Prior art: excellent properties such as quasi-diamond (DLC) has the hardness height, frictional coefficient is low, thermal conductivity good, chemical stability is good, and depositing temperature lower (<300 ℃), depositional area is big, and face is smooth smooth, is the desired coating material of material surface modifying.At present the processing method of synthetic diamond-film-like can be divided into generally carry can the ion bombardment assistant depositing and no-load can the ion bombardment assistant depositing, wherein carry can the synthetic diamond-film-like of ionic fluid typical process mainly contain ion beam assisted depositing (IBAD) and ionic fluid directly deposits (IBD).Ion beam assisted depositing (IBAD) quasi-diamond membrane technique is a plated film under the Assisted by Ion Beam bombardment, and its plated film mode mainly contains two kinds at present: a kind of is to adopt electron gun evaporation solid carbon source plated film; Another kind is to adopt ion beam sputtering graphite target plated film (to be referred to as double ion beam sputtered deposition, DIBS).Although ion beam assisted deposition can improve the diamond-film-like cohesive strength than other deposition method, but make it to adapt to work under the strong friction condition, also has certain difficulty, it is mainly from two aspects, the one, it is bigger that existing ion beam assisted depositing typical process method prepares the diamond-film-like difficulty, because graphite has laminate structure, when sputter or evaporation, form sheet macrobead (atomic group) easily, under the Assisted by Ion Beam bombardment, if processing condition are improper, the C-C bond structure is difficult to change, and causes the synthetic carbon film second-rate, and its technology is difficult to adapt to industrial requirement; On the other hand, when combining, workpiece such as the diamond-film-like of high rigidity and iron and steel have very big stress, this stress is subjected to the influence of film synthesis technique and organization structure of film, become the major cause that causes the diamond-film-like cohesive strength to weaken, experimental study shows, for avoiding the Effect on Performance such as frictional wear of stress to diamond-film-like, the optimum thickness that the diamond-film-like of ion beam assisted depositing preparation is used for surface modification only is 0.5 μ m, in the Service Environment of the mechanical engineering wear part that this restriction makes diamond-film-like be difficult to be applied in to bear galling load.And ionic fluid directly deposits the technology that (IBD) diamond-film-like is to use the direct depositing carbon film of carbon containing gaseous ion bundle with certain energy, the synthetic film quality is high and stablize, in the direct deposition process of ionic fluid, ionic fluid also bombarded the rete of having grown in the sedimentary while, but the effect that its bombardment is injected is relatively poor, and cohesive strength is lower than the ion beam assisted depositing film.
Summary of the invention: the purpose of this invention is to provide and a kind ofly can significantly improve diamond-film-like cohesive strength and quality stability, satisfy the strong friction of machinery job requirement, simplify processing condition, adapt to the technology of the direct double-ion beam diamond-like film depositing of suitability for industrialized production requirement.
Technical scheme of the present invention is: make mixed interface, the direct diamond-film-like deposition of low energy ion beam with the double-ion beam bombardment.It is described that to be used for bombarding the double-ion beam of making mixed interface be that low energy contains carbon ion beam and can Ar
+Ionic fluid, the described low energy ion beam that is used for direct diamond-film-like deposition is that low energy contains carbon ion beam.
Of the present invention being further characterized in that with the direct diamond-film-like deposition layer of low energy ion beam can Ar in using simultaneously
+The ion beam bombardment rete.
The present invention adopts the low energy of 200~1000eV to contain the direct diamond-film-like deposition layer of carbon ion beam, uses the middle energy Ar of 20k~35keV simultaneously
+The ion beam bombardment rete, carbon ion is injected into the enough degree of depth in matrix top layer, form the vague interface that can significantly improve the film cohesive strength with hybrid films base atom, two ion beam streams replace variation in this process, behind the interface mixing certain hour, and energy ion beam bombardment in stopping, low energy contains carbon ion beam and continues direct diamond-film-like deposition, kept the continuity of interface mixing and coating process, easy and simple to handle, the diamond-film-like steady quality.
