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CN1308200C - A method of transporting coal slime with high-pressure pipeline - Google Patents

A method of transporting coal slime with high-pressure pipeline Download PDF

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CN1308200C
CN1308200C CNB021261008A CN02126100A CN1308200C CN 1308200 C CN1308200 C CN 1308200C CN B021261008 A CNB021261008 A CN B021261008A CN 02126100 A CN02126100 A CN 02126100A CN 1308200 C CN1308200 C CN 1308200C
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coal slime
pipeline
conveying
boiler
feeding
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CN1468791A (en
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吴淼
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University China Mining
BEIJING ZHONG KUANG INSTITUTE OF ELECTROMECHANICAL ENGINEERING TECHNOLOGY
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University China Mining
BEIJING ZHONG KUANG INSTITUTE OF ELECTROMECHANICAL ENGINEERING TECHNOLOGY
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Abstract

一种长距离管道输送高粘稠煤泥的方法。本发明包括以下工艺过程中的全部或部分工序:煤泥的破碎→煤泥的输送→煤泥的搅拌及临时储存→煤泥正压供料→活塞泵泵送煤泥→除渣→输送管道切换→煤泥通过管道输送→煤泥的分流→支管输送→锅炉给料→管道的清洗。本方法采用液压驱动的高压活塞泵通过管道输送煤泥。具有输送压力大、输送距离长、可输送煤泥浓度范围大、能根据锅炉的要求就地或远程无级即时调节输送量、能够与相关设备通讯和联控、备用系统和常用系统易于切换,并能够通过一条输送管道经过分支实现为锅炉多点平衡给料和免拆卸清洗整条输送管道的功能。

Figure 02126100

A method for transporting highly viscous coal slime over long distances through pipelines. The present invention includes all or part of the following processes: crushing of coal slime → transport of coal slime → stirring and temporary storage of coal slime → positive pressure feeding of coal slime → piston pump pumping of coal slime → slag removal → switching of transport pipelines → transport of coal slime through pipelines → diversion of coal slime → branch pipe transport → boiler feeding → pipeline cleaning. The present method uses a hydraulically driven high-pressure piston pump to transport coal slime through a pipeline. It has the advantages of high conveying pressure, long conveying distance, a wide range of coal slime concentrations that can be transported, the ability to adjust the conveying volume locally or remotely and instantly according to the requirements of the boiler, the ability to communicate and control with related equipment, easy switching between the standby system and the common system, and the ability to achieve multi-point balanced feeding to the boiler and cleaning of the entire conveying pipeline without disassembly through a branch through a conveying pipeline.

Figure 02126100

Description

一种用高压管道输送煤泥的方法A method of transporting coal slime with high-pressure pipeline

所属技术领域Technical field

本发明涉及一种高压管道输送煤泥的方法,尤其是一种采用能够就地或远程无级调节输送量的活塞结构形式的泵,以大于或等于3Mpa的压力通过高压管道为发电厂锅炉一个或多个给料点输送煤泥的方法。The invention relates to a method for transporting coal slime through a high-pressure pipeline, in particular to a pump with a piston structure capable of steplessly adjusting the delivery volume locally or remotely. Or a method of transporting coal slime to multiple feeding points.

背景技术Background technique

目前,煤泥的管道输送都是采用挤压泵通过普通钢管以低于3MPa的压力进行的。输送压力小、输送煤泥浓度低、输送距离短、输送量小、不具备即时调节输出量的功能、也不能一条输送管多个给料点同时为锅炉给料,且可靠性差、运行和维护费用高,不能满足发电厂高浓度、远距离输送煤泥的要求,也不能根据需要自动调节煤泥给料量。At present, the pipeline transportation of coal slime is carried out at a pressure lower than 3MPa through ordinary steel pipes by extrusion pumps. The conveying pressure is small, the concentration of coal slime is low, the conveying distance is short, the conveying volume is small, there is no function of adjusting the output in real time, and one conveying pipe cannot feed multiple feed points to the boiler at the same time, and the reliability is poor, and the operation and maintenance The cost is high, and it cannot meet the requirements of high concentration and long-distance transportation of coal slime in power plants, and it cannot automatically adjust the feeding amount of coal slime according to needs.

