CN1268325C - Ternary composite microsphere formulation and its preparation method - Google Patents
Ternary composite microsphere formulation and its preparation method Download PDFInfo
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Abstract
本发明提供的一种三重复合微球制剂及其制备方法,制剂的主要组成为有模型药物、海藻酸钙、壳聚糖、乙交酯丙交酯共聚物,制备方法是采用W/O乳化、异丙醇洗涤制备小粒径海藻酸钙微囊,并以壳聚糖进一步包裹海藻酸钙微囊,形成结构更为致密的海藻酸-壳聚糖双层微囊,再采用乳化-溶剂挥发法将海藻酸-壳聚糖双层微囊包裹入乙交酯丙交酯共聚物内形成三层复合微球。本发明提供的复合微球可使蛋白类及多肽类药物在亲水性的海藻酸钠-壳聚糖微囊环境中得到很好的保护并明显减少突释现象,减少不完全释放,可达到药物长时间的释放,并可通过改变PLGA组成调节药物的释放模式。本发明的三层复合微球制剂的制剂形式包括注射剂型和口服剂型。The present invention provides a triple composite microsphere preparation and its preparation method. The main components of the preparation are model drugs, calcium alginate, chitosan, and glycolide-lactide copolymer. The preparation method is to use W/O emulsification , isopropanol washing to prepare small-sized calcium alginate microcapsules, and further wrap the calcium alginate microcapsules with chitosan to form a denser structure of alginic acid-chitosan double-layer microcapsules, and then use emulsification-solvent The alginic acid-chitosan double-layer microcapsules were encapsulated in the glycolide-lactide copolymer by the evaporation method to form a three-layer composite microsphere. The composite microspheres provided by the invention can make protein and polypeptide drugs well protected in the environment of hydrophilic sodium alginate-chitosan microcapsules and significantly reduce the phenomenon of sudden release and incomplete release, which can reach The drug is released for a long time, and the release mode of the drug can be adjusted by changing the composition of PLGA. The preparation form of the three-layer composite microsphere preparation of the present invention includes injection dosage form and oral dosage form.
Description
所属技术领域Technical field
本发明属于药剂学领域,涉及生物可降解微囊及微球制剂及其制备方法,尤其涉及海藻酸钙-壳聚糖-乙交酯丙交酯共聚物三重复合微球制剂及其制备方法。这种新型的复合制剂对解决蛋白类疫苗投药的瓶颈问题有着重大的意义。The invention belongs to the field of pharmacy, and relates to a biodegradable microcapsule and microsphere preparation and a preparation method thereof, in particular to a calcium alginate-chitosan-glycolide-lactide copolymer triple composite microsphere preparation and a preparation method thereof. This new compound preparation is of great significance to solving the bottleneck problem of protein vaccine administration.
技术背景technical background
接种疫苗是除纯净水供应外最有效的抗感染性疾病的公共卫生措施。只是一些疫苗如乙肝疫苗、破伤风疫苗常需接种2-3次才能达到预期的免疫效果,漏种率很高,严重影响免疫效果也导致疫苗储运费用和医护开支的增加。因此,首次接种疫苗即获完全免疫是世界卫生组织疫苗发展规划的主要目标之一。开发一次接种便获全程免疫的单剂量疫苗是一种理想的解决办法。关键是选择合适的可生物降解的高分子材料,建立长时间脉冲释放抗原的传输系统。疫苗载体常用聚酯、聚氨基酸、聚酸酐等。聚酯类常用乙交酯丙交酯共聚物(PLGA)[1],且PLGA微球用于疫苗给药具有佐剂作用。目前,PLGA微球作为水溶性蛋白、多肽类疫苗控释给药系统的发展所遇到的最大阻力便是此类药物的稳定性问题及药物从PLGA基质的突释和不完全释放问题,而且PLGA的疏水性使亲水性蛋白药物的包封效果亦较差。Vaccination is the most effective public health measure against infectious diseases other than the provision of purified water. It’s just that some vaccines such as hepatitis B vaccine and tetanus vaccine often need to be inoculated 2-3 times to achieve the expected immune effect. Therefore, complete immunization upon first vaccination is one of the main goals of the World Health Organization's vaccine development programme. The development of a single-dose vaccine that provides full immunity with a single vaccination is an ideal solution. The key is to choose suitable biodegradable polymer materials and establish a delivery system for long-term pulse release of antigens. Vaccine carriers are commonly used polyester, polyamino acid, polyanhydride and so on. Copolymer of glycolide and lactide (PLGA) is commonly used in polyesters [1] , and PLGA microspheres have an adjuvant effect for vaccine administration. At present, the biggest resistance encountered in the development of PLGA microspheres as a controlled-release delivery system for water-soluble protein and polypeptide vaccines is the stability of such drugs and the sudden and incomplete release of drugs from the PLGA matrix. The hydrophobicity of PLGA makes the encapsulation effect of hydrophilic protein drugs poor.
