CN1291789C - A kind of hydrocarbon cracking catalyst containing modified faujasite - Google Patents
A kind of hydrocarbon cracking catalyst containing modified faujasite Download PDFInfo
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Abstract
一种含改性八面沸石的烃类裂化催化剂,所述改性八面沸石是通过八面沸石与磷化合物和铵化合物进行一次交换反应,然后在交换浆液中引入稀土溶液进一步反应,经过滤、洗涤、水汽焙烧处理得到的。其催化剂含有5~45重量%的该改性八面沸石,0~30重量%的一种或几种其它改性沸石,15~48重量%粘土,15~18重量%除粘土之外另加入的耐高温无机氧化物。将所述的沸石组分、粘土和除粘土之外另加入的耐高温无机氧化物前驱物按一定比例混合均匀、喷雾成型、洗涤,所制成的催化剂活性稳定性好,汽油收率高,焦炭产率低,重油裂化能力和抗重金属污染能力强。A hydrocarbon cracking catalyst containing modified faujasite, wherein the modified faujasite undergoes an exchange reaction with a phosphorus compound and an ammonium compound through the faujasite, and then introduces a rare earth solution into the exchange slurry for further reaction, and is filtered , washing, and steam roasting treatment. The catalyst contains 5-45% by weight of the modified faujasite, 0-30% by weight of one or several other modified zeolites, 15-48% by weight of clay, and 15-18% by weight of clay added in addition to high temperature resistant inorganic oxides. Mix the zeolite component, clay, and the high-temperature-resistant inorganic oxide precursor added in addition to the clay evenly in a certain proportion, spray molding, and washing, and the prepared catalyst has good activity and stability, and the gasoline yield is high. Low coke yield, strong heavy oil cracking ability and heavy metal pollution resistance.
Description
本申请是一项申请日为2002年2月7日,申请号为02103910.0,发明名称为“一种改性八面沸石及含该改性八面沸石的烃类裂化催化剂”专利申请的分案申请。This application is a divisional case of a patent application with an application date of February 7, 2002, an application number of 02103910.0, and an invention title of "a modified faujasite and a hydrocarbon cracking catalyst containing the modified faujasite" Apply.
技术领域technical field
本发明是关于一种含改性八面沸石的烃类裂化催化剂,更具体地说,本发明涉及一种含磷和稀土元素改性沸石的裂化催化剂,主要用作烃类的催化裂化反应过程。The present invention relates to a hydrocarbon cracking catalyst containing modified faujasite, more specifically, the present invention relates to a cracking catalyst containing phosphorus and rare earth elements modified zeolite, which is mainly used for the catalytic cracking reaction process of hydrocarbons .
背景技术Background technique
随着催化裂化原料油日趋重质化,要求改善裂化催化剂活性和产品选择性。经稀土交换后的Y型沸石活性大为改善,但由于氢转移活性的增加导致裂化产品的选择性变差。为解决上述问题,采取了两种措施,一是降低分子筛活性组分的稀土含量,如USP4218307和CN87104086,二是改变稀土的引入方式,如CN86107531A,CN86107598A,以沉淀稀土方式在Y型分子筛中引入氧化稀土和氢氧化稀土,在一定程度上改善了分子筛裂化催化剂的焦炭选择性和抗重金属污染性能,但缺点是制备工艺复杂。由于分子筛交换体系的pH值不适合稀土沉淀的要求,因此分子筛交换过程和稀土沉淀过程只能分步进行。As the crude oil for catalytic cracking becomes heavier, it is required to improve the cracking catalyst activity and product selectivity. The activity of Y-type zeolite after rare earth exchange is greatly improved, but the selectivity of cracked products becomes worse due to the increase of hydrogen transfer activity. In order to solve the above problems, two measures have been taken. One is to reduce the rare earth content of the active components of molecular sieves, such as USP4218307 and CN87104086, and the other is to change the introduction of rare earths, such as CN86107531A, CN86107598A, and introduce them into Y-type molecular sieves in the form of precipitated rare earths. Rare earth oxides and rare earth hydroxides improve the coke selectivity and anti-heavy metal pollution performance of molecular sieve cracking catalysts to a certain extent, but the disadvantage is that the preparation process is complicated. Since the pH value of the molecular sieve exchange system is not suitable for the requirements of rare earth precipitation, the molecular sieve exchange process and the rare earth precipitation process can only be carried out step by step.
