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CN1285835C - Blade type oil, gas and water multiphase booster pump - Google Patents

Blade type oil, gas and water multiphase booster pump Download PDF

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CN1285835C
CN1285835C CN 02159724 CN02159724A CN1285835C CN 1285835 C CN1285835 C CN 1285835C CN 02159724 CN02159724 CN 02159724 CN 02159724 A CN02159724 A CN 02159724A CN 1285835 C CN1285835 C CN 1285835C
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blade
pump
multiphase
type oil
blade type
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CN1512076A (en
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朱宏武
李清平
薛敦松
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China University of Petroleum Beijing
CNOOC Research Center
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China University of Petroleum Beijing
CNOOC Research Center
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Abstract

The present invention relates to a blade type multiphase booster pump for oil, gas and water, which at least comprises a booster device, a bearing and sealing device and a power device. The rotating shafts of the booster device and the power device are concentrically arranged and are fixed to the respective rotating shaft through the bearing and sealing device. Each of the rotating shafts is connected with the power device through a shaft coupler; the power device drives the booster device to work; a multiphase fluid is boosted in the booster device and then is output. A multiphase booster unit is arranged in the booster device. The present invention compromises the performance of a blade pump and a compressor; therefore, the optimized blade type multiphase pump can avoid or delay the generation of gas-liquid biphase phase state separation in a blade wheel flow channel and improve the performance of the blade pump during delivering the multiphase fluid. Due to an opened structure and sand discharging holes arranged on a pump shell, the blade type multiphase booster pump for oil, gas and water can be used for delivering a mixed medium containing sand; a frequency converting device is used as a power driving device and is matched with a multiphase fluid buffering uniformly-mixing device and an automatic monitoring system to ensure that the multiphase pump has good performance with variable working conditions.

Description

叶片式油气水多相增压泵Vane Oil-Air-Water Multiphase Booster Pump

技术领域:Technical field:

本发明涉及一种多相增压泵,尤其是一种叶片式油气水多相增压泵,属于机械制造和多相流技术领域。The invention relates to a multiphase booster pump, in particular to a vane type oil-gas-water multiphase booster pump, which belongs to the technical fields of mechanical manufacturing and multiphase flow.

背景技术:Background technique:

80年代末,随着石油工业从陆上向自然环境相对恶劣的海洋和沙漠的转变,从相对集中的大型油气田转向小型边际油气田以及卫星油田的开发,以多相增压泵为核心的远距离输送未经处理的多相井流的油气多相混输技术,以其显著的技术优势和可观的经济效益得到各大石油公司的广泛关注。但是由于多相流的复杂性以及我们对多相流认识的局限性,在油气水多相井流的远距离输送过程中,传统的气、液分离、通过泵和压缩机分别增压输送的方式依旧占据主要地位,在一些短距离的混输管线中,气液分别增压后再混合输送的方式也占有相当大的比例,究其根本在于适合于现场应用的油气水多相增压技术即多相泵的研制本身具有相当大的难度,这一技术研究的关键在于寻求一种兼顾泵和压缩机性能多相泵的设计方法。In the late 1980s, with the transformation of the oil industry from land to oceans and deserts with relatively harsh natural environments, from relatively concentrated large oil and gas fields to the development of small marginal oil and gas fields and satellite oil fields, long-distance Oil and gas multiphase mixed transportation technology, which transports untreated multiphase well flow, has attracted extensive attention from major oil companies for its remarkable technical advantages and considerable economic benefits. However, due to the complexity of multiphase flow and the limitations of our understanding of multiphase flow, in the long-distance transportation of oil, gas and water multiphase well flow, the traditional gas-liquid separation, pressurization and transportation through pumps and compressors respectively In some short-distance mixed transportation pipelines, the method of gas-liquid pressurization and then mixed transportation also occupies a considerable proportion. The root of it lies in the oil-gas-water multiphase pressurization technology suitable for field application That is to say, the development of multiphase pump itself is quite difficult. The key to this technical research is to find a design method of multiphase pump that takes into account the performance of both pump and compressor.

国外在多相增压泵的研制方面已经取得一些初步的研究成果,试制了近10种不同类型的多相泵,其中最具代表性的是海神计划的研究成果螺旋轴流式多相泵和德国Bornemann泵业公司等生产的双螺杆式多相混输泵。目前这两种泵已有部分工业化产品,并在世界各地的陆上、海上油田以及深水油田开发中得到应用。但到目前为止,多相增压泵的性能还远远不能满足油田现场的实际需要,一方面,由于多相流动的复杂性,以及泵对流态和含气率的依赖性,目前多相泵的使用范围还受到一定限制;另一方面多相泵在高进口气液比工况下的性能和效率都有待提高,螺旋轴流泵当进口气体体积含量达到50%时,最佳效率只有约45%,而双螺杆式多相泵一方面对固体颗粒比较敏感,同时体积较大,在进口气体体积含量超过70%以后,其效率也迅速降低,同时多相泵还面临的抗干转、密封、润滑等一系列的技术问题。就我国的实际情况而言,一方面,由于国外对现有关键技术产品严格保密,另一方面由于我国油品具有高粘、高凝、含沙、油气比变化大的特征等特点,国外引进的多相泵在油田现场使用中也出现和遇到了一系列技术问题,如多相泵对流型的适应性、干转、振动、密封泄露、杂质卡轴等,所以开发适合我国油田特色的多相泵势在必行。Foreign countries have achieved some preliminary research results in the development of multiphase booster pumps, and nearly 10 different types of multiphase pumps have been trial-produced, the most representative of which are the research results of the Poseidon project. Twin-screw multi-phase mixed pump produced by German Bornemann pump company. At present, these two pumps have been partially industrialized products, and have been applied in the development of onshore, offshore oilfields and deepwater oilfields all over the world. But so far, the performance of multiphase booster pumps is far from meeting the actual needs of the oil field. On the one hand, due to the complexity of multiphase flow and the dependence of the pump on the flow state and gas content The scope of application of the multiphase pump is still limited; on the other hand, the performance and efficiency of the multiphase pump under the condition of high inlet gas-liquid ratio need to be improved. When the inlet gas volume content of the screw axial flow pump reaches 50%, the best efficiency is only about 45%, while the twin-screw multiphase pump is sensitive to solid particles on the one hand, and at the same time has a larger volume. After the volume content of the imported gas exceeds 70%, its efficiency also decreases rapidly. A series of technical issues such as sealing and lubrication. As far as the actual situation in our country is concerned, on the one hand, due to the strict secrecy of existing key technology products abroad, and on the other hand, due to the characteristics of high viscosity, high coagulation, sand content, and large oil-gas ratio of Chinese oil products, foreign imported A series of technical problems have also appeared and encountered in the field use of multi-phase pumps in oilfields, such as the adaptability of multi-phase pumps to convective patterns, dry running, vibration, seal leakage, impurity stuck shafts, etc., so the development of multi-phase pumps suitable for my country's oilfield characteristics A phase pump is imperative.