发明内容Contents of the invention

本发明为发电厂提供了一种长距离管道输送高浓度煤泥的方法。本方法首先对煤泥进行搅拌预处理以增加其可泵送性能,再以一定的压力送入液压驱动的高压活塞泵,由其泵出并通过高压管道输送至锅炉处,根据锅炉的不同要求,泵出的煤泥可通过一个或多个给料点进入锅炉。该方法具有输送压力大、输送距离长、可输送煤泥浓度范围大、能根据锅炉的要求就地或远程无级即时调节输送量、备用系统和常用系统易于切换,并能够通过一条输送管道经过分支实现为锅炉多点平衡给料和免拆卸清洗整条输送管道的功能。The invention provides a method for transporting high-concentration coal slime through long-distance pipelines for power plants. In this method, the coal slime is first stirred and pretreated to increase its pumpability, and then sent to a hydraulically driven high-pressure piston pump at a certain pressure, which is pumped out and delivered to the boiler through a high-pressure pipeline. According to different requirements of the boiler , the pumped slime can enter the boiler through one or more feeding points. The method has the advantages of high conveying pressure, long conveying distance, wide range of transportable slime concentration, in-situ or remote stepless real-time adjustment of conveying volume according to boiler requirements, easy switching between standby system and common system, and can pass through a conveying pipeline. The branch realizes the function of multi-point balanced feeding for the boiler and cleaning the entire conveying pipeline without disassembly.

本发明提供的煤泥管道输送方法,包括以下工序:The coal slime pipeline transportation method provided by the invention comprises the following operations:

(1)煤泥的破碎,对煤泥进行破碎和初步搅拌;(1) The crushing of coal slime, crushing and preliminary stirring of coal slime;

(2)煤泥的搅拌和临时储存,对煤泥进行进一步充分搅拌并暂存一定量的煤泥;(2) Stirring and temporary storage of coal slime, further fully stir the coal slime and temporarily store a certain amount of coal slime;

(3)正压供料,正压供料设备采用并联双杆螺旋结构,螺旋可做成完全螺旋形和不完全螺旋形,不完全螺旋形的螺旋叶片在垂直于螺旋轴线的平面上的投影为非完整圆形;(3) Positive pressure feeding. The positive pressure feeding equipment adopts a parallel double-rod spiral structure. The spiral can be made into a complete spiral or an incomplete spiral. The projection of the incomplete spiral blade on a plane perpendicular to the axis of the spiral is not a perfect circle;

(4)活塞泵泵送煤泥,活塞泵将煤泥泵送至输送管道,泵送压力大于3MPa,煤泥的输送量可由0至额定量无级调节;(4) The piston pump pumps the coal slime, the piston pump pumps the coal slime to the delivery pipeline, the pumping pressure is greater than 3MPa, and the delivery volume of the coal slime can be adjusted steplessly from 0 to the rated amount;

(5)输送管道切换,切换输送管道使之与常用输送系统或备用输送系统相联通;(5) Switching of the conveying pipeline, switching the conveying pipeline so that it is connected with the common conveying system or the standby conveying system;

(6)煤泥通过管道输送至锅炉入口处;(6) The coal slime is transported to the boiler inlet through the pipeline;

(7)煤泥的分流,将管道输送的煤泥通过分流机构分至几个分支管道;(7) The diversion of the coal slime, the coal slime transported by the pipeline is divided into several branch pipelines through the diversion mechanism;

(8)支管输送,煤泥经各支管输送至锅炉的各个给料口;(8) Branch pipe transportation, coal slime is transported to each feeding port of the boiler through each branch pipe;

(9)锅炉给料,煤泥经给料装置送入锅炉。(9) Boiler feeding, the coal slime is sent into the boiler through the feeding device.

