Disclosure of Invention
The invention provides a UV-curable composition and a high-impact adhesive tape prepared by the same, wherein the UV-curable composition with a flexible chain segment is compounded with a porous membrane material with micro-nano holes, the impact resistance of the UV curable adhesive film is further improved through the micro-nano structure which is distributed in a dispersing way. The invention provides the following technical scheme:
a UV curable composition comprises methacrylic acid polymer, flexible fatty chain modified epoxy resin, photoacid generator and photosensitizer, wherein the flexible fatty chain modified epoxy resin is prepared by bulk melt reaction of epoxy resin and aliphatic dibasic acid in a molar ratio of 2:1.
The composition comprises, by mass, 100-125 parts of methacrylic polymer, 10-200 parts of flexible fatty chain modified epoxy resin, 0.5-30 parts of photoacid generator and 0.15-15 parts of photosensitizer;
Preferably, the UV curable composition comprises, by mass, 100-125 parts of methacrylic polymer, 10-100 parts of flexible fatty chain modified epoxy resin, 0.5-20 parts of photoacid generator, and 0.15-10 parts of photosensitizer.
Melting the epoxy resin at 100-150 ℃, adding aliphatic dibasic acid with the mass of one half of that of the epoxy resin, adding triphenylphosphine serving as a catalyst, and maintaining the temperature for reaction for 3-5 hours to obtain the flexible fatty chain modified epoxy resin;
Preferably, the epoxy resin is an epoxy resin having an average of 2 or more epoxy groups per molecule, preferably an epoxy resin having an epoxy value of 0.1 to 1.0, more preferably an epoxy resin having an epoxy value of 0.2 to 0.6.
The aliphatic dibasic acid is long carbon chain (C6-C18) dibasic acid or one or more of 1, 2-cyclohexanedicarboxylic acid, 1, 3-cyclohexanedicarboxylic acid and 1, 4-cyclohexanedicarboxylic acid.
The photoacid generator is any one or more of diaryl iodonium salt, triarylsulfonium salt and aryl diazonium salt;
Preferably, the photosensitizer is any one or more of condensed ring quinones, azo compounds, organic sulfides and halides.
The methacrylic polymer has an acid value of 5.6 to 56mgKOH/g, preferably an epoxy value of 0.01 to 0.1.
The methacrylic polymer comprises, by mass, 70-100 parts of nonfunctional methacrylic monomer, 0-15 parts of methacrylic monomer containing polar functional groups, 0.5-5 parts of functional methacrylic monomer, 1.5-10 parts of methacrylic monomer containing epoxy groups, 0.2 parts of initiator and 150 parts of solvent, preferably ethyl acetate.
A preparation method of a UV-curable high-impact adhesive tape is characterized by comprising the following steps:
s1, preparation of flexible fatty chain modified epoxy resin
Melting epoxy resin at 100-150 ℃, adding aliphatic dibasic acid, adding triphenylphosphine serving as a catalyst, and maintaining the temperature for reaction for 3-5 hours to obtain flexible aliphatic chain modified epoxy resin;
s2 preparation of methacrylic Polymer
Mixing a non-functional methacrylic monomer, a methacrylic monomer containing polar functional groups, a functional methacrylic monomer, a methacrylic monomer containing epoxy groups, an initiator and a solvent in a glass bottle, introducing nitrogen for two minutes to remove oxygen and sealing, placing the reaction bottle in polymerization equipment for polymerization at 60-80 ℃ for 8-10h to prepare a methacrylic polymer with the viscosity of 1000-10000cp;
S3 preparation of UV-curable composition
Uniformly mixing methacrylic acid polymer, flexible fatty chain modified epoxy resin, photoacid generator and photosensitizer to obtain a UV curable composition;
s4, preparation of UV-curable high-impact adhesive tape
And coating the UV-curable composition on a release film, drying to obtain a dry adhesive film with a certain thickness, coating the UV-curable composition on another release film, drying to obtain a dry adhesive film with a certain thickness, and respectively and tightly pressing the two parts of dried adhesive films on two sides of a porous film material with micro-nano holes to obtain the adhesive tape with two sides covered with the release film.
A UV-curable high-impact adhesive tape comprises the UV-curable composition and a porous membrane material with micro-nano holes.
