CN120036129B - Crushing method and system for feed processing - Google Patents

Abstract

The invention relates to the technical field of feed crushing processing, in particular to a crushing method and a crushing system for feed processing, which are characterized in that straw raw materials required by feed components are obtained, the straw raw materials are pre-cut, cutter vibration characteristic parameters of the straw raw materials are obtained, whether the straw raw materials have abnormal toughness phenomenon is judged, the straw raw materials with abnormal toughness phenomenon are crushed and pre-treated to obtain flat straw raw materials, the method comprises the steps of obtaining the change condition of the discharge stability of the straw raw materials with abnormal toughness in a preset monitoring period before and after crushing pretreatment, judging whether the treatment mode of the crushing pretreatment is effective, determining the adjustment mode of the crushing treatment of the flat straw raw materials, and throwing the flat straw raw materials into a crushing mechanism to obtain crushing products, so that the adjustment crushing treatment mode according to the actual toughness difference of the straw raw materials is realized, and the stability of the feed processing crushing process and the consistency of the crushing products are improved.

Description

Crushing method and system for feed processing

Technical Field

The present invention relates to the technical field of feed crushing and processing, and in particular to a crushing method and system for feed processing.

Background Art

The continuous advancement of mechanical engineering technology has provided technical support for feed processing. The traditional feed crushing method is simple and inefficient. With the development of mechanical manufacturing technology and automation technology, automation technology has been widely used in feed production. Automation technology enables the various parameters of feed raw materials in the processing process to be accurately controlled according to actual conditions. Straw is a common and important raw material in feed. Straw with different moisture content has significant differences in physical properties. This difference will cause the straw raw material to block the feed inlet during crushing, affecting the stability of the feed processing crushing process. Therefore, improving the stability of the feed processing crushing process and the consistency of the crushed products is a technical problem that needs to be solved urgently.

For example, China's patent application publication number: CN114917994A, the invention discloses a feed processing device and processing method, including a box body, the upper end face of the box body is embedded and fixedly connected to a feed frame, and the bottom end face of the box body is embedded and fixedly connected to a discharge plate, the inner surface of the box body is horizontally rotatably connected to a crushing roller near the upper position, and the left end of the rotating shaft of the crushing roller passes through the box body and is fixedly connected to a circular gear 2, the upper end face of the box body is fixedly connected to a motor 1 near the left side of the feed frame, which can realize the adjustment of the filter hole size of the filter screen, so that the device can screen out materials of different crushing particle sizes according to different animal species, and can also drive the filter mechanism to move up and down continuously while filtering, which greatly improves the filtration efficiency and reduces the probability of filter clogging. At the same time, it can automatically repeat the crushing process of larger materials to ensure the crushing effect of the material.

The following problems also exist in the prior art:

The existing technology does not take into account that during the continuous production of large-scale feed, the difference in toughness of straw raw materials affects the feeding stability of the straw raw materials into the crushing mechanism. The existing technology cannot adaptively adjust the crushing processing method according to the actual toughness difference of the straw raw materials, which affects the stability of the feed processing crushing process and the consistency of the crushed products.

Summary of the Invention

To this end, the present invention provides a crushing method and system for feed processing to overcome the problem that the existing technology cannot adaptively adjust the crushing processing method according to the actual toughness differences of straw raw materials, which affects the stability of the feed processing crushing process and the consistency of the crushed products.

To achieve the above-mentioned object, the present invention provides a crushing method and system for feed processing, comprising:

Obtaining straw raw materials required for feed components;

performing a pre-cutting process on the straw raw material, obtaining a cutter vibration characteristic parameter of the straw raw material during the pre-cutting process, and determining whether the straw raw material has abnormal toughness according to the cutter vibration characteristic parameter;

The straw raw materials with abnormal toughness are subjected to crushing pretreatment, wherein the crushing pretreatment includes flattening and squeezing the straw raw materials to obtain flat straw raw materials;

Obtain the change in discharge stability of straw raw materials with abnormal toughness before and after crushing pretreatment;

Determining whether the crushing pretreatment is effective according to the change in the discharge stability, and determining an adjustment method for the crushing treatment of the flat straw raw material, including:

Continuing to crush the flat straw raw material in the crushing pretreatment manner;

Or, adjusting the single feeding amount of the flat straw raw material;

The flat straw raw material is crushed in the crushing process adjustment manner to obtain a crushed product.

