CN1236004A - Shelling and sorting equipment for oil material - Google Patents
Shelling and sorting equipment for oil material Download PDFInfo
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- CN1236004A CN1236004A CN 98113556 CN98113556A CN1236004A CN 1236004 A CN1236004 A CN 1236004A CN 98113556 CN98113556 CN 98113556 CN 98113556 A CN98113556 A CN 98113556A CN 1236004 A CN1236004 A CN 1236004A
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- benevolence
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- winnowing
- selection
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- 239000000463 material Substances 0.000 title abstract 2
- 238000000926 separation method Methods 0.000 claims abstract description 17
- 230000008676 import Effects 0.000 claims description 3
- 238000009827 uniform distribution Methods 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 4
- 241000196324 Embryophyta Species 0.000 abstract description 8
- 235000004977 Brassica sinapistrum Nutrition 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 244000188595 Brassica sinapistrum Species 0.000 abstract 1
- 210000000582 semen Anatomy 0.000 description 19
- 239000003921 oil Substances 0.000 description 12
- 235000013311 vegetables Nutrition 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 238000013467 fragmentation Methods 0.000 description 6
- 238000006062 fragmentation reaction Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 4
- 240000002791 Brassica napus Species 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000010499 rapseed oil Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Combined Means For Separation Of Solids (AREA)
Abstract
本发明公开了一种油料脱壳与分选设备,由提升机将油料送至脱壳机,再由提升机将脱壳后的油料送至壳、仁分离风选机,进行壳、仁分离,而风选出的仁、籽混和物再通过仁、籽分离振动筛机将仁、籽分离。本发明既有高的脱壳率,又有高的生产率,油料碰撞破碎后未有油脂挤出,利于后续的仁、壳分离,本发明设计的整体功能强,实现连续、自动化作业,脱壳机中的一对圆盘的速度连续可调,以适应油菜籽等不同油料作物的脱壳加工。
The invention discloses an oil plant shelling and sorting equipment, in which the oil plant is sent to the shelling machine by a lifter, and then the shelled oil plant is sent to a shell and kernel separation winnowing machine by the lifter to separate the shell and kernel , and the mixture of kernels and seeds selected by wind is then separated from kernels and seeds by a vibrating sieve machine for separating kernels and seeds. The present invention not only has high shelling rate, but also has high productivity. After the oil material is collided and broken, there is no oil extrusion, which is beneficial to the subsequent separation of kernels and shells. The overall function of the present invention is designed to realize continuous and automatic operation, The speed of a pair of discs in the machine can be continuously adjusted to adapt to the shelling process of different oil crops such as rapeseed.
Description
The invention belongs to the oil plant processor.
China is one of the world three big rapeseed cultivation states, and since this century the eighties, the output of China's Semen Brassicae campestris occupies the position that beats the world always.Domestic existing Semen Brassicae campestris system oil is directly to adopt the Semen Brassicae campestris oil expression under situation about not shelling at present.Since contain more robust fibre, pigment and other objectionable impurities in the rapeseed hull, the oil expression that do not shell, and pigment and objectionable impurities are transferred in the grease, influence oil quality.In addition, the shell of Semen Brassicae campestris has also greatly limited the development and use of rape grouts in grouts.Simultaneously, owing to the existence of shell, reduced the processing power of processing units.This situation causes China's rape oil can't enter the world market, and the albumen in the grouts is difficult to development and use.Therefore no matter from the quality of oil, still considering from the quality aspect of the dregs of rice, remove the shell skin of Semen Brassicae campestris before oil expression, all is very necessary.
Semen Brassicae campestris shelling and size separation equipment, domestic research is in this respect started late.Kai Fa research in the past mostly is mandatory fragmentation, as coming the barreling of roll extrusion or a pair of grinding roller that Semen Brassicae campestris is peeled off with a pair roller.The processing units first according to this principle is come broken vegetable seed by the gap between roller and the grinding roller, thus must before fragmentation, set up vegetable seed particle size classification operation, otherwise large-sized vegetable seed can be undue broken, and undersized vegetable seed then can not be rolled to be split; It two is that mandatory disintegrating apparatus can extrude the part grease of vegetable seed in shattering process, makes vegetable seed benevolence, shell sorting difficulty after the fragmentation; It three is that the general productivity of utility device of this principle is lower.
In the research of non-imposed fragmentation, as the centrifugal hulling device of disk of Japanese Nisshin Flour Milling Co invention, though throughput is higher, general husking yield owes high, and shelling and benevolence, shell, seed sorting is not combined.
