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CN1276026C - PETG card-base for resident identity card and process for preparing same - Google Patents

PETG card-base for resident identity card and process for preparing same Download PDF

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Publication number
CN1276026C
CN1276026C CN 200410041031 CN200410041031A CN1276026C CN 1276026 C CN1276026 C CN 1276026C CN 200410041031 CN200410041031 CN 200410041031 CN 200410041031 A CN200410041031 A CN 200410041031A CN 1276026 C CN1276026 C CN 1276026C
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group
petg
card base
controlled
temperature
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CN1594430A (en
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李振斌
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Jiangsu Huaxin High Tech Materials Co ltd
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Individual
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Abstract

The present invention discloses a PETG card base for resident identity cards and a preparing technology thereof. The prescription of the PETG card base comprises GS2 type PETG resin, ADD2 type PETG resin and RSC5 type titanium white powder. The preparing technology comprises the steps of raw material preparation, high-speed stirring, low-speed stirring, planetary extruder plasticization, five-roller calendering compound output, guide stretching, cooling, traction, coiling and cutting. The PETG card base has the advantages of no toxicity, aging resistance, good performance and long service life. The preparing technology adopted to prepared the PETG card base can achieve good performance.

Description

Resident Card Petg Card Group and Manufacture Process
Technical field
The invention belongs to modification polyethylene terephthalate manufacture field, particularly relate to a kind of resident identification card with PETG card base, the invention still further relates to the manufacturing process of this PETG card base.
Background technology
PETG (modification polyethylene terephthalate) is that PET (polyethylene terephthalate) is through glycol-modified noncrystalline copolymerization fat, thermoforming process producing drink bottle, packing bottle, bucket etc. are generally adopted in the processing of existing P ETG, or adopt and extrude explained hereafter PETG film, sheet materials such as curtain coating, blowing, stretching, product is mainly used in produces food, medicine, toy, five metals packing.
Although adopt the PETG sheet material of blowing, casting and stretching explained hereafter to have excellent physical and mechanical properties, chemical resistance, air-tightness, processing characteristics and resistance to low temperature, and have be difficult for broken, be as good as smell, nontoxic, transparency advantages of higher, but adopt curtain coating, blowing, drawing process production product that flow liner, uneven thickness are arranged, percent thermal shrinkage is big, defectives such as uncontrollable product roughness, product have flow liner and uncontrollable roughness to influence the printing performance of product and make anti-counterfeiting mark and handle; Product thickness is uneven and percent thermal shrinkage is excessive, and behind the product laminated (heat seal), under the reactive force influence, yielding, warpage can not be used for fabrication so adopt with curtain coating, blowing, drawing process production product.
The raw material that PVC card base uses is a kind of chlorinated products as PVC (polyvinyl chloride) resin, and its offal treatment is improper, very easily produces the dioxin contamination environment; PVC, ABS card base see under the conditions such as light, high temperature, low temperature easily decompose, color-changeable shape-changeable, fragmentation, phenomenons such as stress albefaction are arranged, work-ing life is short, is generally 2 years, can't satisfy the requirement that the identity card time limit of service is at least 10 years.
S-generation resident identification card is made up of the heat seal of multilayer card sill, and material must have heat sealer preferably, guarantees that identity card does not ftracture, do not peel off aliquation in using.
Summary of the invention
The purpose of this invention is to provide a kind of nontoxic, ageing-resistant, performance is good, the resident identification card of long service life is with PETG card base.
Another object of the present invention provides the manufacturing process of above-mentioned PETG card base.
Technical scheme of the present invention is the characteristics according to PETG, and selecting the PETG resin is main raw material, adopts new technology--five roll-ins are prolonged processes and are made PETG card base, are used for packaging electronic chip manufacturing s-generation resident identification card.