Furthermore, the process of obtaining the cutter vibration characteristic parameters includes:

In the process of pre-cutting the straw raw material by the cutter, the cutting trajectory is determined by taking the tip of the cutter as the trajectory capture point;

The displacement of the cutting trajectory in the length direction of the straw raw material is determined as the cutter vibration characteristic parameter.

Furthermore, determining whether the straw raw material has abnormal toughness includes:

If the cutter vibration characteristic parameter of the straw raw material does not meet the normal conditions of straw toughness, it is determined that the straw raw material has abnormal toughness;

If the cutter vibration characteristic parameters of the straw raw material meet the normal straw toughness conditions, it is determined that the straw raw material does not have abnormal toughness;

The normal condition for straw toughness is that the cutter vibration characteristic parameter of the straw raw material does not exceed a preset cutter vibration characteristic reference value.

Furthermore, the extrusion time and the extrusion pressure value for flat extrusion of the straw raw material are determined according to the cutter vibration characteristic parameters, the extrusion time is positively correlated with the cutter vibration characteristic parameters, and the extrusion pressure value is positively correlated with the cutter vibration characteristic parameters.

Furthermore, the change in discharge stability is determined based on a first discharge coefficient and a second discharge coefficient of the straw raw material with abnormal toughness before and after crushing pretreatment.

Furthermore, the process of determining the first discharge coefficient includes:

Obtaining the material output weight of the straw raw material during several preset monitoring cycles before the straw raw material is crushed and pre-processed;

The variance of the material output weight within the plurality of preset monitoring periods is determined as the first discharge coefficient.

Furthermore, the process of determining the second discharge coefficient includes:

Obtaining the material output weight of the straw raw material after crushing pretreatment for several preset monitoring cycles;

The variance of the material output weight within the plurality of preset monitoring periods is determined as the second discharge coefficient.

Further, determining whether the crushing pretreatment is effective includes:

If the change in the discharge stability of the straw raw material with abnormal toughness meets the effect judgment condition, it is determined that the crushing pretreatment is effective;

If the change in the discharge stability of the straw raw material with abnormal toughness does not meet the effect judgment condition, it is determined that the crushing pretreatment is invalid;

The effect judgment condition is that the difference between the first discharge coefficient and the second discharge coefficient exceeds a preset difference threshold.

Furthermore, the adjustment method for crushing the flat straw raw material is determined to include:

If the crushing pretreatment is effective, continue crushing the flat straw raw material in the manner of the crushing pretreatment;

If the crushing pretreatment is ineffective, the single feeding amount of the flat straw raw material is adjusted, and the single feeding amount is positively correlated with the difference between the first discharge coefficient and the second discharge coefficient.

Furthermore, the present invention also provides a crushing system for feed processing, comprising:

A pre-cutting module includes a cutting unit for pre-cutting the straw raw material, and a characteristic analysis unit for obtaining the cutter vibration characteristic parameters and determining whether the straw raw material has abnormal toughness;

A crushing pre-processing module, which is connected to the pre-cutting module and includes a flat extrusion unit for crushing and pre-processing the straw raw material, and a data analysis unit for obtaining a change in the discharge stability of the straw raw material with abnormal toughness;

A crushing module, connected to the crushing pre-treatment module, comprising a control unit and a crushing mechanism, wherein the control unit is used to determine whether the crushing pre-treatment is effective and to determine an adjustment method for crushing the flat straw raw material;

The crushing mechanism is used to crush the straw raw material to obtain crushed products.