在我国,早在60年代大庆油田、胜利油田就曾对三螺杆、单螺杆式多相泵进行过开发研制,但都因技术难度大、或这样那样的原因,未能继续深入研究。进入90年代以来,我国各大石油公司本着引进与开发研制相结合的原则,一方面引进国外较成熟的设备在陆上油田或海上平台进行应用研究,一方面与科研院所联合进行多相泵的研究工作,天津工业泵厂、船舶工业总公司711所等研制的双螺杆泵、兰州奈茨泵厂研制的单螺杆式混输泵已进入现场实验和应用研究阶段,从目前情况看,引进和自行设计的多相混输装置在运行过程中都存在这样或那样的问题,可以说在一定程度上多相泵自身存在的技术问题已经制约了这一技术的推广和应用。In my country, as early as the 1960s, Daqing Oilfield and Shengli Oilfield had developed three-screw and single-screw multiphase pumps, but due to technical difficulties or other reasons, they could not continue to study in depth. Since the 1990s, based on the principle of combining introduction with development and research, major oil companies in my country have, on the one hand, introduced more mature equipment from abroad to carry out applied research on land oil fields or offshore platforms; The pump research work, the twin-screw pump developed by Tianjin Industrial Pump Factory, 711 Institute of Shipbuilding Industry Corporation, etc., and the single-screw mixed pump developed by Lanzhou Knights Pump Factory have entered the field experiment and application research stage. From the current situation, Both imported and self-designed multi-phase mixed transportation devices have problems of one kind or another during operation. It can be said that the technical problems of multi-phase pumps themselves have restricted the promotion and application of this technology to a certain extent.

国内研制开发的多相泵基本上是容积式多相泵,以双螺式多相泵为例,其典型特点是中小流量、中高增压,而我国目前开发的双螺杆泵多相泵实验样机多为中低增压,对固体颗粒敏感,在同等设计条件下,与叶片式机械相比其尺寸和重量都较大;对于传统的叶片泵而言,由于高速旋转时离心力的作用,使得具有不同性质的液体和气体很容易发生相态分离,从而导致泵在气液两相流条件下的效率急剧降低甚至不能工作,常规离心泵当进口气体体积含量达到4%时,其效率就迅速降低,当进口气体体积含量超过10%时基本上无法运转;轴流泵基本在进口气体含量超过20%以后,效率急剧降低直到失去增压能力。The multiphase pumps developed in China are basically volumetric multiphase pumps. Taking the twin-screw multiphase pump as an example, its typical characteristics are medium and small flow rates and medium to high pressure. The experimental prototype of the twin-screw pump multiphase pump currently developed in China Most of them are low-to-medium pressurized and sensitive to solid particles. Under the same design conditions, compared with vane machines, their size and weight are larger; for traditional vane pumps, due to the centrifugal force during high-speed rotation, they have Liquids and gases with different properties are prone to phase separation, which leads to a sharp decrease in the efficiency of the pump or even failure to work under the condition of gas-liquid two-phase flow. When the volume content of the inlet gas reaches 4%, the efficiency of the conventional centrifugal pump decreases rapidly. , when the inlet gas volume content exceeds 10%, it is basically unable to operate; when the inlet gas content exceeds 20%, the efficiency of the axial flow pump decreases sharply until it loses its boosting capacity.

发明内容:Invention content:

本发明的目的在于,针对现有技术的不足,提供一种叶片式油气水多相增压泵,兼顾泵和压缩机性能,能够保证叶片间具有很长的方形通道、较大的流道曲率半径,避免或延缓叶道内气液两相间相态分离的发生,提高叶片式多相泵在多相输送条件下的性能。The purpose of the present invention is to provide a vane-type oil-gas-water multiphase booster pump for the deficiencies of the prior art, which takes into account the performance of the pump and compressor, and can ensure that the vanes have a long square channel and a large flow path curvature. Radius, to avoid or delay the occurrence of phase separation between the gas-liquid two phases in the vane channel, and improve the performance of the vane multiphase pump under the condition of multiphase transportation.