近年来,人们采取将磷引入裂化催化剂以改善催化剂的活性、选择性、水热稳定性、抗重金属污染性能和抗磨损强度。这些方法大体上可分为三类,即沸石磷改性,基质磷改性,(参见USP4584091,USP4567152,CN1070384A),催化剂后处理磷改性(参见USP4504382,CN1062157)。其中沸石磷改性是一个重要的发展方向。目前,沸石磷改性大致有交换、浸渍干燥和晶化三个途径:In recent years, phosphorus has been introduced into cracking catalysts to improve catalyst activity, selectivity, hydrothermal stability, anti-heavy metal pollution and anti-wear strength. These methods can be roughly divided into three categories, namely zeolite phosphorus modification, substrate phosphorus modification (see USP4584091, USP4567152, CN1070384A), catalyst post-treatment phosphorus modification (see USP4504382, CN1062157). Among them, zeolite phosphorus modification is an important development direction. At present, there are roughly three ways to modify zeolite phosphorus: exchange, impregnation and drying, and crystallization:
沸石通过交换磷改性的方法有:JP62212219将NaY沸石与含磷的铵溶液进行多次交换,多次焙烧,制成了热稳定性好的P-USY沸石。The methods for modifying zeolite by exchanging phosphorus include: JP62212219: NaY zeolite is exchanged with phosphorus-containing ammonium solution for many times, and roasted for many times to make P-USY zeolite with good thermal stability.
沸石通过浸渍磷改性的方法有:EP397183将NaY沸石用硫酸铵预交换至沸石中Na2O为1~5重量%,然后与选自H3PO4,(NH4)2HPO4,NH4H2PO4和NaH2PO4的含磷化合物在pH=4~7,温度为20~350℃下,混合干燥,其P2O5含量为0.1~4重量%,在500~700℃,10~100%水蒸气下焙烧制成含磷超稳Y沸石,改善了催化剂的裂化活性和汽油选择性。文献(J.Cat.,145,27-36,1994)采用H3PO4浸渍USY佛石,文献(J.Cat.,132,229~243,1991)则用含磷化合物浸渍ZSM-5沸石,都在一定程度上调变了沸石分子筛的酸性,改善了相应催化剂产品的选择性。The method of modifying zeolite by impregnating phosphorus includes: EP397183, NaY zeolite is pre-exchanged with ammonium sulfate to 1-5% by weight of Na 2 O in zeolite, and then mixed with H 3 PO 4 , (NH 4 ) 2 HPO 4 , NH Phosphorous compounds of 4 H 2 PO 4 and NaH 2 PO 4 are mixed and dried at pH = 4-7 and at a temperature of 20-350°C. The content of P 2 O 5 is 0.1-4% by weight. , 10-100% water vapor roasting to make phosphorus-containing ultra-stable Y zeolite, which improves the cracking activity of the catalyst and gasoline selectivity. Literature (J.Cat., 145, 27-36, 1994) uses H 3 PO 4 to impregnate USY Buddha stone, and literature (J.Cat., 132, 229-243, 1991) uses phosphorus-containing compounds to impregnate ZSM-5 zeolite , have adjusted the acidity of the zeolite molecular sieve to a certain extent, and improved the selectivity of the corresponding catalyst products.
沸石通过晶化磷改性方法:CN1058382A将磷酸铝引入沸石晶化体系中,直接合成了含磷的五元环高硅沸石,所制成的裂化催化剂活性稳定性好,汽油辛烷值高。Phosphorus modification method of zeolite through crystallization: CN1058382A introduces aluminum phosphate into the zeolite crystallization system, and directly synthesizes phosphorus-containing five-membered ring silicalite. The cracking catalyst produced has good activity stability and high gasoline octane number.
由于沸石通过磷改性和稀土改性后,产品各有其显著特点,人们又制备了同时含稀土和磷的沸石分子筛及其催化剂。CN1147420A采用REY,REHY或REX之一为沸石晶种,将晶种均匀地分散在由水玻璃、铝盐、无机酸和水组成的胶态体系中,通过晶化合成了含稀土的具有MFI结构的分子筛,然后与磷—铝活化剂在高温下处理,获得了含磷和稀土的分子筛,在用于烃类高温转化反应时,显示了优异的水热稳定性和良好的低碳烯烃产物选择性。CN1062750A则用含磷化合物的水溶液处理稀土超稳Y沸石催化剂,较大幅度地改善了裂化催化剂活性稳定性、裂化选择性和抗磨损强度。Since zeolite has its own distinctive features after phosphorus modification and rare earth modification, people have prepared zeolite molecular sieves and catalysts containing both rare earth and phosphorus. CN1147420A adopts one of REY, REHY or REX as the zeolite crystal seed, disperses the crystal seed evenly in the colloidal system composed of water glass, aluminum salt, inorganic acid and water, and synthesizes rare earth-containing zeolite with MFI structure through crystallization Molecular sieves, and then treated with phosphorus-aluminum activators at high temperatures, obtained molecular sieves containing phosphorus and rare earths, which showed excellent hydrothermal stability and good selection of low-carbon olefin products when used in high-temperature conversion reactions of hydrocarbons sex. CN1062750A treats the rare earth ultra-stable Y zeolite catalyst with an aqueous solution of a phosphorus compound, which greatly improves the cracking catalyst activity stability, cracking selectivity and anti-wear strength.