Compared with the prior art, the beneficial effect of the present invention lies in that the present invention obtains the straw raw materials required for feed components, pre-cuts the straw raw materials, obtains the cutter vibration characteristic parameters of the straw raw materials during the pre-cutting process, determines whether the straw raw materials have abnormal toughness according to the cutter vibration characteristic parameters, and performs crushing pre-treatment on the straw raw materials with abnormal toughness. The crushing pre-treatment includes flattening the straw raw materials to obtain flat straw raw materials, obtaining the change in discharge stability of the straw raw materials with abnormal toughness within a preset monitoring period before and after the crushing pre-treatment, determining whether the treatment method of the crushing pre-treatment is effective according to the change in discharge stability, and determining the crushing treatment adjustment method for the flat straw raw materials, and putting the flat straw raw materials into the crushing mechanism to obtain crushed products. Furthermore, the crushing treatment method is adaptively adjusted according to the actual toughness differences of the straw raw materials, thereby improving the stability of the feed processing crushing process and the consistency of the crushed products.

In particular, the present invention obtains the vibration characteristic parameters of the cutter during the pre-cutting process of the straw raw material. It can be understood that the straw raw material with high water content is soft and tough, and the cutter is prone to slipping when cutting along its surface, causing the cutter to deviate in the length direction of the straw raw material. The cutting trajectory determined by taking the cutter tip as the trajectory capture point can intuitively show the dynamic process of the cutter when cutting the straw and accurately quantify the vibration amplitude of the cutter. The present invention monitors the offset of the cutter during the cutting process, thereby realizing the quantification of the toughness of the straw raw material, thereby improving the stability of the feed processing and crushing process and the consistency of the crushed products.

In particular, the present invention determines whether the straw raw material has abnormal toughness through the cutter vibration characteristic parameters. It can be understood that the cutter vibration characteristic parameters can characterize the toughness of the straw raw material. For straw with normal toughness, the cutter vibration amplitude is small. When the straw toughness is abnormal, the straw has a high water content and a soft texture. The cutter is prone to slipping when cutting along its surface, and the cutter may deviate in the length direction of the straw raw material beyond the normal range. The present invention determines whether the straw raw material has abnormal toughness through the cutter vibration characteristic parameters, thereby realizing rapid identification of actual toughness differences in straw raw materials and improving the stability of the feed processing and crushing process and the consistency of the crushed products.

In particular, the present invention determines the extrusion time and extrusion pressure value for flat extrusion of straw raw materials based on the cutter vibration characteristic parameters. It can be understood that the larger the cutter vibration characteristic parameters, the greater the offset of the cutter during the cutting process, the higher the toughness of the straw raw materials, and the greater the water content, and the longer the extrusion time and the greater the extrusion pressure value are required. The present invention determines the extrusion time and extrusion pressure value for flat extrusion of straw raw materials based on the cutter vibration characteristic parameters, and thus realizes the adaptive adjustment of the crushing processing method according to the actual toughness difference of the straw raw materials, thereby improving the stability of the feed processing crushing process and the consistency of the crushed products.

In particular, the present invention performs crushing pretreatment on straw raw materials with abnormal toughness. It can be understood that straw raw materials with abnormal toughness will affect the feeding process in the crushing process. Flattening and extruding the straw raw materials with abnormal toughness can increase the contact area between the straw raw materials and the crushing mechanism, increase the friction between the crushing mechanism and the straw raw materials, make the straw raw materials easier to pass through the feeding device, and stabilize the feeding speed, which can prevent the feed port from being blocked, allowing the crushing process to continue smoothly, and at the same time alleviate the problem of uneven particle size of the crushed products caused by high toughness. The present invention performs crushing pretreatment on straw raw materials with abnormal toughness, and further, realizes the adaptive adjustment of the crushing process according to the actual toughness difference of the straw raw materials, thereby improving the stability of the feed processing crushing process and the consistency of the crushed products.