Preferably, the UV curable high impact adhesive tape has a thickness of 100-500um.
Preferably, the porous membrane material with micro-nano holes is a membrane material with the thickness of <150um and the porosity of > 50%;
Preferably, the porous membrane material with micro-nano holes is one of polyester-based, polyamide-based non-woven fabrics and polyamide-based plain woven fabrics.
A method for using a UV-curable high-impact adhesive tape comprises the steps of sticking the adhesive tape to a first object to be stuck, irradiating with 365nm LED ultraviolet light source with irradiation energy of 2J/cm 2-8J/cm2, pressing a second object to be stuck to the other surface of the adhesive tape under the pressing conditions of 0.3-1.0MPa,25-80 ℃ and 5-120s, and standing and curing at room temperature for more than 24H.
The beneficial effects are that:
(1) The invention designs and synthesizes the flexible fatty chain modified epoxy resin which has good compatibility and bonding with the epoxy modified acrylic resin, and the epoxy resin structure is provided with the aliphatic flexible chain segment, so that the flexibility of the UV curing composition after curing can be improved.
(2) The invention provides a UV curable composition, which comprises a methacrylic polymer and a flexible fatty chain modified epoxy resin, wherein the methacrylic polymer contains carboxyl, anhydride groups and epoxy groups, the flexible fatty chain modified epoxy resin contains two epoxy functional groups, when UV cations are activated, the epoxy groups of the methacrylic polymer and the epoxy groups of the flexible fatty chain modified epoxy resin can be activated by the UV cations to generate strong protonic acid, the generated strong protonic acid catalyzes a crosslinking reaction, and acid groups such as carboxyl, anhydride and the like in the system can promote forward progress of the reaction, so that a structural adhesive film has relatively uniform high crosslinking density, relatively high structural strength and relatively good adhesion after the reaction.
(3) The invention provides a UV-curable high-impact adhesive tape, which is prepared by compounding a UV-curable composition with a porous membrane material with micro-nano holes. The UV-curable composition contains a flexible chain segment, so that the flexibility of the material is improved, the material is compounded with the porous membrane material with micro-nano holes, the composite high-performance material with the enhanced micro-nano size is obtained, the adhesive strength of the adhesive tape is enhanced, and meanwhile, the dispersed micro-nano structure improves the dissipation of energy at a micro-nano interface when the material is impacted, and the impact resistance of the adhesive tape is improved. Further, the porous membrane material has good ultraviolet-visible light penetrability, does not influence the UV activation of the adhesive tape, and provides good die cutting performance of the thick adhesive tape.
(4) The invention provides a UV-curable high-impact adhesive tape, which has mild use process conditions and can be processed at room temperature, so that damage of high-temperature conditions to some materials which cannot resist temperature in electronic devices is avoided.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the following examples, the raw materials used are shown in the following table:
| Name of the name |
Description of the invention |
Manufacturer (S) |
| ITX |
Photosensitizer, 2-isopropyl thioxanthone |
TC1 |
| H2A |
Adipic acid |
Microphone forest |
| CHDA |
1, 4-Cyclohexanedicarboxylic acid |
Microphone forest |
| EPON 828 |
Liquid epoxy resin obtained from bisphenol A, average epoxy equivalent weight: 188.5 |
Hansen |
| TPP |
Triphenylphosphine and process for preparing same |
Microphone forest |
| MA |
Non-functional methacrylic monomer methyl acrylate |
Hua Yi A |
| BA |
Non-functional methacrylic monomer butyl acrylate |
Hua Yi A |
| 2-HEA |
(Meth) acryl monomer having polar functional group 2-hydroxyethyl acrylate |
Baves (Bass) |
| AA |
Functional (meth) acryl monomer acrylic acid |
Baves (Bass) |
| GMA |
Epoxy group-containing (meth) acryl monomer glycidyl methacrylate |
Microphone forest |
| EA |
Acetic acid ethyl ester |
Ceramic' s |
| AIBN |
Azo diisobutyronitrile initiator |
TCl |
| Triaryl hexafluoros Sulfonium antimonate |
Photoacid generator, triaryl hexafluoroantimonate sulfonium salt |
Jiangsu Taitel |
| P50 |
50Um PET (porosity <50%, visible light transmittance > 80%) |
Dongzhi wood |
| P50P |
50Um PET porous film (porosity >50%, visible light transmittance > 80%) |
Homemade |
| PWF50-200 |
50Um plain weave cloth (200 mesh) (porosity >50%, visible light transmittance > 80%) |
Changtai package |
| PWF50-800 |
50Um plain weave cloth (porosity <50%, visible light transmittance < 80%) |
Changtai package |
The preparation of the flexible fatty chain modified epoxy resin comprises the following 3 synthetic examples:
synthesis example 12 mol EPON 828 and 1mol H2A were mixed at 100℃and reacted at constant temperature for 5 hours after 0.02mol triphenylphosphine was added to obtain flexible aliphatic chain modified epoxy resin 1.
