CN1283814C - Method for producing iron ore by baking troilite powder in cyclone furnace - Google Patents
Method for producing iron ore by baking troilite powder in cyclone furnace Download PDFInfo
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- CN1283814C CN1283814C CN 200410079649 CN200410079649A CN1283814C CN 1283814 C CN1283814 C CN 1283814C CN 200410079649 CN200410079649 CN 200410079649 CN 200410079649 A CN200410079649 A CN 200410079649A CN 1283814 C CN1283814 C CN 1283814C
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 97
- 239000000843 powder Substances 0.000 title claims abstract description 63
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 title claims 21
- 239000002893 slag Substances 0.000 claims abstract description 110
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 claims abstract description 74
- 229910052683 pyrite Inorganic materials 0.000 claims abstract description 74
- 239000011028 pyrite Substances 0.000 claims abstract description 74
- 239000000428 dust Substances 0.000 claims abstract description 31
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 31
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000011593 sulfur Substances 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 22
- 239000011707 mineral Substances 0.000 claims abstract description 22
- 230000004907 flux Effects 0.000 claims abstract description 21
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000003546 flue gas Substances 0.000 claims abstract description 16
- 238000002485 combustion reaction Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 13
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 10
- 239000003818 cinder Substances 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 238000005469 granulation Methods 0.000 claims 1
- 230000003179 granulation Effects 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 238000007873 sieving Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 16
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 abstract description 12
- 238000005245 sintering Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 2
- 238000000746 purification Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 19
- 239000004615 ingredient Substances 0.000 description 16
- 239000002253 acid Substances 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229910052952 pyrrhotite Inorganic materials 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 235000019738 Limestone Nutrition 0.000 description 3
- 239000010459 dolomite Substances 0.000 description 3
- 229910000514 dolomite Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
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Abstract
一种利用旋风炉焙烧硫铁矿粉生产铁块矿的方法,包括含硫铁矿矿物大于90%的硫铁矿粉、含CaO+MgO或SiO2成分的熔剂物料与硫铁矿烧渣细粉按规定比例混合形成混合料,混合料给入旋风炉中焙烧,含SO2的焙烧烟气经除尘、净化后制硫酸,液态渣经冷却、破碎、筛分得粒度、碱度符合炼铁要求的铁块矿。硫铁矿粉用旋风炉焙烧,烟气含尘量低,有利于后来的除尘、净化过程。焙烧过程温度高,燃烧速度快,硫的脱出率高,烧渣含硫可降到0.2%以下,铁含量大于60%,达到了炼铁对铁块矿的质量要求。液态渣冷却破碎后直接得到铁块矿,省去了粉矿的烧结过程,降低了成本,使硫铁矿中的铁资源得到充分有效的利用。A method for producing iron nugget ore by roasting pyrite powder in a cyclone furnace, comprising pyrite powder containing more than 90% of pyrite minerals, flux material containing CaO+MgO or SiO 2 components and pyrite slag fine The powder is mixed according to the specified ratio to form a mixture, which is fed into the cyclone furnace for roasting, and the roasting flue gas containing SO 2 is dedusted and purified to produce sulfuric acid. Required iron ore. The pyrite powder is roasted in a cyclone furnace, and the dust content of the flue gas is low, which is beneficial to the subsequent dust removal and purification process. During the roasting process, the temperature is high, the combustion speed is fast, and the sulfur removal rate is high. The sulfur content of the slag can be reduced to less than 0.2%, and the iron content is greater than 60%, which meets the quality requirements of ironmaking for iron nuggets. After the liquid slag is cooled and crushed, the iron ore can be obtained directly, which saves the sintering process of the fine ore, reduces the cost, and makes full and effective use of the iron resources in the pyrite ore.
Description
一、技术领域:属于化工冶金技术领域。1. Technical field: It belongs to the technical field of chemical industry and metallurgy.