综上所述,裂化催化剂通过稀土改性、磷改性以及稀土和磷复合改性后,可以明显改善催化剂活性稳定性和裂化选择性。但是,现有技术的缺点是改性工艺复杂,比如沸石的超稳化和磷改性过程都是分步进行,生产周期长;磷和稀土复合改性过程一般是先进行稀土改性,再进行磷改性处理,磷的利用率较低(一般低于60%)。为了适应裂化催化剂加工重质原料油,生产轻质油品和低碳烯烃的要求,开发性能更加优异的新型改性裂化催化剂显得十分迫切。To sum up, after the cracking catalyst is modified by rare earth, phosphorus and compound modification of rare earth and phosphorus, the activity stability and cracking selectivity of the catalyst can be significantly improved. However, the shortcoming of the prior art is that the modification process is complicated. For example, the ultra-stabilization and phosphorus modification processes of zeolite are all carried out step by step, and the production cycle is long; Phosphorus modification treatment is carried out, and the utilization rate of phosphorus is low (generally lower than 60%). In order to meet the requirements of cracking catalysts for processing heavy raw oil and producing light oil products and low-carbon olefins, it is very urgent to develop new modified cracking catalysts with better performance.
发明内容Contents of the invention
本发明的目的是提供一种含稀土和磷复合改性八面沸石的烃类裂化催化剂。这种改性八面沸石制备工艺简单,具有良好的活性稳定性;含该改性八面沸石的烃类裂化催化剂还具有较高汽油收率和低的焦炭产率。The object of the present invention is to provide a hydrocarbon cracking catalyst containing rare earth and phosphorus composite modified faujasite. The modified faujasite has a simple preparation process and good activity stability; the hydrocarbon cracking catalyst containing the modified faujasite also has a relatively high gasoline yield and a low coke yield.
本发明是通过下述方式实现的:The present invention is achieved in the following manner:
改性八面沸石是通过八面沸石与磷化合物和铵化合物进行交换反应,水与沸石重量比2~25,pH=2.0~6.5,温度为10~150℃,交换时间为0.1~4小时,然后在交换浆液中引入稀土溶液,反应时间1~60分钟,经过滤、洗涤,经过磷和稀土改性沸石在250~800℃,1~100%水汽下焙烧0.1~3.5小时而得到,该沸石晶胞常数2.440~2.465纳米,氧化钠2.0~6.5重量%,磷0.01~3.0重量%,氧化稀土0.1~15重量%。The modified faujasite is through the exchange reaction of faujasite with phosphorus compound and ammonium compound, the weight ratio of water to zeolite is 2-25, pH=2.0-6.5, the temperature is 10-150°C, and the exchange time is 0.1-4 hours. Then introduce the rare earth solution into the exchange slurry, the reaction time is 1 to 60 minutes, filter, wash, and obtain phosphorus and rare earth modified zeolite at 250 to 800°C and 1 to 100% water vapor for 0.1 to 3.5 hours. The zeolite The unit cell constant is 2.440-2.465 nanometers, the sodium oxide is 2.0-6.5% by weight, the phosphorus is 0.01-3.0% by weight, and the rare earth oxide is 0.1-15% by weight.
本发明所述的磷化合物可以是通用的正磷酸、亚磷酸、磷酸铵、磷酸二氢铵、磷酸氢二铵、磷酸铝、焦磷酸,可以是其中一种或一种以上,磷化合物的种类并不影响本发明的实施;铵化合物可以是通用的氯化铵、硝酸铵、碳酸铵、碳酸氢铵、草酸铵、硫酸铵、硫酸氢铵,可以是其中一种或一种以上;所述的稀土溶液可以是任何组成的混合稀土溶液,最好是氯化稀土或硝酸稀土溶液。The phosphorus compound of the present invention can be general orthophosphoric acid, phosphorous acid, ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, aluminum phosphate, pyrophosphoric acid, can be one or more of them, the type of phosphorus compound Does not affect the implementation of the present invention; ammonium compound can be general ammonium chloride, ammonium nitrate, ammonium carbonate, ammonium bicarbonate, ammonium oxalate, ammonium sulfate, ammonium bisulfate, can be wherein one or more than one; The rare earth solution can be a mixed rare earth solution of any composition, preferably a rare earth chloride or nitrate solution.
本发明所述的八面沸石交换条件为:水与沸石重量比2~2 5,优选4~10;磷化合物中磷与沸石的重量比0.001~0.10,优选0.002~0.06;铵化合物与沸石的重量比0.05~1.0,优选0.1~0.8;pH=2.0~6.5,温度为10~150℃,交换时间为0.1~4小时;在交换浆液中引入的氧化稀土与沸石的重量比0.001~0.2,反应时间1~60分钟,进行过滤、洗涤,滤饼在250~800℃,优选300~700℃,1~100%水汽下焙烧0.1~3.5小时。The faujasite exchange condition of the present invention is: water and zeolite weight ratio 2~25, preferably 4~10; The weight ratio of phosphorus and zeolite in phosphorus compound is 0.001~0.10, preferably 0.002~0.06; Ammonium compound and zeolite The weight ratio is 0.05-1.0, preferably 0.1-0.8; pH=2.0-6.5, the temperature is 10-150°C, and the exchange time is 0.1-4 hours; the weight ratio of rare earth oxide and zeolite introduced in the exchange slurry is 0.001-0.2, and the reaction Filtration and washing are carried out for 1-60 minutes, and the filter cake is roasted at 250-800° C., preferably 300-700° C., under 1-100% water vapor for 0.1-3.5 hours.