工艺过程crafting process

根据用户的不同特点和要求,本发明包括以下工艺过程中的全部或部分工序:According to the different characteristics and requirements of users, the present invention includes all or part of the following processes:

煤泥的破碎→煤泥的输送→煤泥的拌和及临时储存→煤泥正压供料→除渣→活塞泵泵送煤泥→输送管道切换→煤泥通过管道输送→煤泥的分流→支管输送→锅炉给料→管道的清洗。Coal slime crushing→coal slime transportation→coal slime mixing and temporary storage→coal slime positive pressure feeding→slag removal→piston pump pumping coal slime→conveying pipeline switching→coal slime transported through pipelines→coal slime diversion→ Branch pipe transportation→boiler feeding→pipeline cleaning.

以上各工序中的部分或单个工序均可并联一套备用机构。Part or a single process in the above processes can be connected in parallel with a set of standby mechanisms.

下面对各工序的作用进一步说明:The following is a further description of the role of each process:

1、煤泥的破碎:将结块的煤泥或矸石、石块、木块等进行破碎,同时也可加入一定的水进行初步搅拌。1. Coal slime crushing: crush agglomerated coal slime or gangue, stones, wood blocks, etc., and also add a certain amount of water for preliminary mixing.

2、煤泥的搅拌和临时储存:向煤泥中加入一定比例的水后进行充分的搅拌,并暂存一定量的煤泥。2. Stirring and temporary storage of coal slime: add a certain proportion of water to the coal slime and then fully stir it, and temporarily store a certain amount of coal slime.

3、煤泥的输送:将破碎的煤泥输送至下一工序。3. Coal slime transportation: transport the crushed coal slime to the next process.

4、为活塞泵供煤泥:以适当的压力为活塞泵供给煤泥。4. Supply slime to piston pump: supply slime to piston pump with proper pressure.

5、活塞泵泵送煤泥:将煤泥以较高的压力(≥3Mpa)泵出。5. Coal slime pumping by piston pump: pump out the coal slime at a higher pressure (≥ 3Mpa).

6、输送管道切换:若此前工序设有一用一备两套设备,可通过输送管道切换工作部分和备用部分。6. Transmission pipeline switching: If there are two sets of equipment in the previous process, one for use and one for standby, the working part and the standby part can be switched through the transmission pipeline.

7、煤泥的管道输送:泵出的煤泥经高压管道输送至锅炉入口处。7. Pipeline transportation of coal slime: the pumped coal slime is transported to the boiler inlet through a high-pressure pipeline.

8、煤泥的分流:煤泥一路分成多路。8. Diversion of coal slime: The coal slime is divided into multiple channels.

9、支管输送:将煤泥输送至各锅炉给料点。9. Branch pipe transportation: transport the coal slime to the feed point of each boiler.

10、锅炉给料:煤泥经锅炉给料装置被送入锅炉。10. Boiler feeding: Coal slime is sent into the boiler through the boiler feeding device.

11、管道的清洗:将输送管道中的煤泥清理干净。11. Pipeline cleaning: clean up the coal slime in the conveying pipeline.

工艺条件Process conditions

1、本方法采用液压驱动的高压活塞泵,输送量可即时无级调节,并具有通讯和联控功能。1. This method adopts a hydraulically driven high-pressure piston pump, the delivery volume can be adjusted steplessly in real time, and it has communication and joint control functions.

2、活塞泵正压供料设备采用并联双杆螺旋结构,螺旋转速无级可调,螺旋可做成完全螺旋形和不完全螺旋形,不完全螺旋的螺旋叶片在垂直于轴线的平面上的投影非完整圆形。2. The positive pressure feeding equipment of the piston pump adopts a parallel double-rod screw structure, and the screw speed is steplessly adjustable. The screw can be made into a complete spiral or an incomplete spiral. The projection is not a perfect circle.