二 、背景技术:沸腾炉焙烧硫铁矿制硫酸是应用上百年的成熟技术,现在仍被广泛应用于国内外的硫酸生产行业。沸腾炉所使用的硫铁矿矿石多数为含S30%-45%,粒度小于6mm的普通硫铁矿,得到的烟气含尘250g-350g/m3,烧渣含S0.5%-2%,含铁40%-55%。由于烟气含尘量大,后来的除尘工作压力大,成本高,烧渣含硫高,含铁低,铁的综合利用困难。2. Background technology: Fluidized-bed furnace roasting pyrite to produce sulfuric acid is a mature technology that has been used for hundreds of years, and is still widely used in the sulfuric acid production industry at home and abroad. Most of the pyrite ores used in fluidized fluidized furnaces are ordinary pyrite ores containing 30%-45% S, and the particle size is less than 6mm . Contains 40%-55% iron. Due to the large dust content of the flue gas, the pressure of the subsequent dust removal work is high, the cost is high, the slag contains high sulfur and low iron content, and the comprehensive utilization of iron is difficult.
采用选矿方法将硫铁矿提纯,获得含硫铁矿矿物大于90%,粒度小于1mm的硫铁矿粉,虽然利用沸腾炉焙烧可得到含铁大于60%,含硫小于0.5%的烧渣,但该烧渣作为炼铁原料时,结构松散、多孔,烧结强度低,粉化严重,不利于高炉炼铁,且0.5%的含硫量仍然偏高。沸腾炉原料粒度太细时,烟气含尘量更大,不利于后来的除尘处理。硫铁矿粉含硫高,粒度细,燃烧速度快,发热量大,焙烧温度控制困难,容易出现烧结现象,影响生产的正常进行。所以,对于含硫品位高,粒度细的硫铁矿粉,尽管沸腾炉焙烧可以进行,但已不再是一种好的方法。针对硫铁矿粉的性质,开发一种新的焙烧技术与方法,对提高焙烧效率,充分利用铁、硫资源具有重要意义。The pyrite is purified by the mineral processing method to obtain pyrite powder containing more than 90% of pyrite minerals and a particle size of less than 1mm. Although the slag containing more than 60% of iron and less than 0.5% of sulfur can be obtained by roasting in a fluidized bed furnace, When the slag is used as a raw material for ironmaking, its structure is loose and porous, its sintering strength is low, and its pulverization is serious, which is not conducive to blast furnace ironmaking, and the sulfur content of 0.5% is still relatively high. When the raw material particle size of the fluidized fluidized furnace is too fine, the dust content of the flue gas will be larger, which is not conducive to the subsequent dust removal treatment. Pyrite powder has high sulfur content, fine particle size, fast burning speed, high calorific value, difficult control of roasting temperature, and prone to sintering phenomenon, which affects the normal production. Therefore, for pyrite powder with high sulfur content and fine particle size, although boiling furnace roasting can be carried out, it is no longer a good method. According to the properties of pyrite powder, it is of great significance to develop a new roasting technology and method to improve roasting efficiency and make full use of iron and sulfur resources.
旋风炉在火电厂的煤粉燃烧中是应用多年的成熟设备,由于燃烧速度快,燃烧强度高,燃烧完全,烟气含尘量小,液态排渣给操作和环境控制带来了很多好处,所以在火电行业得到了广泛应用。然而用旋风炉焙烧硫铁矿至今没有得到应用,主要原因是工业应用的硫铁矿含硫品位低,其中包含了大量的石英、三氧化铝等高硬度、高熔点的脉石矿物,原料粒度一般在-6mm,粒度粗,当采用旋风炉燃烧时,燃烧不完全,高速的旋流运动造成旋风炉内壁严重磨损,旋风炉不能长期稳定工作。对于硫铁矿粉,已经没有大于1mm的矿粒,-0.074mm和-0.045mm含量高,燃烧速度快,发热量大,烧渣熔点低,旋流运动时对炉壁的磨损小,采用旋风炉燃烧已成为可能。The cyclone furnace is a mature equipment that has been used for many years in the combustion of pulverized coal in thermal power plants. Due to its fast combustion speed, high combustion intensity, complete combustion, low dust content in flue gas, and liquid slag removal, it brings many benefits to operation and environmental control. Therefore, it has been widely used in thermal power industry. However, roasting pyrite with a cyclone furnace has not been applied so far. The main reason is that the pyrite used in industry has a low sulfur grade, which contains a large amount of gangue minerals with high hardness and high melting point such as quartz and alumina. Generally at -6mm, the particle size is coarse. When the cyclone furnace is used for combustion, the combustion is incomplete. The high-speed swirl movement causes serious wear on the inner wall of the cyclone furnace, and the cyclone furnace cannot work stably for a long time. For pyrite powder, there are no ore particles larger than 1mm, the content of -0.074mm and -0.045mm is high, the burning speed is fast, the calorific value is large, the melting point of slag is low, and the wear of the furnace wall is small during the swirl movement. Furnace combustion has become possible.