首先,能溶解PLGA的有机溶剂种类极少,以二氯甲烷最为常用。蛋白类药物与有机溶剂反复超声或搅拌导致蛋白聚集,活性受损。其次,随着聚合物的降解而产生的酸性成分也是蛋白失活的一个重要原因。已有许多方法报道用于避免蛋白的活性损失:(1)制备时,直接以蛋白冻干粉分散于有机溶剂中,以增加蛋白的稳定性[2];(2)先制成W/O乳液,初乳液中的油可以隔开蛋白药物和聚合物有机相;(3)采用新包囊技术,使用温和的有机溶剂如醋酸、苯甲醇、三乙酸甘油酯和N,N’-二甲乙酰胺溶解PLGA,使最低限度引起蛋白变性[3];(4)加入蛋白保护剂,如海藻糖、环糊精、聚乙二醇(PEG)等多羟基类物质,吐温20等表面活性剂及牛血清白蛋白等。它们或先于蛋白吸附于两相界面,减少包囊蛋白与有机溶剂的接触,或依靠多羟基围绕在蛋白周围,固定蛋白的天然构象[4];(5)消除PLGA降解过程中产生的酸性物质的不良影响,为抗原创造pH值相对稳定的微环境。可加入的稳定剂有明胶、阿拉伯胶、乙酰化甲壳质、谷氨酸钠等,也可直接应用氢氧化镁、碳酸镁、碳酸锌等碱性物质,甚至直接将蛋白药物溶于磷酸盐缓冲剂以维持PLGA降解过程中的pH值。对3%Mg(OH)2和10%蔗糖对包裹入PLGA微球内牛血清白蛋白(BSA)的稳定性结果考察:比较不加附加剂微球在37℃孵育4周81%蛋白发生聚集,加糖后为50%;加碱后则少于7%[5]。(6)将蛋白药物包囊于琼脂糖水凝胶颗粒中,再进一步分散于PLGA微球。此复合微球包封率高,水合作用快,更重要的是琼脂糖水凝胶对蛋白质的稳定作用,但未能改变蛋白药物的突释[6]。First of all, there are very few types of organic solvents that can dissolve PLGA, and dichloromethane is the most commonly used. Repeated sonication or stirring of protein drugs and organic solvents leads to protein aggregation and impaired activity. Second, the acidic components generated along with the degradation of polymers are also an important reason for protein inactivation. Existing many method reports are used to avoid the activity loss of albumen: (1) when preparing, directly disperse in organic solvent with albumen lyophilized powder, to increase the stability of albumen [2] ; (2) make W/O earlier Emulsion, the oil in the primary emulsion can separate the protein drug and the organic phase of the polymer; (3) using a new encapsulation technology, using mild organic solvents such as acetic acid, benzyl alcohol, glycerol triacetate and N, N'-dimethylethyl Amide dissolves PLGA to minimize protein denaturation [3] ; (4) Add protein protective agents, such as polyhydroxy substances such as trehalose, cyclodextrin, polyethylene glycol (PEG), and surfactants such as Tween 20 and bovine serum albumin. They either adsorb on the two-phase interface before the protein, reduce the contact between the encapsulated protein and the organic solvent, or rely on polyhydroxyl to surround the protein to fix the natural conformation of the protein [4] ; (5) eliminate the acidity generated during the degradation of PLGA The adverse effects of substances create a microenvironment with a relatively stable pH value for the antigen. Stabilizers that can be added include gelatin, gum arabic, acetylated chitin, sodium glutamate, etc. Alkaline substances such as magnesium hydroxide, magnesium carbonate, and zinc carbonate can also be directly applied, and even protein drugs can be directly dissolved in phosphate buffer. agent to maintain the pH during the degradation of PLGA. Investigation on the stability of bovine serum albumin (BSA) encapsulated in PLGA microspheres with 3% Mg(OH) 2 and 10% sucrose: 81% of the protein aggregated when the microspheres were incubated at 37°C for 4 weeks without additives , 50% after adding sugar; less than 7% after adding alkali [5] . (6) Encapsulating protein drugs in agarose hydrogel particles, and further dispersing them in PLGA microspheres. This composite microsphere has a high encapsulation efficiency, fast hydration, and more importantly, the agarose hydrogel has a stabilizing effect on the protein, but it fails to change the burst release of the protein drug [6] .
此外,水溶性蛋白的PLGA微球的制备常采用W/O/W复乳法,多可形成多孔性微球,且真空干燥使孔隙率更大[7]。也有一系列方法用于减少药物突释:如减少内水相体积比;外水相中加入缓冲盐;改变有机相组成或在有机相中加入甘油;改变操作方法如以减压溶剂挥发法代替常压溶剂挥发法,超声乳化代替高速搅拌等[8]。但始终水溶性蛋白、多肽类药物从PLGA微球中的突释现象及由于蛋白聚集等原因而导致的不完全释放等问题得不到很好的解决。In addition, the preparation of water-soluble protein PLGA microspheres often adopts the W/O/W double emulsion method, which can often form porous microspheres, and vacuum drying makes the porosity larger [7] . There are also a series of methods used to reduce drug burst release: such as reducing the volume ratio of the inner aqueous phase; adding buffer salts to the outer aqueous phase; changing the composition of the organic phase or adding glycerin to the organic phase; changing the operation method such as replacing it with reduced pressure solvent evaporation Atmospheric pressure solvent evaporation method, ultrasonic emulsification instead of high-speed stirring, etc. [8] . However, the problems of sudden release of water-soluble proteins and polypeptide drugs from PLGA microspheres and incomplete release due to protein aggregation and other reasons have not been well resolved.
天然的或合成的生物可降解材料在药物制剂方面的应用日益增加。较非生物降解材料,它具有更多优点:如给药更为方便,有良好的顺应性,应用后期仍具有一定的释药速率,甚至随降解材料的变化有可能产生脉冲给药等。然而,无论是亲水性材料还是疏水性材料,单独应用于蛋白药物的投药系统均不理想。亲水性材料具有良好的生物相容性,但常常具有较快的释药速度。另一方面,疏水性材料具有缓释作用,但它与水溶性的蛋白、多肽类药物不相容,会引起原本处于折叠态的天然蛋白结构伸展,导致活性的改变,而且包封率也很难提高。Natural or synthetic biodegradable materials are increasingly used in pharmaceutical formulations. Compared with non-biodegradable materials, it has more advantages: such as more convenient drug administration, good compliance, a certain drug release rate in the later stage of application, and even pulse drug administration may occur with changes in degraded materials. However, no matter whether it is a hydrophilic material or a hydrophobic material, the drug delivery system used alone for protein drugs is not ideal. Hydrophilic materials have good biocompatibility, but often have a faster drug release rate. On the other hand, hydrophobic materials have a slow-release effect, but they are incompatible with water-soluble proteins and polypeptide drugs, which will cause the stretching of the natural protein structure in the folded state, resulting in a change in activity, and the encapsulation efficiency is also very low. Difficult to improve.