Task of the present invention is to overcome above-mentioned the deficiencies in the prior art, and designing a kind of existing high husking yield has high throughput again, simultaneously shelling and the size separation equipment that shelling and benevolence, shell, seed sorting technology are combined.
For achieving the above object, the technical solution used in the present invention is: it comprises two lifts, peeler, and shell, benevolence separation winnowing machine and benevolence, seed separate vibrating scalper.By lift oil plant is delivered to peeler, the oil plant after will being shelled by lift is again delivered to shell, benevolence and is separated winnowing machine, carries out shell, benevolence is separated, and the benevolence that selection by winnowing goes out, seed miscellany are separated vibrating scalper by benevolence, seed again benevolence, seed are separated.Above the peeler casing inner wall, be provided with the impact circle of circular shape, in casing, be provided with a pair of separated disk, fixed by pin, arc shaped blade resistance plate washer is installed between disk, and tilt towards the disk sense of rotation, the rotation of disk is controlled by being arranged on the outer motor of peeler, be provided with the inclination material-falling hopper below disk, and outlet is positioned at the side.The top that shell, benevolence are separated winnowing machine is horizontal selection by winnowing chamber, the bottom becomes vertical selection by winnowing chamber and settling pocket by more than one valve with separated by spaces, top in horizontal selection by winnowing chamber has opening for feed, the side has horizontal gas flow import and shell charging conduit, the bottom has benevolence, seed charging conduit and has shell, the benevolence charging conduit of two valve, and the latter communicates with vertical selection by winnowing chamber through feeding roller.Side in vertical selection by winnowing chamber is provided with intake opening, and internal fixation has more than one inclination reflector, and lock wind apparatus is equipped with in the bottom.Lock wind apparatus is equipped with in bottom at settling pocket, and the top communicates with aspiration channel, and the other end and the blower fan of aspiration channel join, and are provided with valve in aspiration channel.
Advantage of the present invention is:
1. there is not grease to extrude after shelling productivity height, and the Semen Brassicae campestris collision fragmentation, is beneficial to follow-up benevolence, shell separation.
2. owing in the centrifugal moving process of Semen Brassicae campestris, taked the retention device of constrained path, prolonged the collision time of Semen Brassicae campestris, the collision opportunity and the intensity of Semen Brassicae campestris have been increased, under identical power consumption situation, obtain high shelling efficient, improved the shelling performance of traditional centrifugal hulling device of disk.
3. the material-falling hopper in the peeler is the incline structure form, and control disk motor rotating is installed in outside the peeler, and this structure is convenient to installation, the debugging of peeler and is keeped in repair.
4. design two selection by winnowing chambers in the Semen Brassicae campestris selection by winnowing process after shelling, make shell, benevolence obtain the repeatedly chance of sorting, thereby reduced in the shell ratio of folder shell among the Jia Ren and benevolence, improved the effect of benevolence, shell sorting significantly.
5. adopt vibratory screening apparatus to carry out benevolence, seed separation, its device structure is simple, good separation effect.
6. the allomeric function of the present invention's design is strong, from shelling, selection by winnowing, is transported to and cleans continuous, the automated job of equal energy realization, and can carry out stepless change to the main motor that shells, to adapt to the shelling processing of different oil crops such as Semen Brassicae campestris.
Fig. 1 is the present device schematic flow sheet.
Fig. 2 is the section of structure of peeler among Fig. 1.
Fig. 3 is a kind of structural representation of constrained path formula resistance latch device among Fig. 2.
Fig. 4 is an A-A sectional view among Fig. 3.
Fig. 5 is a kind of structural representation that Fig. 1 mesochite, benevolence are separated winnowing machine.
Fig. 6 is the another kind of structural representation that Fig. 1 mesochite, benevolence are separated winnowing machine.
Fig. 7 is a kind of structural representation of vibrating scalper mesh among Fig. 1.
The present invention is further detailed explanation below in conjunction with accompanying drawing.
Shown in accompanying drawing 1, Semen Brassicae campestris is poured hopper 1 into, lift 2 via electric machine control carries Semen Brassicae campestris to the feeding mouth of peeler 3, after peeler 3 shellings, flow to the inlet of lift 4 through its outlet, carry the last end entrance that separates winnowing machine 6 to shell, benevolence, separate with benevolence, seed through the selection by winnowing back cover by the lift 4 of electric machine control, the broken seed of benevolence and minority drops down onto the inlet that benevolence, seed are separated vibrating scalper 5 through outlet, by vibrating scalper 5 benevolence, seed is separated.The operating to continuously of entire equipment, automated job.