Synthesis example 2.2 mol EPON 828 and 1molCHDA were mixed at 130℃and reacted at constant temperature for 4 hours after 0.02mol triphenylphosphine was added to obtain flexible aliphatic chain modified epoxy resin 2.
Synthesis example 32 mol EPON 828 and 1molCHDA were mixed at 150℃and reacted at constant temperature for 3 hours after 0.02mol triphenylphosphine was added to obtain flexible aliphatic chain modified epoxy resin 3.
The preparation of the methacrylic polymer comprises the following 5 synthetic examples in parts by mass:
Synthesis example 1A methacrylic polymer was produced by mixing 40 parts of MA,30 parts of BA,10 parts of GMA,5 parts of AA,15 parts of 2-HEA,0.2 part of AIBN,150 parts of EA in a glass bottle, introducing nitrogen for two minutes to remove oxygen and sealing, and placing the reaction bottle in a polymerization apparatus at 60℃to perform polymerization for 8 hours, wherein the solid content was 40% and the viscosity was 5000cp.
Synthesis example 2A methacrylic polymer having a solids content of 40% and a viscosity of 4900cp was produced by mixing 40 parts of MA,50 parts of BA,1.5 parts of GMA,2.5 parts of AA,6 parts of 2-HEA,0.2 part of AIBN, and 150 parts of EA in a glass bottle, introducing nitrogen for two minutes to remove oxygen and sealing, and placing the reaction bottle in a polymerization apparatus at 80℃to perform polymerization for 10 hours.
Synthesis example 3A methacrylic polymer having a solid content of 40% and a viscosity of 6600cp was produced by mixing 48 parts of MA,50 parts of BA,1.5 parts of GMA,0.5 part of AA,0.2 part of AIBN,150 parts of EA in a glass bottle, introducing nitrogen gas for two minutes to remove oxygen and sealing, and placing the reaction bottle in a polymerization apparatus at 60℃to conduct polymerization for 10 hours.
Synthesis example 4 methacrylic polymer was prepared by mixing 50 parts of MA,30 parts of BA,10 parts of GMA,5 parts of AA,5 parts of 2-HEA,0.2 part of AIBN,150 parts of EA in a glass bottle, introducing nitrogen for two minutes to remove oxygen and sealing, and placing the reaction bottle in a polymerization apparatus at 80℃to perform polymerization for 9 hours, wherein the solid content was 40% and the viscosity was 7700cp.
Synthesis example 5A methacrylic polymer was produced by mixing 47 parts of MA,30 parts of BA,6 parts of GMA,2 parts of AA,15 parts of 2-HEA,0.2 part of AIBN,150 parts of EA in a glass bottle, introducing nitrogen for two minutes to remove oxygen and sealing, and placing the reaction bottle in a polymerization apparatus at 70℃to perform polymerization for 9 hours, wherein the solid content was 40% and the viscosity was 6200cp.
Preparation of UV curable high impact tapes, examples 1-5, comparative examples 1-5, in parts by weight:
Example 1 100 parts of methacrylic polymer of Synthesis example 1 (40% solids content), 10 parts of flexible fatty chain modified epoxy resin 1,0.5 part of triaryl hexafluoroantimonate sulfonium salt, 0.15 part of ITX were mixed uniformly to obtain composition 1;
The composition 1 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 1 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 50um PET porous film (P50P) to obtain the adhesive film (the total thickness of the release film is about 250 um).