按照本发明制备的含磷和稀土复合改性八面沸石晶胞常数2.440~2.465纳米,氧化钠2.0~6.5重量%,磷0.01~3.0重量%,氧化稀土0.1~1 5重量%;其中改性八面沸石中磷一部分是通过交换进入分子筛,另一部分则通过磷与稀土反应形成复合氧化物均匀地分布在分子筛的表面上,这种改性既有化学作用,又有物理作用,对分子筛的结构酸性和表面性质可以起到良好地调变作用。此外,本发明所述的制备含磷和稀土超稳改性沸石的方法还具有以下特点:Phosphorous and rare earth composite modified faujasite unit cell constant of 2.440~2.465 nanometers prepared according to the present invention, sodium oxide 2.0~6.5% by weight, phosphorus 0.01~3.0% by weight, rare earth oxide 0.1~15% by weight; wherein modified Part of the phosphorus in faujasite enters the molecular sieve through exchange, and the other part is formed by the reaction of phosphorus and rare earth to form a composite oxide that is evenly distributed on the surface of the molecular sieve. This modification has both chemical and physical effects. Structural acidity and surface properties can play a good role in modulation. In addition, the method for preparing ultra-stable modified zeolite containing phosphorus and rare earths described in the present invention also has the following characteristics:
(1)在沸石分子筛上同时引入磷和稀土元素,工艺极为简化,生产成本有较大幅度降低。(1) Phosphorus and rare earth elements are introduced into the zeolite molecular sieve at the same time, the process is extremely simplified, and the production cost is greatly reduced.
(2)由于磷和稀土可以按化学计量进行反应,磷和稀土的利用率可高达95%,有效地节约了原材料。(2) Since phosphorus and rare earth can react stoichiometrically, the utilization rate of phosphorus and rare earth can be as high as 95%, which effectively saves raw materials.
本发明提供一种含有上述改性八面沸石的烃类裂化催化剂,该催化剂由5~45重量%的改性八面沸石、0~30重量%的一种或几种其它改性沸石、15~48重量%的粘土、15~18重量%的除粘土之外另加入的耐高温无机氧化物组成。The present invention provides a hydrocarbon cracking catalyst containing the above-mentioned modified faujasite. The catalyst consists of 5-45% by weight of modified faujasite, 0-30% by weight of one or several other modified zeolites, 15 It consists of ~48% by weight of clay and 15-18% by weight of high temperature resistant inorganic oxides added in addition to clay.
催化剂的制备方法可以是将上述沸石组分、粘土和除粘土之外另加入耐高温无机氧化物的前驱物按所需比例,均质喷雾成型、后处理等常规催化剂制备方法,由此获得催化剂成品。The preparation method of the catalyst can be the conventional catalyst preparation methods such as homogeneous spray molding, post-treatment, etc., by adding the above-mentioned zeolite component, clay and the precursor of the high-temperature resistant inorganic oxide in addition to the clay, so as to obtain the catalyst finished product.
本发明所述的催化剂组成中的沸石组分可单独采用本发明制备的磷和稀土改性八面沸石,或与其它改性沸石复合而成;改性八面沸石包括磷和稀土改性Y沸石,磷和稀土改性X沸石;其它改性沸石选自X型沸石、Y型沸石、L型沸石、ZSM-5沸石、丝光沸石、β沸石、Ω沸石中一种或一种以上经过常规物理或化学改性而得到的改性沸石,最好是改性Y型沸石、改性ZSM-5沸石;粘土为高岭土、埃洛石、蒙脱土、海泡石等,可以是其中一种或一种以上。除粘土之外另外加入的耐高温无机氧化物为Al2O3,SiO2,SiO2-Al2O3,AlPO4,MgO,可以是其中一种或一种以上;其前驱物包括硅铝凝胶、硅溶胶、铝溶胶、硅铝复合溶胶、拟薄水铝石,可以是其中一种或一种以上。The zeolite component in the catalyst composition of the present invention can be formed by using the phosphorus and rare earth modified faujasite prepared by the present invention alone, or compounded with other modified zeolites; the modified faujasite includes phosphorus and rare earth modified Y Zeolite, phosphorus and rare earth modified X zeolite; other modified zeolites are selected from one or more of X-type zeolite, Y-type zeolite, L-type zeolite, ZSM-5 zeolite, mordenite, beta zeolite, and omega zeolite. Modified zeolite obtained by physical or chemical modification, preferably modified Y-type zeolite, modified ZSM-5 zeolite; clay is kaolin, halloysite, montmorillonite, sepiolite, etc., which can be one of them or more than one. In addition to clay, the high-temperature-resistant inorganic oxides added are Al 2 O 3 , SiO 2 , SiO 2 -Al 2 O 3 , AlPO 4 , MgO, which can be one or more of them; its precursors include silicon aluminum Gel, silica sol, alumina sol, silica-alumina composite sol, and pseudo-boehmite can be one or more of them.