In particular, the present invention determines whether the crushing pretreatment is effective by the change in discharge stability of the straw raw material with abnormal toughness within a preset monitoring period before and after the crushing pretreatment. It can be understood that the variance of the straw raw material is calculated based on its discharge weight in several monitoring periods, which can characterize the discharge stability of the current treatment method. The larger the variance, the worse the stability. The discharge stability of the straw raw material before crushing pretreatment and the discharge stability of the straw raw material after crushing pretreatment are obtained, which can characterize the effectiveness of the current crushing pretreatment method on the abnormal toughness of the straw raw material. The present invention determines whether the crushing pretreatment is effective by obtaining the change in discharge stability of the straw raw material with abnormal toughness within a preset monitoring period before and after the crushing pretreatment, thereby realizing the characterization of the effectiveness of the crushing treatment adjustment method and improving the stability of the feed processing crushing process and the consistency of the crushing products.

In particular, the present invention adjusts the single feed amount of flat straw raw materials under the condition that the crushing pretreatment is ineffective. It can be understood that if the discharge stability of the high-toughness straw raw materials after crushing pretreatment is still not improved, it means that the straw raw materials at this time are still easy to stick together into blocks during feeding, blocking the feed port, affecting the stability of the crushing discharge, and then affecting the consistency of the crushed products. Reducing the single straw raw material feed amount can reduce the probability of straw raw materials accumulating at the feed port. A smaller feed amount makes the straw raw materials better dispersed when entering the crushing mechanism. The smaller the difference between the first discharge coefficient and the second discharge coefficient, the smaller the improvement degree of the current crushing pretreatment treatment method on the discharge stability, and a smaller single straw raw material feed amount is required to improve the discharge stability. The present invention adjusts the single feed amount of flat straw raw materials under the condition that the crushing pretreatment treatment method is ineffective, and then realizes the adaptive adjustment of the crushing treatment method according to the actual toughness difference of the straw raw materials, thereby improving the stability of the feed processing crushing process and the consistency of the crushing products.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a diagram showing the steps of a feed processing crushing method according to an embodiment of the present invention;

FIG2 is a logic flow chart of determining whether a straw raw material has abnormal toughness according to an embodiment of the present invention;

FIG3 is a logic flow chart for determining whether crushing pretreatment is effective according to an embodiment of the present invention;

FIG4 is a functional block diagram of a crushing system for feed processing according to an embodiment of the present invention.

DETAILED DESCRIPTION

In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are merely used to explain the present invention and are not intended to limit the present invention.

The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

It should be noted that, in the description of the present invention, terms such as "upper", "lower", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

Furthermore, it should be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted" and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

Please refer to FIG1 , which is a diagram showing the steps of a feed processing crushing method according to an embodiment of the present invention. The feed processing crushing method according to the present invention comprises:

Step S100, obtaining straw raw materials required for feed components;

Step S200, performing a pre-cutting process on the straw raw material, obtaining a cutter vibration characteristic parameter of the straw raw material during the pre-cutting process, and determining whether the straw raw material has abnormal toughness according to the cutter vibration characteristic parameter;

Step S300, performing crushing pretreatment on the straw raw material with abnormal toughness, wherein the crushing pretreatment includes flattening and squeezing the straw raw material to obtain a flat straw raw material;

Specifically, the present invention performs crushing pretreatment on straw raw materials with abnormal toughness. It can be understood that straw raw materials with abnormal toughness will affect the feeding process in the crushing process. Flattening and extruding the straw raw materials with abnormal toughness can increase the contact area between the straw raw materials and the crushing mechanism, increase the friction between the crushing mechanism and the straw raw materials, make the straw raw materials easier to pass through the feeding device, and stabilize the feeding speed, which can prevent the feed port from being blocked, and allow the crushing process to continue smoothly. At the same time, it alleviates the problem of uneven particle size of the crushed products caused by high toughness. The present invention performs crushing pretreatment on straw raw materials with abnormal toughness, and further, realizes the adaptive adjustment of the crushing process according to the actual toughness difference of the straw raw materials, thereby improving the stability of the feed processing crushing process and the consistency of the crushed products.