Shown in accompanying drawing 2,3,4, have inlet 7 at the top of casing 14, the inwall top is provided with the impact circle 11 of circular shape, be provided with a pair of separated disk 8 in the casing 14, fixed by a plurality of pins 9, arc shaped blade resistance plate washer 10 is installed between the pair of discs 8, and tilts towards disk 8 sense of rotation.The angle of inclination is preferably 30～40 degree, because angle is excessive, air-flow is unobstructed inadequately in the disk, influence shelling productivity, and angle too small, constrained path weakens.Available screw 16 is fixed between resistance plate washer 10 and the disk 8.The resistance plate washer 10 number can be more than five, preferably 12～18, and on circumference uniform distribution.In order to strengthen the effect of resistance shelves and constrained path, resistance plate washer 10 preferably is provided with boss 17 in a side of leaning on sense of rotation.The rotation of disk 8 is controlled by being arranged on peeler 3 outer motors 15, is provided with inclination material-falling hopper 12 below disk 8, and outlet 13 is positioned at the side.
Semen Brassicae campestris is entered between the disk 8 of two high speed rotating by inlet 7, and is accelerated.At first, constantly collide with pin 9, reach at last to rotating disk 8 outward flanges and just throw to freeboard and tiltedly bump against on the impact circle 11 of circular shape, make the Semen Brassicae campestris of breakage or partial crushing be subjected to instantaneous powerful dynamic pressure and frictional tear effect once more and shell by himself motional inertia.Impact circle 11 surface design and become uneven, to strengthen friction and to tear effect.Broken vegetable seed drops down onto inclination material-falling hopper 12 and by the air-flow band of high speed rotary and make spiral motion, further with the uneven surface friction of material-falling hopper, roll and tear, and blow to outlet 13 and discharge peeler 3 by air-flow at last, enter into the inlet of lift 4.
Shown in accompanying drawing 5, the top that shell, benevolence are separated winnowing machine 6 is horizontal selection by winnowing chamber 33, and the bottom becomes vertical selection by winnowing chamber 27 and settling pocket 34 by three valve 28 with separated by spaces.Top in horizontal selection by winnowing chamber 33 has opening for feed 18, and the side has horizontal gas flow import 19 and shell charging conduit 23, and the bottom has benevolence, seed charging conduit 21 and has shell, the benevolence hopper 22 of two valve 20, and the latter communicates with vertical selection by winnowing chamber 27 through feeding roller 24.Side in vertical selection by winnowing chamber 27 is provided with several rows of intake opening 26, and three fixed inclination reflectors 25 are equipped with in inside, and lock wind apparatus 30 is equipped with in the bottom.In the bottom of settling pocket 34 lock wind apparatus 29 is housed, and the top communicates with 31.The other end of aspiration channel 31 and blower fan 35 join, and are provided with valve 32 in aspiration channel 31.Feeding roller 24, lock wind apparatus 29 and 30 rotation can be controlled by motor.Valve 28,20 and valve 30 are all available manually to be regulated.
The benevolence of discharging from benevolence, seed charging conduit 21 and seed separate the inlet of vibrating scalper 5 through benevolence, seed, fall on the sieve, are rotated by the driven by motor screen(ing) machine.Screen(ing) machine 5 can adopt commercially available rotary flat sieve.Fig. 7 is a kind of structural representation of vibrating scalper 5 mesh, be laminar according to the rape seed after the fragmentation, designed the rectangle mesh, the direction of mesh is vertical mutually, the width of mesh is 0.8mm～1.2mm, the benevolence of passing sieve aperture falls from the below of screen(ing) machine 5, and seed is then discharged to get back to the hopper from its side and peeled off.
