CN1275576C - Fast ligaturing and closing electrical medical pliers and the making process - Google Patents
Fast ligaturing and closing electrical medical pliers and the making process Download PDFInfo
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- CN1275576C CN1275576C CN 200410067318 CN200410067318A CN1275576C CN 1275576 C CN1275576 C CN 1275576C CN 200410067318 CN200410067318 CN 200410067318 CN 200410067318 A CN200410067318 A CN 200410067318A CN 1275576 C CN1275576 C CN 1275576C
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Abstract
本发明公开了一种高频电容场治疗电钳结构及钳口加工工艺。金属钳口是采用冲压拉伸成型的敞口薄壁结构;金属钳体加工工艺途径是:钣材下料;连接杆折边;主体拉伸;钳口切边;热处理;钳口磨削。本发明一是将现有技术需采用多种机床的繁锁加工工序变得十分简单;二是提高了劳动生产率,其生产效率提高30倍以上;三是最大限度地提高了材料的利用率,节约了能源,材料可以节省2/3以上,杜绝了交叉感染。
The invention discloses a high-frequency capacitance field therapeutic electric forceps structure and jaw processing technology. The metal jaw is an open thin-walled structure formed by stamping and stretching; the metal jaw body processing methods are: sheet material blanking; connecting rod folding; main body stretching; jaw trimming; heat treatment; jaw grinding. The present invention one is to make the tedious processing procedures that need to adopt multiple machine tools in the prior art very simple; the other is to improve labor productivity, and its production efficiency is increased by more than 30 times; the third is to maximize the utilization rate of materials, Energy is saved, materials can be saved more than 2/3, and cross-infection is prevented.
Description
技术领域technical field
本发明涉及一种医疗器械的辅助工具,尤其是涉及一种医用治疗电钳结构的改良。The invention relates to an auxiliary tool for a medical device, in particular to an improvement in the structure of a medical therapeutic electric forceps.
背景技术Background technique
高频电容场治疗电钳是最近几年发展起来的新技术,主要用于肛肠疾病的治疗,其在一对钳口上分别设置一对设有电极的绝缘板。使用时,收拢钳柄,设于钳口上的电极夹住病灶部位,通电后病灶干结脱落,完成治疗。现有技术的治疗电钳,其钳体多为多次重复使用,为了克服因重复使用而容易使病人产生交叉感染的问题,本申请人已提出了‘一次性高频电容场痔疮治疗钳’的专利申请,但是现有技术的治疗电钳其钳口加工,基本上是按传统的机加工工艺完成,即:取料,模锻,焊接,机械切削加工,打磨抛光。其使用多种机床加工,工艺复杂,生产效率低,材料利用率低,能源消耗高,生产成本高。High-frequency capacitive field therapy electric forceps is a new technology developed in recent years. It is mainly used for the treatment of anorectal diseases. A pair of insulating plates with electrodes are respectively arranged on a pair of jaws. When in use, the handles of the forceps are folded, and the electrodes on the jaws clamp the lesion. After the power is turned on, the lesion becomes dry and falls off, and the treatment is completed. Most of the therapeutic electric forceps in the prior art are used repeatedly. In order to overcome the problem of cross-infection in patients due to repeated use, the applicant has proposed the 'disposable high-frequency capacitance field hemorrhoid treatment forceps' However, the processing of the jaws of the therapeutic electric pliers of the prior art is basically completed by traditional machining processes, namely: material extraction, die forging, welding, mechanical cutting, and grinding and polishing. It uses a variety of machine tools for processing, and the process is complicated, the production efficiency is low, the material utilization rate is low, the energy consumption is high, and the production cost is high.
发明内容Contents of the invention
本发明的目的是:研究开发一种适宜于一次性使用的、采用拉伸成型工艺生产的医用结扎速闭合治疗电钳。The purpose of the present invention is to research and develop a medical ligation quick-closing therapeutic electric forceps which is suitable for one-time use and is produced by a stretching forming process.
本发明的另一个目的是:研究开发一种采用拉伸成型工艺加工医用结扎速闭合治疗电钳金属钳体的加工工艺。Another object of the present invention is to research and develop a processing technology for processing the metal clamp body of the medical ligation quick-closing therapeutic electric forceps by adopting stretch forming technology.
