CN1304799C - Dual-way air-intake vascular refrigeator with corrugated pipe direct-current blocking-up structure - Google Patents
Dual-way air-intake vascular refrigeator with corrugated pipe direct-current blocking-up structure Download PDFInfo
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- CN1304799C CN1304799C CNB2005100610018A CN200510061001A CN1304799C CN 1304799 C CN1304799 C CN 1304799C CN B2005100610018 A CNB2005100610018 A CN B2005100610018A CN 200510061001 A CN200510061001 A CN 200510061001A CN 1304799 C CN1304799 C CN 1304799C
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- 230000002792 vascular Effects 0.000 title claims 12
- 238000007789 sealing Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 abstract description 13
- 238000001816 cooling Methods 0.000 abstract description 13
- 238000005728 strengthening Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/14—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the cycle used, e.g. Stirling cycle
- F25B9/145—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the cycle used, e.g. Stirling cycle pulse-tube cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/14—Compression machines, plants or systems characterised by the cycle used
- F25B2309/1408—Pulse-tube cycles with pulse tube having U-turn or L-turn type geometrical arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/14—Compression machines, plants or systems characterised by the cycle used
- F25B2309/1424—Pulse tubes with basic schematic including an orifice and a reservoir
- F25B2309/14241—Pulse tubes with basic schematic including an orifice reservoir multiple inlet pulse tube
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- Engineering & Computer Science (AREA)
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- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
本发明公开了一种具有波纹管直流阻断结构的双向进气型脉管制冷机。它包括依次相连接的压缩机、回热器热端换热器、回热器、冷头、脉管、脉管热端换热器、小孔阀、气库,在脉管的热端设有波纹管直流阻断结构,在回热器进气口与脉管的热端之间设有毛细管。本发明既保持了原第二进气通过分流部分流经回热器的工质流量而减小回热器损失,提高制冷机内工质交变流动压力波与速度波相位关系的调节能力,强化脉管内压力振幅等优点,同时又阻断了沿回热器、脉管和第二进气回路的直流流动,消除了直流对制冷温度和制冷量的影响,解决了传统双向进气型脉管制冷机中由于直流导致的运行稳定性问题。
The invention discloses a two-way intake type pulse tube refrigerator with a bellows direct current blocking structure. It includes a compressor connected in sequence, a heat exchanger at the hot end of the regenerator, a regenerator, a cold head, a pulse tube, a heat exchanger at the hot end of the pulse tube, an orifice valve, and a gas store. There is a bellows DC blocking structure, and a capillary is arranged between the air inlet of the regenerator and the hot end of the pulse tube. The invention not only maintains the flow rate of the original second intake air flowing through the regenerator through the diversion part, reduces the loss of the regenerator, but also improves the ability to adjust the phase relationship between the pressure wave and the velocity wave of the alternating flow of the working medium in the refrigerator. It has the advantages of strengthening the pressure amplitude in the pulse tube, and at the same time blocks the direct current flow along the regenerator, the pulse tube and the second intake circuit, eliminates the influence of the direct current on the cooling temperature and cooling capacity, and solves the problem of the traditional two-way intake pulse. Operational stability problems due to direct flow in tube refrigerators.
Description
技术领域technical field
本发明涉及一种具有波纹管直流阻断结构的双向进气型脉管制冷机。The invention relates to a two-way intake type pulse tube refrigerator with a bellows direct current blocking structure.