Vegetable seed after the shelling leans on the whirlwind of peeler 3 to be blown into horizontal selection by winnowing chamber 33 through lift 4 from opening for feed 18, and is aided with certain horizontal gas flow, because the flight coefficient difference of shell, benevolence, seed respectively falls into different hoppers.Benevolence and seed at first fall into groove 21, then from following inflow screen(ing) machine 5.Shell then falls into outside groove 23 and the discharge machine.Governor valve 20 can change the size of three different charging conduits.The centre is the mixture of shell and benevolence, enter feeding roller 24 through groove 22, come out the back free-falling to vertical selection by winnowing chamber 27, in selection by winnowing chamber 27, successively collide successively with three reflectors 25 from feeding roller 24, and contact with the air-flow of introducing from intake opening 26, make the shell of free-falling and benevolence be suspension.Adjust valve 32 and 28, the gas velocity that makes the selection by winnowing chamber is between the floating velocity of shell and benevolence, and the shell that floating velocity is little is brought into settling pocket 34 by air-flow, and to carry out thing, gas separation, waste gas is taken away through pipeline 31.Benevolence after separating falls through lock wind apparatus 30, and shell is by outside the lock wind apparatus 29 free discharge machines.Because the cross-sectional area of settling pocket is bigger than the cross-sectional area of the intake stack that comes from the selection by winnowing chamber, can make shell carry out natural subsidence in settling pocket, need not to carry out thing, gas separation with bulky cyclonic separator.27 benevolence that fall and shell have carried out selection by winnowing through the stream effect of dropping down of three grades of inclinations four times altogether together with the horizontal gas flow selection by winnowing in the selection by winnowing chamber, can guarantee to make shell, benevolence obtain good separation under big productivity prerequisite.Settling pocket 34 and selection by winnowing chamber 27 parallel placements have been saved the space, and simple in structure, easy handling.
In order to make the better effects if of selection by winnowing, shell, benevolence separation winnowing machine 6 also can adopt structure as shown in Figure 6.On the basis of Fig. 5, in the horizontal selection by winnowing chamber 33 valve 36 is set, the bottom has the seed charging conduit 38 that has valve 37.
After oil plant after the shelling enters horizontal selection by winnowing chamber 33, at first carry out the selection by winnowing first time, by the size that valve 36 is regulated two grooves, what fall into groove 40 is shell and dust, 60% shell sorting can be gone out specifically, and what fall into groove 39 is seed, benevolence and part shell.And carry out the horizontal selection by winnowing second time, and regulate four charging conduits by valve 37 and two valve 20, these four grooves are followed successively by seed charging conduit 38, benevolence, seed charging conduit 21, shell, benevolence charging conduit 22 and shell charging conduit 23.The seed that comes out from groove 38 reclaims shelling again, and the benevolence and the seed that come out from groove 21 enter vibrating scalper 5, and carrying out benevolence, seed separation, the benevolence of coming out from groove 22 adds shell and falls into vertical selection by winnowing chamber 27 and carry out selectedly, and shell is then discharged outside the machine.Like this, obtain high sharpness of separation through sorting repeatedly to be implemented under the big turnout situation.
Implementation result: the equipment of efficient shelling of a kind of suitable Semen Brassicae campestris and sorting, physical dimension is meter (wide) * 4.5,6 meters (length) * 1.2 meter (height), motor power (output) is 10.5kW, productivity is per hour 2000 kilograms, one time husking yield reaches 92%, contain shell＜2% in the benevolence, contain benevolence＜1% in the shell, powder benevolence rate＜3%.Peeler rotating disk linear velocity can be adjustable continuously between 25～60m/s, like this velocity of rotation that can come selector disc according to the shelling of different pretreatment condition of Semen Brassicae campestris and different oil crops.
Claims (10)
1. an oil plant shells and size separation equipment, comprises peeler (3), and its casing (14) inwall top is provided with the impact circle (11) of circular shape, is provided with a pair of separated disk (8) in the casing (14), is fixed by pin (9), it is characterized in that:
(a) it also comprises: lift (2), lift (4), shell, benevolence separation winnowing machine (6) and benevolence, seed separate vibrating scalper (5), by lift (2) oil plant is delivered to peeler (3), oil plant after will being shelled by lift (4) is again delivered to shell, benevolence is separated winnowing machine (6), carry out shell, benevolence and separate, and the benevolence that selection by winnowing goes out, seed miscellany are separated vibrating scalper (5) by benevolence, seed again benevolence, seed are separated;
(b) arc shaped blade barrier plate (10) is installed between pair of discs (8), and tilt towards disk (8) sense of rotation, the rotation of disk (8) is controlled by being arranged on the outer motor (15) of peeler (3), be provided with inclination material-falling hopper (12) in the below of disk (8), its outlet (13) is positioned at the side;
(c) shell, the top that benevolence is separated winnowing machine (6) is horizontal selection by winnowing chamber (33), the bottom becomes vertical selection by winnowing chamber (27) and settling pocket (34) by more than one valve (28) with separated by spaces, have opening for feed (18) at the top of horizontal selection by winnowing chamber (33), the side has horizontal gas flow import (19) and shell charging conduit (23), the bottom has benevolence, seed charging conduit (21) and have the shell of two valve (20), benevolence charging conduit (22), charging conduit (22) communicates with vertical selection by winnowing chamber (27) through feeding roller (24), be provided with intake opening (26) in the side of selection by winnowing chamber (27), internal fixation has more than one inclination reflector (25), lock wind apparatus (30) is equipped with in the bottom, in the bottom of settling pocket (34) lock wind apparatus (29) is housed, and the top communicates with aspiration channel (31), the other end of aspiration channel (31) and blower fan (35) join, and are provided with valve (32) in aspiration channel (31).