本发明的又一目的在于,针对现有技术的不足,提供一种叶片式油气水多相增压泵,泵壳采用分段式设计,便于维修和更换,采用开式结构,并具有排沙结构,可输送一定含沙量的混合介质,总体采用立式结构,从而保证最小的海上和水下安装。Another object of the present invention is to provide a vane-type oil-gas-water multiphase booster pump in view of the deficiencies in the prior art. The structure can transport mixed media with a certain sand content, and the overall vertical structure is adopted to ensure the smallest offshore and underwater installation.

本发明的另一目的在于,针对现有技术的不足,提供一种叶片式油气水多相增压泵,提出多级泵的优化设计方法,对提高多相泵的整体运行性能具有重要的意义。Another object of the present invention is to provide a vane-type oil-gas-water multiphase booster pump and propose an optimal design method for multi-stage pumps, which is of great significance for improving the overall operating performance of multi-phase pumps. .

本发明的目的是通过如下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:

一种叶片式油气水多相增压泵,至少包括增压装置、轴承及密封装置和动力装置,其中,增压装置与动力装置的转轴同心设置,增压装置和动力装置均通过轴承及密封装置固设在各自的转轴上,增压装置通过联轴器与动力装置相连,动力装置带动增压装置工作,多相流体在增压装置中增压后输出,所述增压装置为依次连接的吸入单元、多相增压单元、末级扩压段和压出室。A vane type oil-gas-water multiphase booster pump, at least including a booster device, a bearing, a sealing device and a power unit, wherein the booster unit and the power unit are arranged concentrically with the rotating shaft, and both the booster unit and the power unit pass through the bearing and seal The devices are fixed on their respective rotating shafts. The supercharging device is connected to the power device through a coupling. The power device drives the supercharging device to work. The multiphase fluid is boosted in the supercharging device and then output. Suction unit, multiphase pressurization unit, final diffuser section and pressure discharge chamber.

所述末级扩压段为优化的径向设计,所述压出室为环形压出室。The final diffuser section is an optimized radial design, and the extrusion chamber is an annular extrusion chamber.

多相增压单元由叶轮、级间流态调节器组成,其中,叶轮通过键固设在转轴上,并随之转动;级间流态调节器通过连接装置固设在多相泵壳体上并套设在转轴上,级间流态调节器不随转轴转动,在叶轮和级间流态调节器的外部围设有分段式泵壳。The multi-phase booster unit consists of an impeller and an inter-stage flow regulator, wherein the impeller is fixed on the shaft through a key and rotates accordingly; the inter-stage flow regulator is fixed on the multi-phase pump casing through a connecting device And it is sleeved on the rotating shaft. The interstage fluid state regulator does not rotate with the rotating shaft. A segmented pump casing is arranged outside the impeller and the interstage flow state regulator.

级间流态调节器外表面设有一个以上导叶,用于疏导流体的流动方向和剪切较大的气团或液塞。The outer surface of the interstage flow state regulator is provided with more than one guide vane, which is used to guide the flow direction of the fluid and shear larger air masses or liquid plugs.

叶轮采用锥型轮毂,剖面为梯形,其内部开设通孔;并设有使叶轮与转轴连接的键槽;在叶轮的外壁圆周上设有一个以上螺旋型的叶片,所述叶片从轮毂到轮缘逐渐变薄。进一步地,所述叶轮的轮毂半锥角为7°~12°,叶片进口角为3°~12°,叶片数为3~6个。The impeller adopts a conical hub with a trapezoidal cross-section, and a through hole is opened inside; a keyway is provided to connect the impeller with the rotating shaft; more than one spiral blade is arranged on the outer wall circumference of the impeller, and the blade is from the hub to the rim. Gradually thins. Further, the hub half-cone angle of the impeller is 7°-12°, the blade inlet angle is 3°-12°, and the number of blades is 3-6.

多相增压单元为一个以上,每个多相增压单元的泵壳首尾衔接并彼此抵紧,首、末两个多相增压单元的顶端和底端分别设有压板,该压板通过穿设其间的压紧装置将多个增压单元固定、压紧;该压紧装置为长螺栓。There is more than one multi-phase booster unit, and the pump casings of each multi-phase booster unit are connected end to end and pressed against each other. The top and bottom ends of the first and last two multi-phase booster units are respectively provided with pressure plates, which pass through the A pressing device therebetween is used to fix and compress a plurality of supercharging units; the pressing device is a long bolt.

上述的连接装置为套筒,套筒外壁固设在泵壳内壁上,其内壁套设在级间流态调节器上并与其间隙设置,级间流态调节器套设在增压装置的转轴上,且不随转轴转动。多相增压装置泵壳外壁设有冷却盘管,用于防止转轴干运转时引起的叶轮、轴承或其他部件的热膨胀和损坏。The above connecting device is a sleeve, the outer wall of the sleeve is fixed on the inner wall of the pump casing, the inner wall is sleeved on the inter-stage flow regulator and the gap with it is set, and the inter-stage flow regulator is sleeved on the rotating shaft of the booster device on, and does not rotate with the shaft. The outer wall of the pump casing of the multi-phase booster device is provided with a cooling coil to prevent the thermal expansion and damage of the impeller, bearing or other components caused by the dry running of the shaft.