背景技术Background technique
脉管制冷机由于去除了低温运动部件——排出器,从而避免了低温下的滑动密封、机械磨损等问题,可望真正成为低成本、低振动、运行稳定可靠的长寿命低温制冷机。特别是随着小孔和气库、双向进气等调相结构的提出和成功运用,脉管制冷机制冷温度不断降低,制冷量和制冷效率也大幅提高,已经接近甚至在某些工况下超过传统的回热式低温制冷机(如:G-M制冷机、Stirling制冷机等),已在超导器件和红外设备的冷却,以及低温流体的液化等方面得以实际应用。然而,双向进气调相结构通过管路连通回热器进气口和脉管热端,形成第二进气,在旁通了部分流经回热器的工质流量而提高回热器效率,增强制冷机内部压力波与速度波相位关系的调节能力,以及强化脉管内压力波振幅的同时,也形成了由回热器、脉管和第二进气构成的闭合回路,制冷机运行时,回路中可能出现从回热器经冷头流向脉管或相反方向的附加净质量流,也称Gedeon直流。Gedeon直流的存在,不仅影响制冷温度,损耗部分制冷量,而且造成制冷机运行状态不稳定,阻碍了脉管制冷机的实用化进程。Because the low-temperature moving part-the ejector is removed, the pulse tube refrigerator avoids problems such as sliding seals and mechanical wear at low temperatures, and is expected to become a low-cost, low-vibration, stable and reliable long-life low-temperature refrigerator. Especially with the proposal and successful application of phase modulation structures such as small holes, gas banks, and two-way air intake, the cooling temperature of pulse tube refrigerators has been continuously reduced, and the cooling capacity and cooling efficiency have also been greatly improved, which is close to or even exceeded in some working conditions. Traditional regenerative cryogenic refrigerators (such as G-M refrigerators, Stirling refrigerators, etc.) have been practically used in the cooling of superconducting devices and infrared equipment, as well as in the liquefaction of cryogenic fluids. However, the two-way inlet phase modulation structure connects the inlet of the regenerator and the hot end of the pulse tube through a pipeline to form a second inlet, which improves the efficiency of the regenerator by bypassing part of the working fluid flow through the regenerator , while enhancing the ability to adjust the phase relationship between the pressure wave and the velocity wave inside the refrigerator, and strengthening the pressure wave amplitude in the pulse tube, it also forms a closed loop composed of the regenerator, the pulse tube and the second intake air. When the refrigerator is running , there may be an additional net mass flow from the regenerator through the cold head to the pulse tube or the opposite direction in the loop, also known as Gedeon DC. The existence of Gedeon direct current not only affects the cooling temperature and loses part of the cooling capacity, but also causes the operation state of the refrigerator to be unstable, which hinders the practical progress of the pulse tube refrigerator.
发明内容Contents of the invention
本发明的目的是提供一种具有波纹管直流阻断结构的双向进气型脉管制冷机。The object of the present invention is to provide a two-way intake pulse tube refrigerator with a bellows direct current blocking structure.
它包括依次相连接的压缩机、回热器热端换热器、回热器、冷头、脉管、脉管热端换热器、小孔阀、气库,在脉管的热端设有波纹管直流阻断结构,在回热器进气口与脉管的热端之间设有毛细管。It includes a compressor connected in sequence, a heat exchanger at the hot end of the regenerator, a regenerator, a cold head, a pulse tube, a heat exchanger at the hot end of the pulse tube, an orifice valve, and a gas store. There is a bellows DC blocking structure, and a capillary is arranged between the air inlet of the regenerator and the hot end of the pulse tube.
所述的波纹管直流阻断结构为一段一端封闭的波纹管,位于脉管内,与脉管呈同轴布置,其开口端紧靠脉管热端换热器,并与脉管内壁焊接,波纹管内腔与脉管热端换热器连通。The bellows DC blocking structure is a section of bellows with one end closed, which is located in the vessel and arranged coaxially with the vessel. The tube lumen communicates with the pulse tube hot end heat exchanger.