Step S400, obtaining the change in discharge stability of the straw raw material with abnormal toughness before and after crushing pretreatment;

Step S500, judging whether the crushing pre-treatment is effective according to the change of the discharge stability, and determining the crushing treatment adjustment method for the flat straw raw material, including:

Continuing to crush the flat straw raw material in the crushing pretreatment manner;

Or, adjusting the single feeding amount of the flat straw raw material;

Step S600: crushing the flat straw raw material in the crushing process adjustment manner to obtain a crushed product.

Specifically, the process of obtaining the cutter vibration characteristic parameters includes:

In the process of pre-cutting the straw raw material by the cutter, the cutting trajectory is determined by taking the tip of the cutter as the trajectory capture point;

The displacement of the cutting trajectory in the length direction of the straw raw material is determined as the cutter vibration characteristic parameter.

Specifically, the present invention obtains the vibration characteristic parameters of the cutter during the pre-cutting process of the straw raw material. It can be understood that the straw raw material with high water content is soft and tough, and the cutter is prone to slipping when cutting along its surface, causing the cutter to offset in the length direction of the straw raw material. The cutting trajectory determined by taking the cutter tip as the trajectory capture point can intuitively show the dynamic process of the cutter when cutting the straw and accurately quantify the vibration amplitude of the cutter. The present invention monitors the offset of the cutter during the cutting process, thereby realizing the quantification of the toughness of the straw raw material, thereby improving the stability of the feed processing and crushing process and the consistency of the crushing products.

Specifically, please refer to FIG2 , which is a logic flow chart of determining whether the straw raw material has abnormal toughness according to an embodiment of the present invention. Determining whether the straw raw material has abnormal toughness includes:

If the cutter vibration characteristic parameter of the straw raw material does not meet the normal conditions of straw toughness, it is determined that the straw raw material has abnormal toughness;

If the cutter vibration characteristic parameters of the straw raw material meet the normal straw toughness conditions, it is determined that the straw raw material does not have abnormal toughness;

The normal condition for straw toughness is that the cutter vibration characteristic parameter of the straw raw material does not exceed a preset cutter vibration characteristic reference value.

Specifically, the cutter vibration characteristic parameter can be set by those skilled in the art according to the detection accuracy requirement of the cutter vibration characteristic. The higher the detection accuracy requirement, the smaller the cutter vibration characteristic parameter. Preferably, the cutter vibration characteristic parameter can be 1 cm.

Specifically, the present invention determines whether the straw raw material has abnormal toughness through the cutter vibration characteristic parameters. It can be understood that the cutter vibration characteristic parameters can characterize the toughness of the straw raw material. For straw with normal toughness, the cutter vibration amplitude is small. When the straw toughness is abnormal, the straw has a high water content and a soft texture. The cutter is prone to slipping when cutting along its surface, and the cutter may deviate in the length direction of the straw raw material beyond the normal range. The present invention determines whether the straw raw material has abnormal toughness through the cutter vibration characteristic parameters, thereby realizing the rapid identification of the actual toughness differences of the straw raw material, and improving the stability of the feed processing and crushing process and the consistency of the crushed products.

Specifically, the extrusion time and the extrusion pressure value for flat extrusion of the straw raw material are determined according to the cutter vibration characteristic parameters, the extrusion time is positively correlated with the cutter vibration characteristic parameters, and the extrusion pressure value is positively correlated with the cutter vibration characteristic parameters.

Specifically, the present invention determines the extrusion time and extrusion pressure value for flat extrusion of straw raw materials based on the cutter vibration characteristic parameters. It can be understood that the larger the cutter vibration characteristic parameters, the greater the offset of the cutter during the cutting process, the higher the toughness of the straw raw material, and the greater the water content, and the longer the extrusion time and the greater the extrusion pressure value are required. The present invention determines the extrusion time and extrusion pressure value for flat extrusion of straw raw materials based on the cutter vibration characteristic parameters, and thus realizes the adaptive adjustment of the crushing processing method according to the actual toughness difference of the straw raw material, thereby improving the stability of the feed processing crushing process and the consistency of the crushing product.