三、发明内容:本发明的目的就是针对硫铁矿粉,提供一种旋风炉焙烧产生制硫酸用的低尘SO2,同时利用液态渣生产铁块矿的方法。通过配料、混合、焙烧、液态渣冷却固化工艺,得到含硫低、含铁高、碱度和粒度符合炼铁要求的铁块矿。3. Summary of the invention: The purpose of this invention is to provide a method for producing low-dust SO 2 for sulfuric acid production by roasting pyrite ore powder in a cyclone furnace, and at the same time using liquid slag to produce iron nugget ore. Through batching, mixing, roasting, and liquid slag cooling and solidification processes, iron nugget ore with low sulfur content, high iron content, alkalinity and particle size meeting ironmaking requirements is obtained.
本发明通过以下技术方案来实现:The present invention is realized through the following technical solutions:
1、配料1. Ingredients
(1)原料:硫铁矿粉+熔剂+返渣(1) Raw materials: pyrite powder + flux + slag return
硫铁矿粉含硫铁矿矿物的重量百分含量大于90%,矿粒粒度小于1mm,水分的重量百分含量不大于16%。The pyrite powder contains more than 90% by weight of pyrite minerals, the particle size of ore grains is less than 1mm, and the weight percentage of water is not more than 16%.
熔剂为含SiO2或CaO+MgO的矿物,粒度小于1mm。The flux is a mineral containing SiO 2 or CaO+MgO, and the particle size is less than 1mm.
返渣为从硫铁矿烧渣破碎产物中筛出的-5mm的细颗粒烧渣经再破碎至小于1mm,与除尘装置中排除的烧渣粉尘的合并物。The returned slag is the combination of -5mm fine particle slag sieved from the pyrite slag crushing product and re-crushed to less than 1mm, and the slag dust discharged from the dust removal device.
(2)配料比例(2) Ratio of ingredients
硫铁矿粉∶熔剂∶返渣=100∶A(或B)∶C(或C1)其中:Pyrite powder: flux: slag return = 100: A (or B): C (or C 1 ) where:
A=100(RB1-A1)/A2 (1)A=100(RB 1 -A 1 )/A 2 (1)
B=100[(A1/R)-B1]/B2 (2)B=100[(A 1 /R)-B 1 ]/B 2 (2)
C=0~3.33S-A-100 (3)C=0~3.33S-A-100 (3)
C1=0~3.33S-B-100 (4)C 1 =0~3.33SB-100 (4)
式中:R-铁块矿要求的碱度,R=(CaO+MgO)/SiO2=0.7-1.5;In the formula: the alkalinity required by R-iron nugget ore, R=(CaO+MgO)/SiO 2 =0.7-1.5;
A—100千克硫铁矿粉中需要加入的含CaO+MgO的矿物重量;The mineral weight containing CaO+MgO that needs to be added in A-100 kilograms of pyrite powders;
A1—硫铁矿粉中CaO+MgO的重量百分含量;A 1 —the weight percentage of CaO+MgO in the pyrite powder;
A2—加入的熔剂矿物中CaO+MgO的重量百分含量;A 2 —the weight percentage of CaO+MgO in the flux mineral that adds;
B—100千克硫铁矿粉中需要加入的含SiO2的矿物重量;Need to add SiO in B-100 kilograms of pyrite powders Mineral weight;
B1—硫铁矿粉中SiO2的重量百分含量;B 1 — SiO in the pyrite powder The weight percentage;
B2—加入的熔剂矿物中SiO2的重量百分含量;B 2 — SiO in the flux mineral added 2 % by weight;
C—加入熔剂为CaO+MgO时,100千克硫铁矿粉中加入的返渣的重量;When C—adding flux is CaO+MgO, the weight of the slag that adds in 100 kilograms of pyrite powders;
C1—加入熔剂为SiO2时,100千克硫铁矿粉中加入的返渣的重量;C 1 —adding flux is SiO 2 when, the weight of the returning slag that adds in 100 kilograms of pyrite powders;
S—硫铁矿粉的含硫品位。S—the sulfur grade of pyrite powder.