本发明采用波纹管直流阻断结构,既保证了第二进气通过分流减小回热器损失的优点,以及对脉管内工质交变流动压力波与速度波相位关系的调节能力和对脉管内压力振幅的强化作用,同时又隔断了循环于回热器、脉管和第二进气回路的直流流动,进而消除直流对制冷温度和制冷量的消极影响,解决了传统双向进气型脉管制冷机中由于直流导致的运行稳定性问题。The invention adopts the bellows DC blocking structure, which not only ensures the advantages of reducing the loss of the regenerator through the second intake air through the split flow, but also has the ability to adjust the phase relationship between the pressure wave and the velocity wave of the alternating flow of the working medium in the pulse tube and the pulse control. The strengthening effect of the pressure amplitude in the tube also cuts off the direct current flow circulating in the regenerator, the pulse tube and the second intake circuit, thereby eliminating the negative impact of the direct current on the refrigeration temperature and cooling capacity, and solving the problem of the traditional two-way intake pulse Operational stability problems due to direct flow in tube refrigerators.
此外,本发明采用毛细管代替针阀作为第二进气结构,避免了由于针阀开度调节给用户使用带来的不便。In addition, the present invention uses a capillary instead of a needle valve as the second air intake structure, which avoids the inconvenience caused to users by adjusting the opening of the needle valve.
附图说明Description of drawings
附图是具有波纹管直流阻断结构的双向进气型脉管制冷机结构示意图。The accompanying drawing is a structural schematic diagram of a two-way intake pulse tube refrigerator with a bellows direct current blocking structure.
具体实施方式Detailed ways
如附图所示,具有波纹管直流阻断结构的双向进气型脉管制冷机包括依次相连接的压缩机1、回热器热端换热器2、回热器3、冷头4、脉管5、脉管热端换热器6、小孔阀7、气库8,在脉管5的热端设有波纹管直流阻断结构9,在回热器3进气口与脉管5的热端之间设有毛细管10。As shown in the attached figure, the two-way inlet pulse tube refrigerator with bellows DC blocking structure includes a compressor 1, a heat exchanger 2 at the hot end of a regenerator, a regenerator 3, a cold head 4, The
所述的波纹管直流阻断结构9为一段一端封闭的波纹管,位于脉管内,与脉管呈同轴布置,其开口端紧靠脉管热端换热器,并与脉管内壁焊接,波纹管内腔与脉管热端换热器连通。The bellows
具有波纹管直流阻断结构的双向进气型脉管制冷机运行时,以压缩机产生的压力波作为驱动源,在往复的充放气过程中实现制冷效应。具体来讲,在充气过程中,来自压缩机的高压气体在回热器进气口分流,一部分流经回热器热端换热器、回热器进行预冷后,通过冷头进入脉管冷端,另一部分经毛细管第二进气和脉管热端换热器进入波纹管内腔(其中部分工质经小孔阀流入气库),推移波纹管封闭端向脉管冷端方向移动,脉管内工质被压缩,脉管热端换热器将压缩热带出系统。在放气过程中,回热器进气口处于低压,脉管中工质膨胀降温,脉管冷端的部分工质,将冷量传递给冷头后,从回热器冷端流向热端,冷却回热器中的填料,为下一充气过程储备冷量,最后返回到压缩机;而脉管内波纹管封闭端向脉管热端方向移动,推动波纹管内的工质经脉管热端换热器和毛细管第二进气回到压缩机(此时,气库中的部分工质也经毛细管第二进气返回到压缩机)。如此周而复始,冷端温度逐渐下降,直到达到平衡状态。When the two-way inlet pulse tube refrigerator with bellows DC blocking structure is running, the pressure wave generated by the compressor is used as the driving source to realize the cooling effect during the reciprocating charging and discharging process. Specifically, during the charging process, the high-pressure gas from the compressor is diverted at the inlet of the regenerator, and part of it flows through the heat exchanger at the hot end of the regenerator and the regenerator for pre-cooling, and then enters the pulse tube through the cold head The cold end, the other part enters the inner cavity of the bellows through the second air intake of the capillary tube and the heat exchanger at the hot end of the pulse tube (part of the working fluid flows into the gas storage through the small hole valve), and the closed end of the bellows moves toward the cold end of the pulse tube. The working medium in the pulse tube is compressed, and the heat exchanger at the hot end of the pulse tube takes the compressed heat out of the system. During the deflation process, the inlet of the regenerator is at low pressure, the working medium in the pulse tube expands and cools down, and part of the working medium at the cold end of the pulse tube flows from the cold end of the regenerator to the hot end after transferring the cold energy to the cold head. Cool the stuffing in the regenerator, store cold energy for the next charging process, and finally return to the compressor; while the closed end of the bellows in the pulse tube moves toward the hot end of the pulse tube, pushing the working fluid in the bellows to exchange heat through the hot end of the pulse tube The second intake air of the device and the capillary tube returns to the compressor (at this time, part of the working fluid in the gas storage also returns to the compressor through the second intake air of the capillary tube). Repeating this cycle, the temperature of the cold end gradually decreases until it reaches an equilibrium state.