PETG is a particulate ball-type structure, has higher density compared with cylindric particle round shaped grain, and the chemically-resistant medicament can cause the fracture of PETG polyester chain when high temperature process, causes that the molecular resin amount reduces and the finished product rerum natura reduces; The PETG material has than strong tack simultaneously, easy roll banding, the product meltbility is not as PVC and ABS material, product is prone to flow liner, be difficult to control melt pressure, the procedure for producing parameter is big, and the present invention develops new prescription, guarantee that PETG has rolling processing performance preferably, the technical parameter of production control simultaneously determines it is the gordian technique of implementing this project.
In the PETG calendering formation process, because the decomposition of raw material forms a large amount of bubbles in sheet surface, the cooling back forms pit, can occur white point (spot) during printing, causes the printing substandard products, influences printing quality.For solving this defective, the present invention adopts the planet degassing extruder on technology, both satisfied deaeration requirement on the technology, makes the plasticizing material to deliver to the rolling press continuous production continuously by rotary conveyor again, the homogeneity of material temperature is increased, reduce product current mark phenomenon.Moreover this technology installs additional cuts bubble assembly, cuts the bubble guide wheel preceding the installing additional of formed product roller (No. three rollers), makes the Ka Jinei bubble be extruded release in a large number, with install additional before compare and reduce bubble 90%, improve the surface printing performance of card base greatly.
The PETG raw material need be crushed to the 40-60 order, could produce plasticizing effect preferably, it is too small to cross grit number as particle, it has higher density compared with cylindric particle round shaped grain, and the chemically-resistant medicament is in forcing machine is plasticated, formation pellet nuclear, the inequality of plasticating, calendering back product roughness is big, can't satisfy service requirements.
Raw material after the pulverizing needs drying, and the water molecules in the PETG raw material can cause the fracture of PETG polyester chain when high temperature process, causes that the molecular resin amount reduces and the finished product rerum natura reduces, and causes that easily the product physicals does not reach requirement.
The objective of the invention is to realize by following measures:
A kind of resident identification card comprises the raw material of following weight part with PETG card base in its prescription:
GS 2100 parts of type PETG resins, ADD 2Type PETG resin 25-35 part, titanium dioxide 10-15 part.
Described resident identification card can also comprise the raw material of following weight part with PETG card base in its prescription:
UV light absorber 3-5 part, oxidation inhibitor 6-8 part.
Described resident identification card is with PETG card base, and wherein titanium dioxide need be used rutile RSC5 type titanium dioxide, has higher glossiness and preferable dispersiveness, and content of titanium dioxide is greater than 95%, and median size is less than 0.17 micron.
Described resident identification card is with PETG card base, and wherein UV light absorber can be the low volatility benzotriazole UV absorbers.
Described resident identification card is with PETG card base, and wherein the UV light absorber model can be UV light absorber 3039 or UV light absorber 234.
Described resident identification card is with PETG card base, and wherein oxidation inhibitor can be a kind of oxidation inhibitor with efficient low look dirt of good intermiscibility.
Described resident identification card wherein is that the oxidation inhibitor model can be oxidation inhibitor 168, antioxidant 1010 or antioxidant 1076 with PETG card base.
A kind of resident identification card comprises the following step with the manufacturing process of PETG card base:
A. raw material is prepared: take by weighing raw material by prescription, GS 2Type PETG resin, ADD 2Type PETG resin-oatmeal is broken to 40-60 order, drying;
B. high-speed stirring: heating and melting, temperature are controlled to be 85-102 ℃, stir, height stirs a speed and is 800-900 rev/min, and churning time 10-15 minute, it was 1600-1800 rev/min that height stirs two-speed, churning time 3-5 minute, height stirred three speed and is 800-900 rev/min, churning time 10-15 minute;