以铁块矿要求的具体碱度R为依据,按R=(CaO+MgO)/SiO2计算,当硫铁矿粉中CaO+MgO的重量百分含量不足时,使用(1)、(3)式计算需加入的CaO+MgO的量;当硫铁矿粉中SiO2的重量百分含量不足时,使用(2)、(4)计算需加入的SiO2的量。Based on the specific alkalinity R required by iron nugget ore, by R=(CaO+MgO)/ SiO Calculation, when the weight percentage of CaO+MgO in the pyrite powder is insufficient, use (1), (3 ) formula to calculate the amount of CaO+MgO that needs to be added; when the weight percentage of SiO in pyrite powder is insufficient, use (2) and (4) to calculate the amount of SiO that needs to be added.
(3)混料(3) Mixing
返渣、含SiO2或CaO+MgO的矿物熔剂,与含水不大于16%的硫铁矿粉按上述的配料比例在混合机中搅拌混合均匀。混合料含水分和含硫品位为:Return slag, mineral flux containing SiO 2 or CaO+MgO, and pyrite powder with water content not greater than 16% are stirred and mixed evenly in a mixer according to the above-mentioned proportion of ingredients. The moisture content and sulfur content grade of the mixture are:
式中:E—硫铁矿粉水分的重量百分含量;In the formula: E—weight percentage of pyrite powder moisture;
E1—混合料水分的重量百分含量;E 1 - the weight percentage of the moisture content of the mixture;
S1—混合料的含硫品位。S 1 —the sulfur grade of the mixture.
添加熔剂为CaO+MgO时,用(5)、(7)式计算混合料水分的重量百分含量和含硫品位,添加熔剂为SiO2,用(6)、(8)式计算混合料水分的重量百分含量和含硫品位。When the added flux is CaO+MgO, use formulas (5) and (7) to calculate the weight percentage and sulfur content of the mixture, and the added flux is SiO 2 , use formulas (6) and (8) to calculate the moisture content of the mixture The weight percentage and sulfur grade.
2、旋风炉焙烧2. Cyclone furnace roasting
(1)旋风炉设计参数(1) Cyclone furnace design parameters
焙烧硫铁矿混合配料的旋风炉,安装倾斜角度为0-90°,旋风筒的长度与直径的比值L/D=4-6,根据硫铁矿的粒度、含硫品位通过试验确定,确保烧渣含硫不大于0.2%。The cyclone furnace for roasting pyrite mixed ingredients is installed with an inclination angle of 0-90°, and the ratio of the length to diameter of the cyclone is L/D=4-6, which is determined through experiments according to the particle size and sulfur grade of pyrite to ensure The slag contains no more than 0.2% sulfur.
(2)旋风炉焙烧过程及控制的工艺条件(2) Cyclone furnace roasting process and control process conditions
硫铁矿粉经配料后的混合料的焙烧在水冷的旋风筒中进行。300-450℃的预热空气以40-150m/s的速度切向给入旋风筒内,沿旋风筒内壁形成旋流,硫铁矿粉混合料以切向或轴向或割向给入旋风筒内,在旋转空气流的带动下作旋转运动,同时以1200-1450℃的温度燃烧,过量空气系数1.1-1.2,旋风筒一次风量占总风量的体积百分数10-20%,旋风筒二次风量占总风量的体积百分数80-90%。燃烧反应为:
液态渣的冷却固化可以采取以下三种方式:The cooling and solidification of liquid slag can be done in the following three ways:
1)液态渣从出渣口流出时,用风机产生的自然温度的空气喷吹,使烧渣冷却固化后的粒度小于40mm。对固化烧渣进行筛分,小于5mm的细粒烧渣作为返渣,5-40mm的块状烧渣就是合格的铁块矿。1) When the liquid slag flows out from the slag outlet, it is blown with the air of natural temperature generated by the fan, so that the particle size of the slag after cooling and solidification is less than 40mm. The solidified slag is screened, the fine slag smaller than 5mm is used as the return slag, and the massive slag of 5-40mm is the qualified iron ore.