增压装置入口处设有吸入单元,该吸入单元包括导流锥和均化轮,导流锥的锥顶与泵体的入口对正设置,锥体与两侧泵壳形成流体通道,导流锥的底部固设在增压装置的转轴上,导流锥和均化轮用于梳直流体。导流锥外壁表面上开设有导流槽,用于疏导流体流向并剪切气团或液塞。导流槽的开槽方向与叶片的螺旋方向一致,用于使多相流进一步均匀混合,防止砂粒在导流锥前沉积。导流锥与均化轮可一体连设。There is a suction unit at the inlet of the pressurization device. The suction unit includes a diversion cone and a homogenizing wheel. The top of the diversion cone is aligned with the inlet of the pump body. The bottom of the cone is fixed on the rotating shaft of the supercharging device, and the diversion cone and the homogenizing wheel are used to comb the fluid. A diversion groove is opened on the surface of the outer wall of the diversion cone, which is used to guide the flow of the fluid and shear the air mass or liquid plug. The slotting direction of the diversion groove is consistent with the helical direction of the blade, which is used to further uniformly mix the multiphase flow and prevent sand particles from depositing in front of the diversion cone. The diversion cone and the homogenizing wheel can be connected in one piece.

动力装置外围设有冷却盘管,外部还架设有操作面板。A cooling coil is arranged on the periphery of the power unit, and an operation panel is also erected on the outside.

综上所述,本发明的优点在于:In summary, the advantages of the present invention are:

1、优化后的叶片式多相泵兼顾泵和压缩机性能,能够保证叶片间具有很长的方形通道、较大的流道曲率半径,避免或延缓叶道内气液两相间相态分离的发生,提高叶片式多相泵在多相输送条件下的性能;1. The optimized vane-type multiphase pump takes into account the performance of the pump and compressor, which can ensure a long square channel between the vanes and a large radius of curvature of the flow channel, avoiding or delaying the occurrence of phase separation between the gas-liquid two phases in the vane channel , to improve the performance of the vane multiphase pump under multiphase conveying conditions;

2、采用开式结构,并具有排沙结构,可输送一定含沙量的混合介质。2. It adopts an open structure and has a sand discharge structure, which can transport mixed media with a certain sand content.

3、泵壳上设计有具有冷却盘管,可以防止干运转时引起的叶轮、轴承或其他部件热膨胀和损坏。3. The pump casing is designed with a cooling coil, which can prevent the thermal expansion and damage of the impeller, bearing or other components caused by dry running.

4、具有进口均化器和级间流态调节装置,保证叶片式多相泵各级叶轮良好的工作条件和性能。4. It is equipped with imported homogenizer and inter-stage flow state adjustment device to ensure good working conditions and performance of the impellers of the vane multi-phase pump at all stages.

5、采用高速变频电机,并辅有运行监控系统,配合多相缓冲均混装置,保证多相泵的具有良好的变工况性能。5. It adopts high-speed frequency conversion motor, supplemented by operation monitoring system, and cooperates with multi-phase buffering and mixing device to ensure that the multi-phase pump has good variable working condition performance.

6、出口设计有径向扩压段和压出室,可以进一步将实现压力能的转化,并为气液两相之间的能量交换和均衡提供保证。6. The outlet is designed with a radial diffuser section and an extrusion chamber, which can further realize the conversion of pressure energy and provide guarantee for energy exchange and balance between gas and liquid phases.

7、泵壳采用分段式设计,便于维修和更换,进口部分泵壳底部设有排沙孔,可用于输送含沙混合介质。7. The pump casing adopts a segmented design, which is convenient for maintenance and replacement. There are sand discharge holes at the bottom of the inlet part of the pump casing, which can be used to transport sandy mixed media.

8、总体结构采用立式结构,从而保证最小的海上和水下安装尺寸。8. The overall structure adopts vertical structure, so as to ensure the smallest offshore and underwater installation size.

9、多级泵的优化设计,对提高多相泵整体运行性能具有重要的意义。9. The optimal design of multi-stage pumps is of great significance to improve the overall performance of multi-phase pumps.

综上所述,本发明节约设备和管线建设费用、大大简化油气集输的工艺流程、降低操作费用的同时,通过降低井口背压,提高油田的采收率,实现边际油田、卫星油田和深水油田的经济开采。To sum up, the present invention saves equipment and pipeline construction costs, greatly simplifies the process flow of oil and gas gathering and transportation, and reduces operating costs. Economical extraction of oil fields.

附图说明:Description of drawings:

图1为本发明叶片式油气水多相增压泵结构示意图之一;Fig. 1 is one of structural diagrams of vane type oil-gas-water multiphase booster pump of the present invention;

图2为本发明多相增压单元结构示意图之一;Fig. 2 is one of the structural schematic diagrams of the multiphase booster unit of the present invention;

图3为本发明叶轮剖面示意图;Fig. 3 is a schematic cross-sectional view of the impeller of the present invention;

图4为本发明级间流态调节器结构示意图;Fig. 4 is a schematic structural diagram of the interstage flow state regulator of the present invention;

图5为本发明导流锥结构示意图之一;Fig. 5 is one of the schematic diagrams of the structure of the diversion cone of the present invention;

图6为本发明导流锥结构示意图之二;Fig. 6 is the second structure schematic diagram of the diversion cone of the present invention;

图7为本发明叶片式油气水多相增压泵结构示意图之二;Fig. 7 is the second structural diagram of the vane type oil-gas-water multiphase booster pump of the present invention;

图8为本发明多相增压单元结构示意图之二。Fig. 8 is the second structural schematic diagram of the multi-phase booster unit of the present invention.