发明内容Contents of the invention
本发明提供一种新的复合微球制剂及其制备方法,即:三重复合微球制剂及其制备方法,目的在于提供水溶性多肽、蛋白类疫苗以稳定的亲水性微环境,从而很好地保护蛋白药物,使其免受或少受有机溶剂及随PLGA生物降解产生pH下降所致的活性损失,同时提高药物包封率,大大减少药物的突释,并通过最外层的PLGA本身聚乳酸(PLA)与聚羟乙醇酸(PGA)比例的调整使药物的最终控释成为可能,这种新型的复合制剂对解决蛋白类疫苗投药的瓶颈问题有着重大的意义。The present invention provides a new compound microsphere preparation and its preparation method, that is: triple compound microsphere preparation and its preparation method, the purpose is to provide water-soluble polypeptide, protein vaccines with a stable hydrophilic microenvironment, thus good Protect the protein drug from the loss of activity caused by the organic solvent and the pH drop caused by the biodegradation of PLGA, and at the same time improve the drug encapsulation rate, greatly reduce the sudden release of the drug, and pass through the outermost layer of PLGA itself The adjustment of the ratio of polylactic acid (PLA) to polyglycolic acid (PGA) makes it possible for the final controlled release of the drug. This new type of compound preparation is of great significance to solve the bottleneck problem of protein vaccine administration.
本发明提供的三重复合微球制剂及其制备方法,是将药物溶于海藻酸钠溶液中为水相,采用W/O乳化、异丙醇洗涤制备小粒径海藻酸钙微囊,并以壳聚糖进一步包裹海藻酸钙微囊,形成结构更为致密的海藻酸-壳聚糖双层微囊,再采用乳化-溶剂挥发法将海藻酸-壳聚糖双层微囊包裹入乙交酯丙交酯共聚物内形成三层复合微球。The triple compound microsphere preparation provided by the present invention and its preparation method are as follows: dissolving the medicine in sodium alginate solution as water phase, adopting W/O emulsification and washing with isopropanol to prepare small-diameter calcium alginate microcapsules, and Chitosan further wraps calcium alginate microcapsules to form alginic acid-chitosan double-layer microcapsules with a denser structure, and then emulsification-solvent evaporation method is used to wrap alginic acid-chitosan double-layer microcapsules into BG Three-layer composite microspheres are formed in the ester-lactide copolymer.
本发明微球制剂的主要组成为:模型药物、海藻酸钙、壳聚糖、乙交酯丙交酯共聚物、乳化剂、药用敷料。The main components of the microsphere preparation of the present invention are: model drug, calcium alginate, chitosan, glycolide-lactide copolymer, emulsifier, and medicinal dressing.
本发明制备方法主要通过以下方案实现:Preparation method of the present invention mainly realizes by following scheme:
(1)海藻酸钙微囊制备:将模型药物溶于0.5%~2%(w/v)海藻酸钠溶液中为水相,另取第一乳化剂,按4%~6%(w/v)浓度溶于异辛烷作为油相,两相体积比为1∶2,高速乳匀转速为5000~20000rpm,两相高速乳匀1~5分钟后滴加第二乳化剂,再乳匀1~5分钟,逐滴加入1%~10%(w/v)交联剂后依然乳匀1~5分钟,加入异丙醇在相同转速下最后乳匀1~3分钟。离心后制得海藻酸钙微囊。(1) Preparation of calcium alginate microcapsules: Dissolve the model drug in 0.5% to 2% (w/v) sodium alginate solution as the water phase, and take the first emulsifier separately, and mix it with 4% to 6% (w/v) v) The concentration is dissolved in isooctane as the oil phase, the volume ratio of the two phases is 1:2, the rotation speed of the high-speed emulsion is 5000-20000rpm, and the second emulsifier is added dropwise after the two-phase high-speed emulsion for 1-5 minutes, and then the emulsion is evenly mixed After 1 to 5 minutes, add 1% to 10% (w/v) cross-linking agent drop by drop and still mix for 1 to 5 minutes, add isopropanol and finally mix for 1 to 3 minutes at the same speed. Calcium alginate microcapsules were prepared after centrifugation.
(2)海藻酸钙-壳聚糖双层微囊制备:用0.1%~2.0%、pH 4~6的壳聚糖溶液孵育海藻酸钙微囊10~40分钟,离心收集微囊后用壳聚糖溶液和/或水清洗,冷冻干燥得到粒径均匀、形态圆整的海藻酸钙-壳聚糖双层微囊。(2) Preparation of calcium alginate-chitosan double-layer microcapsules: incubate calcium alginate microcapsules with 0.1% to 2.0% chitosan solution at pH 4 to 6 for 10 to 40 minutes, collect the microcapsules by centrifugation and use the shell Washing with polysaccharide solution and/or water, freeze-drying to obtain calcium alginate-chitosan double-layer microcapsules with uniform particle size and round shape.