2)液态渣从出渣口流出后,自然冷却固化,再用破碎机破碎成-40mm,筛出-5mm细粒烧渣作为返渣,筛上5-40mm的块状烧渣就是合格铁块矿。2) After the liquid slag flows out from the slag outlet, it is naturally cooled and solidified, and then crushed into -40mm by a crusher, and the -5mm fine-grained slag is sieved as the returned slag, and the lumpy slag of 5-40mm on the sieve is a qualified iron block mine.
3)液态渣直接流进水箱,在0~100℃水的急冷作用下形成粒化水淬渣,这种渣可作为直接还原炼铁的原料。3) The liquid slag flows directly into the water tank, and forms granulated water-quenched slag under the rapid cooling of water at 0-100°C. This slag can be used as a raw material for direct reduction ironmaking.
除尘系统排出的细粒灰渣作为返渣返回配料系统配料。The fine-grained ash discharged from the dust removal system is returned to the batching system for batching as returning slag.
本发明具有以下优点:The present invention has the following advantages:
1、本发明同时完成了硫铁矿制酸的焙烧任务,硫铁矿制铁矿的脱硫任务和铁粉矿的烧结任务;1. The present invention has simultaneously completed the roasting task of producing acid from pyrite, the desulfurization task of producing iron ore from pyrite and the sintering task of iron fine ore;
2、硫铁矿粉在旋风炉中燃烧时,燃烧温度高,硫的烧出率高,烧渣含硫可低达0.2%以下,达到炼铁原料对含硫量的要求;2. When the pyrite powder is burned in the cyclone furnace, the combustion temperature is high, the burning rate of sulfur is high, and the sulfur content of the slag can be as low as 0.2%, which meets the requirements for the sulfur content of ironmaking raw materials;
3、硫铁矿粉在旋风炉中燃烧,烧渣为液态渣,经冷却固化后可得粒度符合炼铁要求的铁块矿,省去了细粒烧渣的烧结过程;3. Pyrite powder is burned in the cyclone furnace, and the slag is liquid slag. After cooling and solidification, iron nugget ore with particle size meeting the requirements of ironmaking can be obtained, which saves the sintering process of fine-grained slag;
4、控制硫铁矿粉的杂质含量,可使烧渣铁块矿的含铁品位大于60%,满足高炉炼铁的需要;4. Controlling the impurity content of pyrite powder can make the iron grade of cinder iron lump ore more than 60%, which can meet the needs of blast furnace ironmaking;
5、通过硫铁矿粉的配料处理,可根据炼铁需要获得不同酸碱度的铁块矿、中性(自熔性)铁块矿;5. Through the batching treatment of pyrite powder, iron nuggets and neutral (self-fluxing) iron nuggets with different pH can be obtained according to ironmaking needs;
6、烟气含尘量远小于沸腾炉烟气的含尘量,减轻了后来的烟气除尘的压力和成本。液态排渣也减轻了粉尘带来的环境污染。6. The dust content of the flue gas is much smaller than that of the fluidized furnace flue gas, which reduces the pressure and cost of the subsequent flue gas dust removal. Liquid slag discharge also reduces environmental pollution caused by dust.
四、具体实施方式:Fourth, the specific implementation method:
实施例一:Embodiment one:
1、配料1. Ingredients
(1)原料(1) Raw materials
硫铁矿粉+熔剂+返渣Pyrite powder + flux + slag return
硫铁矿粉含硫铁矿矿物为黄铁矿,黄铁矿矿物含量为96%,含硫品位S=51.26%,SiO2的重量百分含量为B1=1.2%,CaO+MgO的重量百分含量为A1=0.5%,矿粒粒度为-0.074mm90%,水分E=12%。Pyrite powder contains pyrite minerals as pyrite, pyrite mineral content is 96%, sulfur grade S=51.26%, SiO 2 weight percentage is B 1 =1.2%, the weight of CaO+MgO The percentage content is A 1 =0.5%, the ore particle size is -0.074mm90%, and the water content E=12%.