具体实施方式:Detailed ways:

下面结合附图对本发明的技术方案进行详细地说明:The technical scheme of the present invention is described in detail below in conjunction with accompanying drawing:

如图1所示,为本发明叶片式油气水多相增压泵结构示意图。从图中可知:为了适应海上平台和未来深水油田的应用,整个叶片式多相泵采用立式设计,主要由动力装置1、密封、轴承装置2和增压装置3组成,动力装置1通过密封、轴承装置2、联轴器与增压装置3连接。该多相增压泵要求转轴高速旋转,因此通常动力装置1采用高速变频防爆电机。As shown in FIG. 1 , it is a schematic structural diagram of a vane-type oil-gas-water multiphase booster pump of the present invention. It can be seen from the figure that in order to adapt to the application of offshore platforms and future deep-water oil fields, the entire vane multiphase pump adopts a vertical design, mainly composed of a power unit 1, a seal, a bearing unit 2 and a booster unit 3, and the power unit 1 passes through the seal. , the bearing device 2, the shaft coupling and the supercharging device 3 are connected. The multi-phase booster pump requires the rotating shaft to rotate at high speed, so usually the power unit 1 adopts a high-speed frequency conversion explosion-proof motor.

增压装置3中有包括有吸入单元31、多相增压单元32、末级扩压段33、泵壳34以及其他辅助装置,比如:轴承、密封、润滑系统等组成,在泵壳34外部还设有冷却盘管35。The supercharging device 3 includes a suction unit 31, a multiphase supercharging unit 32, a final diffuser section 33, a pump casing 34 and other auxiliary devices, such as: bearings, seals, lubrication systems, etc., outside the pump casing 34 A cooling coil 35 is also provided.

在增压装置3入口处设有吸入单元31,该吸入单元包括导流锥311和均化轮,导流锥311的锥顶与泵体的入口对正设置,锥体与两侧泵壳形成流体通道,导流锥311的底部固设在转轴上,导流锥311和均化轮起到梳直流体的作用。如图5、6所示,导流锥311外壁表面上开设有导流槽3111,用于疏导流体流向。导流槽3111的开槽方向与叶片的螺旋方向一致,可以使多相流进一步混合均匀,防止在导流段发生湍流使砂粒在导流锥前沉积。导流槽3111的主要作用是为了梳直流体,保证进入泵壳的流体在入口处有符合要求的速度场,当速度分布均匀时,水力损失最小。A suction unit 31 is provided at the inlet of the pressurization device 3, and the suction unit includes a diversion cone 311 and a homogenizing wheel. The cone top of the diversion cone 311 is aligned with the inlet of the pump body, and the cone forms a In the fluid channel, the bottom of the diversion cone 311 is fixed on the rotating shaft, and the diversion cone 311 and the homogenizing wheel play the role of combing the fluid. As shown in Figures 5 and 6, a diversion groove 3111 is provided on the surface of the outer wall of the diversion cone 311 to guide the flow of the fluid. The slotting direction of the diversion groove 3111 is consistent with the helical direction of the blades, which can further mix the multiphase flow evenly and prevent turbulent flow in the diversion section from depositing sand particles in front of the diversion cone. The main function of the diversion groove 3111 is to comb the fluid to ensure that the fluid entering the pump casing has a required velocity field at the inlet. When the velocity distribution is uniform, the hydraulic loss is minimal.

如图7所示,为本发明叶片式油气水多相增压泵的结构示意图之二。从图中可知,多相增压单元32的数量为一个以上,每个增压单元32都是由叶轮321和级间流态调节器322组成,其外部设有分段式泵壳322。一个以上增压单元32通过其外部的长螺栓4压紧。As shown in FIG. 7 , it is the second structural diagram of the vane-type oil-gas-water multiphase booster pump of the present invention. It can be seen from the figure that there is more than one multiphase booster unit 32 , and each booster unit 32 is composed of an impeller 321 and an interstage flow regulator 322 , and a segmented pump casing 322 is arranged outside it. More than one booster unit 32 is compressed by the long bolts 4 outside it.

在叶片式油气水多相增压泵中,每个增压单元32均由叶轮321和级间流态调节器322组成,级间流态调节器322通过套筒324固定在泵壳325上,其结构如图2、图8所示。多相流体在高速旋转的叶轮321中获得动能,而级间流态调节器322的作用在于将多相流体的动能转换为压力能,并起到整流作用,即将前一级排出的大气团打碎,形成均匀的混合流,为下一级叶轮的正常工作提供保证。叶轮321和级间流态调节器322强迫泵输介质沿轴向运动,有效地减缓和抑制了气液两相介质在流道内的相态分离,保证泵内气液两相均匀流,从而有效地提高了泵在多相流工况下工作性能和效率。与常规单相泵相比,其工作的进口含气率范围为0-100%,效率的下降点在进口含气率达到或超过50%以上。In the vane type oil-gas-water multiphase booster pump, each booster unit 32 is composed of an impeller 321 and an interstage flow condition regulator 322, and the interstage flow condition regulator 322 is fixed on the pump casing 325 through a sleeve 324, Its structure is shown in Figure 2 and Figure 8. The multi-phase fluid obtains kinetic energy in the high-speed rotating impeller 321, and the function of the interstage flow state regulator 322 is to convert the kinetic energy of the multi-phase fluid into pressure energy, and play a rectification role, that is, to break the air mass discharged from the previous stage. crushed to form a uniform mixed flow, which provides a guarantee for the normal operation of the next-stage impeller. The impeller 321 and the interstage flow regulator 322 force the pump medium to move in the axial direction, effectively slowing down and inhibiting the phase separation of the gas-liquid two-phase medium in the flow channel, and ensuring the uniform flow of the gas-liquid two-phase in the pump, thereby effectively It greatly improves the working performance and efficiency of the pump under multiphase flow conditions. Compared with conventional single-phase pumps, its working inlet gas content ranges from 0-100%, and the efficiency drops when the inlet gas content reaches or exceeds 50%.