(3)三层复合微球制备:将上述双层微球以1%~1.5%(w/w)浓度分散至3.5~4.0g二氯甲烷中,探头式超声仪50~200w,10~40秒超声,再称取乙交酯丙交酯共聚物(PLGA),消旋PLGA(DL-PLGA)及左旋PLA(L-PLA)(按40∶54∶6比例)共1g加入上述混悬液中,涡旋使溶解作为油相;另配制0.1%~0.5%羧甲基纤维素钠溶液5~10ml作为水相,将油相加至水相,1200~2000rpm搅拌下乳匀3~5分钟,随后,将其逐滴加入50~200ml,0.5%~1%聚乙烯醇(PVA)溶液中,500~600rpm下乳匀1~2分钟后提高转速至800rpm~2000rpm继续搅拌1~3分钟,减压旋转蒸发,除去二氯甲烷,离心收集复合微球,蒸馏水洗涤后冷冻干燥即可。(3) Preparation of three-layer composite microspheres: disperse the above-mentioned double-layer microspheres into 3.5-4.0 g of dichloromethane at a concentration of 1% to 1.5% (w/w), and use a probe-type ultrasonic instrument of 50-200w, 10-40 Sonicate for 1 second, then weigh 1 g of glycolide-lactide copolymer (PLGA), racemic PLGA (DL-PLGA) and left-handed PLA (L-PLA) (according to the ratio of 40:54:6) and add it to the above suspension vortex to dissolve as the oil phase; prepare another 5-10ml of 0.1%-0.5% sodium carboxymethylcellulose solution as the water phase, add the oil phase to the water phase, stir at 1200-2000rpm for 3-5 minutes , subsequently, it is added dropwise to 50-200ml, in 0.5%-1% polyvinyl alcohol (PVA) solution, and the emulsion is homogenized under 500-600rpm for 1-2 minutes, then the speed is increased to 800rpm-2000rpm and stirring is continued for 1-3 minutes, The dichloromethane was removed by rotary evaporation under reduced pressure, the composite microspheres were collected by centrifugation, washed with distilled water and freeze-dried.
(4)也可将海藻酸钙-壳聚糖微囊以≤1.2%(w/v)浓度分散至乙交酯丙交酯共聚物(PLGA)的乙腈溶液中(微球∶PLGA=1∶4~1∶10),探头式超声仪50~200w,5~30秒超声后作为混悬水相,司盘80按4%~8%(w/v)溶于花生油作为油相。油相在500~600rpm搅拌下缓慢滴入上述混悬液,随后,提高转速至800~2000rpm并继续搅拌1~2分钟,减压旋转蒸发,除去乙腈,离心收集复合微球,石油醚洗涤后37℃挥干或真空干燥即可。(4) Calcium alginate-chitosan microcapsules can also be dispersed in the acetonitrile solution of glycolide-lactide copolymer (PLGA) with a concentration of ≤1.2% (w/v) (microspheres: PLGA=1: 4~1:10), probe type
本发明的模型药物主要包括多肽类、蛋白类药物。The model drugs of the present invention mainly include polypeptide and protein drugs.
海藻酸钠溶液的含量为0.5%~2%。The content of the sodium alginate solution is 0.5% to 2%.
第二乳化剂用量为第一乳化剂用量的15%~49%,第一乳化剂优选司盘80,第二乳化剂优选吐温80。The amount of the second emulsifier is 15%-49% of the amount of the first emulsifier, the first emulsifier is preferably Span 80, and the second emulsifier is preferably Tween 80.
三层复合微球制备中所用的PLGA,其PLA与PGA的比例为50~100∶50~0。The PLGA used in the preparation of the three-layer composite microsphere has a ratio of PLA to PGA of 50-100:50-0.
海藻酸钙-壳聚糖微囊的粒径1~5μm。复合微球粒径为20μm~50μm。The particle size of the calcium alginate-chitosan microcapsule is 1-5 μm. The particle size of the composite microspheres is 20 μm to 50 μm.
本发明的三层复合微球制剂的制剂形式包括注射剂型和口服剂型。本发明的优点及积极效果The preparation form of the three-layer composite microsphere preparation of the present invention includes injection dosage form and oral dosage form. Advantages and positive effects of the present invention
(1)发明首先采用较温和的修饰乳化及离子交联法将水溶性多肽、蛋白类疫苗包裹入海藻酸钙-壳聚糖双层微囊内,一方面提供一个稳定的水凝胶微环境,从而很好地保护蛋白类药物,使其免受或少受有机溶剂对活性的影响,另一方面PLGA生物降解产生的pH下降,也随壳聚糖的溶解可带走部分H+,从而减少因降解产物酸性所致的活性损失,减少蛋白的不完全释放。(1) The invention first adopts mild modified emulsification and ion cross-linking methods to wrap water-soluble polypeptides and protein vaccines into calcium alginate-chitosan double-layer microcapsules, on the one hand to provide a stable hydrogel microenvironment , so as to well protect the protein drugs from or less affected by the activity of organic solvents. On the other hand, the pH drop caused by the biodegradation of PLGA can also take away part of the H + with the dissolution of chitosan, thus Reduce the loss of activity due to the acidity of degradation products, and reduce the incomplete release of proteins.