3、输送管道采用高压无缝钢管或高压无缝钢管内衬低摩擦系数有机材料的复合管。3. The transmission pipeline is made of high-pressure seamless steel pipe or a composite pipe lined with low-friction coefficient organic materials.

4、通过换向机构可将分别常用系统和备用系统切换至同一输送管道,实现常用系统和备用系统的切换。4. Through the reversing mechanism, the common system and the backup system can be switched to the same delivery pipeline, so as to realize the switching between the normal system and the backup system.

5、一条输送管道通过分流机构分为几个分支管道。5. A conveying pipeline is divided into several branch pipelines through a diversion mechanism.

6、通过给料机构可将煤泥输送至锅炉,也可将其切换至清洗位置对输送管道进行清洗,且清洗水不会进入锅炉。6. The coal slime can be transported to the boiler through the feeding mechanism, and it can also be switched to the cleaning position to clean the conveying pipeline, and the cleaning water will not enter the boiler.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是高压管道输送煤泥的方法第一个实施例的单套输送系统单台锅炉三个入料口的输送工艺流程图。Fig. 1 is a flow chart of the conveying process of three feeding ports of a single boiler of a single conveying system in the first embodiment of the method for conveying coal slime through high-pressure pipelines.

图2是高压管道输送煤泥的方法第二个实施例的一用一备输送系统一台锅炉三个入料口的输送工艺流程图。Fig. 2 is a flow chart of the conveying process of one boiler and three feed ports of a conveying system for one use and one spare for the second embodiment of the method for conveying coal slime through high-pressure pipelines.

图3是高压管道输送煤泥的方法第三个实施例的两用一备输送系统两台锅炉三个入料口的输送工艺流程图。Fig. 3 is a flow chart of the conveying process of two boilers and three feed ports of the dual-purpose and one-standby conveying system of the third embodiment of the method for conveying coal slime through high-pressure pipelines.

图4是复合管结构示意图。Fig. 4 is a schematic diagram of the composite pipe structure.

图中煤泥破碎工序(1)、煤泥搅拌和临时储存工序(2)、煤泥正压供料工序(3)活塞泵泵送工序(4)、除渣工序(5)、管道换向工序(6)、高压管道输送工序(7)、煤泥分流工序(8)、支管输送工序(9)、锅炉给料工序(10)、管道清洗工序(11)、无缝钢管(12)、低摩擦材材料内衬(13)。In the figure, the coal slime crushing process (1), coal slime mixing and temporary storage process (2), coal slime positive pressure feeding process (3), piston pump pumping process (4), slag removal process (5), pipeline reversing Process (6), high-pressure pipeline transport process (7), coal slime diversion process (8), branch pipe transport process (9), boiler feeding process (10), pipeline cleaning process (11), seamless steel pipe (12), Low-friction material lining (13).

在图1中,煤泥破碎工序(1)、煤泥搅拌和临时储存工序(2)、煤泥正压供料工序(3)活塞泵泵送工序(4)除渣工序(5)高压管道输送工序(7)、煤泥分流工序(8)、支管输送工序(9)、锅炉给料工序(10)、管道的清洗工序(11)串联组成一套完整的煤泥输送工艺。In Figure 1, the coal slime crushing process (1), coal slime mixing and temporary storage process (2), coal slime positive pressure feeding process (3) piston pump pumping process (4) slag removal process (5) high pressure pipeline The conveying process (7), the coal slime diverting process (8), the branch pipe conveying process (9), the boiler feeding process (10), and the pipeline cleaning process (11) are connected in series to form a complete set of coal slime transporting process.