叶轮321的具体结构如图3所示。图中叶轮321外表面上设置的叶片3212为四个。轮毂3211有一定的锥度,叶片3212从轮毂3211到轮缘逐渐变薄,叶型兼顾泵和压缩机中叶型的特点,保证沿流动方面和垂直流动方向的压力递增速度比较平缓,以防止或减缓气液两相间相态分离的发生。由于参数的选取对叶轮的流动性能具有决定性作用,而合理的结构设计可以有效地防止气液两相分离,是保证两相输送的必要条件。经过理论和实验的反复论证,给出叶片的基本设计参数选取范围见表1,这些参数的优化和合理选取,对保证泵在油气水多相条件下良好的工作性能提供了保证。The specific structure of the impeller 321 is shown in FIG. 3 . There are four blades 3212 arranged on the outer surface of the impeller 321 in the figure. The hub 3211 has a certain taper, and the blade 3212 gradually becomes thinner from the hub 3211 to the rim. The blade shape takes into account the characteristics of the blade shape of the pump and compressor, so as to ensure that the pressure increase speed along the flow and the vertical flow direction is relatively gentle, so as to prevent or slow down Occurrence of phase separation between gas and liquid phases. Since the selection of parameters has a decisive effect on the flow performance of the impeller, and a reasonable structural design can effectively prevent the gas-liquid two-phase separation, which is a necessary condition for ensuring two-phase transportation. After repeated theoretical and experimental demonstrations, the selection range of the basic design parameters of the blades is shown in Table 1. The optimization and reasonable selection of these parameters provide a guarantee for the good working performance of the pump under the oil-gas-water multiphase condition.

在叶片式油气水多相增压泵中,紧靠叶轮321后面装有级间流态调节器322,其功能除了消除叶轮321出口流体环量,将流体的动能转换为压力能外,还可以利用其上安装的导叶3221的剪切的作用,破碎叶轮321出口形成的气团或液塞,在一定程度上调整气液两相流体流动状态,为下一多相增压单元的正常工作提供保证。导叶3221的扩压度和叶型要根据压缩单元的吸入条件,所述的吸入条件包括:气液比、吸入压力等条件,而且要根据泵轴转速的大小而定。叶片式油气水多相增压泵中导叶3221的具体结构如图4所示,导叶3221轮毂为锥形结构,具体设计中采用流线法进行。图中导叶3221的数量为十三枚。In the vane-type oil-gas-water multiphase booster pump, an interstage flow condition regulator 322 is installed immediately behind the impeller 321. In addition to eliminating the fluid circulation at the outlet of the impeller 321 and converting the kinetic energy of the fluid into pressure energy, it can also Utilize the shearing effect of the guide vane 3221 installed on it to break the air mass or liquid plug formed at the outlet of the impeller 321, adjust the flow state of the gas-liquid two-phase fluid to a certain extent, and provide for the normal operation of the next multi-phase booster unit ensure. The diffuser degree and blade shape of the guide vane 3221 depend on the suction conditions of the compression unit. The suction conditions include: gas-liquid ratio, suction pressure and other conditions, and also depend on the speed of the pump shaft. The specific structure of the guide vane 3221 in the vane type oil-gas-water multiphase booster pump is shown in Figure 4. The hub of the guide vane 3221 is a conical structure, and the streamline method is used in the specific design. The number of guide vanes 3221 in the figure is thirteen.

如图1所示,增压装置3的末端设有末级扩压段33和压出室,用于实现多相流体动能向压力能的转变。末级扩压段33为优化的径向设计,压出室可以采用环形压出室,一方面保证动能的进一步转化,另一方面也可以使具有相对速度差气液两相间能量进一步交换能量,减少速度滑差。As shown in FIG. 1 , the end of the pressurizing device 3 is provided with a final diffuser section 33 and a pressure discharge chamber, which are used to realize the transformation of multiphase fluid kinetic energy into pressure energy. The final diffuser section 33 has an optimized radial design, and the discharge chamber can be an annular discharge chamber. On the one hand, it can ensure the further conversion of kinetic energy, and on the other hand, it can also further exchange energy between gas-liquid phases with relative velocity differences. Reduce speed slip.

从图1中可知,叶片式油气水多相增压泵除了上述的主要装置之外,还包括轴承、密封、润滑等辅助装置。增压泵的泵体采用分段设计,便于安装和拆卸,在首级泵体中有定期除沙孔;在泵的末级装有冷却水套,用于保障泵在干运转工况下的工作性能。It can be seen from Figure 1 that, in addition to the above-mentioned main devices, the vane-type oil-gas-water multiphase booster pump also includes auxiliary devices such as bearings, seals, and lubrication. The pump body of the booster pump is designed in sections, which is easy to install and disassemble. There are regular sand removal holes in the first-stage pump body; a cooling water jacket is installed at the last stage of the pump to ensure the pump’s stability under dry running conditions. work performance.

根据气体的可压缩性,前后级叶片采用不同的设计参数,前几级设计的重点在于避免气液之间的相态分离,所以扬程系数的选取和增压值的选取都比较保守,后面几级的设计重点放在混合增压上,设计增压值比较大。According to the compressibility of the gas, different design parameters are adopted for the blades of the front and rear stages. The focus of the design of the first few stages is to avoid the phase separation between gas and liquid, so the selection of the head coefficient and the selection of the boost value are relatively conservative. The design focus of the first stage is on the mixed supercharging, and the design supercharging value is relatively large.

另外,多相泵机组的设计采用立式结构,电机在上部、泵体在下部,泵的转速采用变频调速器,泵的进出口具有压力、温度、流量测试装置,为变频器根据来流情况变化进行转速调节提供依据。In addition, the design of the multi-phase pump unit adopts a vertical structure, the motor is on the upper part, and the pump body is on the lower part. Provide a basis for speed adjustment in case of changing conditions.