催化剂的制备可采用常规的方法及条件,如喷雾干燥条件可选为:入口温度300~800℃,尾气温度50~350℃。催化剂的焙烧可选择在200~700℃下焙烧,优选300~650℃,时间0.05~4小时,优选0.1~3.5小时;催化剂洗涤条件可为:水与催化剂重量比为1~35,最好5~30,洗涤温度15~100℃,时间0.1~2小时,优选0.15~1.5小时。The preparation of the catalyst can adopt conventional methods and conditions. For example, the spray drying conditions can be selected as follows: inlet temperature 300-800°C, tail gas temperature 50-350°C. The catalyst can be calcined at 200-700°C, preferably at 300-650°C, for 0.05-4 hours, preferably 0.1-3.5 hours; catalyst washing conditions can be: the weight ratio of water to catalyst is 1-35, preferably 5 ~30, washing temperature 15~100 ℃, time 0.1~2 hours, preferably 0.15~1.5 hours.
本发明提供的裂化催化剂具有水热稳定性好,反应转化率高,产品选择性好的优点。同时,由于制备含稀土和磷改性八面沸石的制备工艺简便,大大缩短了整个催化剂的制备流程,可降低成本三分之一以上。The cracking catalyst provided by the invention has the advantages of good hydrothermal stability, high reaction conversion rate and good product selectivity. At the same time, because the preparation process for preparing the modified faujasite containing rare earth and phosphorus is simple, the preparation process of the entire catalyst is greatly shortened, and the cost can be reduced by more than one-third.
具体实施方式Detailed ways
下面的实施例将对本发明提供的裂化催化剂及其制备方法做进一步说明,但这些实施例并不能限定本发明。The following examples will further illustrate the cracking catalyst provided by the present invention and its preparation method, but these examples cannot limit the present invention.
(一)本发明中所用的分析测试方法。(1) Analytical testing methods used in the present invention.
1.晶胞常数:X-光衍射法。1. Unit cell constant: X-ray diffraction method.
2.结晶度保留率:X-光衍射法。2. Crystallinity retention rate: X-ray diffraction method.
3.石英含量:X-光衍射法。3. Quartz content: X-ray diffraction method.
4.高岭石含量:X-光衍射法。4. Kaolinite content: X-ray diffraction method.
5.氧化钠含量:火焰光度法。5. Sodium oxide content: flame photometry.
6.磷含量:比色法6. Phosphorus content: colorimetric method
7.氧化稀土含量:比色法。7. Rare earth oxide content: colorimetric method.
(二)本发明实施例中所用原料规格(2) raw material specification used in the embodiment of the present invention
1、液体磷酸铵23.0克/升(以PO43-计);固体磷酸氢二铵;固体硫酸铵;固体氯化铵;NaY沸石晶胞常数2.465纳米,结晶度89重量%:NaX沸石晶胞常数2.474纳米,结晶度92重量%;铝溶胶的氧化铝24.1%,铝与氯的摩尔比1.21;硅溶胶的氧化硅25.0%;氯化稀土溶液含氧化稀土200克/升,硝酸稀土含氧化稀土215克/升,均取自中石油兰州石化公司催化剂厂的合格工业品。1. Liquid ammonium phosphate 23.0 grams per liter (calculated as PO4 3- ); solid diammonium hydrogen phosphate; solid ammonium sulfate; solid ammonium chloride; NaY zeolite unit cell constant 2.465 nanometers, crystallinity 89% by weight: NaX zeolite unit cell Constant 2.474 nanometers, crystallinity 92% by weight; aluminum oxide 24.1% of aluminum sol, aluminum to chlorine molar ratio 1.21; silicon oxide 25.0% of silica sol; rare earth chloride solution containing rare earth oxide 200 grams per liter, rare earth nitrate containing oxide Rare earth 215 g/L, all obtained from the qualified industrial products of the Catalyst Plant of PetroChina Lanzhou Petrochemical Company.
2、ZSM-5:灼减3.0重量%,硅铝摩尔比500,上海复旦大学生产;β沸石:灼减3.5重量%,抚顺生产,均为工业合格品。2. ZSM-5: Ignition reduction 3.0% by weight, silicon-aluminum molar ratio 500, produced by Shanghai Fudan University; Beta zeolite: Ignition reduction 3.5% by weight, produced in Fushun, all of which are industrial qualified products.
3、高岭土:氧化铝42.5重量%,石英3.5重量%,高岭石86重量%;埃洛石:氧化铝43.2重量%,石英2.9重量%,高岭石88重量%,均为中国高岭土公司生产。3. Kaolin: 42.5% by weight of alumina, 3.5% by weight of quartz, 86% by weight of kaolinite; halloysite: 43.2% by weight of alumina, 2.9% by weight of quartz, and 88% by weight of kaolinite, all produced by China Kaolin Company .