由于第二进气旁通了部分流经回热器的工质,减小了回热器流动损失,提高了回热器效率。并且,根据焓流调相理论,脉管制冷机的理论制冷量等于流经脉管的焓流,而当脉管中压力波与速度波同相时,脉管内的焓流最大。在小孔和气库调相结构运行模式下,脉管内的压力波总是滞后于质量波,而通过第二进气向脉管热端引入的质量流,能够促使在脉管的冷端实现压力波与速度波同相,甚至于压力波超前于速度波,从而提供高效脉管制冷过程所需的压力波与速度波相位关系。同时,通过第二进气向脉管热端引入的质量流还可强化脉管内工质的压缩膨胀过程,提高其制冷性能。在本发明中,一段一端封闭的波纹管被安装在脉管热端,波纹管的封闭端在其两侧压力差作用下而往复移动,实现压力波和速度波的传递,同时将脉管内空间分隔为两个部分,阻断沿回热器、脉管和第二进气管构成回路的Gedeon直流,可实现脉管制冷机长期高效、稳定运行。必须注意的是,波纹管的尺寸是保证制冷机能够正常运行的关键参数。设计中,需根据通过第二进气进入脉管热端的充放气量确定波纹管封闭端的扫气容积,在确保波纹管往复伸缩过程不与脉管内壁发生摩擦前提下,尽量采用较大直径的波纹管,以便缩短波纹管的长度和减小其封闭端的行程,同时确保波纹管工作在室温附近温区。这样既可保证制冷机正常工作,又有利于延长波纹管的寿命。Because the second intake air bypasses part of the working fluid flowing through the regenerator, the flow loss of the regenerator is reduced and the efficiency of the regenerator is improved. Moreover, according to the phase modulation theory of enthalpy flow, the theoretical cooling capacity of a pulse tube refrigerator is equal to the enthalpy flow flowing through the pulse tube, and when the pressure wave in the pulse tube is in phase with the velocity wave, the enthalpy flow in the pulse tube is the largest. In the operation mode of the small hole and the phase modulation structure of the gas reservoir, the pressure wave in the pulse tube always lags behind the mass wave, and the mass flow introduced to the hot end of the pulse tube through the second gas inlet can promote the pressure at the cold end of the pulse tube. The waves are in phase with the velocity waves, and even the pressure waves lead the velocity waves, thus providing the pressure wave and velocity wave phase relationships required for efficient pulse tube cooling processes. At the same time, the mass flow introduced to the hot end of the pulse tube through the second intake air can also strengthen the compression and expansion process of the working medium in the pulse tube and improve its refrigeration performance. In the present invention, a section of bellows with one end closed is installed at the hot end of the vessel, and the closed end of the bellows moves back and forth under the action of the pressure difference on both sides to realize the transmission of pressure waves and velocity waves, and at the same time, the inner space of the vessel Divided into two parts, blocking the direct flow of Gedeon forming a loop along the regenerator, pulse tube and second intake pipe, can realize long-term high-efficiency and stable operation of the pulse tube refrigerator. It must be noted that the size of the bellows is a key parameter to ensure the normal operation of the refrigerator. In the design, it is necessary to determine the scavenging volume of the closed end of the bellows according to the amount of inflation and deflation that enters the hot end of the pulse tube through the second air intake. Under the premise of ensuring that the bellows does not rub against the inner wall of the pulse tube during the reciprocating expansion and contraction process, try to use a larger diameter Bellows, in order to shorten the length of the bellows and reduce the stroke of its closed end, while ensuring that the bellows work in a temperature zone near room temperature. This can not only ensure the normal operation of the refrigerator, but also help to prolong the life of the bellows.