2. equipment according to claim 1 is characterized in that: be provided with valve (36) in horizontal selection by winnowing chamber (33), the bottom has the seed charging conduit (38) that has valve (37).
3. according to claim 1,2 described equipment, it is characterized in that: the angle that barrier plate (10) tilts towards sense of rotation is 30～40 degree.
4. according to claim 1,2 described equipment, it is characterized in that: the number of barrier plate (10) is more than five.
5. equipment according to claim 4 is characterized in that: the number of baffle-wall plate (10) is 12～18, and on circumference uniform distribution.
6. according to claim 1,2 described equipment, it is characterized in that: one side is provided with boss (17) to barrier plate (10) in rotation side.
7. equipment according to claim 3 is characterized in that: one side is provided with boss (17) to resistance plate washer (10) in rotation side.
8. equipment according to claim 4 is characterized in that: one side is provided with boss (17) to resistance plate washer (10) in rotation side.
9. according to claim 1,2 described equipment, it is characterized in that: intake opening (26) is set to several rows of form.
10. according to claim 1,2 described equipment, it is characterized in that: the mesh that benevolence, seed separate vibrating scalper (5) is a rectangle, and the direction of mesh is vertical mutually, and the width of mesh is 0.8mm～1.2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98113556 CN1236004A (en) | 1998-05-15 | 1998-05-15 | Shelling and sorting equipment for oil material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98113556 CN1236004A (en) | 1998-05-15 | 1998-05-15 | Shelling and sorting equipment for oil material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1236004A true CN1236004A (en) | 1999-11-24 |
Family
ID=5223272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 98113556 Pending CN1236004A (en) | 1998-05-15 | 1998-05-15 | Shelling and sorting equipment for oil material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1236004A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101438849B (en) * | 2008-12-26 | 2011-04-20 | 北京中农康元粮油技术发展有限公司 | Machine for separating kernel and shell of vegetable seed |
| CN102133549A (en) * | 2011-02-24 | 2011-07-27 | 邓占国 | Flaxseed dehulling and separating method and equipment |
| CN103409227A (en) * | 2013-07-10 | 2013-11-27 | 安徽奥凯发油脂科技有限公司 | Tea oil production system |
| CN104509894A (en) * | 2014-12-24 | 2015-04-15 | 锦州俏牌机械有限公司 | Fructus cannabis processing production process |
| CN110420738A (en) * | 2019-08-20 | 2019-11-08 | 北京国铁科技有限公司 | A kind of high-quality Machine-made Sand production technology with grinding machine and the centrifugal gumming classification of dry method |
| CN115316679A (en) * | 2022-08-30 | 2022-11-11 | 华中农业大学 | A vertical cone type fresh lotus seed shedding machine |
-
1998
- 1998-05-15 CN CN 98113556 patent/CN1236004A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101438849B (en) * | 2008-12-26 | 2011-04-20 | 北京中农康元粮油技术发展有限公司 | Machine for separating kernel and shell of vegetable seed |
| CN102133549A (en) * | 2011-02-24 | 2011-07-27 | 邓占国 | Flaxseed dehulling and separating method and equipment |
| CN102133549B (en) * | 2011-02-24 | 2013-06-26 | 邓占国 | Flaxseed dehulling and separating method and equipment |
| CN103409227A (en) * | 2013-07-10 | 2013-11-27 | 安徽奥凯发油脂科技有限公司 | Tea oil production system |
| CN104509894A (en) * | 2014-12-24 | 2015-04-15 | 锦州俏牌机械有限公司 | Fructus cannabis processing production process |
| CN110420738A (en) * | 2019-08-20 | 2019-11-08 | 北京国铁科技有限公司 | A kind of high-quality Machine-made Sand production technology with grinding machine and the centrifugal gumming classification of dry method |
| CN115316679A (en) * | 2022-08-30 | 2022-11-11 | 华中农业大学 | A vertical cone type fresh lotus seed shedding machine |
| CN115316679B (en) * | 2022-08-30 | 2024-04-09 | 华中农业大学 | Vertical cone type fresh lotus seed shed machine |
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