C. stirring at low speed: temperature is controlled to be 40-53 ℃, 60-80 rev/min of stirring, churning time 15-20 minute;
D. the planet degassing extruder is plasticated: temperature is controlled to be 160-190 ℃;
E. slice is prolonged in five roll-ins: the stack temperature is controlled to be: No. 1 roller 150-170 ℃, No. 2 roller 150-170 ℃, No. 3 roller 170-190 ℃, No. 4 roller 185-195 ℃, No. 5 roller 155-165 ℃;
F. deflect from stretching: the doff roll temperature is controlled to be: first group 120-130 ℃, and second group 115-125 ℃, the 3rd group 105-115 ℃, the 4th group 90-100 ℃, the 5th group 70-80 ℃;
G. cooling: chill-roll temperature is controlled to be: first group 60-70 ℃, and second group 50-60 ℃, the 3rd group 40-50 ℃;
H. draw, batch;
I. cutting: squareness dip deviation≤1.2mm/m.
Advantage of the present invention:
1, working life is long: the card base that is used for fabrication at present has PVC card base and ABS card base, see under the conditions such as light, high temperature, low temperature easily decompose, color-changeable shape-changeable, fragmentation, phenomenons such as stress albefaction are arranged, work-ing life is short, be generally 2 years, and can't satisfy the requirement that the identity card time limit of service is at least 10 years.Material of the present invention is new, employing be the PETG raw material, PETG be PET (polyethylene terephthalate) through glycol-modified noncrystalline copolymerization fat, have excellent physical and mechanical properties, chemical resistance, air-tightness, resistance to low temperature.And have ageing resistance good, be difficult for broken, be as good as smell, nontoxic, transparency is high, good anti-albinism is arranged, and also has high temperature resistant (150 degree-200 degree) characteristic simultaneously, long service life is more than 10 years.
2, good environmental protection: the raw material that PVC card base uses is a kind of chlorinated products as PVC (polyvinyl chloride) resin, and its offal treatment is improper, very easily produces the dioxin contamination environment; PETG card base is a kind of ep-type material, only generates carbonic acid gas and water after reclaiming easily, burning, and does not pollute the environment.
3, technical feature is excellent: adopt prescription of the present invention and manufacturing process can make PETG card base technical performance index reach following requirement:
Outward appearance:
A. surfacing is bright and clean, color and luster is even; No greasy dirt, impurity dust; Non-wrinkled, pit, bubble, hole; No lines, yellow line, wavy striped; There is not the burr phenomenon all around.
B. do not allow to exist diameter greater than the stain impurity more than the 0.5mm on every material; Diameter 0.3mm--0.5mm stain impurity is no more than 1.
Sandwich layer shading rate: 〉=85%;
The transmittance of surface layer 〉=90%
Vicat softening temperature: 74 ℃-77 ℃ (load 1Kg)
The heat shrink rate of sandwich layer :≤25%
The heat shrink rate of surface layer :≤31%
Material bonding strength: 6N/cm or fracture
Surface tension: 〉=35mN/m
Surfaceness: 1.0 μ m≤Ra≤1.6 μ m
Aberration: Δ E≤1
4, the variation of use range: s-generation resident identification card base material (PETG card base) is mainly used in makes s-generation identity card, the PETG film that adopts blowing, casting method to produce is used for the packing of product, PVC, ABS card Quito are used to make credit card, SIM, IC-card etc., can not make s-generation resident identification card.
Description of drawings
Fig. 1 is a process flow sheet of the present invention.
Embodiment
Following examples are further illustrated the present invention.
Production unit in the following example: adopt Italy " RODOLFO " company " F " type five roll-ins prolonging production line (a roller axle interior extrapolation), install additional at No. three rollers of stack and cut bubble assembly, forcing machine adopts German bass holder husband planet degassing extruder.The electrically heated of this process using.
Every part is 100kg among the embodiment, and the PETG resin adopts U.S.'s Yi Shi Man product (also can adopt Korea S SK company products substitution).
Embodiment 1
GS 2100 parts of type PETG resins, ADD 235 parts of type PETG resins, 15 parts of rutile RSC5 type titanium dioxides, 3,039 5 parts of UV light absorber, 168 8 parts in oxidation inhibitor.