Double-ion beam bombardment hybrid technology is a kind of ion beaming auxiliary filming process, also is a kind of dynamic recoil ion injection process.Carry and to pass through middle energy Ar by carbon ion
+Auxiliary bombardment, because irradiation quickens diffusion and ion energy exchange interaction, make carbon ion inject degree of depth increase, inject mixing of carbon ion and underlayer surface atom simultaneously, composition, weave construction and the lattice match at interface are changed, thus release membranes base interfacial stress.Therefore, double-ion beam bombardment hybrid technology is injected the degree of depth of underlayer surface and is reduced the cohesive strength that membrane stress strengthens diamond-film-like by increasing carbon.
Concrete technology of the present invention is:
200~????????200~????????200~????????200~????????200~????????200~
200~low energy CH
n +1000eV/25~1000eV/10~1000eV/25~1000eV/10~1000eV/25~1000eV/10~
1000eV/25~40mA
40mA?????????20mA?????????40mA?????????20mA?????????40mA?????????20mA
20~20~20~20~20~20~middle energy Ar
+0
Carry out interface mixed deposit diamond-film-like in the time of 35keV/1mA 35keV/2mA 35keV/1mA 35keV/2mA 35keV/1mA 35keV/2mA time (min) 10 10 10 10 10 10 60~300 function diamond-film-like depositions
Technical process of the present invention is: earlier substrate surface is polished pre-treatment such as polishing, cleaning drying, with the big line Ar of low energy
+Ion beam bombardment cleans pending workpiece surface, contains the direct diamond-film-like deposition layer of carbon ion beam with low energy, can Ar in using simultaneously
+The ion beam bombardment rete, behind the certain hour, can Ar in stopping
+Ion beam bombardment continues to contain the direct diamond-film-like deposition of carbon ion beam with low energy; At last rete is carried out performance test, whole technological process is finished, and workpiece can be applicable to produce.
The present invention can carry out the coating modified processing of diamond-film-like to comprising many material surfaces such as iron and steel, Wimet.Before diamond-film-like deposition, must polish pre-treatment such as polishing, cleaning drying to substrate surface; Implement equipment of the present invention and be ion beam assisted depositing (IBAD) equipment commonly used, base vacuum is 5 * 10
-5Pa, operating air pressure (1~2) * 10
-2Pa, high-purity CH is adopted in the low energy ion source
4As source of the gas, produce low energy CH
n +Ionic fluid, middle energy ion source adopts high-purity Ar make source of the gas, can Ar in the generation
+Ionic fluid; In order to guarantee that all even underlayer temperature of plated film is lower than 150 ℃, sample table adopts water-cooled and rotation.
Implement used ion beam assisted depositing (IBAD) equipment of the present invention, generally be equipped with three ion sources, each ion source effect such as following table:
| Ion source | Energy region (eV) | Line (mA) | Effect | The effect in the embodiment of this invention of each ion source |
| The working gas effect |
| Can the bombardment source in the sputtering source low energy bombardment source | ??0~4k ??50~1500 ??0~40k | ?0~150 ?10~120 ?0~5 | Pending workpiece surface is cleaned in the bombardment of sputter solid target plated film, or bombardment rete, or the direct plated film bombardment of ionic fluid rete | Without Ar bombardment cleaning workpiece surface C H4 plated film Ar bombardment rete |
According to last table, the present invention also can implement on specific equipment, and promptly specific equipment only need be equipped with two ion sources, and a low energy ion source is used for diamond-film-like deposition; Can be used to bombard rete by ion source in one, carbon ion is injected into the enough degree of depth in matrix top layer, form the vague interface that can significantly improve the film cohesive strength with hybrid films base atom.
Because the synthetic diamond-film-like of the present invention is finished at normal temperatures, so diamond-like coating can in officely be what is the need for and used on antifriction, wear-resisting, the anti-corrosion workpiece.But the application of diamond-film-like is restricted by two aspect factors, the one, the cohesive strength of film, the 2nd, cost factor, direct double-ion beam diamond-like film depositing is as a kind of new and high technology, be not suitable on common workpiece, using the first-selected aircraft bearing of its machine applications scope, the easy abrasive key components and parts of automobile (as piston and piston ring, tappet rod for valve and conduit, driving gear etc.), turbine blade and precision sizing cutter etc.The annual global consumption of these component is very big, is operated in mostly under the work condition environments such as frictional wear, corrosion, and some also is operated under the DRY SLIDING, and diamond-film-like is worked under this class working condition and had the superiority that can not be substituted.