熔剂为CaO,粒度小于1mm。The flux is CaO, and the particle size is less than 1mm.
返渣为从硫铁矿烧渣破碎产物中筛出的-5mm的细颗粒烧渣经再破碎至小于1mm,与除尘装置中排除的烧渣粉尘的合并物。The returned slag is the combination of -5mm fine particle slag sieved from the pyrite slag crushing product and re-crushed to less than 1mm, and the slag dust discharged from the dust removal device.
(2)配料比例(2) Ratio of ingredients
铁块矿要求的碱度R=1。The basicity R=1 required by iron nugget ore.
硫铁矿粉∶CaO∶返渣=100∶A∶C=100∶0.7∶25Pyrite powder: CaO: return slag = 100: A: C = 100: 0.7: 25
(3)混料(3) Mixing
返渣、CaO,与硫铁矿粉按上述的配料比例在螺旋混合机中搅拌混合均匀。混合料含水分E1=9.79%,总的混合料含硫品位S1=40.78%。Return slag, CaO, and pyrite powder are stirred and mixed evenly in a screw mixer according to the above-mentioned proportion of ingredients. The water content of the mixture E 1 =9.79%, and the total sulfur grade S 1 of the mixture is 40.78%.
2、旋风炉焙烧2. Cyclone furnace roasting
(1)旋风炉设计参数(1) Cyclone furnace design parameters
焙烧硫铁矿混合配料的旋风炉,倾斜角度为90°,为立式旋风炉。旋风筒的长度与直径的比值L/D=5。The cyclone furnace for roasting pyrite mixed ingredients, with an inclination angle of 90°, is a vertical cyclone furnace. The ratio of the length to the diameter of the cyclone is L/D=5.
(2)旋风炉焙烧控制的工艺条件(2) Technological conditions of cyclone furnace roasting control
300-400℃的预热空气以90-120m/s的速度切向给入旋风筒内,硫铁矿混合料燃烧温度为1300-1450℃,过量空气系数1.2,旋风筒一次风量占总风量的体积百分比15%,旋风筒二次风量占总风量的体积百分比85%。液态渣从出渣口排出,用风机产生的自然温度的空气喷吹,使烧渣冷却固化后的粒度小于40mm。对固化烧渣进行筛分,小于5mm的细粒烧渣作为返渣,5-40mm的块状烧渣就是碱度为1的自熔性合格的铁块矿。除尘系统排出的细粒灰渣作为返渣返回配料系统配料。The preheated air at 300-400°C is tangentially fed into the cyclone at a speed of 90-120m/s, the combustion temperature of the pyrite mixture is 1300-1450°C, the excess air coefficient is 1.2, and the primary air volume of the cyclone accounts for 10% of the total air volume. The volume percentage is 15%, and the volume percentage of the secondary air volume of the cyclone is 85% of the total air volume. The liquid slag is discharged from the slag outlet, and blown by the natural temperature air generated by the fan, so that the particle size of the slag after cooling and solidification is less than 40mm. The solidified slag is screened, and the fine-grained slag smaller than 5mm is used as the returning slag, and the massive slag of 5-40mm is the iron ore with an alkalinity of 1 and qualified self-fluxing. The fine-grained ash discharged from the dust removal system is returned to the batching system for batching as returning slag.
3、取得的主要技术指标:铁块矿含Fe65.53%,含S0.15%,进入制酸系统的烟气含SO2符合制酸标准,含尘小于10mg/m3。3. The main technical indicators obtained: the iron ore contains 65.53% Fe and 0.15% S, the SO 2 in the flue gas entering the acid system meets the acid standard, and the dust content is less than 10mg/m 3 .