表1  多相增压泵叶轮设计参数的选择范围  叶轮主要参数   取值范围   选取原则  扬程系数ψ1   0.17~0.26   保证一定增压,与流量系数协调确定泵进口尺寸  流量系数φ1   0.01~0.20   必须兼顾确保两相输送和外径要求  进口轮毂比htr   0.65~0.95   与比转速有关,随比转速的减小而增大  轮毂半锥角γ   7°~12°  叶栅稠度σ   1.6~2.5   与叶片数有关,随叶片减小而减少  叶片进口角β1   3°~12°  叶片进口冲角Δβ1   2°~9°  叶片数Z   3~6  叶片最大厚度δMAX   轮缘处(0.07~0.3)LY   厚度越薄越好,但应满足强度要求(LY:弦长)  出口修正角Δβ2   1°~5°  轮缘径向间隙   0.15~0.32mm   尽可能减小,但应考虑结构、安装、运行等方面要求  叶片角β   6°~13°  叶片倾斜角θ   0°~6° Table 1 Selection range of impeller design parameters of multiphase booster pump The main parameters of the impeller Ranges selection principle Lift coefficient ψ 1 0.17~0.26 Guarantee a certain pressure increase, coordinate with the flow coefficient to determine the pump inlet size Flow coefficient φ 1 0.01~0.20 A compromise must be made to ensure two-phase delivery and outer diameter requirements Imported hub ratio htr 0.65~0.95 It is related to the specific speed and increases with the decrease of the specific speed Hub half-cone angleγ 7°~12° Cascade consistency σ 1.6~2.5 It is related to the number of leaves and decreases with the number of leaves Blade inlet angle β 1 3°~12° Blade inlet angle of attack Δβ 1 2°~9° Blade number Z 3~6 blade maximum thickness δ MAX At the rim (0.07~0.3)L Y The thinner the thickness, the better, but it should meet the strength requirements (L Y : chord length) Exit correction angle Δβ 2 1°~5° Flange Radial Clearance 0.15~0.32mm Minimize as much as possible, but should consider the requirements of structure, installation, operation, etc. blade angle β 6°~13° Blade inclination angle θ 0°~6°

所述的增压装置在用于6级以上工业用多级泵的设计时,采用分段设计,增压单元设计根据级数变化而有所改变。在叶片式油气水多相增压泵的出口设有压出单元,压出单元由径向扩压段和压出室组成,可以进一步将实现压力能的转化,并为气液两相之间的能量交换和均衡提供保证。When the booster device is used in the design of industrial multi-stage pumps with more than 6 stages, it adopts a segmented design, and the design of the booster unit changes according to the number of stages. At the outlet of the vane-type oil-gas-water multiphase booster pump, there is an extruding unit, which is composed of a radial diffuser section and an extruding chamber, which can further realize the transformation of pressure energy, and provide a bridge between the gas and liquid phases. Guaranteed energy exchange and balance.

因此,本发明将使得油气水多相不分离增压也即多相增压成为可能,在节约设备和相应管线建设费用、大大简化油气集输的工艺流程,降低操作费用的同时,可以通过降低井口背压,提高油田的采收率,实现边际油田、卫星油田和深水油田的经济开采。Therefore, the present invention will make it possible to pressurize oil, gas and water without separation, that is, multiphase pressurization, save equipment and corresponding pipeline construction costs, greatly simplify the process flow of oil and gas gathering and transportation, and reduce operating costs. Wellhead back pressure, improve the recovery rate of oilfields, and realize the economical exploitation of marginal oilfields, satellite oilfields and deepwater oilfields.

与容积式多相泵样机相比,该系统的设计思路为高转速、低重量、小体积、大流量,具有一定的防沙功能,并考虑平台和未来水下的应用前景,采用立式结构,便于进一步水下撬装化设计。Compared with the volumetric multi-phase pump prototype, the design concept of this system is high speed, low weight, small volume, large flow rate, and has a certain sand prevention function. Considering the platform and future underwater application prospects, the vertical structure is adopted , to facilitate further underwater skid-mounted design.

与一般的叶片泵相比,本发明针对现有技术的不足,借鉴单相泵和压缩机的设计方法,同时考虑多相流体的特殊性,特别是气体压缩性,通过叶片泵的总体结构的优化设计,特别是兼顾泵与压缩机性能的叶片叶型的优化设计,使得泵内气液之间相态分离程度大大减弱,从而在很大程度上改进叶片泵在多相流条件下的工作性能。Compared with general vane pumps, the present invention aims at the deficiencies of the prior art, draws lessons from the design method of single-phase pumps and compressors, and considers the particularity of multiphase fluids, especially gas compressibility, through the design of the overall structure of vane pumps. The optimized design, especially the optimized design of the vane profile that takes into account the performance of the pump and compressor, greatly weakens the phase separation between the gas and liquid in the pump, thus improving the work of the vane pump under multiphase flow conditions to a large extent performance.

最后应说明的是:以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention without limitation, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the claims of the present invention.