(2)大多数蛋白类药物在水中溶解度大,通过乳化交联技术制备海藻酸钠微囊时采用水洗法制得的微囊包封率为4%~18%,远远低于醇洗法的80%~100%。同时,水洗法所得微囊的量为醇洗法的50%左右。因此,本发明进一步用壳聚糖包裹的海藻酸钙微囊采用醇洗法制备得到,使复合微囊制备的第一步建立在较高的起点上。得到的海藻酸微囊进一步在壳聚糖溶液中孵育,通过静电作用包囊以及随后疏水性PLGA材料的第三次包囊,包封效率都可接近于100%,不仅使水溶性蛋白类药物在疏水性PLGA微球中包封率大大提高,也使海藻酸微囊对水溶性药物的泄漏和快速释放得以阻滞,从而更好地控制药物释放模式。(2) Most protein drugs have high solubility in water. When preparing sodium alginate microcapsules by emulsification and cross-linking technology, the encapsulation rate of microcapsules prepared by water washing method is 4% to 18%, which is far lower than that of alcohol washing method. 80% to 100%. At the same time, the amount of microcapsules obtained by the water washing method is about 50% of that of the alcohol washing method. Therefore, the present invention further prepares calcium alginate microcapsules wrapped with chitosan by alcohol washing method, so that the first step of composite microcapsule preparation is established on a higher starting point. The obtained alginic acid microcapsules are further incubated in chitosan solution, encapsulated by electrostatic interaction and then encapsulated by hydrophobic PLGA material for the third time, and the encapsulation efficiency can be close to 100%, which not only makes water-soluble protein drugs The encapsulation efficiency in the hydrophobic PLGA microspheres is greatly improved, and the leakage and rapid release of the water-soluble drugs by the alginic acid microcapsules can be blocked, so that the drug release mode can be better controlled.
(3)复合微球明显减少药物的突释现象,由单纯PLGA微球24h内释药约50%左右到复合微球的大约10%,并通过最外层的PLGA调整PLA与PGA比例控制药物的最终释放模式。(3) The composite microspheres can significantly reduce the sudden release of the drug, from about 50% of the drug released within 24 hours from the simple PLGA microspheres to about 10% of the composite microspheres, and the ratio of PLA to PGA is adjusted to control the drug through the outermost PLGA final release mode.
附图说明Description of drawings
图1为海藻酸钙-壳聚糖-乙交酯丙交酯共聚物三重复合微球的扫描电镜图。Figure 1 is a scanning electron micrograph of the triple composite microspheres of calcium alginate-chitosan-glycolide-lactide copolymer.
图2为水洗法和醇洗法制备所得海藻酸钙微球的收得率、包封率和载药率比较。Figure 2 is a comparison of the yield, encapsulation efficiency and drug loading ratio of the calcium alginate microspheres prepared by the water washing method and the alcohol washing method.
图3为经不同浓度壳聚糖孵育后制得的海藻酸-壳聚糖微球的释放比较。Figure 3 is a release comparison of alginic acid-chitosan microspheres prepared after incubation with different concentrations of chitosan.
图4为不同pH条件下制得的海藻酸-壳聚糖微球在体外释放比较。Figure 4 is a comparison of the in vitro release of alginic acid-chitosan microspheres prepared under different pH conditions.
图5为海藻酸-壳聚糖微球的粒径和形态扫描电镜图。Fig. 5 is a scanning electron microscope image of the particle size and morphology of alginic acid-chitosan microspheres.
图6为单纯PLGA微球和三重复合微球中BSA的体外累积释放图。Figure 6 is the in vitro cumulative release diagram of BSA in simple PLGA microspheres and triple composite microspheres.
具体实施方式Detailed ways
实施例1 本发明复合微球的一种制备方法Example 1 A preparation method of composite microspheres of the present invention
(1)海藻酸钙微囊制备:以BSA作为模型药物,将BSA用少量蒸馏水溶解后与1%海藻酸钠溶液充分混匀,第一乳化剂为司盘80,溶于异辛烷的浓度为5%(w/v),两相体积比为1∶2,高速乳匀转速为12000rpm,时间为3分钟,然后加入第二乳化剂即吐温80,浓度为30%(w/w),用量为司盘80的45%,再乳匀3min,加入交联剂氯化钙溶液,浓度为8%(w/v),再乳匀3分钟,加入异丙醇以析出微囊的提取时间为2分钟。离心后制得海藻酸钙微囊。(1) Preparation of calcium alginate microcapsules: using BSA as a model drug, dissolve BSA with a small amount of distilled water and mix well with 1% sodium alginate solution. The first emulsifier is
(2)海藻酸钙-壳聚糖微球制备:将上述制的得海藻酸钙微囊,用1.0%pH4壳聚糖溶液孵育10~40分钟,离心收集微囊,再用同样的壳聚糖溶液清洗1次,用水清洗2次(或3次均用水清洗),冷冻干燥得到<5μm大小,粒径均匀、形态圆整的海藻酸钙-壳聚糖微囊。(2) Preparation of calcium alginate-chitosan microspheres: the calcium alginate microcapsules prepared above were incubated with 1.0% pH4 chitosan solution for 10-40 minutes, the microcapsules were collected by centrifugation, and then the same chitosan Wash once with sugar solution, wash twice with water (or wash with water all three times), and freeze-dry to obtain calcium alginate-chitosan microcapsules with a size of <5 μm, uniform particle size, and round shape.
(3)三层复合微球制备:将上述微囊以1.2%(w/w)浓度分散至3.5~4.0g二氯甲烷中,探头式超声仪200w,40秒超声,再称取PLGA,DL-PLGA及L-PLA(按40∶54∶6比例)共1g加入上述混悬液中,涡旋使溶解作为油相;另配制0.2%羧甲基纤维素钠溶液8ml作为水相。将油相加至水相,1800rpm搅拌下乳匀5分钟,随后,将其逐滴加入150ml,0.5%PVA溶液中,600rpm下乳匀2分钟后提高转速至1200rpm继续搅拌3分钟,减压旋转蒸发,除去二氯甲烷,离心收集复合微球,蒸馏水洗涤后冷冻干燥即可,制得的复合微球粒径为35μm,微球粒径参见图1。通过本发明方法制得的复合微球,可明显减少突释现象,而且,可通过改变外层PLGA的组成比调节药物的释放模式。(3) Preparation of three-layer composite microspheres: disperse the above-mentioned microcapsules into 3.5-4.0 g of dichloromethane at a concentration of 1.2% (w/w), use a probe-type ultrasonic instrument at 200w for 40 seconds, and then weigh PLGA, DL - 1 g of PLGA and L-PLA (40:54:6 ratio) was added to the above suspension, and vortexed to dissolve as the oil phase; another 8 ml of 0.2% sodium carboxymethylcellulose solution was prepared as the water phase. Add the oil phase to the water phase, stir at 1800rpm for 5 minutes, then add it dropwise to 150ml, 0.5% PVA solution, mix at 600rpm for 2 minutes, increase the speed to 1200rpm and continue stirring for 3 minutes, and rotate under reduced pressure Evaporate to remove dichloromethane, collect the composite microspheres by centrifugation, wash with distilled water, and then freeze-dry. The particle size of the composite microspheres obtained is 35 μm, and the particle size of the microspheres is shown in Figure 1. The composite microsphere prepared by the method of the invention can obviously reduce the burst release phenomenon, and can adjust the release mode of the drug by changing the composition ratio of the PLGA in the outer layer.