4、盐酸、硫酸均为分析纯4. Hydrochloric acid and sulfuric acid are analytically pure
实施例1:Example 1:
取3千克NaY(干基),加22.2升的去离子水,打浆,另外加入1.44千克硫酸铵和8.1升磷酸铵。用3摩尔/升的盐酸调浆液pH为3.8,升温,在82℃下反应50分钟,然后在搅拌下缓慢加入0.90升稀土溶液,继续反应30分钟,过滤、水洗,滤饼在620~640℃,80%水蒸气条件下焙烧1.5小时,得到本发明改性八面沸石-1。Take 3 kg of NaY (dry basis), add 22.2 liters of deionized water, make a slurry, and add 1.44 kg of ammonium sulfate and 8.1 liters of ammonium phosphate. Use 3 mol/liter of hydrochloric acid to adjust the pH of the slurry to 3.8, raise the temperature, and react at 82°C for 50 minutes, then slowly add 0.90 liter of rare earth solution under stirring, continue to react for 30 minutes, filter and wash with water, and the filter cake will be cooled at 620-640°C , Calcined for 1.5 hours under the condition of 80% water vapor to obtain the modified faujasite-1 of the present invention.
将2.50千克高岭土(干基),使用上述方法制得改性八面沸石-1 1.74千克和0.20千克ZSM-5沸石,3.26千克铝溶胶和7.5千克去离子水混合打浆,搅拌1.5小时,过胶体磨后,喷雾干燥成型。将所得微球在400℃焙烧0.5小时。取焙烧微球2千克,加入10千克去离子水和0.54千克硫酸铵搅拌均匀,调pH=3.6,在60℃洗涤15分钟。过滤后加入5升磷酸铵和22千克去离子水,搅拌均匀,在60℃洗涤15分钟,过滤干燥即得本发明制备的含磷和稀土复合改性八面沸石裂化催化剂-1。With 2.50 kilograms of kaolin (dry basis), 1.74 kilograms of modified faujasite-1 and 0.20 kilograms of ZSM-5 zeolite obtained using the above-mentioned method, 3.26 kilograms of aluminum sol and 7.5 kilograms of deionized water were mixed and beaten, stirred for 1.5 hours, and passed the colloid After grinding, it is spray-dried to shape. The obtained microspheres were calcined at 400°C for 0.5 hours. Take 2 kg of calcined microspheres, add 10 kg of deionized water and 0.54 kg of ammonium sulfate, stir evenly, adjust the pH to 3.6, and wash at 60° C. for 15 minutes. After filtering, add 5 liters of ammonium phosphate and 22 kg of deionized water, stir evenly, wash at 60° C. for 15 minutes, filter and dry to obtain Phosphorous and Rare Earth Composite Modified Faujasite Cracking Catalyst-1 prepared by the present invention.
实施例2:Example 2:
取3千克NaY(干基),加21.0升的去离子水,打浆,另外加入1.20千克氯化铵和4.0升磷酸铵。用2摩尔/升的盐酸调浆液pH为3.0,升温,在89℃下反应30分钟,然后在搅拌下缓慢加入0.45升稀土溶液,继续反应30分钟,过滤、水洗,滤饼在600~620℃,100%水蒸气条件下焙烧2.5小时,得到本发明的改性八面沸石-2。Take 3 kg of NaY (dry basis), add 21.0 liters of deionized water, make a slurry, and add 1.20 kg of ammonium chloride and 4.0 liters of ammonium phosphate. Use 2 mol/liter of hydrochloric acid to adjust the pH of the slurry to 3.0, raise the temperature, and react at 89°C for 30 minutes, then slowly add 0.45 liter of rare earth solution under stirring, continue to react for 30 minutes, filter and wash with water, and the filter cake will be cooled at 600-620°C , Calcined for 2.5 hours under the condition of 100% water vapor to obtain the modified faujasite-2 of the present invention.
采用与实施例1同样的条件制备催化剂,只是将改性八面沸石-1改成改性八面沸石-2,另外再加入0.20千克β沸石,高岭土改变为埃洛石,加入量不变,制得本发明含磷和稀土复合改性沸石催化剂-2。Adopt the same condition as embodiment 1 to prepare catalyst, just change modified faujasite-1 into modified faujasite-2, add 0.20 kilograms of beta zeolite in addition, kaolin changes halloysite, add-on is constant, The phosphorus and rare earth composite modified zeolite catalyst-2 of the present invention is obtained.