Claims (11)

1, a kind of blade type oil gas water multiphase booster pump, at least comprise supercharging device, bearing and seal arrangement and power plant, wherein, supercharging device is provided with the rotating shaft of power plant is concentric, be installed in separately the rotating shaft by bearing and seal arrangement respectively, supercharging device links to each other with power plant by coupling, power plant drive supercharging device work, heterogeneous fluid is exported after the supercharging in supercharging device, it is characterized in that: described supercharging device, seal arrangement and power plant adopt vertical structure, described supercharging device is the suction unit that connects successively, heterogeneous compress cell, radially final stage diffuser of You Huaing and annular delivery chamber, the pump housing of described heterogeneous compress cell adopts the segmented pump case, be provided with the hole of removing sand in the chopped-off head pump housing, in the final stage of pump cooling jacket be housed, described power plant are the frequency conversion anti-explosion motor; Described heterogeneous compress cell is made up of impeller, inter-stage fluidised form regulator, and wherein, impeller is installed in the rotating shaft by key, and rotates thereupon; Inter-stage fluidised form regulator is installed on the multiphase pump housing by connection set and is set in the rotating shaft, inter-stage fluidised form regulator does not rotate with rotating shaft, outer peripheral at impeller and inter-stage fluidised form regulator is provided with the segmented pump case, the head coefficient of described impeller is 0.17~0.26, flow coefficient is 0.01~0.20, the import hub ratio is 0.65~0.95, the wheel hub semi-cone angle is 7 °~12 °, cascade solidity is 1.6~2.5, inlet blade angle is 3 °~12 °, the blade inlet incidence angle is 2 °~9 °, and the number of blade is 3~6, and maximum blade thickness is 0.07~0.3 times of chord length, the outlet correction angle is 1 °~5 °, the wheel rim radial clearance is 0.15~0.32mm, and blade angle is 6 °~13 °, and blade pitch angle is 0 °~6 °.
2, blade type oil gas water multiphase booster pump according to claim 1 is characterized in that: described inter-stage fluidised form regulator outer surface is provided with an above stator, is used to dredge the flow direction of fluid and shears air mass or liquid plug.
3, blade type oil gas water multiphase booster pump according to claim 1, it is characterized in that: described impeller adopts tapered wheel hub, and section is trapezoidal, and through hole is offered in its inside; And be provided with the keyway that impeller is connected with rotating shaft; Be provided with the blade of an above screw type on the outer wall circumference of impeller, described blade is attenuation gradually from the wheel hub to the wheel rim.
4, blade type oil gas water multiphase booster pump according to claim 1, it is characterized in that: the pump case tandem array of described each heterogeneous compress cell also pushes against each other, be respectively equipped with pressing plate in top and bottoms first, two the heterogeneous compress cells in end, and this pressing plate is fixed heterogeneous compress cell more than, compress by the hold down gag that wears therebetween.
5, blade type oil gas water multiphase booster pump according to claim 1, it is characterized in that: described connection set is a sleeve, sleeve outer wall is installed on the pump case inwall, its inner wall sleeve is located on the inter-stage fluidised form regulator and with its gap and is provided with, inter-stage fluidised form regulator is set in the rotating shaft of supercharging device, and does not rotate with rotating shaft.
6, blade type oil gas water multiphase booster pump according to claim 1, it is characterized in that: described cooling jacket is the cooling coil that is arranged in the heterogeneous supercharging device pump case outer wall, the thermal expansion and the damage of impeller, bearing or the miscellaneous part that is used to prevent that rotating shaft from causing when doing running.
7, blade type oil gas water multiphase booster pump according to claim 1, it is characterized in that: described supercharging device ingress is provided with the suction unit, this suction unit comprises flow deflecting cone and homogenizing wheel, the vertex of a cone of flow deflecting cone and the inlet of the pump housing align setting, cone and both sides pump case form the fluid passage, the bottom of flow deflecting cone is installed in the rotating shaft of supercharging device, and flow deflecting cone and homogenizing wheel are used to comb straight fluid.
8, blade type oil gas water multiphase booster pump according to claim 7 is characterized in that: offer guiding gutter on the described flow deflecting cone outer wall surface, be used to dredge direction of flow and shear air mass or the liquid plug.
9, blade type oil gas water multiphase booster pump according to claim 8, it is characterized in that: the fluting direction of described guiding gutter is consistent with the Hand of spiral of blade, is used to make multiphase flow further evenly to mix, and prevents that sand grains from depositing before flow deflecting cone.
10, blade type oil gas water multiphase booster pump according to claim 7 is characterized in that: described flow deflecting cone and homogenizing wheel one are connected with.
11, blade type oil gas water multiphase booster pump according to claim 1, it is characterized in that: described power plant periphery is provided with cooling coil, is used to cool off power plant, and operation panel has also been set up in its outside.
CN 02159724 2002-12-30 2002-12-30 Blade type oil, gas and water multiphase booster pump Expired - Fee Related CN1285835C (en)

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CN107687424A (en) * 2016-08-05 2018-02-13 天津振达泵业有限公司 A kind of impeller of pump device
CN108302034A (en) * 2018-04-25 2018-07-20 北京陆海新程科技有限公司 High gas-liquid ratio multi-phase mixed delivering supercharging device
EP3657024B1 (en) * 2018-11-21 2022-06-15 Sulzer Management AG Multiphase pump
JP2020109258A (en) * 2018-12-28 2020-07-16 日本電産株式会社 Air blowing device
CN110107510A (en) * 2019-06-10 2019-08-09 胜利油田高原石油装备有限责任公司 A kind of multi-functional mixing pump
CN112747015B (en) * 2021-01-12 2022-06-21 江苏大学 A nuclear main pump connecting pipeline non-uniform inflow suppression structure
CN114776643B (en) * 2022-03-29 2024-07-23 四川省自贡工业泵有限责任公司 Homogenizer for gas-liquid two-phase flow booster pump and design method thereof
CN115788374B (en) * 2022-11-18 2025-01-24 中国石油天然气集团有限公司 A fluid booster for downhole operations
CN119333409B (en) * 2024-11-20 2025-07-15 浙江振兴石化机械有限公司 A high-efficiency spiral axial flow gas treatment pump

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