在图2中,煤泥破碎工序(1)、煤泥搅拌和临时储存工序(2)、煤泥正压供料工序(3)活塞泵泵送工序(4)、除渣工序(5)串联成两部分输送工艺,这两套工艺又通过输送管道切换工序(6)并联成一用一备,再与高压管道输送工序(7)、煤泥分流工序(8)、支管输送工序(9)、锅炉给料工序(10)、管道的清洗工序(11)串联在一起。通过输送管道切换工序(6)可以实现工作部分与备用部分的切换。In Figure 2, the coal slime crushing process (1), coal slime mixing and temporary storage process (2), coal slime positive pressure feeding process (3), piston pump pumping process (4), and slag removal process (5) are connected in series into two parts of the conveying process, and these two sets of processes are connected in parallel through the conveying pipeline switching process (6) to form one for use and one for standby, and then combined with the high-pressure pipeline conveying process (7), coal slime diversion process (8), branch pipe conveying process (9), The boiler feeding process (10) and the pipeline cleaning process (11) are connected in series. The switching between the working part and the standby part can be realized through the transfer pipeline switching process (6).

在图3中,煤泥破碎工序(1)、煤泥搅拌和临时储存工序(2)、煤泥正压供料工序(3)活塞泵泵送工序(4)、除渣工序(5)串联成三部分输送工艺,其中两部分作为工作部分,另一部分作为备用部分,两个工作部分通过输送管道切换工序(6)分别与备用部分并联成两用一备再与高压管道输送工序(7)、煤泥分流工序(8)、支管输送工序(9)、锅炉给料工序(10)、管道的清洗工序(11)串联在一起,通过输送管道切换工序(6)可以实现工作部分与备用部分的切换。In Figure 3, the coal slime crushing process (1), coal slime mixing and temporary storage process (2), coal slime positive pressure feeding process (3), piston pump pumping process (4), and slag removal process (5) are connected in series Three-part conveying process, two of which are used as the working part, and the other part is used as the spare part, and the two working parts are respectively connected in parallel with the spare part through the conveying pipeline switching process (6) to form dual-purpose and one standby, and then combined with the high-pressure pipeline conveying process (7) , slime diversion process (8), branch pipe conveying process (9), boiler feeding process (10), pipeline cleaning process (11) are connected in series, and the working part and the spare part can be realized through the conveying pipeline switching process (6) switch.

图2是复合管结构示意图,无缝钢管(12)、内衬摩擦系数的有机材料(13)。Fig. 2 is a structural schematic diagram of a composite pipe, a seamless steel pipe (12), and an organic material (13) with a friction coefficient of the lining.

Claims (3)

1、一种煤泥管道输送方法,包括以下工序:1. A coal slime pipeline transportation method, comprising the following steps: (1)煤泥的破碎,对煤泥进行破碎和初步搅拌;(1) The crushing of coal slime, crushing and preliminary stirring of coal slime; (2)煤泥的搅拌和临时储存,对煤泥进行进一步充分搅拌并暂存一定量的煤泥;(2) Stirring and temporary storage of coal slime, further fully stir the coal slime and temporarily store a certain amount of coal slime; (3)正压供料,正压供料设备采用并联双杆螺旋结构,螺旋可做成完全螺旋形和不完全螺旋形,不完全螺旋形的螺旋叶片在垂直于螺旋轴线的平面上的投影为非完整圆形;(3) Positive pressure feeding. The positive pressure feeding equipment adopts a parallel double-rod spiral structure. The spiral can be made into a complete spiral or an incomplete spiral. The projection of the incomplete spiral blade on a plane perpendicular to the axis of the spiral is not a perfect circle; (4)活塞泵泵送煤泥,活塞泵将煤泥泵送至输送管道,泵送压力大于3MPa,煤泥的输送量可由0至额定量无级调节;(4) The piston pump pumps the coal slime, the piston pump pumps the coal slime to the delivery pipeline, the pumping pressure is greater than 3MPa, and the delivery volume of the coal slime can be adjusted steplessly from 0 to the rated amount; (5)输送管道切换,切换输送管道使之与常用输送系统或备用输送系统相联通;(5) Switching of the conveying pipeline, switching the conveying pipeline so that it is connected with the common conveying system or the standby conveying system; (6)煤泥通过管道输送至锅炉入口处;(6) The coal slime is transported to the boiler inlet through the pipeline; (7)煤泥的分流,将管道输送的煤泥通过分流机构分至几个分支管道;(7) The diversion of the coal slime, the coal slime transported by the pipeline is divided into several branch pipelines through the diversion mechanism; (8)支管输送,煤泥经各支管输送至锅炉的各个给料口;(8) Branch pipe transportation, coal slime is transported to each feeding port of the boiler through each branch pipe; (9)锅炉给料,煤泥经给料装置送入锅炉。(9) Boiler feeding, the coal slime is sent into the boiler through the feeding device. 2、根据权利要求1所述的煤泥管道输送方法,其特征在于在正压供料和活塞泵泵送煤泥两工序之间还有除渣工序。2. The coal slime pipeline transportation method according to claim 1, characterized in that there is a slag removal process between the positive pressure feeding and the piston pump pumping the coal slime. 3、根据权利要求1或2所述的煤泥管道输送方法,其特征在于通过锅炉给料机构可使煤泥输送系统由煤泥给料状态切换至管道清洗状态或由管道清洗状态切换至煤泥给料状态。3. The coal slime pipeline conveying method according to claim 1 or 2, characterized in that the coal slime conveying system can be switched from the coal slime feeding state to the pipeline cleaning state or from the pipeline cleaning state to the coal slime pipeline conveying method through the boiler feeding mechanism. Mud feed status.
CNB021261008A 2002-08-13 2002-08-13 A method of transporting coal slime with high-pressure pipeline Expired - Fee Related CN1308200C (en)