Manufacturing process: take by weighing raw material by prescription, PETG raw material pulverizing to 40 order, drying; Heating and melting, temperature are controlled to be 102 ℃, and height stirs a speed control built in 900 rev/mins, stir 10 minutes, and height stirs two-speed and is controlled at 1800 rev/mins, stir 3 minutes, and height stirs three speed controls built in 900 rev/mins, stir 10 minutes; Temperature is controlled to be 53 ℃, 80 rev/mins of stirrings, churning time 15 minutes; The planet degassing extruder is plasticated: temperature is controlled to be 160 ℃; Slice is prolonged in five roll-ins, and the stack temperature is controlled to be: 160 ℃ on No. 1 roller, 160 ℃ on No. 2 rollers, 185 ℃ on No. 3 rollers, 195 ℃ on No. 4 rollers, 165 ℃ on No. 5 rollers; Deflect from stretching, the doff roll temperature is controlled to be: first group 120 ℃, and second group 115 ℃, the 3rd group 105 ℃, the 4th group 90 ℃, the 5th group 70 ℃; Cooling, chill-roll temperature is controlled to be: first group 60 ℃, second group 50 ℃, the 3rd group 40 ℃; Draw, batch; Cutting, squareness dip deviation≤1.2mm/m.
Embodiment 2
GS 2100 parts of type PETG resins, ADD 225 parts of type PETG resins, 10 parts of rutile RSC5 type titanium dioxides, 234 3 parts of UV light absorber,, 6 parts of antioxidant 1010s.
Manufacturing process: take by weighing raw material by prescription, PETG raw material pulverizing to 40 order, drying; Heating and melting, temperature are controlled to be 90 ℃, carry out height and stir, and it is 850 rev/mins that height stirs a speed, churning time 15 minutes, and it is 1700 rev/mins that height stirs two-speed, churning time 4 minutes, it is 850 rev/mins that height stirs three speed, churning time 15 minutes; Hang down and stir 60 rev/mins, churning time 20 minutes, temperature are controlled to be 50 ℃; The planet degassing extruder is plasticated, and temperature is controlled to be 170 ℃; Slice is prolonged in five roll-ins, and the stack temperature is controlled to be: 150 ℃ on No. 1 roller, 150 ℃ on No. 2 rollers, 180 ℃ on No. 3 rollers, 190 ℃ on No. 4 rollers, 160 ℃ on No. 5 rollers; Deflect from stretching, the doff roll temperature is controlled to be: first group 130 ℃, and second group 115 ℃, the 3rd group 105 ℃, the 4th group 95 ℃, the 5th group 75 ℃; Cooling, chill-roll temperature is controlled to be: first group 60 ℃, second group 50 ℃, the 3rd group 40 ℃; Draw, batch; Cutting, squareness dip deviation≤1.2mm/m.
Embodiment 3
GS 2100 parts of type PETG resins, ADD 230 parts of type PETG resins, 12 parts of rutile RSC5 type titanium dioxides, 3,039 4 parts of UV light absorber, 7 parts of antioxidant 1076s.
Manufacturing process: take by weighing raw material by prescription, PETG raw material pulverizing to 40 order, drying; It is 800 rev/mins that heating and melting, height stir a speed, churning time 12 minutes, and it is 1600 rev/mins that height stirs two-speed, churning time 5 minutes, it is 800 rev/mins that height stirs three speed, churning time 10 minutes, height stirs temperature and is controlled to be 85 ℃; Hang down and stir 70 rev/mins, churning time 18 minutes, temperature are controlled to be 40 ℃; The planet degassing extruder is plasticated, and temperature is controlled to be 160 ℃; Slice is prolonged in five roll-ins, and the stack temperature is controlled to be: 150 ℃ on No. 1 roller, 155 ℃ on No. 2 rollers, 175 ℃ on No. 3 rollers, 190 ℃ on No. 4 rollers, 155 ℃ on No. 5 rollers; Deflect from stretching, the doff roll temperature is controlled to be: first group 120 ℃, and second group 115 ℃, the 3rd group 105 ℃, the 4th group 90 ℃, the 5th group 70 ℃; Cooling, chill-roll temperature is controlled to be: first group 60 ℃, second group 50 ℃, the 3rd group 40 ℃; Draw, batch; Cutting, squareness dip deviation≤1.2mm/m.
Embodiment 4
GS 2100 parts of type PETG resins, ADD 235 parts of type PETG resins, 20 parts of rutile RSC5 type titanium dioxides.
Manufacturing process: take by weighing raw material by prescription, PETG raw material pulverizing to 40 order, drying; Heating and melting, temperature are controlled to be 95 ℃, carry out height and stir, and it is 850 rev/mins that height stirs a speed, churning time 10 minutes, and it is 1600 rev/mins that height stirs two-speed, churning time 5 minutes, height stirs 800 rev/mins of three speed, churning time 12 minutes; Hang down and stir 80 rev/mins, churning time 20 minutes, temperature are controlled to be 53 ℃; The planet degassing extruder is plasticated, and temperature is controlled to be 160 ℃; Slice is prolonged in five roll-ins: the stack temperature is controlled to be: 155 ℃ on No. 1 roller, 155 ℃ on No. 2 rollers, 175 ℃ on No. 3 rollers, 185 ℃ on No. 4 rollers, 160 ℃ on No. 5 rollers; Deflect from stretching, the doff roll temperature is controlled to be: first group 120 ℃, and second group 115 ℃, the 3rd group 105 ℃, the 4th group 90 ℃, the 5th group 75 ℃; Cooling, chill-roll temperature is controlled to be: first group 60 ℃, second group 50 ℃, the 3rd group 45 ℃; Draw, batch; Cutting, squareness dip deviation≤1.2mm/m.