Specifically, the change in discharge stability is determined based on a first discharge coefficient and a second discharge coefficient of the straw raw material with abnormal toughness before and after crushing pretreatment.

Specifically, the process of determining the first discharge coefficient includes:

Obtaining the material output weight of the straw raw material during several preset monitoring cycles before the straw raw material is crushed and pre-processed;

The variance of the material output weight within the plurality of preset monitoring periods is determined as the first discharge coefficient.

Specifically, the preset monitoring period can be set by those skilled in the art according to the consistency requirements of the crushed products. The higher the consistency requirements of the crushed products, the longer the monitoring period. Preferably, the monitoring period can be 30s, and 5 monitoring periods can be set.

Here is a specific calculation process of the first discharge coefficient. The material output weight of the straw raw material in each monitoring period before crushing pretreatment is X1=38, X2=40, X3=41.5, X4=37, X5=42.3, and the average material output weight is Xv=39.76. The first discharge coefficient is

Specifically, the process of determining the second discharge coefficient includes:

Obtaining the material output weight of the straw raw material after crushing pretreatment for several preset monitoring cycles;

The variance of the material output weight within the plurality of preset monitoring periods is determined as the second discharge coefficient.

Here is a specific calculation process of the second discharge coefficient. After the straw raw material is crushed and pre-treated, the material output weight in each monitoring period is X1=50, X2=50.2, X3=50.1, X4=48, X5=49.8, and the average material output weight is Xv=49.62. The first discharge coefficient is

Specifically, please refer to FIG3 , which is a logic flow chart of determining whether the crushing pre-processing is effective according to an embodiment of the present invention. Determining whether the crushing pre-processing is effective includes:

If the change in the discharge stability of the straw raw material with abnormal toughness meets the effect judgment condition, it is determined that the crushing pretreatment is effective;

If the change in the discharge stability of the straw raw material with abnormal toughness does not meet the effect judgment condition, it is determined that the crushing pretreatment is invalid;

The effect judgment condition is that the difference between the first discharge coefficient and the second discharge coefficient exceeds a preset difference threshold.

Specifically, the preset difference threshold can be set by those skilled in the art according to the stability requirements of the feed processing and crushing process. The higher the stability requirement, the larger the difference threshold. Preferably, the difference threshold can be 2.

Specifically, the present invention determines whether the crushing pretreatment is effective by the change in discharge stability of the straw raw material with abnormal toughness within a preset monitoring period before and after the crushing pretreatment. It can be understood that the variance of the straw raw material is calculated based on its discharge weight in several monitoring periods, which can characterize the discharge stability of the current treatment method. The larger the variance, the worse the stability. The discharge stability of the straw raw material before crushing pretreatment and the discharge stability of the straw raw material after crushing pretreatment are obtained, which can characterize the effectiveness of the current crushing pretreatment method on the abnormal toughness of the straw raw material. The present invention determines whether the crushing pretreatment is effective by obtaining the change in discharge stability of the straw raw material with abnormal toughness within a preset monitoring period before and after the crushing pretreatment, thereby realizing the characterization of the effectiveness of the crushing treatment adjustment method and improving the stability of the feed processing crushing process and the consistency of the crushing products.

Specifically, the adjustment method for crushing the flat straw raw material includes:

If the crushing pretreatment is effective, continue crushing the flat straw raw material in the manner of the crushing pretreatment;

If the crushing pretreatment is ineffective, the single feeding amount of the flat straw raw material is adjusted, and the single feeding amount is positively correlated with the difference between the first discharge coefficient and the second discharge coefficient.