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CN101944138B (en) * 2010-04-20 2013-01-16 杭州电子科技大学 Method for determining coal slurry pipeline transportation concentration in coal slurry fluidized bed boiler feeding system
CN101871651B (en) * 2010-06-29 2012-04-25 北京中矿环保科技股份有限公司 Method and device for cleanly storing and feeding coal slurry fuel of electric power plant
CN103244398A (en) * 2013-05-11 2013-08-14 中煤科工集团武汉设计研究院 Method for handling faults of long-distance pipeline coal transporting pump station
CN106642184B (en) * 2016-10-26 2019-10-15 国投盘江发电有限公司 Coal slime large scale mixes the device and method of burning in a kind of thermal power generation
CN108413253A (en) * 2018-04-03 2018-08-17 巩长勇 A kind of method of pipeline pug, pug recombiner and pug transport system

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US4717317A (en) * 1985-02-05 1988-01-05 Sulzer Brothers Limited Reciprocating pump
CN1058463A (en) * 1991-07-02 1992-02-05 浙江大学 High concentration, high viscosity coal washing mud are carried the feed method and system
CN1153871A (en) * 1996-11-13 1997-07-09 中国人民解放军第二炮兵工程学院 Hydraulic system for large erecting equipment
CN2408261Y (en) * 1999-11-29 2000-11-29 芜湖宏威泵阀厂 Flow rate stepless adjustable electric reciprocating pump
WO2002018792A2 (en) * 2000-09-01 2002-03-07 Moyno, Inc. Progressing cavity pump

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CN86101031A (en) * 1985-02-04 1986-08-27 贝迟泰尔国际公司 The fine coal slurry that carrier pipe is carried changes equipment and the method that is fit to the direct coal water mixture that burns of boiler into
US4717317A (en) * 1985-02-05 1988-01-05 Sulzer Brothers Limited Reciprocating pump
CN1058463A (en) * 1991-07-02 1992-02-05 浙江大学 High concentration, high viscosity coal washing mud are carried the feed method and system
CN1153871A (en) * 1996-11-13 1997-07-09 中国人民解放军第二炮兵工程学院 Hydraulic system for large erecting equipment
CN2408261Y (en) * 1999-11-29 2000-11-29 芜湖宏威泵阀厂 Flow rate stepless adjustable electric reciprocating pump
WO2002018792A2 (en) * 2000-09-01 2002-03-07 Moyno, Inc. Progressing cavity pump

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