本发明的上述技术问题主要是通过下述技术方案得以解决的:Above-mentioned technical problem of the present invention is mainly solved by following technical scheme:
一种医用结扎速闭合治疗电钳,A medical ligation quick-closing therapeutic electric forceps,
医用结扎速闭合治疗电钳(下称电钳)含有通过转轴相铰接的一对金属钳体,钳体上部有钳口,钳口内侧有电极板,钳口下部有与钳柄连接的连接杆,其特征在于:所述的金属钳口是采用冲压拉伸成型的敞口薄壁结构,所述的一对金属钳体的钳口其敞口相对设置。Medical ligation quick-closing therapeutic electric forceps (hereinafter referred to as electric forceps) consist of a pair of metal forceps hinged by a rotating shaft. There are jaws on the upper part of the forceps, electrode plates on the inside of the jaws, and a connecting rod connected to the handle of the forceps on the lower part of the jaws. , it is characterized in that: the metal jaw is an open thin-walled structure formed by stamping and stretching, and the openings of the jaws of the pair of metal jaws are oppositely arranged.
本发明的上述技术方案还可进一步完善,作为优选,所述的敞口薄壁结构其截面呈槽形或U形。The above-mentioned technical solution of the present invention can be further improved. As a preference, the cross-section of the open thin-walled structure is groove-shaped or U-shaped.
作为优选,所述的敞口薄壁结构其截面呈底部有凸出的槽形或U形。也可以是两侧面具有阶梯的槽形或U形。Preferably, the cross-section of the open thin-walled structure is in the shape of a groove or a U shape with a bottom protruding. It can also be groove-shaped or U-shaped with steps on both sides.
作为优选,所述的连接杆是空腹口形闭合结构。这有利于提高整个钳体的强度。Preferably, the connecting rod is an empty mouth-shaped closed structure. This is conducive to improving the strength of the entire pliers body.
为有利于提高钳口的强度和刚性,作为优选,所述的电极板与钳口内壁接触部分呈槽形或U形配合。亦即钳口的内壁与电极极板外侧相配合,并用粘结剂粘合,使之形成一个整体。In order to improve the strength and rigidity of the jaws, preferably, the contact part of the electrode plate and the inner wall of the jaws is fitted in a groove shape or a U shape. That is to say, the inner wall of the jaw is matched with the outer side of the electrode plate, and bonded with an adhesive to form a whole.
一种医用结扎速闭合治疗电钳加工工艺,A processing technology of electric forceps for medical ligation fast closure therapy,
其特征在于:金属钳体加工工艺途径是:It is characterized in that: the processing method of the metal pliers is:
a.钣材下料;a. Sheet metal blanking;
b.连接杆折边;b. Hemming of connecting rod;
c.主体拉伸;c. Main body stretching;
d.钳口切边;d. Jaw trimming;
e.热处理;e. heat treatment;
f.钳口磨削。f. Jaw grinding.
本发明的上述技术方案还可进一步完善,作为优选,热处理后在冲床上进行整形处理;在钳口磨削后进行表面装饰处理和表面防电击绝缘层处理。经过热处理后,钳口有可能出现微量变形,这种微量变形可以在冲床加以校正。表面装饰一是考虑美观,二是起到面层的保护作用。防电击绝缘层处理可以在钳口表面形成一层绝缘层,使之具有一定的防电击能力。The above-mentioned technical solution of the present invention can be further improved. As a preference, after the heat treatment, the shaping treatment is performed on the punching machine; after the jaws are ground, the surface decoration treatment and the surface anti-shock insulation layer treatment are performed. After heat treatment, there may be slight deformation of the jaws, which can be corrected on the punching machine. The surface decoration is to consider the beauty, and the second is to protect the surface. The anti-shock insulating layer treatment can form an insulating layer on the surface of the jaws, so that it has a certain ability to prevent electric shock.
作为优选,所述的热处理采用真空淬火,硬度为HRC40-HRC50。更优化的硬度为HRC 45-HRC48。Preferably, the heat treatment adopts vacuum quenching, and the hardness is HRC40-HRC50. The more optimal hardness is HRC 45-HRC48.
作为优选,所述的表面装饰处理采用镀亚光铬。Preferably, the surface decoration treatment adopts matt chrome plating.