实施例二:Embodiment two:
1、配料1. Ingredients
(1)原料(1) Raw material
硫铁矿粉+熔剂+返渣Pyrite powder + flux + slag return
硫铁矿粉含硫铁矿矿物为磁黄铁矿,磁黄铁矿矿物含量为95%,含硫品位S=37.53%,SiO2的重量百分含量为B1=1.2%,CaO+MgO的重量百分含量为A1=1.0%,矿粒粒度为-0.074mm95%,水分E=11%。Pyrhotite powder contains pyrrhotite minerals, pyrrhotite mineral content is 95%, sulfur grade S=37.53%, SiO 2 weight percentage is B 1 =1.2%, CaO+MgO The weight percent content is A 1 =1.0%, the ore particle size is -0.074mm95%, and the water content E=11%.
熔剂为石灰石+白云石,含CaO+MgO的重量百分含量为A2=44%,粒度小于1mm。The flux is limestone + dolomite, the weight percentage of CaO + MgO is A 2 =44%, and the particle size is less than 1mm.
返渣为除尘装置中排除的烧渣粉尘。Return slag is the slag dust removed from the dust removal device.
(2)配料比例(2) Ratio of ingredients
铁块矿要求的碱度R=1.1。The basicity R=1.1 required for iron ore.
硫铁矿粉∶石灰石+白云石∶返渣=100∶A∶C=100∶0.73∶24Pyrite powder: limestone + dolomite: return slag = 100: A: C = 100: 0.73: 24
(3)混料(3) Mixing
返渣、石灰石+白云石,与硫铁矿粉按上述的配料比例在螺旋混合机中搅拌混合均匀。混合料含水分E1=9.02%,总的混合料含硫品位S1=30.09%。Return slag, limestone + dolomite, and pyrite powder are stirred and mixed evenly in a spiral mixer according to the above-mentioned proportion of ingredients. The water content of the mixture E 1 =9.02%, and the total sulfur grade S 1 of the mixture is 30.09%.
2、旋风炉焙烧2. Cyclone furnace roasting
(1)旋风炉设计参数(1) Cyclone furnace design parameters
焙烧硫铁矿混合配料的旋风炉,倾斜角度为0°,为卧式旋风炉。旋风筒的长度与直径的比值L/D=4。The cyclone furnace for roasting pyrite mixed ingredients, with an inclination angle of 0°, is a horizontal cyclone furnace. The ratio of the length to the diameter of the cyclone is L/D=4.
(2)旋风炉焙烧控制的工艺条件(2) Technological conditions of cyclone furnace roasting control
350-450℃的预热空气以100-150m/s的速度切向给入旋风筒内,硫铁矿混合料燃烧温度为1200-1300℃,过量空气系数1.1,旋风筒一次风量占总风量的体积百分比20%,旋风筒二次风量占总风量的体积百分比80%。液态渣从出渣口排出,直接流进水箱,在0~100℃水的急冷作用下形成粒化铁矿。The preheated air at 350-450°C is tangentially fed into the cyclone at a speed of 100-150m/s, the combustion temperature of the pyrite mixture is 1200-1300°C, the excess air coefficient is 1.1, and the primary air volume of the cyclone accounts for 10% of the total air volume. The volume percentage is 20%, and the secondary air volume of the cyclone accounts for 80% of the total air volume. The liquid slag is discharged from the slag outlet, directly flows into the water tank, and forms granulated iron ore under the rapid cooling of water at 0-100°C.
除尘系统排出的细粒灰渣作为返渣返回配料系统配料。The fine-grained ash discharged from the dust removal system is returned to the batching system for batching as returning slag.
3、取得的主要技术经济指标:粒化铁矿含Fe66.21%,含S0.2%,进入制酸系统的烟气含SO2符合制酸标准,含尘小于10mg/m3。3. The main technical and economic indicators obtained: the granulated iron ore contains 66.21% Fe and 0.2% S, the SO 2 in the flue gas entering the acid system meets the acid standard, and the dust content is less than 10mg/m 3 .
