acid and glycolic acid, low molecular weight copolymers of D, L-lactic acid and glycolic acid, or Its mixture; the weight average molecular weight of the oligomer is 500-10000, preferably 1000-7000.
本发明中,乳酸低聚物由乳酸或乳酸水溶液采用常规的脱水缩聚方法制备。低聚物制备过程中可以不加催化剂,也可加入本发明所述的至少含一种离子液体的催化剂,但不加入通常采用的含金属元素的催化剂。In the present invention, the lactic acid oligomer is prepared from lactic acid or lactic acid aqueous solution by conventional dehydration polycondensation method. In the oligomer preparation process, no catalyst can be added, and the catalyst containing at least one ionic liquid described in the present invention can also be added, but the commonly used catalyst containing metal elements can not be added.
本发明以离子液体为催化剂制备羟基酸缩聚物的缩合聚合方法既可采用熔融缩聚方法,也可在熔融聚合后继续进行固相缩聚,即熔融/固相聚合方法,以进一步提高聚乳酸的分子量。The present invention uses ionic liquid as a catalyst to prepare the condensation polymerization method of hydroxyacid polycondensate, which can adopt the melt polycondensation method, and can also continue to carry out solid phase polycondensation after melt polymerization, that is, the melt/solid phase polymerization method, to further increase the molecular weight of polylactic acid .
本发明中,制备羟基酸低聚物的温度优选110℃~150℃,压力优选1000Pa~1.013×105Pa。In the present invention, the temperature for preparing the hydroxy acid oligomer is preferably 110° C. to 150° C., and the pressure is preferably 1000 Pa to 1.013×10 5 Pa.
本发明中,熔融缩聚阶段的温度优选150℃~185℃,压力优选100Pa~500Pa。In the present invention, the temperature in the melt polycondensation stage is preferably 150° C. to 185° C., and the pressure is preferably 100 Pa to 500 Pa.
本发明中,固相缩聚阶段的温度优选100℃~170℃,通惰性气体保护时,压力优选1.013×105Pa~1.5×105Pa,抽真空进行固相缩聚时压力优选1Pa~200Pa。In the present invention, the temperature in the solid phase polycondensation stage is preferably 100°C to 170°C, the pressure is preferably 1.013×10 5 Pa to 1.5×10 5 Pa when the inert gas is used for protection, and the pressure is preferably 1 Pa to 200 Pa when vacuuming for solid phase polycondensation.
本发明提供的方法可以合成重均分子量为5000~200000的羟基酸缩聚物。分子量的测定采用高分子领域常用的方法进行,如端基滴定法、特性粘数法和凝胶渗透色谱法(GPC)测定。The method provided by the invention can synthesize the hydroxy acid polycondensate with a weight average molecular weight of 5000-200000. The determination of the molecular weight is carried out by methods commonly used in the polymer field, such as end group titration, intrinsic viscosity method and gel permeation chromatography (GPC) determination.
具体实施方式Detailed ways
下面通过实施例进一步描述本发明的实施方式,但本发明的范围不限于这些实施例。The embodiments of the present invention will be further described below through examples, but the scope of the present invention is not limited to these examples.