本发明首先将水溶性蛋白或多肽类疫苗溶解在一定浓度的海藻酸钠溶液中,形成初始的保护,利用乳化-离子交联法制得海藻酸钙微囊[9],醇洗法提高药物包封率,并在壳聚糖溶液中孵育形成双层复合微囊,从而使海藻酸钙微囊的结构更为致密,减少包囊药物的突释,并提供给药物双重的亲水性聚合物的保护,产生一个合适的亲水性微环境。而且,由于PLGA的初始降解速度较快,产生的酸性成分有利于壳聚糖的溶解及药物的首次释放,在减少或消除药物突释的前提下又不影响药物的第一次释放,甚至可以带走大部分因PLGA降解而产生的H+。使蛋白的稳定性问题及突释问题得以解决。此外,海藻酸-壳聚糖微胶囊对模型蛋白BSA的包封效率可高达97%,第二次PLGA包囊亦可大于90%,因此可使药物包封率大大提高。由于进一步用壳聚糖包裹海藻酸钠微囊,也使海藻酸微囊对水溶性药物的泄漏和快速释放得以阻滞,减少药物的突释,从而更好地控制药物的释放模式。第二次包囊亦采用W/O乳化法,其中一种方法参考文献中PLGA相图及聚合物合金理论[10]。同时,药物的不同释放模式可通过改变PLGA中PLA与PGA的比例,从50∶50到100∶0的范围或混合不同比例的PLGA微球加以控制。这种复合微球的制备不仅给予蛋白、多肽类药物以海藻酸凝胶亲水性微环境作为第一层保护,而壳聚糖的加入使药物的突释大为减少,并进一步地稳定蛋白,最外层的PLGA,通过本身PLA与PGA比例的调整使药物的最终控释成为可能。因此,对解决蛋白类疫苗制剂的瓶颈问题有重大的意义。In the present invention, water-soluble protein or polypeptide vaccines are firstly dissolved in a certain concentration of sodium alginate solution to form an initial protection, and calcium alginate microcapsules are prepared by emulsification-ion cross-linking method [9] , and the alcohol washing method improves drug packaging. Encapsulation efficiency, and incubate in chitosan solution to form double-layer composite microcapsules, so that the structure of calcium alginate microcapsules is more compact, reducing the burst release of encapsulated drugs, and providing drugs with double hydrophilic polymers protection, creating a suitable hydrophilic microenvironment. Moreover, due to the rapid initial degradation rate of PLGA, the acidic components produced are conducive to the dissolution of chitosan and the first release of the drug, and it does not affect the first release of the drug under the premise of reducing or eliminating the drug burst release, and can even Take away most of the H + produced by PLGA degradation. The problem of protein stability and burst release can be solved. In addition, the encapsulation efficiency of alginic acid-chitosan microcapsules on the model protein BSA can be as high as 97%, and the second PLGA encapsulation can also be greater than 90%, so the drug encapsulation efficiency can be greatly improved. Since the sodium alginate microcapsules are further coated with chitosan, the leakage and rapid release of the water-soluble drug by the alginate microcapsules can also be blocked, reducing the burst release of the drug, thereby better controlling the release mode of the drug. The second encapsulation also uses the W/O emulsification method, one of which refers to the PLGA phase diagram and polymer alloy theory in the literature [10] . At the same time, the different release modes of the drug can be controlled by changing the ratio of PLA to PGA in PLGA, ranging from 50:50 to 100:0 or mixing different ratios of PLGA microspheres. The preparation of this kind of composite microspheres not only protects proteins and polypeptide drugs with alginic acid gel hydrophilic microenvironment as the first layer of protection, but the addition of chitosan greatly reduces the sudden release of drugs and further stabilizes the protein. , the outermost layer of PLGA, through the adjustment of the ratio of PLA and PGA, the final controlled release of the drug is possible. Therefore, it is of great significance to solve the bottleneck problem of protein vaccine preparations.
实施例2 本发明复合微球的第2种制备方法Embodiment 2 The second preparation method of composite microspheres of the present invention
第一步中两相高速乳匀转速为5000rpm;第二步得到的双层复合微囊粒径<8μm;第三步得到的微球粒径<50μm;其余步骤同实施例1。The rotational speed of the two-phase high-speed emulsion in the first step is 5000rpm; the particle size of the double-layer composite microcapsules obtained in the second step is <8 μm; the particle size of the microspheres obtained in the third step is <50 μm; the rest of the steps are the same as in Example 1.
实施例3 本发明复合微球的第3种制备方法Example 3 The third preparation method of composite microspheres of the present invention
第一步中两相高速乳匀转速为20000rpm,第二步得到的双层复合微囊粒径<2μm,第三步得到的微球粒径<30μm,其余步骤同实施例1。In the first step, the rotation speed of the two-phase high-speed emulsion is 20000rpm, the particle size of the double-layer composite microcapsules obtained in the second step is <2 μm, and the particle size of the microspheres obtained in the third step is <30 μm, and the rest of the steps are the same as in Example 1.