实施例三:Embodiment three:
1、配料1. Ingredients
(1)原料(1) Raw material
硫铁矿粉+熔剂+返渣Pyrite powder + flux + slag return
硫铁矿粉含硫铁矿矿物黄铁矿和磁黄铁矿,硫铁矿矿物含量为90%,含硫品位S=44%,SiO2的重量百分含量为B1=1.5%,CaO+MgO的重量百分含量为A1=1.2%,矿粒粒度小于1mm,-0.074mm含量50%,水分E=16%。The pyrite powder contains pyrite minerals pyrite and pyrrhotite, the pyrite mineral content is 90%, the sulfur grade S=44%, the weight percentage of SiO2 is B1 =1.5%, CaO The weight percentage of +MgO is A 1 =1.2%, the ore particle size is less than 1mm, the content of -0.074mm is 50%, and the water content E=16%.
熔剂为含SiO2的粘土矿,粒度小于1mm。The flux is clay mineral containing SiO 2 with a particle size of less than 1mm.
返渣为从硫铁矿烧渣破碎产物中筛出的-5mm的细颗粒烧渣经再破碎至小于1mm,与除尘装置中排除的烧渣粉尘的合并物。The returned slag is the combination of -5mm fine particle slag sieved from the pyrite slag crushing product and re-crushed to less than 1mm, and the slag dust discharged from the dust removal device.
(2)配料比例(2) Ratio of ingredients
铁块矿要求的碱度R=0.8。The required alkalinity R=0.8 for iron ore.
硫铁矿粉∶粘土矿∶返渣=100∶B∶C=100∶0∶30Pyrite powder: clay ore: return slag = 100: B: C = 100: 0: 30
(3)混料(3) Mixing
返渣与硫铁矿粉按上述的配料比例在螺旋混合机中搅拌混合均匀。混合料含水分E1=12.78%,总的混合料含硫品位S1=33.85%。The returned slag and the pyrite powder are stirred and mixed evenly in a screw mixer according to the above-mentioned proportion of ingredients. The water content of the mixture E 1 =12.78%, and the total sulfur grade S 1 of the mixture is 33.85%.
2、旋风炉焙烧2. Cyclone furnace roasting
(1)旋风炉设计参数(1) Cyclone furnace design parameters
焙烧硫铁矿混合配料的旋风炉,倾斜角度为20°,为卧式旋风炉。旋风筒的长度与直径的比值L/D=6。The cyclone furnace for roasting pyrite mixed ingredients, with an inclination angle of 20°, is a horizontal cyclone furnace. The ratio of the length to the diameter of the cyclone is L/D=6.
(2)旋风炉焙烧控制的工艺条件(2) Technological conditions of cyclone furnace roasting control
350-400℃的预热空气以40-100m/s的速度切向给入旋风筒内,硫铁矿混合料燃烧温度为1250-1350℃,过量空气系数1.15,旋风筒一次风量占总风量的体积百分比10%,旋风筒二次风量占总风量的体积百分比90%。液态渣从出渣口排出,自然冷却固化,再用破碎机破碎成-40mm,筛出-5mm细粒烧渣作为返渣,筛上5-40mm的块状烧渣就是碱度为0.8的合格铁块矿。The preheated air at 350-400°C is tangentially fed into the cyclone at a speed of 40-100m/s, the combustion temperature of the pyrite mixture is 1250-1350°C, the excess air coefficient is 1.15, and the primary air volume of the cyclone accounts for 10% of the total air volume. The volume percentage is 10%, and the volume percentage of the secondary air volume of the cyclone is 90% of the total air volume. The liquid slag is discharged from the slag outlet, cooled and solidified naturally, and then crushed into -40mm by a crusher, and the -5mm fine-grained slag is sieved as the returned slag, and the blocky slag of 5-40mm on the sieve is qualified with an alkalinity of 0.8 Iron ore.
除尘系统排出的细粒灰渣作为返渣返回配料系统配料。The fine-grained ash discharged from the dust removal system is returned to the batching system for batching as returning slag.
3、取得的主要技术经济指标:铁块矿含Fe61.40%,含S0.2%,进入制酸系统的烟气含SO2符合制酸标准,含尘小于10mg/m3。3. The main technical and economic indicators obtained: the iron ore contains 61.40% Fe and 0.2% S, the SO 2 in the flue gas entering the acid system meets the acid standard, and the dust content is less than 10mg/m 3 .
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