实施例1Example 1
将50克90%的L-乳酸水溶液加入到250mL三颈圆底烧瓶中,启动磁力搅拌,油浴加热。在100℃、常压下脱水2小时;然后逐渐将压力减小到1300Pa(10毫米汞柱),将温度升高到130℃,脱水2小时;得到重均分子量为520的L-乳酸低聚物;接着在150℃、520Pa(4毫米汞柱)下继续脱水4小时,得到重均分子量为1610的乳酸低聚物。冷却后,将0.002摩尔的甲基三苯基溴化鏻加到三颈圆底烧瓶中,混合均匀,逐步将温度升高到170℃,逐渐将压力减小到130Pa(1毫米汞柱),反应10小时,聚乳酸的产率为90.5%,由凝胶渗透色谱法测得重均分子量为12870,多分散指数为1.36。Add 50 grams of 90% L-lactic acid aqueous solution into a 250 mL three-necked round bottom flask, start magnetic stirring, and heat in an oil bath. Dehydrate at 100°C and normal pressure for 2 hours; then gradually reduce the pressure to 1300Pa (10 mm Hg), raise the temperature to 130°C, and dehydrate for 2 hours; obtain L-lactic acid oligomerization with a weight average molecular weight of 520 Then continue dehydration for 4 hours at 150° C. and 520 Pa (4 mm Hg), to obtain a lactic acid oligomer with a weight average molecular weight of 1610. After cooling, add 0.002 moles of methyltriphenylphosphonium bromide to a three-necked round-bottomed flask, mix well, gradually raise the temperature to 170°C, and gradually reduce the pressure to 130Pa (1 mm Hg), After reacting for 10 hours, the yield of polylactic acid was 90.5%, the weight average molecular weight measured by gel permeation chromatography was 12870, and the polydispersity index was 1.36.
实施例2Example 2
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.002摩尔的四丁基氯化铵,逐步升温至170℃、逐步减压到130Pa(1毫米汞柱),反应10小时,聚乳酸的产率为84.7%,由凝胶渗透色谱法测得重均分子量为6870,多分散指数为1.48。The preparation of lactic acid oligomer was as in Example 1. Add 0.002 mole of tetrabutylammonium chloride in the lactic acid oligomer of gained, gradually warming up to 170 ℃, gradually reducing pressure to 130Pa (1 mm Hg), react for 10 hours, the productive rate of polylactic acid is 84.7%, The weight average molecular weight measured by gel permeation chromatography was 6870, and the polydispersity index was 1.48.
实施例3Example 3
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.004摩尔的N-丁基吡啶溴化物,逐步升温至170℃、逐步减压到130Pa(1毫米汞柱),反应10小时,聚乳酸的产率为93.1%,由凝胶渗透色谱法测得重均分子量为11000,多分散指数为1.26。The preparation of lactic acid oligomer was as in Example 1. Add 0.004 mole of N-butylpyridine bromide to the obtained lactic acid oligomer, gradually heat up to 170°C, gradually reduce the pressure to 130Pa (1 mm Hg), react for 10 hours, and the yield of polylactic acid is 93.1%. , the weight average molecular weight measured by gel permeation chromatography is 11000, and the polydispersity index is 1.26.
实施例4Example 4
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.005摩尔的1-丁基-3-甲基咪唑溴化物(bmimBr),逐步升温至190℃、逐步减压到130Pa(1毫米汞柱),反应10小时,聚乳酸的产率为84.2%,由凝胶渗透色谱法测得重均分子量为9610,多分散指数为1.44。The preparation of lactic acid oligomer was as in Example 1. Add 0.005 mole of 1-butyl-3-methylimidazolium bromide (bmimBr) to the obtained lactic acid oligomer, gradually heat up to 190°C, gradually depressurize to 130Pa (1 mm Hg), react for 10 hours, The yield of polylactic acid is 84.2%, the weight average molecular weight measured by gel permeation chromatography is 9610, and the polydispersity index is 1.44.
实施例5Example 5
将50克90%的L-乳酸水溶液和0.0025摩尔的1-乙基-3-甲基咪唑六氟磷酸盐(emimPF6)加入250mL三口圆底烧瓶中,启动磁力搅拌,油浴加热。在110℃、常压下反应3小时,然后逐渐将压力减小到1330Pa(10毫米汞柱),将温度升高到130℃,反应3小时,接着在150℃、130Pa(1毫米汞柱)下反应5小时,再在170℃、130Pa(1毫米汞柱)下反应13小时。聚乳酸的产率为83.4%,由凝胶渗透色谱法测得重均分子量为5970,多分散指数为1.39。Add 50 g of 90% L-lactic acid aqueous solution and 0.0025 mole of 1-ethyl-3-methylimidazolium hexafluorophosphate (emimPF 6 ) into a 250 mL three-neck round bottom flask, start magnetic stirring, and heat in an oil bath. React at 110°C and normal pressure for 3 hours, then gradually reduce the pressure to 1330Pa (10 mmHg), raise the temperature to 130°C, react for 3 hours, then at 150°C, 130Pa (1 mmHg) The reaction was carried out at 170° C. and 130 Pa (1 mm Hg) for 13 hours. The yield of polylactic acid is 83.4%, the weight average molecular weight measured by gel permeation chromatography is 5970, and the polydispersity index is 1.39.