实施例4 本发明复合微球的第4种制备方法Embodiment 4 The 4th preparation method of the composite microsphere of the present invention
交联剂为氯化锌溶液,第二步得到的双层复合微囊粒径<5μm,第三步得到的微球粒径<40μm,其余步骤同实施例1。The crosslinking agent is zinc chloride solution, the particle size of the double-layer composite microcapsules obtained in the second step is <5 μm, the particle size of the microspheres obtained in the third step is <40 μm, and the rest of the steps are the same as in Example 1.
实施例5 本发明复合微球的第5种制备方法Example 5 The fifth preparation method of composite microspheres of the present invention
交联剂为氯化钡溶液,第二步得到的双层复合微囊粒径<5μm,第三步得到的微球粒径<40μm,其余步骤同实施例1。The cross-linking agent is barium chloride solution, the particle diameter of the double-layer composite microcapsules obtained in the second step is <5 μm, the particle diameter of the microspheres obtained in the third step is <40 μm, and the rest of the steps are the same as in Example 1.
实施例6 本发明复合微球的第6种制备方法Example 6 The sixth preparation method of composite microspheres of the present invention
步骤基本同实施例1,但采用1%pH6壳聚糖溶液孵育,得到复合微囊粒径和形态相同。The steps are basically the same as in Example 1, except that 1% pH6 chitosan solution is used to incubate to obtain composite microcapsules with the same particle size and shape.
实施例7 本发明复合微球的第7种制备方法Example 7 The seventh preparation method of the composite microspheres of the present invention
步骤基本同实施例1,但第三步采用0.1%羧甲基纤维素钠溶液,得到复合微囊粒径<30μm。The steps are basically the same as in Example 1, but the third step uses 0.1% sodium carboxymethyl cellulose solution to obtain composite microcapsules with a particle size of <30 μm.
实施例8 本发明复合微球的第8种制备方法Example 8 The eighth preparation method of the composite microspheres of the present invention
步骤基本同实施例1,但第三步采用0.5%羧甲基纤维素钠溶液,得到复合微囊粒径<50μm。The steps are basically the same as in Example 1, but the third step uses 0.5% sodium carboxymethylcellulose solution to obtain the composite microcapsules with a particle size of <50 μm.
实施例9 本发明复合微球的第9种制备方法Example 9 The ninth preparation method of the composite microspheres of the present invention
步骤基本同实施例1,但第三步提高转速至2000rpm,得到复合微囊粒径<30μm。The steps are basically the same as in Example 1, but in the third step, the rotational speed is increased to 2000 rpm to obtain a composite microcapsule with a particle size of less than 30 μm.
实施例10 本发明复合微球的第9种制备方法Example 10 The ninth preparation method of composite microspheres of the present invention
模型药物为超氧化物歧化酶(SOD),其余制备方法同实施例1,制得的复合微球粒径、形态及释放特征同实施例1的BSA。The model drug is superoxide dismutase (SOD). The rest of the preparation method is the same as in Example 1, and the particle size, shape and release characteristics of the prepared composite microspheres are the same as those of BSA in Example 1.
实施例11 本发明复合微球的第11种制备方法Example 11 The eleventh preparation method of the composite microspheres of the present invention
第一步和第二步采用与实施例1相同的方法。第三步方法为:The first step and the second step adopt the same method as in Example 1. The third step method is:
将海藻酸钙-壳聚糖微囊以0.86%(w/v)浓度分散至乙交酯丙交酯共聚物(PLGA)的乙腈溶液中(微囊∶PLGA=1∶6),探头式超声仪200w,20秒超声后作为混悬水相,司盘80按6.67%(w/v)溶于花生油作为油相。油相在600rpm搅拌下缓慢滴入上述混悬液,随后,提高转速至1200rpm并继续搅拌2分钟,减压旋转蒸发,除去乙腈,离心收集复合微球。石油醚洗涤后37℃挥干或真空干燥即可,制得的复合微球粒径为30.1μm,微球粒径参见图1。Disperse calcium alginate-chitosan microcapsules at a concentration of 0.86% (w/v) in an acetonitrile solution of poly(lactide glycolide) (PLGA) (microcapsules: PLGA = 1:6), and probe
本发明方法利用亲水性生物可降解材料海藻酸钠与钙离子这种温和的交联方法提供水溶性多肽、蛋白类疫苗以稳定的亲水性微环境,然后采用另一亲水性生物可降解聚合物壳聚糖溶液孵育,通过阴、阳离子静电作用产生的双层海藻酸-壳聚糖微囊结构更为致密,使蛋白药物进一步免受或少受有机溶剂及随PLGA生物降解产生pH下降所致的活性损失,从而很好地保护蛋白药物,同时提高药物包封率,大大减少药物的突释,将上述双层微囊进一步分散于PLGA微球中制成三重复合微球,并最终得到缓释制剂,而且,通过最外层的PLGA本身聚乳酸(PLA)与聚羟乙醇酸(PGA)比例的调整控制药物的释放在要求的时间内。The method of the present invention utilizes the mild cross-linking method of the hydrophilic biodegradable material sodium alginate and calcium ions to provide water-soluble polypeptides and protein vaccines with a stable hydrophilic microenvironment, and then uses another hydrophilic biodegradable After incubation with the degraded polymer chitosan solution, the double-layer alginic acid-chitosan microcapsule structure produced by the electrostatic interaction of anion and cation is more dense, so that the protein drug is further protected from or less affected by organic solvents and pH generated with PLGA biodegradation The loss of activity caused by the decrease, so as to protect the protein drug well, improve the drug encapsulation rate at the same time, greatly reduce the burst release of the drug, and further disperse the above-mentioned double-layer microcapsules in PLGA microspheres to make triple composite microspheres, and Finally, sustained-release preparations are obtained, and the release of the drug is controlled within the required time by adjusting the ratio of polylactic acid (PLA) to polyglycolic acid (PGA) in the outermost layer of PLGA itself.