Specifically, the present invention adjusts the single feed amount of flat straw raw materials under the condition that the crushing pretreatment is ineffective. It can be understood that if the discharge stability of the high-toughness straw raw materials after crushing pretreatment is still not improved, it means that the straw raw materials at this time are still easy to stick together into blocks during feeding, blocking the feed port, affecting the stability of the crushing discharge, and then affecting the consistency of the crushed products. Reducing the single straw raw material feed amount can reduce the probability of straw raw materials accumulating at the feed port. A smaller feed amount makes the straw raw materials better dispersed when entering the crushing mechanism. The smaller the difference between the first discharge coefficient and the second discharge coefficient, the smaller the degree of improvement of the current crushing pretreatment treatment method on the discharge stability, and a smaller single straw raw material feed amount is required to improve the discharge stability. The present invention adjusts the single feed amount of flat straw raw materials under the condition that the crushing pretreatment treatment method is ineffective, thereby realizing the adaptive adjustment of the crushing treatment method according to the actual toughness difference of the straw raw materials, thereby improving the stability of the feed processing crushing process and the consistency of the crushing products.

Specifically, please refer to FIG4 , which is a functional block diagram of a feed processing crushing system according to an embodiment of the present invention. The present invention further provides a feed processing crushing system, comprising:

A pre-cutting module includes a cutting unit for pre-cutting the straw raw material, and a characteristic analysis unit for obtaining the cutter vibration characteristic parameters and determining whether the straw raw material has abnormal toughness;

Specifically, the present invention does not limit the specific structure of the cutting unit. Preferably, it can be a straight-edged blade to achieve pre-cutting of the straw raw material, which will not be described in detail here.

Specifically, the present invention does not limit the specific structure of the feature analysis unit. Preferably, a laser displacement sensor can be used in conjunction with a microprocessor to obtain the cutting trajectory of the cutting knife tip through the laser displacement sensor. The microprocessor integrates the collected data and determines the abnormal toughness phenomenon. It will not be repeated here.

A crushing pre-processing module, which is connected to the pre-cutting module and includes a flat extrusion unit for crushing and pre-processing the straw raw material, and a data analysis unit for obtaining a change in the discharge stability of the straw raw material with abnormal toughness;

Specifically, the present invention does not limit the specific structure of the flat extrusion unit. Preferably, it can be a plate-type extrusion mechanism for flattening the straw raw material to obtain a flat straw raw material. The plate-type extrusion mechanism is widely used in the field of food processing and will not be described in detail here.

Specifically, the present invention does not limit the specific structure of the data analysis unit. Preferably, it can be a processor used in a computer to obtain the change in the discharge stability of straw raw materials with abnormal toughness, which will not be repeated here.

A crushing module, connected to the crushing pre-treatment module, comprising a control unit and a crushing mechanism, wherein the control unit is used to determine whether the crushing pre-treatment is effective and to determine an adjustment method for crushing the flat straw raw material;

The crushing mechanism is used to crush the straw raw material to obtain crushed products.

Specifically, the present invention does not limit the specific structure of the control unit. Preferably, it can be a microprocessor to determine whether the crushing pretreatment method is effective according to the changes in the discharge stability, and determine the crushing processing adjustment method for the flat straw raw material, which will not be repeated here.

Specifically, the present invention does not limit the specific structure of the crushing mechanism. Preferably, it can be a single-tooth roller crusher to crush the straw raw material into crushed products. The single-tooth roller crusher is widely used in the agricultural field and will not be described here.

Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.

The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims (10)

1. A crushing method for feed processing, characterized by comprising:

Obtaining straw raw materials required by feed components;

Pre-cutting the straw raw material, obtaining cutter vibration characteristic parameters of the straw raw material in the pre-cutting process, and judging whether the straw raw material has abnormal toughness according to the cutter vibration characteristic parameters;

crushing pretreatment is carried out on straw raw materials with abnormal toughness, wherein the crushing pretreatment comprises flat extrusion of the straw raw materials so as to obtain flat straw raw materials;

Acquiring the change condition of the discharge stability of the straw raw material with abnormal toughness before and after crushing pretreatment;

judging whether the crushing pretreatment is effective according to the change condition of the discharging stability, and determining the crushing treatment adjustment mode of the flat straw raw material, wherein the method comprises the following steps of,

Continuously crushing the flat straw raw materials in the crushing pretreatment mode;

or, adjusting the single feeding amount of the flat straw raw material;

And crushing the flat straw raw materials in the crushing treatment adjustment mode to obtain crushed products.