Major advantage of the present invention is:
(1), adopts double-ion beam bombardment hybrid technology, carbon ion injects the underlayer surface degree of depth and can reach more than the 200nm, tens nanometers and direct sedimentary tens nanometers of ionic fluid much larger than ion beam assisted depositing, simultaneously because the interface mixing effect, slowly-releasing the quasi-diamond membrane stress, thereby significantly improve the diamond-film-like cohesive strength.Scratch test shows that film peels off critical load greater than 50N, even exceeds the test limits (100N) of instrument, greater than the result of ion beam assisted depositing;
(2), because carbon injects the enough degree of depth in matrix top layer, improved matrix hardness, the brute force of shape pair of films supports, thereby improves the diamond-film-like composite hardness, film microhardness HV can reach 25~35GPa, is better than the 18~35GPa and the direct sedimentary 20~30GPa of ionic fluid of ion beam assisted depositing;
(3), owing to directly adopt CH
n +Diamond-film-like deposition, its technological operation is easy, and film quality is stable, can adapt to suitability for industrialized production;
(4), except that mixed interface, the diamond-film-like deposition process is only used a low energy ion source, adopts two ion sources to compare with conventional ion bundle assistant depositing process deposits diamond-film-like always, can reduce production costs.
Three kinds of technologies comprehensively be compared as follows table: main economic and technical indices ion beam assisted depositing of the present invention (twoly directly deposits from ionic fluid
Sub-beam sputtering deposition) the stable unstable low height of the higher higher cost of the general good deposition efficiency of good reproducibility of stablizing of the high height of big diamond-film-like adhesion strength HV (40Cr substrate, ballast 0.15N) 25~356Pa, 18~35GPa, 20~30GPa diamond-film-like quality stability during the tens of nanometer tens nanometer stress of the hundreds of nanometers of mixed interface layer depth are little
Embodiment: as shown in Figure 1, technical process of the present invention is:
(1) substrate pre-treatment: substrate surface is polished pre-treatment such as polishing, cleaning drying;
(2) the substrate surface ion beam bombardment cleans: with the big line Ar of low energy
+Ion beam bombardment cleans pending workpiece surface;
(3) mixed interface is made in the double-ion beam bombardment: contain the direct diamond-film-like deposition layer of carbon ion beam with low energy, and can Ar in using simultaneously
+The ion beam bombardment rete.
(4) can stop bombardment, the direct diamond-film-like deposition of low energy ion beam by ionic fluid in: can Ar in stopping
+Ion beam bombardment continues to contain the direct diamond-film-like deposition of carbon ion beam with low energy;
(5) detect, use: rete is carried out performance test, and workpiece is applied to produce.
Embodiment one, diamond-film-like coated cutting tool are made
Technical process: (grind blade on request, corner radius is 1.2mm) → acetone ultrasonic cleaning → dry → pack into (sample table adopts water-cooled and rotation) on the sample table in the ion beam assisted depositing vacuum installation → with 1000eV, 100mA energy Ar ground → put the first edge on a knife or a pair of scissors in the polishing of commercially available Wimet YG6 cutter (the cutter model is C116) → tool surface
+Mixed interface (concrete technology sees the following form) → energy ion beam bombardment in stopping to be made in ion beam bombardment cleaning tool surface 20min → double-ion beam bombardment, continues to use low energy CH
n +Ionic fluid (energy 350eV, line 25mA) is 5 hours → low energy CH on probation of diamond-film-like deposition directly
n +Can Ar among the 350eV/25mA 350eV/10mA 350eV/25mA 350eV/10mA 350eV/25mA 350eV/10mA
+30keV/1mA 30keV/2mA 30keV/1mA 30keV/2mA 30keV/1mA 30keV/2mA time (min) 10 10 10 10 10 10