实施例6Example 6
将50克90%的L-乳酸水溶液加入250mL三颈圆底烧瓶中,启动磁力搅拌,油浴加热。在110℃、常压下脱水2小时;然后逐渐将压力减小到1330Pa(10毫米汞柱),将温度升高到130℃,脱水2小时;接着在150℃、520Pa(4毫米汞柱)下继续脱水4小时;再在170℃、100Pa下脱水10小时,得到重均分子量为7360的L-乳酸低聚物。加入0.002摩尔的1-丁基-3-甲基咪唑氯化物(bmimCl),170℃、133Pa下反应20小时,聚乳酸的产率为88.1%,由凝胶渗透色谱法测得重均分子量为28860,多分散指数为1.32。Add 50 grams of 90% L-lactic acid aqueous solution into a 250 mL three-neck round bottom flask, start magnetic stirring, and heat in an oil bath. Dehydrate at 110°C and normal pressure for 2 hours; then gradually reduce the pressure to 1330Pa (10 mmHg), raise the temperature to 130°C, and dehydrate for 2 hours; then at 150°C, 520Pa (4 mmHg) Continue dehydration for 4 hours at 170°C and 100Pa for 10 hours to obtain an L-lactic acid oligomer with a weight average molecular weight of 7360. Add 0.002 mole of 1-butyl-3-methylimidazolium chloride (bmimCl), react for 20 hours under 170°C and 133Pa, the yield of polylactic acid is 88.1%, and the weight-average molecular weight measured by gel permeation chromatography is 28860 with a polydispersity index of 1.32.
实施例7Example 7
乳酸低聚物的制备如实施例1。冷却后,在烧瓶中加入0.002摩尔的1-丁基-3-甲基咪唑三氟醋酸盐,逐步升温至170℃、逐步减压到103Pa,反应10小时。聚乳酸的产率为68.8%,由凝胶渗透色谱法测得重均分子量为17310,多分散指数为1.63。The preparation of lactic acid oligomer was as in Example 1. After cooling, 0.002 mole of 1-butyl-3-methylimidazolium trifluoroacetate was added to the flask, the temperature was gradually raised to 170° C., and the pressure was gradually reduced to 10 3 Pa for reaction for 10 hours. The yield of polylactic acid is 68.8%, the weight average molecular weight measured by gel permeation chromatography is 17310, and the polydispersity index is 1.63.
实施例8Example 8
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.002摩尔的1-乙基-3-甲基咪唑溴化物(emimBr),逐步升温至170℃、逐步减压到133Pa(1毫米汞柱),反应10小时;冷却后再加入0.004摩尔的1-丁基-3-甲基咪唑氯化物(bmimCl),逐步升温至180℃、逐步减压到70Pa(0.5毫米汞柱),反应20小时。聚乳酸的产率为80.4%,由凝胶渗透色谱法测得重均分子量为32638,多分散指数为1.23。The preparation of lactic acid oligomer was as in Example 1. Add 0.002 mole of 1-ethyl-3-methylimidazolium bromide (emimBr) to the obtained lactic acid oligomer, gradually increase the temperature to 170° C., gradually reduce the pressure to 133 Pa (1 mm Hg), and react for 10 hours; After cooling, 0.004 mol of 1-butyl-3-methylimidazolium chloride (bmimCl) was added, the temperature was gradually raised to 180° C., and the pressure was gradually reduced to 70 Pa (0.5 mmHg), and the reaction was carried out for 20 hours. The yield of polylactic acid is 80.4%, the weight average molecular weight measured by gel permeation chromatography is 32638, and the polydispersity index is 1.23.