因此,本发明有益效果是:由于金属钳体加工抛弃了现有技术所采用的传统的金加工工序,而是采用金属板材冲压拉伸成型,因而形成空心钳口和空腹闭合连接杆工艺,一是将现有技术需采用多种机床的繁锁加工工序变得十分简单;二是提高了劳动生产率,其生产效率提高30倍以上;三是最大限度地提高了材料的利用率,节约了能源,材料可以节省2/3以上,而且加工精度容易保证,质量稳定,大大降低了生产成本,杜绝了交叉感染,深受各大医院和患者欢迎。Therefore, the beneficial effects of the present invention are: the processing of the metal pliers body abandons the traditional gold processing process adopted in the prior art, but adopts metal plate stamping and stretching forming, thereby forming hollow jaws and fasting closed connecting rod technology, one It makes the cumbersome processing procedures that require the use of multiple machine tools in the existing technology very simple; second, it improves labor productivity, and its production efficiency is increased by more than 30 times; third, it maximizes the utilization rate of materials and saves energy. , The material can save more than 2/3, and the processing accuracy is easy to guarantee, the quality is stable, the production cost is greatly reduced, and cross-infection is eliminated, which is welcomed by major hospitals and patients.
附图说明Description of drawings
附图1是本发明的一种结构主视图;Accompanying
附图2图1的侧视图;The side view of accompanying
附图3图1的A-A剖视放大图;Accompanying
附图4是本发明的另一种结构主视图;Accompanying
附图5图4的侧视图;The side view of accompanying
附图6图4的A-A剖视放大图;Accompanying drawing 6 Fig. 4 A-A sectional enlarged view;
附图7是本发明的又一种结构主视图;Accompanying
附图8图7的侧视图;The side view of accompanying
附图9图7的A-A剖视放大图。Accompanying drawing 9 Fig. 7 A-A sectional enlarged view.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体说明。The technical solution of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:如图1、图2、图3所示的电钳的金属钳体是采用金属板材冲压拉伸成型工艺加工而成,金属钳体包含钳口1和与钳口相连的连接杆7,钳口1是敞口薄壁U形11结构,头部呈弧形,连接杆7是空腹口形闭合结构,一对钳体通过螺栓2和导轮3的采用转轴的形式相互铰接,连接杆7外面套有采用塑料加工而成的手柄6,钳口1内侧装有与之相配合的电极板4,电极板4上装有电极5,钳口1与电极板4采用粘结剂粘合在一起,使之成为整体,提高钳口1的强度和刚性,电极板下端的电源线8通过连接杆7及手柄6上的通孔导出。如图4、图5、图6所示是另一种结构的电钳,钳口1为直口。如图7、图8、图9所示是又一种结构的电钳,一对钳体是不对称设置,其钳口1的截面是槽形12和底部有凸出的槽形13,钳口头部设有手术刀9,手术刀的连接线通过一侧钳体上的通道与拉刀手柄10相连,手柄6上设有复位弹簧11。Embodiment: The metal pliers body of the electric pliers shown in Fig. 1, Fig. 2 and Fig. 3 is processed by stamping and stretching a metal plate, and the metal pliers body includes a
使用时,将电钳与治疗仪的输出端相连,收拢钳柄,将电钳的钳口头部夹住病灶部位,使电极形成通路,由治疗仪产生的瞬时高温将病灶干结脱落,或拉动拉刀手柄,手术刀将病灶部位切除,完成治疗。When in use, connect the electric forceps to the output end of the therapeutic instrument, close the handles of the forceps, and clamp the jaws of the electric forceps to the lesion, so that the electrodes form a path, and the instantaneous high temperature generated by the therapeutic instrument will dry the lesion off, or pull it Knife handle, the scalpel cuts off the lesion to complete the treatment.