Effect: make successfully one the diamond-film-like coated cutting tool, on certain factory's numerical control " soft profile modeling " profiling machine, carried out turning 6105Q-1C outside piston application test, the cutting workpiece material is ZL109 (aluminium alloy that contains Si11~13%), the piston outside diameter nominal size is Φ 105mm, the lathe rotating speed is 1500r/min, depth of cut is 0.15~0.20mm, interrupted DRY CUTTING.The piston face roughness of test cutter processing and size, form accuracy all meet processing request, and machining piston is 4500 altogether.Because developing of automobile industry, piston face quality and dimensional precision and form accuracy require to improve, surface roughness Ra≤1.6 μ m, dimensional precision ± 0.01mm, the processing profile of 6105Q-1C outside piston is that convexity becomes ellipse profile, and inserted tool is big, easy to wear owing to resistance to cutting, thereby the incompatibility high speed cutting, and the life-span is low and can not guarantee working accuracy, so inserted tool has not been suitable for such outside piston of processing.Behind diamond-film-like deposition on the inserted tool, because wear-resisting, the antifriction function of quasi-diamond, its resistance to cutting descends, and wear rate reduces in the working angles, thereby can guarantee the size and dimension precision of cutting workpiece.On this angle, can the meaning that apply diamond-film-like on inserted tool be not only the raising in life-span, and be its problem that process the high quality piston.Less demanding and processing profile be the piston of just justifying but for some surface quality, still can adopt Wimet processing at present, but it is every just round 1500~2000 in the piston (piston material is ZL109) of cutter processing excircles, the cutter of the turning piston that present factory generally adopts is polycrystal diamond cutter (PCD), whenever, can process 6000~8000 in 6105Q-1C piston to cutter (adopt Great Britain and America imported materials and items make), the price comparison height of palette knife, be about 200~400 yuan/, be 3~5 times of diamond-like coating cutter.
Embodiment two, 40Cr steel surface diamond-film-like is coating modified
Technical process: the cylinder sample of quench, tempering 40Cr steel → cut into diameter 24mm, high 7.8mm several → end face polishes polishing → acetone ultrasonic cleaning → dry → pack into (sample table adopts water-cooled and rotation) on the sample table in the ion beam assisted depositing vacuum installation → with 1000eV, 60mA energy Ar
+Mixed interface (concrete technology sees the following form) → energy ion beam bombardment in stopping to be made in the surperficial 10min of ion beam bombardment washed samples → double-ion beam bombardment, continues to use low energy CH
n +Ionic fluid (energy 400eV, line 25mA) is 3 hours → performance test of diamond-film-like deposition low energy CH directly
n +Can Ar among the 400eV/25mA 400eV/10mA 400eV/25mA 400eV/10mA 400eV/25mA 400eV/10mA
+25keV/1mA 25keV/2mA 25keV/1mA 25keV/2mA 25keV/1mA 25keV/2mA time (min) 10 10 10 10 10 10
The performance test results:
(1) microhardness HV is 29.93Gpa (2993kg/mm
2) (test condition: ballast 15g, hold time 20s);
(2) film cohesive strength height, scratch test show that film peels off critical load greater than 100N (test limits that exceeds instrument);
(3) friction-wear test shows, diamond-film-like coating abrasion amount is 1/274 of a 40Cr steel matrix, and the Index A of resistance to wearing WN is 1.52 times of 40Cr steel matrix;
Embodiment three, 2Cr13 stainless steel surface diamond-film-like are coating modified
Technical process: the cylinder sample of 2Cr13 stainless steel → cut into diameter 20mm, high 10mm several → end face polishes polishing → acetone ultrasonic cleaning → dry → pack into (sample table adopts water-cooled and rotation) on the sample table in the ion beam assisted depositing vacuum installation → with 1000eV, 60mA energy Ar
+Mixed interface (concrete technology sees the following form) → energy ion beam bombardment in stopping to be made in the surperficial 10min of ion beam bombardment washed samples → double-ion beam bombardment, continues to use low energy CH
n +Ionic fluid (energy 350eV, line 25mA) is 2 hours → corrosion resisting property of diamond-film-like deposition test low energy CH directly
n +Can Ar among the 350eV/25mA 350eV/10mA 350eV/25mA 350eV/10mA 350eV/25mA 350eV/10mA
+25keV/1mA 25keV/2mA 25keV/1mA 25keV/2mA 25keV/1mA 25kV/2mA time (min) 10 10 10 10 10 10
The corrosion resisting property test result: sample soaked 14 hours in 3.5%NaCl solution, and zero-G test shows that corrosion speed is 0.004g/m
2H is far below the corrosion speed 0.51g/m of matrix
2H.