Example 2 100 parts of methacrylic polymer of Synthesis example 2 (40% solids content), 60 parts of flexible fatty chain modified epoxy resin 2,5 parts of triaryl hexafluoroantimonate sulfonium salt, 3 parts of ITX were mixed uniformly to give composition 2;
The composition 2 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 2 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 50um PET porous film (P50P) to obtain the adhesive film (the total thickness of the release film is about 250 um).
Example 3 100 parts of methacrylic polymer of Synthesis example 3 (40% solids content), 30 parts of flexible fatty chain modified epoxy resin 3,4 parts of triaryl hexafluoroantimonate sulfonium salt, 2 parts of ITX were mixed well to give composition 3;
The composition 3 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 3 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 200-mesh 50um plain weave cloth (PWF 50-200) to obtain an adhesive film (the total thickness of the release film is about 250 um).
Example 4 100 parts of methacrylic polymer of Synthesis example 4 (40% solids content), 100 parts of flexible fatty chain modified epoxy resin 1,20 parts of triaryl hexafluoroantimonate sulfonium salt, 10 parts of ITX were mixed well to give composition 4;
The composition 4 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 4 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 200-mesh 50um plain weave cloth (PWF 50-200) to obtain an adhesive film (the total thickness of the release film is about 250 um).
Example 5 100 parts of methacrylic polymer of Synthesis example 5 (40% solids content), 80 parts of flexible fatty chain modified epoxy resin 2,10 parts of triaryl hexafluoroantimonate sulfonium salt, 5 parts of ITX were mixed uniformly to give composition 5;
The composition 5 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 5 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 50um PET porous film (P50P) to obtain the adhesive film (the total thickness of the release film is about 250 um).
Comparative example 1100 parts of the methacrylic polymer of Synthesis example 3 (40% solids content), 4 parts of triaryl hexafluoroantimonate sulfonium salt, and 2 parts of ITX were uniformly mixed to obtain composition 6;
The composition 6 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 6 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 200-mesh 50um plain weave cloth (PWF 50-200) to obtain an adhesive film (the total thickness of the release film is about 250 um).
Comparative example 2 100 parts of the methacrylic polymer of Synthesis example 3 (40% solids content), 30 parts of EPON 828,4 parts of triaryl hexafluoroantimonate sulfonium salt, and 2 parts of ITX were uniformly mixed to obtain composition 7;
The composition 7 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 7 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 200-mesh 50um plain weave cloth (PWF 50-200) to obtain an adhesive film (the total thickness of the release film is about 250 um).
Comparative example 3 100 parts of methacrylic polymer of Synthesis example 3 (40% solids content), 30 parts of flexible fatty chain modified epoxy resin 3,4 parts of triaryl hexafluoroantimonate sulfonium salt, 2 parts of ITX were mixed uniformly to give composition 8;
The composition 8 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 8 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of 50um PET (P50) to obtain the adhesive film (the total thickness of the release film is about 250 um).
Comparative example 4 100 parts of methacrylic polymer of Synthesis example 3 (40% solids content), 30 parts of flexible fatty chain modified epoxy resin 3,2 parts of ITX were mixed uniformly to give composition 9;
The composition 9 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 9 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 200-mesh 50um plain weave cloth (PWF 50-200) to obtain an adhesive film (the total thickness of the release film is about 250 um).
Comparative example 5 100 parts of methacrylic polymer of Synthesis example 3 (40% solids content), 30 parts of flexible fatty chain modified epoxy resin 3,4 parts of triaryl hexafluoroantimonate sulfonium salt, 2 parts of ITX were mixed uniformly to give composition 10;
The composition 10 is coated on a release film with the thickness of 50um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, the composition 10 is coated on the release film with the thickness of 30um, the release film is dried at 110 ℃ for 8min, the dry film thickness is 115um, and the two parts of dried adhesive films are respectively and tightly pressed on two sides of a 50um plain woven cloth (PWF 50-800) with the mesh of 800 to obtain an adhesive film (the total thickness of the release film is about 250 um).