实施例9Example 9
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.002摩尔的1,3-二丁基咪唑L-乳酸盐和0.002摩尔的1-丁基-3-甲基咪唑醋酸盐(bmimCOOCH3),逐步升温至170℃、逐步减压到130Pa,反应10小时。聚乳酸的产率为94.0%,由凝胶渗透色谱法测得重均分子量为29350,多分散指数为1.35。The preparation of lactic acid oligomer was as in Example 1. Add 0.002 mole of 1,3-dibutylimidazole L-lactate and 0.002 mole of 1-butyl-3-methylimidazole acetate (bmimCOOCH 3 ) to the resulting lactic acid oligomer, and gradually heat up to 170°C, gradually reduce the pressure to 130Pa, and react for 10 hours. The yield of polylactic acid is 94.0%, the weight average molecular weight measured by gel permeation chromatography is 29350, and the polydispersity index is 1.35.
实施例10Example 10
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.08摩尔的1-己基-3-甲基咪唑醋酸盐(hmimCOOCH3),逐步升温至170℃、逐步减压到133Pa,反应10小时。聚乳酸的产率为81.4%,由凝胶渗透色谱法测得重均分子量为19306,多分散指数为1.33。The preparation of lactic acid oligomer was as in Example 1. Add 0.08 mole of 1-hexyl-3-methylimidazolium acetate (hmimCOOCH 3 ) to the obtained lactic acid oligomer, gradually raise the temperature to 170° C., gradually reduce the pressure to 133 Pa, and react for 10 hours. The yield of polylactic acid is 81.4%, the weight average molecular weight measured by gel permeation chromatography is 19306, and the polydispersity index is 1.33.
实施例11Example 11
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.001摩尔的1-乙基-2,3-二甲基咪唑全氟丁酸盐和0.005摩尔的二氧化硅,逐步升温至170℃、逐步减压到133Pa,反应15小时。聚乳酸的产率为83.6%,由凝胶渗透色谱法测得重均分子量为16420,多分散指数为1.66。The preparation of lactic acid oligomer was as in Example 1. Add 0.001 mole of 1-ethyl-2,3-dimethylimidazolium perfluorobutyrate and 0.005 mole of silicon dioxide to the obtained lactic acid oligomer, gradually raise the temperature to 170°C, and gradually reduce the pressure to 133Pa, React for 15 hours. The yield of polylactic acid is 83.6%, the weight average molecular weight measured by gel permeation chromatography is 16420, and the polydispersity index is 1.66.
实施例12Example 12
将50克90%的D,L-乳酸水溶液加入250mL三颈圆底烧瓶中,启动磁力搅拌,油浴加热。在110℃、常压下脱水2小时;然后逐渐将压力减小到1330Pa(10毫米汞柱),将温度升高到130℃,脱水2小时;接着在150℃、520Pa(4毫米汞柱)下继续脱水4小时。加入0.005摩尔的1-乙基-3-甲基咪唑D,L-乳酸盐,逐步升温至170℃、逐步减压到133Pa,反应20小时,聚乳酸的产率为84.5%,由凝胶渗透色谱法测得重均分子量为25950,多分散指数为1.48。Add 50 grams of 90% D,L-lactic acid aqueous solution into a 250 mL three-neck round bottom flask, start magnetic stirring, and heat in an oil bath. Dehydrate at 110°C and normal pressure for 2 hours; then gradually reduce the pressure to 1330Pa (10 mmHg), raise the temperature to 130°C, and dehydrate for 2 hours; then at 150°C, 520Pa (4 mmHg) Continue dehydration for 4 hours. Add 0.005 moles of 1-ethyl-3-methylimidazole D, L-lactate, gradually increase the temperature to 170°C, gradually reduce the pressure to 133Pa, and react for 20 hours. The yield of polylactic acid is 84.5%. The weight average molecular weight measured by permeation chromatography is 25950, and the polydispersity index is 1.48.