电钳的加工工艺途径:The processing method of electric pliers:
钣材下料-连接杆折边-主体拉伸-钳口切边-热处理-整形处理-钳口磨削-表面装饰处理-表面防电击绝缘层处理-钳口与电极板装配-电极与电源线连接-总装-包装消毒处理。本发明的金属钳体加工,应用金属钣材,通过流水线多次冲压拉伸成型,金属钣材可以采用不锈钢,如2Cr13,3Cr13以上的软牌(热轧)不锈钢,也可采用65Mn等软牌钣材,否则要首先进行退火处理;1)、钣材下料,根据设计要求落料;2)、连接杆折边,对连接杆进行折边处理;3)、主体拉伸,对前面的钳口部分进行拉伸,对后面的连接杆进行折弯;4)、钳口切边,对钳口的飞边加以切除;5)、热处理,一般采用真空淬火,硬度控制在HRC40-50之间,优选为HRC45-48;本实施例子采用的淬火温度850℃,保温15-20分钟;回火温度500℃,保温150分钟;6)、整形处理,对热处理以后产生的微量变形在冲床上进行整形;7)、钳口磨削,要求钳口的平直度不超过0.1mm;8)、表面装饰处理,本实施例对钳口采用镀亚光铬处理;8)、表面防电击绝缘层处理,采用电泳等工艺对钳口表面进行绝缘涂层处理;9)、钳口与电极板装配,将装有电极的电极板与钳口接触部分的外形与钳口内壁相配合,即其截面呈槽形或U形,并用粘合剂粘合,这样可以提高钳口的强度和刚性;10)、电极与电源线连接,电极与电源线连接可以采用接插式或直连,本实施例采用直连即直接焊接,这样可以提高可靠性,防止接触不良;11)、总装,将一对左、右钳体通过螺栓和导轮使之连接成一体;将塑料手柄与金属钳体的连接杆相连;检查钳口左右错位,应控制在小于0.15mm的范围;检查钳口受力点闭合后确保受力点以下留有一定的间隙;包装消毒处理,将成品包装并经消毒灭菌处理后入库。Sheet material blanking - connecting rod folding - main body stretching - jaw trimming - heat treatment - shaping treatment - jaw grinding - surface decoration treatment - surface anti-shock insulation layer treatment - jaw and electrode plate assembly - electrode and power supply Wire connection-final assembly-packaging disinfection treatment. The metal pliers processing of the present invention uses metal sheet materials, which are stamped and stretched multiple times through the assembly line. The metal sheet materials can be made of stainless steel, such as 2Cr13, soft brand (hot-rolled) stainless steel above 3Cr13, and soft brands such as 65Mn can also be used. Sheet metal, otherwise annealing treatment must be carried out first; 1), blanking of sheet metal, blanking according to design requirements; 2), hemming of connecting rods, hemming treatment of connecting rods; 3), stretching of the main body, the front The jaw part is stretched and the connecting rod behind is bent; 4), the edge of the jaw is trimmed, and the flash of the jaw is removed; 5), heat treatment, generally adopts vacuum quenching, and the hardness is controlled between HRC40-50 Between, preferably HRC45-48; The quenching temperature that this embodiment adopts is 850 ℃, heat preservation 15-20 minutes; Carry out plastic surgery; 7), jaw grinding, requiring the straightness of the jaws to be no more than 0.1mm; 8), surface decoration treatment, the present embodiment adopts matt chrome plating treatment on the jaws; 8), surface anti-shock insulation Layer treatment, using electrophoresis and other processes to carry out insulating coating on the surface of the jaw; 9), the jaw and the electrode plate are assembled, and the shape of the contact part between the electrode plate and the jaw with the electrode is matched with the inner wall of the jaw, that is, its The section is groove-shaped or U-shaped, and bonded with an adhesive, which can improve the strength and rigidity of the jaw; 10), the electrode is connected to the power line, and the connection between the electrode and the power line can be plug-in or direct connection. For example, direct connection or direct welding is adopted, which can improve reliability and prevent poor contact; 11), final assembly, connect a pair of left and right caliper bodies through bolts and guide wheels to make them into one; connect the plastic handle with the metal pliers body The connecting rods are connected; check the left and right dislocation of the jaws, which should be controlled within a range of less than 0.15mm; check that the force point of the jaws is closed and ensure that there is a certain gap below the force point; the packaging is disinfected, and the finished product is packaged and sterilized Storage after processing.
本发明还可以应用于采用同样工艺加工的各类血管结扎速闭合治疗电钳、电剪、电刀系列产品。The invention can also be applied to a series of electric forceps, electric scissors and electric knife series products processed by the same process for fast closure treatment of various blood vessels.
Claims (9)
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| CN 200410067318 CN1275576C (en) | 2004-10-18 | 2004-10-18 | Fast ligaturing and closing electrical medical pliers and the making process |
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| CN 200410067318 CN1275576C (en) | 2004-10-18 | 2004-10-18 | Fast ligaturing and closing electrical medical pliers and the making process |
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| DE102009049401B4 (en) * | 2009-08-20 | 2023-09-28 | Erbe Elektromedizin Gmbh | Electrosurgical forceps |
| CN104605980A (en) * | 2015-02-13 | 2015-05-13 | 苏州贝尔一锋医疗器械有限公司 | Trabecular scissors |
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