实施例3:Example 3:
取3千克NaX(干基),加31.50升的去离子水,打浆,另外加入1.30千克氯化铵和64克磷酸氢二铵。用2摩尔/升的盐酸调浆液pH为4.0,升温,在92℃下反应30分钟,然后在搅拌下缓慢加入0.31升硝酸稀土溶液,继续反应10分钟,过滤、水洗,滤饼在600~620℃,100%水蒸气条件下焙烧1.0小时,得到本发明改性八面沸石-3。Take 3 kilograms of NaX (dry basis), add 31.50 liters of deionized water, make a slurry, and add 1.30 kilograms of ammonium chloride and 64 grams of diammonium hydrogen phosphate. Use 2 mol/liter of hydrochloric acid to adjust the pH of the slurry to 4.0, raise the temperature, and react at 92°C for 30 minutes, then slowly add 0.31 liter of rare earth nitric acid solution under stirring, continue to react for 10 minutes, filter and wash with water, and the filter cake is at 600-620 ℃, 100% steam for 1.0 hour to obtain the modified faujasite-3 of the present invention.
将2.45千克高岭土(干基),使用上述方法制得改性八面沸石-1 1.5千克和0.40千克改性八面沸石-3,3.89千克硅溶胶和7.0千克去离子水混合打浆,搅拌1.2小时,过胶体磨后,喷雾干燥成型。将所得微球在410℃焙烧0.6小时。取焙烧微球2千克,加入10千克去离子水和0.54千克硫酸铵搅拌均匀,调pH=3.6,在60℃洗涤15分钟。过滤后加入4.5升磷酸铵和21千克去离子水,搅拌均匀,在60℃洗涤15分钟,过滤干燥即得本发明制备的改性八面沸石裂化催化剂-3。With 2.45 kilograms of kaolin (dry basis), 1.5 kilograms of modified faujasite-1 and 0.40 kilograms of modified faujasite-3, 3.89 kilograms of silica sol and 7.0 kilograms of deionized water were mixed and beaten using the above method, and stirred for 1.2 hours , after passing through a colloid mill, it is spray-dried and shaped. The resulting microspheres were calcined at 410°C for 0.6 hours. Take 2 kg of calcined microspheres, add 10 kg of deionized water and 0.54 kg of ammonium sulfate, stir evenly, adjust the pH to 3.6, and wash at 60° C. for 15 minutes. After filtering, add 4.5 liters of ammonium phosphate and 21 kg of deionized water, stir evenly, wash at 60° C. for 15 minutes, filter and dry to obtain the modified faujasite cracking catalyst-3 prepared by the present invention.
对比例1:Comparative example 1:
取3千克NaY(干基),加21.0升去离子水,打浆,另外加入1.20千克氯化铵、4.0升磷酸铵和0.45升的稀土溶液,混合均匀,用2摩尔/升的盐酸调浆液pH为3.5,升温,在89℃下反应40分钟,过滤、水洗,滤饼在600~620℃,100%水蒸气条件下焙烧2.5小时;焙烧后分子筛中加入15升去离子水和4.0升磷酸铵,混合均匀,用2摩尔/升的盐酸调浆液pH为3.5,升温,在89℃下反应40分钟,过滤、水洗、干燥,得到对比改性八面沸石-a。Take 3 kg of NaY (dry basis), add 21.0 liters of deionized water, beat, add 1.20 kg of ammonium chloride, 4.0 liters of ammonium phosphate and 0.45 liters of rare earth solution, mix well, adjust the pH of the slurry with 2 mol/liter of hydrochloric acid 3.5, heat up, react at 89°C for 40 minutes, filter, wash with water, roast the filter cake at 600-620°C, 100% steam for 2.5 hours; add 15 liters of deionized water and 4.0 liters of ammonium phosphate to the molecular sieve after roasting , mix evenly, use 2 mol/liter of hydrochloric acid to adjust the pH of the slurry to 3.5, raise the temperature, react at 89° C. for 40 minutes, filter, wash with water, and dry to obtain comparatively modified faujasite-a.
采用与实施例1同样的条件制备催化剂,只是将改性八面沸石-1改成上述改性八面沸石a,加入量不变,制得对比催化剂-A。The catalyst was prepared under the same conditions as in Example 1, except that the modified faujasite-1 was changed to the above-mentioned modified faujasite a, and the addition amount was unchanged, so that comparative catalyst-A was prepared.
将实施例1~3、对比例1所得的改性八面沸石和催化剂进行如下评价、对比。The modified faujasite and catalyst obtained in Examples 1-3 and Comparative Example 1 were evaluated and compared as follows.
1.改性八面沸石物化性能对比。1. Comparison of physical and chemical properties of modified faujasite.
表1为改性沸石的物化性能对比,Table 1 is a comparison of the physical and chemical properties of modified zeolites,
表1 改性沸石的物化性能对比
①指分子筛中磷含量÷磷的理论投量。① Refers to the phosphorus content in the molecular sieve ÷ the theoretical dosage of phosphorus.
②指分子筛中稀土含量÷稀土的理论投量。② Refers to the rare earth content in the molecular sieve ÷ the theoretical dosage of rare earth.
③指老化分子筛的结晶度(800℃*4小时,100%水汽)÷新鲜分子筛的结晶度×100%。③ Refers to the crystallinity of aged molecular sieve (800°C*4 hours, 100% water vapor) ÷ the crystallinity of fresh molecular sieve × 100%.