Claims (7)

1, a kind of resident identification card comprises the raw material of following weight part with modification polyethylene terephthalate card base in it is characterized in that filling a prescription:
GS 2100 parts of type modification pet resins,
ADD 2Type modification pet resin 25-35 part,
Titanium dioxide 10-15 part.
2, resident identification card according to claim 1 also comprises the raw material of following weight part with modification polyethylene terephthalate card base in it is characterized in that filling a prescription:
UV light absorber 3-5 part, oxidation inhibitor 6-8 part.
3, resident identification card according to claim 1 is with modification polyethylene terephthalate card base, it is characterized in that titanium dioxide need use rutile RSC5 type titanium dioxide, and content of titanium dioxide is greater than 95%, and median size is less than 0.17 micron.
4, resident identification card according to claim 2 is characterized in that with modification polyethylene terephthalate card base UV light absorber is the low volatility benzotriazole UV absorbers.
5, according to claim 2 or 4 described resident identification cards modification polyethylene terephthalate card base, it is characterized in that UV light absorber is UV light absorber 3039 or UV light absorber 234.
6, resident identification card according to claim 2 is characterized in that with modification polyethylene terephthalate card base oxidation inhibitor is oxidation inhibitor 168, antioxidant 1010 or antioxidant 1076.
7, the resident identification card as claimed in claim 1 manufacturing process of modification polyethylene terephthalate card base is characterized in that comprising the following step:
A. raw material is prepared: take by weighing raw material by prescription, GS 2Type modification pet resin, ADD 2Type modification pet resin is crushed to 40-60 order, drying;
B. high-speed stirring: heating and melting, temperature are controlled to be 85-102 ℃, stir, height stirs a speed and is 800-900 rev/min, and churning time 10-15 minute, it was 1600-1800 rev/min that height stirs two-speed, churning time 3-5 minute, height stirred three speed and is 800-900 rev/min, churning time 10-15 minute;
C. stirring at low speed: temperature is controlled to be 40-53 ℃, 60-80 rev/min of stirring, churning time 15-20 minute;
D. the planet degassing extruder is plasticated: temperature is controlled to be 160-190 ℃;
E. slice is prolonged in five roll-ins: the stack temperature is controlled to be: No. 1 roller 150-170 ℃, No. 2 roller 150-170 ℃, No. 3 roller 170-190 ℃, No. 4 roller 185-195 ℃, No. 5 roller 155-165 ℃;
F. deflect from stretching: the doff roll temperature is controlled to be: first group 120-130 ℃, and second group 115-125 ℃, the 3rd group 105-115 ℃, the 4th group 90-100 ℃, the 5th group 70-80 ℃;
G. cooling: chill-roll temperature is controlled to be: first group 60-70 ℃, and second group 50-60 ℃, the 3rd group 40-50 ℃;
H. draw, batch;
I. cutting: squareness dip deviation≤1.2mm/m.
CN 200410041031 2004-06-21 2004-06-21 PETG card-base for resident identity card and process for preparing same Expired - Fee Related CN1276026C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200410041031 CN1276026C (en) 2004-06-21 2004-06-21 PETG card-base for resident identity card and process for preparing same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200410041031 CN1276026C (en) 2004-06-21 2004-06-21 PETG card-base for resident identity card and process for preparing same

Publications (2)

Publication Number Publication Date
CN1594430A CN1594430A (en) 2005-03-16
CN1276026C true CN1276026C (en) 2006-09-20

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798446B (en) * 2009-02-11 2012-01-11 江苏华信塑业发展有限公司 PETG (Polyethylene Terephthalate Glycol) printing sheet for RFID (radio frequency identification device) label and manufacture process thereof
KR101819774B1 (en) 2013-08-19 2018-01-18 (주)엘지하우시스 Decoration sheet
CN115772318B (en) * 2022-11-15 2024-08-30 浙江中盛新材料股份有限公司 Heat-deformation-resistant decorative film and preparation method thereof
CN117186599B (en) * 2023-09-14 2025-09-23 江苏华信高新材料有限公司 A calendered PETG smart card substrate and preparation method thereof
CN117698177B (en) * 2023-11-21 2024-07-05 江苏华信高新材料有限公司 Preparation method of circulating PETG mirror substrate

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