实施例13Example 13
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.002摩尔的1,3-二乙基咪唑L-乳酸盐和0.0002摩尔的对甲基苯磺酸,逐步升温至170℃、逐步减压到130Pa,反应10小时。继续升温至180℃、逐步减压到70Pa(0.5毫米汞柱),反应20小时,聚乳酸的产率为82.1%,由凝胶渗透色谱法测得重均分子量为33140,多分散指数为1.37。The preparation of lactic acid oligomer was as in Example 1. Add 0.002 moles of 1,3-diethylimidazole L-lactate and 0.0002 moles of p-toluenesulfonic acid to the obtained lactic acid oligomers, gradually raise the temperature to 170°C, gradually reduce the pressure to 130Pa, and react for 10 Hour. Continue to heat up to 180°C, gradually decompress to 70Pa (0.5 mm Hg), react for 20 hours, the yield of polylactic acid is 82.1%, the weight average molecular weight measured by gel permeation chromatography is 33140, and the polydispersity index is 1.37 .
实施例14Example 14
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.004摩尔的1,3-二乙基咪唑L-乳酸盐,逐步升温至170℃、逐步减压到130Pa,反应10小时。接着升温至180℃、逐步减压到1Pa,反应48小时,聚乳酸的产率为79.2%,由凝胶渗透色谱法测得重均分子量为46310,多分散指数为1.53。The preparation of lactic acid oligomer was as in Example 1. Add 0.004 mole of 1,3-diethylimidazole L-lactate to the obtained lactic acid oligomer, gradually raise the temperature to 170° C., gradually reduce the pressure to 130 Pa, and react for 10 hours. Then the temperature was raised to 180° C., the pressure was gradually reduced to 1 Pa, and the reaction was carried out for 48 hours. The yield of polylactic acid was 79.2%. The weight average molecular weight was 46310 and the polydispersity index was 1.53 as measured by gel permeation chromatography.
实施例15Example 15
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中在烧瓶中加入0.002摩尔的1,3-二乙基咪唑L-乳酸盐和等摩尔量的苯磺酸,逐步升温至170℃、逐步减压到400Pa(3毫米汞柱),反应10小时,接着逐步升温至180℃,逐步减压到260Pa(2毫米汞柱),反应20小时,得到重均分子量为39200的聚乳酸。冷却后取出粉碎,筛分,将得到的粒径为5mm的聚乳酸粒子在105℃、130Pa下结晶2小时,然后逐步升温到150℃,减压到70Pa(0.5毫米汞柱),反应5小时后得到重均分子量为43400的聚乳酸;接着逐步升温到160℃,减压到10Pa,10小时后得到重均分子量为53900的聚乳酸,20小时后得到重均分子量为66640的聚乳酸;继续逐步升温到1670℃,减压到1Pa,20小时后得到重均分子量为78800的聚乳酸,30小时后得到重均分子量为89630的聚乳酸。The preparation of lactic acid oligomer was as in Example 1. In the obtained lactic acid oligomer, add 0.002 mole of 1,3-diethylimidazole L-lactate and benzenesulfonic acid of equimolar amount in the flask, gradually heat up to 170°C, gradually decompress to 400Pa (3 mmHg), reacted for 10 hours, then gradually increased the temperature to 180°C, gradually reduced the pressure to 260Pa (2 mmHg), reacted for 20 hours, and obtained polylactic acid with a weight average molecular weight of 39200. After cooling, take out and pulverize, sieve, and crystallize polylactic acid particles with a particle size of 5mm at 105°C and 130Pa for 2 hours, then gradually increase the temperature to 150°C, reduce the pressure to 70Pa (0.5 mm Hg), and react for 5 hours Finally, polylactic acid with a weight average molecular weight of 43,400 was obtained; then, the temperature was gradually raised to 160° C., and the pressure was reduced to 10 Pa. After 10 hours, polylactic acid with a weight average molecular weight of 53,900 was obtained, and after 20 hours, polylactic acid with a weight average molecular weight of 66,640 was obtained; continue Gradually raise the temperature to 1670°C and reduce the pressure to 1Pa. After 20 hours, polylactic acid with a weight average molecular weight of 78,800 is obtained, and after 30 hours, polylactic acid with a weight average molecular weight of 89,630 is obtained.