从表1可以看出,实施例1-3应用本发明的制备工艺获得的改性八面沸石1-3中,磷和稀土可以按化学计量产生沉淀反应,磷和稀土的利用率可达90%以上,而采用对比例的工艺获得的改性八面沸石a的稀土利用率为75%,磷利用率只有50%左右,而且对比例中其制备过程复杂。因此本发明提供的磷和稀土复合改性八面沸石的稳定性好,制备工艺简单,磷和稀土的利用率高。As can be seen from Table 1, in the modified faujasite 1-3 that embodiment 1-3 applies the preparation technology of the present invention to obtain, phosphorus and rare earth can produce precipitation reaction stoichiometrically, and the utilization rate of phosphorus and rare earth can reach 90% % or more, while the rare earth utilization rate of the modified faujasite a obtained by the process of the comparative example is 75%, and the phosphorus utilization rate is only about 50%, and its preparation process is complicated in the comparative example. Therefore, the phosphorus and rare earth compound modified faujasite provided by the invention has good stability, simple preparation process and high utilization rate of phosphorus and rare earth.
2.通过微反实验测定本发明裂化催化剂1-3和对比催化剂A的抗钒反应活性。2. Measure the anti-vanadium reactivity of the cracking catalysts 1-3 of the present invention and comparative catalyst A by micro-inversion experiments.
实验条件:800℃,100%水蒸气条件下老化4小时后,在460℃下反应70秒。催化剂装量5.0g,剂油比3.2,原料油为直馏轻柴油,进油量1.56g。Experimental conditions: 800°C, 100% steam for 4 hours, then react at 460°C for 70 seconds. The catalyst loading is 5.0g, the catalyst-to-oil ratio is 3.2, the raw material oil is straight-run light diesel oil, and the oil intake is 1.56g.
取5.74克偏钒酸铵溶于3%的过氧化氢水溶液中配成500毫升含钒0.5%的溶液。参照Mitchell方法(Ind.Eng.Chem.Prod.Dev.19,209,1980)对催化剂进行钒污染。催化剂首先在540℃焙烧1.5小时,在室温下用适量上述钒溶液浸泡催化剂16小时,120℃下干燥24小时,然后在540℃焙烧4小时,再测定污染催化剂的微反活性。Get 5.74 grams of ammonium metavanadate and dissolve in 3% aqueous hydrogen peroxide solution to prepare 500 milliliters of vanadium-containing 0.5% solution. The catalyst was contaminated with vanadium according to Mitchell's method (Ind. Eng. Chem. Prod. Dev. 19, 209, 1980). The catalyst was first calcined at 540°C for 1.5 hours, soaked in the above-mentioned vanadium solution at room temperature for 16 hours, dried at 120°C for 24 hours, then calcined at 540°C for 4 hours, and then the microreaction activity of the contaminated catalyst was measured.
实施例1~3、对比例所得的催化剂1~3及催化剂A进行微反实验,结果见表2。Catalysts 1 to 3 and catalyst A obtained in Examples 1 to 3 and Comparative Examples were subjected to micro-inversion experiments, and the results are shown in Table 2.
表2 催化剂的微反实验及污染数据*
*污染水平:钒=5000ppm * Pollution level: Vanadium = 5000ppm
从表2看出,与对比剂相比,采用本发明制备的裂化催化剂1~3具有较高的微反活性,而且在污染5000ppm钒的条件下,活性保留率高出4~5个单位。It can be seen from Table 2 that compared with the contrast agent, the cracking catalysts 1-3 prepared by the present invention have higher micro-reaction activity, and under the condition of 5000ppm vanadium pollution, the activity retention rate is higher by 4-5 units.
3.通过固定流化床实验测定本发明裂化催化剂1~3和对比催化剂-A的裂化反应选择性3. Measure the cracking reaction selectivity of cracking catalyst 1~3 of the present invention and comparative catalyst-A by fixed fluidized bed experiment
实验条件:在800℃,100%水蒸气下老化10小时后反应,反应温度500℃,再生温度650℃,重量空速16h-1,催化剂装量150克,剂油比3.75,原料油为70%的宽馏分油+30%新疆减压渣油。固定床评定结果见表3。Experimental conditions: aging at 800°C and 100% water vapor for 10 hours, reaction temperature 500°C, regeneration temperature 650°C, weight space velocity 16h -1 , catalyst loading 150g, agent-oil ratio 3.75, raw oil 70 % wide distillate + 30% Xinjiang vacuum residue. The fixed bed evaluation results are shown in Table 3.
从表3看出,与对比催化剂-A相比,本发明制备的催化剂1~3具有高的汽油收率和低的重油产率,同时焦炭选择性好。It can be seen from Table 3 that compared with comparative catalyst-A, catalysts 1-3 prepared by the present invention have high gasoline yield and low heavy oil yield, and simultaneously have good coke selectivity.
表3 固定流化床评价数据
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