2. The method of claim 1, wherein the step of obtaining the vibration characteristic parameters of the cutter comprises,

In the pre-cutting treatment of the straw raw material by the cutter, determining a cutting track by taking the tip of the cutter as a track capturing point;

And determining the displacement of the cutting track in the length direction of the straw raw material as the vibration characteristic parameter of the cutter.

3. The method of crushing a feed processing according to claim 2, wherein determining whether there is a toughness abnormality in the raw material of the straw comprises,

If the vibration characteristic parameters of the cutters of the straw raw materials do not accord with the normal condition of the toughness of the straw, judging that the straw raw materials have abnormal toughness;

if the cutter vibration characteristic parameters of the straw raw materials accord with the normal condition of the straw toughness, judging that the straw raw materials do not have abnormal toughness;

And the normal condition of the straw toughness is that the cutter vibration characteristic parameter of the straw raw material does not exceed a preset cutter vibration characteristic reference value.

4. The crushing method for feed processing according to claim 3, wherein an extrusion time length and an extrusion pressure value for performing flat extrusion on the straw raw material are determined according to the cutter vibration characteristic parameter, the extrusion time length and the cutter vibration characteristic parameter are in positive correlation, and the extrusion pressure value and the cutter vibration characteristic parameter are in positive correlation.

5. The method according to claim 4, wherein the variation of the discharge stability is determined according to a first discharge coefficient and a second discharge coefficient of the straw raw material before and after the crushing pretreatment, wherein the first discharge coefficient and the second discharge coefficient are different from each other.

6. The method of crushing feed processing according to claim 5, wherein determining the first discharge coefficient comprises,

Acquiring the material output weight of a plurality of preset monitoring periods of the straw raw material before crushing pretreatment;

and determining the variance of the material output weight in the preset monitoring periods as the first discharging coefficient.

7. The method of crushing feed processing according to claim 5, wherein determining the second discharge coefficient comprises,

Acquiring the material output weight of a plurality of preset monitoring periods of the straw raw materials after crushing pretreatment;

and determining the variance of the material output weight in the preset monitoring periods as the second discharging coefficient.

8. The method for crushing feed according to claim 7, wherein determining whether the crushing pretreatment is effective comprises,

If the change condition of the discharge stability of the straw raw materials with abnormal toughness meets the effect judgment condition, judging that the crushing pretreatment is effective;

If the change condition of the discharge stability of the straw raw materials with the abnormal toughness phenomenon does not meet the effect judgment condition, judging that the crushing pretreatment is invalid;

and the effect judgment condition is that the difference value of the first discharging coefficient and the second discharging coefficient exceeds a preset difference value threshold.

9. The method for crushing feed according to claim 8, wherein determining the adjustment of the crushing treatment of the flat straw material comprises,

If the crushing pretreatment is effective, continuously crushing the flat straw raw materials in the crushing pretreatment mode;

and if the crushing pretreatment is invalid, adjusting the single feeding quantity of the flat straw raw material, wherein the single feeding quantity and the difference value of the first discharging coefficient and the second discharging coefficient are in positive correlation.

10. A crushing system for feed processing for performing the crushing method for feed processing according to any one of the preceding claims 1 to 9, characterized by comprising:

The pre-cutting module comprises a cutting unit for pre-cutting the straw raw material and a characteristic analysis unit for acquiring vibration characteristic parameters of the cutter and judging whether the straw raw material has toughness abnormality or not;

The crushing pretreatment module is connected with the pre-cutting module and comprises a flat extrusion unit for crushing and pretreating the straw raw material and a data analysis unit for obtaining the change condition of the discharge stability of the straw raw material with abnormal toughness;

The crushing module is connected with the crushing pretreatment module and comprises a control unit and a crushing mechanism, wherein the control unit is used for judging whether the crushing pretreatment is effective or not and determining a crushing treatment adjustment mode of the flat straw raw materials;

The crushing mechanism is used for crushing straw raw materials to obtain crushed products.