实施例16Example 16
乳酸低聚物的制备如实施例1。在所得的乳酸低聚物中加入0.004摩尔的1-乙基-3-甲基咪唑醋酸盐(emimCOOCH3)和等摩尔量的对甲基苯磺酸(TSA),逐步升温至170℃、逐步减压到260Pa(2毫米汞柱),反应20小时,接着逐步升温至180℃,逐步减压到130Pa,反应48小时,得到重均分子量为89300的聚乳酸。冷却后取出粉碎,筛分,将得到的粒径为10μm的聚乳酸微粒装入三颈烧瓶中,连续通N2保护,使压力保持在2×105Pa,逐步升温到105℃,结晶2小时;接着升温到120℃,结晶4小时;再升温至135℃,结晶4小时;逐步升温到150℃,反应15小时后得到重均分子量为115200的聚乳酸,25小时后得到重均分子量为136600的聚乳酸,35小时后得到重均分子量为162400的聚乳酸,45小时后得到重均分子量为175000的聚乳酸,60小时后得到重均分子量为184700的聚乳酸。The preparation of lactic acid oligomer was as in Example 1. Add 0.004 mole of 1-ethyl-3-methylimidazole acetate (emimCOOCH 3 ) and p-toluenesulfonic acid (TSA) in equimolar amounts to the obtained lactic acid oligomer, and gradually raise the temperature to 170°C, Gradually reduce the pressure to 260Pa (2 mm Hg), react for 20 hours, then gradually increase the temperature to 180°C, gradually reduce the pressure to 130Pa, and react for 48 hours to obtain polylactic acid with a weight average molecular weight of 89300. After cooling, take out and pulverize, sieve, put the obtained polylactic acid particles with a particle size of 10 μm into a three-necked flask, pass through N2 continuously for protection, keep the pressure at 2×10 5 Pa, gradually raise the temperature to 105°C, and crystallize 2 Hours; then heat up to 120°C, crystallize for 4 hours; then heat up to 135°C, crystallize for 4 hours; gradually heat up to 150°C, react for 15 hours to obtain polylactic acid with a weight average molecular weight of 115,200, and after 25 hours, obtain a weight average molecular weight of 136600 polylactic acid, polylactic acid with a weight average molecular weight of 162400 was obtained after 35 hours, polylactic acid with a weight average molecular weight of 175000 was obtained after 45 hours, and polylactic acid with a weight average molecular weight of 184700 was obtained after 60 hours.