Test results the tapes prepared in examples 1 to 5, comparative examples 1 to 5 were subjected to performance test, and the data obtained are shown below:
initial dynamic shear properties were tested as follows:
PC boards (5 inches by 1 inch) were rubbed three times with ethanol prior to testing. The film samples with release films on both sides were cut 1 inch by 1 inch, and one side of the release film was removed and attached to a PC board. And removing the release film on the other side, and directly attaching the other PC board to the adhesive surface on the other side. The test specimens were left to stand in a controlled environment chamber (23 ℃ C./50% relative humidity) for 24 hours and then tested.
Dynamic shear force was tested using an Instron company tensile tester. The speed was 10.0mm/min. Each test was repeated three times and averaged in MPa.
The dynamic shear properties were tested as follows:
PC boards (5 inches by 1 inch) were rubbed three times with ethanol prior to testing. The film samples with release films on both sides were cut 1 inch by 1 inch, and one side of the release film was removed and attached to a PC board. The other side release film was removed and irradiated with UV (365 nm LED lamp, UVA of about 4000mJ/cm 2) and another PC board was attached to the other side adhesive. The test specimens were post-cured in a controlled environment chamber (23 ℃ C./50% relative humidity) for 24 hours and tested. Or the prepared sample is put in an 80 ℃ oven to accelerate curing for 1 hour, taken out of the oven, cooled to room temperature in a controlled environment chamber (23 ℃ per 50% relative humidity) and then measured.
Dynamic shear force was tested using an Instron company tensile tester. The speed was 10.0mm/min. Each test was repeated three times and averaged in MPa.
Impact performance testing was performed as follows:
The PC board was rubbed three times with ethanol before testing. The film sample with release films on both sides was cut into square annular glue samples with an inner side length of 20.5mm and an outer side length of 24.5mm, and one side of the release film was peeled off and attached to a PC board (Frame 40 mm. Times.40 mm, with 20.5 mm. Times.20.5 mm square holes in the inner side). The other side release film was removed and irradiated with UV (365 nm LED lamp, UVA about 4000mJ/cm 2) and another PC board (Window, 24.5 mm. Times.24.5 mm) was attached to the other side adhesive surface. The test specimens were post-cured in a controlled environment chamber (23 ℃ C./50% relative humidity) for 24 hours and tested. Or the prepared sample is put in an 80 ℃ oven to accelerate curing for 1 hour, taken out of the oven, cooled to room temperature in a controlled environment chamber (23 ℃ per 50% relative humidity) and then measured.
The drop hammer impact was tested using an Instron company impact tester. The mass of the hammer is 15.125kg, the falling height is 205mm, the impact energy is 30.4J, and the impact speed is 2.01m/s. Each test was repeated three times and averaged in J.
The detection results are shown in the following table:
| |
Initial shear MPa |
UV post-dynamic shear MPa |
Energy J at the end of hammer impact |
| Example 1 |
0.26 |
4.01 |
0.56 |
| Example 2 |
0.22 |
4.62 |
0.58 |
| Example 3 |
0.25 |
3.76 |
0.71 |
| Example 4 |
0.11 |
3.87 |
0.52 |
| Example 5 |
0.17 |
4.76 |
0.54 |
| Comparative example 1 |
0.35 |
0.44 |
0.29 |
| Comparative example 2 |
0.23 |
3.53 |
0.39 |
| Comparative example 3 |
0.19 |
4.23 |
0.31 |
| Comparative example 4 |
0.26 |
0.35 |
0.19 |
| Comparative example 5 |
0.19 |
3.72 |
0.34 |
It is concluded from the above data that the epoxy resin is not used in comparative example 1, and thus the adhesive strength and impact resistance of the cured film are poor. In comparative example 2, the epoxy resin modified with a flexible fatty chain was not used, but the adhesive film after curing was strong in adhesive strength, but insufficient in impact resistance. The films used in comparative examples 3 and 5 did not meet the requirement of porosity >50%, and thus the impact resistance of the cured films was poor. In the adhesive film in comparative example 4, no UV initiator was used, so that the adhesive film was not cured by UV activation, and the adhesive property and impact resistance were affected. Examples 1 to 5 prepared according to the method provided by the present invention have good impact resistance and excellent adhesion properties.
The foregoing description is only of the optional embodiments of the present invention, and is not intended to limit the scope of the claims, and all equivalent structures or equivalent processes using the content of the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.