在本发明中,通过实验优化作为第二进气的毛细管的流阻特性,确定其长度和直径,用户无需再对第二进气做任何调节。In the present invention, the flow resistance characteristic of the capillary used as the second air inlet is optimized through experiments, and its length and diameter are determined, so that the user does not need to make any adjustments to the second air inlet.
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| CNB2005100610018A CN1304799C (en) | 2005-10-09 | 2005-10-09 | Dual-way air-intake vascular refrigeator with corrugated pipe direct-current blocking-up structure |
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| CNB2005100610018A CN1304799C (en) | 2005-10-09 | 2005-10-09 | Dual-way air-intake vascular refrigeator with corrugated pipe direct-current blocking-up structure |
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| CN101943500A (en) * | 2009-07-03 | 2011-01-12 | 住友重机械工业株式会社 | Dual-way air-intake vascular refrigeator |
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| CN108662803B (en) * | 2018-04-20 | 2019-12-24 | 浙江大学 | A pulse tube refrigerator using a microchannel phase modulation device |
| CN108662804B (en) * | 2018-04-20 | 2019-12-24 | 浙江大学 | A pulse tube refrigerator using a microchannel bidirectional air intake structure |
| EP4127575A4 (en) * | 2020-03-30 | 2024-07-24 | Sumitomo (Shi) Cryogenics of America, Inc. | Improved split pulse tube connecting line |
| CN112097422B (en) * | 2020-08-25 | 2024-11-12 | 同济大学 | A high-efficiency liquefaction system using direct current regenerative refrigeration machine |
| CN112229085B (en) * | 2020-09-30 | 2021-07-09 | 西安交通大学 | A low temperature heat pump circulation system and circulation method suitable for large temperature span |
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| JPH09113051A (en) * | 1995-10-19 | 1997-05-02 | Idoutai Tsushin Sentan Gijutsu Kenkyusho:Kk | Pulse tube refrigerator |
| JPH09296965A (en) * | 1996-04-29 | 1997-11-18 | Aisin Seiki Co Ltd | Pulse tube refrigerator |
| JP2000230755A (en) * | 1999-02-09 | 2000-08-22 | Daikin Ind Ltd | Pulse tube refrigerator |
| CN1619236A (en) * | 2004-11-24 | 2005-05-25 | 南京航空航天大学 | Built in film type bidirection air inlet structure vessel refrigerator |
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| CN2123040U (en) * | 1992-04-26 | 1992-11-25 | 西安交通大学 | Two-way intake reversible vessel refrigerator |
| JPH09113051A (en) * | 1995-10-19 | 1997-05-02 | Idoutai Tsushin Sentan Gijutsu Kenkyusho:Kk | Pulse tube refrigerator |
| JPH09296965A (en) * | 1996-04-29 | 1997-11-18 | Aisin Seiki Co Ltd | Pulse tube refrigerator |
| JP2000230755A (en) * | 1999-02-09 | 2000-08-22 | Daikin Ind Ltd | Pulse tube refrigerator |
| CN1619236A (en) * | 2004-11-24 | 2005-05-25 | 南京航空航天大学 | Built in film type bidirection air inlet structure vessel refrigerator |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101943500A (en) * | 2009-07-03 | 2011-01-12 | 住友重机械工业株式会社 | Dual-way air-intake vascular refrigeator |
| CN101943500B (en) * | 2009-07-03 | 2012-12-12 | 住友重机械工业株式会社 | Double inlet type pulse tube refrigerator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1743761A (en) | 2006-03-08 |
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