实施例17Example 17
将20克羟基乙酸加入100mL三颈圆底烧瓶中,启动磁力搅拌,油浴加热。在110℃、常压下脱水2小时,然后逐渐将压力减小到1300Pa(10毫米汞柱),将温度升高到130℃,脱水2小时,接着在150℃、130Pa下继续脱水4小时。加入0.04摩尔的1-丁基-3-甲基咪唑氯化物(bmimCl),逐步升温至170℃、逐步减压到540Pa,反应10小时,接着逐步升温至180℃、逐步减压到130Pa,反应10小时。冷却后取出。由于直接缩聚法得到的PGA不溶于常见的有机溶剂,未测定分子量。Add 20 grams of glycolic acid into a 100 mL three-neck round bottom flask, start magnetic stirring, and heat in an oil bath. Dehydrate at 110°C and normal pressure for 2 hours, then gradually reduce the pressure to 1300Pa (10 mm Hg), raise the temperature to 130°C, dehydrate for 2 hours, then continue to dehydrate at 150°C and 130Pa for 4 hours. Add 0.04 moles of 1-butyl-3-methylimidazolium chloride (bmimCl), gradually raise the temperature to 170°C, gradually reduce the pressure to 540Pa, react for 10 hours, then gradually raise the temperature to 180°C, gradually reduce the pressure to 130Pa, and react 10 hours. Remove after cooling. Since the PGA obtained by the direct polycondensation method is insoluble in common organic solvents, the molecular weight was not determined.
实施例18Example 18
将5克羟基乙酸和20克乳酸加入到100mL三颈圆底烧瓶中,然后加入0.003摩尔的1-丁基-3-甲基咪唑氯化物(bmimCl)。启动磁力搅拌,油浴加热。在110℃、常压下反应2小时;然后逐渐将压力减小到1300Pa,将温度升高到130℃,反应2小时;接着在150℃、520Pa下继续反应4小时。然后逐步升温至170℃、逐步减压到260Pa(2毫米汞柱),反应10小时,接着逐步升温至180℃、逐步减压到130Pa,反应10小时。PLGA的产率为83.9%,由凝胶渗透色谱法测得重均分子量为26410,多分散指数为1.37。5 grams of glycolic acid and 20 grams of lactic acid were added to a 100 mL three-neck round bottom flask, and then 0.003 moles of 1-butyl-3-methylimidazolium chloride (bmimCl) was added. Start the magnetic stirring and heat the oil bath. React at 110°C and normal pressure for 2 hours; then gradually reduce the pressure to 1300Pa, raise the temperature to 130°C, and react for 2 hours; then continue to react at 150°C and 520Pa for 4 hours. Then gradually raise the temperature to 170°C, gradually reduce the pressure to 260Pa (2 mmHg), and react for 10 hours, then gradually raise the temperature to 180°C, gradually reduce the pressure to 130Pa, and react for 10 hours. The yield of PLGA is 83.9%, the weight average molecular weight measured by gel permeation chromatography is 26410, and the polydispersity index is 1.37.
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| CN101896467A (en) * | 2007-12-12 | 2010-11-24 | 巴斯夫欧洲公司 | Method for the production of disubstituted imidazolium salts |
| CN101747501B (en) * | 2008-12-12 | 2011-10-26 | 北京服装学院 | Method for synthesizing high molecular weight polylactic acid |
| CN102627756A (en) * | 2012-03-28 | 2012-08-08 | 南京工业大学 | Synthetic method of polylactic acid-polyethylene glycol |
| CN102633996B (en) * | 2012-05-10 | 2014-01-01 | 南京工业大学 | Method for catalytically synthesizing polylactic acid by using ionic liquid |
| CN103265688B (en) * | 2013-06-13 | 2015-03-04 | 武汉大学 | Preparation method of glycolic acid polymer |
| CN107177032B (en) * | 2016-03-11 | 2019-04-02 | 上海浦景化工技术股份有限公司 | By the method for glycolic or methyl glycollate preparation high molecular weight polyglycolic acid |
| CN105646441A (en) * | 2016-03-11 | 2016-06-08 | 东华大学 | A kind of method for preparing lactide |
| CN106432698B (en) * | 2016-10-17 | 2019-02-26 | 杭州铭众生物科技有限公司 | The method that hydroxyacetic acid polymerization prepares polyglycolic acid |
| CN109535406B (en) * | 2017-09-22 | 2021-07-30 | 宁波聚嘉新材料科技有限公司 | Preparation method of polyarylate based on 2- (3-hydroxyphenyl) -6-carboxypyridoimidazole |
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