实施例12 水洗法和醇洗法制备所得海藻酸钙微囊的收得率、包封率和载药率比较Example 12 Comparison of yield, encapsulation efficiency and drug loading rate of calcium alginate microcapsules prepared by water washing method and alcohol washing method
由于BSA在水中溶解度大,通过W/O乳化,钙离子交联固化制备海藻酸钙微囊时采用水洗法制得的微囊包封率为18.83%±0.11%,远远低于醇洗法的99.95%±0.06%。同时,水洗法所得微囊的量为醇洗法的49.43%,结果参见附图2。Due to the high solubility of BSA in water, the encapsulation rate of calcium alginate microcapsules prepared by water washing method is 18.83%±0.11%, which is far lower than that of alcohol washing method. 99.95% ± 0.06%. At the same time, the amount of microcapsules obtained by the water washing method is 49.43% of that of the alcohol washing method, and the results are shown in Figure 2.
实施例13 经不同浓度壳聚糖孵育后制得的海藻酸-壳聚糖微囊在生理盐水中的释放比较Example 13 Comparison of the release of alginic acid-chitosan microcapsules prepared in physiological saline after incubation with different concentrations of chitosan
蛋白的释放随着包裹海藻酸钙微球的壳聚糖浓度上升而渐受抑制,药物用量为20%的海藻酸(1%)微球,用0%、0.1%、0.5%壳聚糖包裹,在生理盐水中48h蛋白释放率分别为99.50%±0.01%,93.20%±0.42%,44.19%±0.11%,继续提高至1.0%则无更大的延缓作用,为54.00±0.85%,结果参见附图3。The release of protein is gradually inhibited as the concentration of chitosan encapsulating calcium alginate microspheres increases. , the 48h protein release rate in normal saline was 99.50% ± 0.01%, 93.20% ± 0.42%, 44.19% ± 0.11%, and if it continued to increase to 1.0%, there was no greater delaying effect, which was 54.00 ± 0.85%. The results can be found in Attached Figure 3.
实施例14 海藻酸-壳聚糖微囊的体外释放比较Example 14 Comparison of in vitro release of alginic acid-chitosan microcapsules
将1%海藻酸微囊分别经pH 4和pH 6的1%壳聚糖溶液孵育后制得的海藻酸-壳聚糖微囊,经体外释放比较,表明1%,pH 4的壳聚糖溶液较pH 6溶液阻滞蛋白释放作用更强。前者48h蛋白释放率为20.35±1.07%,后者为55.96%±3.00%。双层复合微囊中蛋白在生理盐水中释放均可从48h延缓至7d以上,结果参见附图4。The alginic acid-chitosan microcapsules prepared by incubating 1% alginic acid microcapsules with 1% chitosan solutions of pH 4 and pH 6 respectively, compared with the in vitro release, showed that 1%, chitosan at pH 4 The solution has a stronger blocking effect on protein release than the pH 6 solution. The former 48h protein release rate was 20.35±1.07%, the latter was 55.96%±3.00%. The release of protein in the double-layer composite microcapsules can be delayed from 48h to more than 7d in physiological saline, and the results are shown in Figure 4.
实施例15 复合微囊的粒径和形态电镜扫描Example 15 Particle size and morphology of composite microcapsules Scanning electron microscope
将用醇洗法制得的海藻酸微囊经pH为4,浓度在0.2%~0.5%范围的壳聚糖溶液包裹后大小均一,呈球形,表面光滑,在生理盐水或磷酸盐缓冲液中分散性好,平均粒径在1~2μm,包封率大于85%,电镜扫描结果参见附图5,体均粒径为1.15±0.21μm。The alginic acid microcapsules prepared by washing with alcohol are coated with a chitosan solution with a pH of 4 and a concentration in the range of 0.2% to 0.5%, and the size is uniform, spherical, smooth, and dispersed in normal saline or phosphate buffer. Good performance, the average particle size is 1-2 μm, and the encapsulation rate is greater than 85%. The scanning electron microscope results are shown in Figure 5, and the volume average particle size is 1.15±0.21 μm.
实施例16 单纯PLGA微球和三重复合微球中BSA的体外累积释放比较Example 16 The in vitro cumulative release comparison of BSA in simple PLGA microspheres and triple composite microspheres
精密称取单纯PLGA微球30mg或三重复合微球150mg至eppendorf管,分别加入3.0ml生理盐水作为释放介质,涡旋分散后置37℃恒温振荡器,在700rpm下进行释放试验。间隔一定时间将样品液1,2000rpm(PLGA微球)或4000rpm(三重复合微球),15min高速离心,取1.0ml上清夜用微量BCA试剂盒测定释出蛋白的含量,沉淀用1.0ml新鲜介质补足,分散后继续振荡。计算累积释药量,以各实验点的累积释药量与微球中所含蛋白总量的百分比为纵坐标,各实验取样点为横坐标作释放曲线。通过本发明方法制得的复合微球,可明显减少突释现象,而且可通过改变外层PLGA的组成比调节药物的释放模式,与BSA的PLGA微球的体外释放作比较参见附图6。Precisely weigh 30 mg of simple PLGA microspheres or 150 mg of triple composite microspheres into an eppendorf tube, add 3.0 ml of normal saline as the release medium, vortex to disperse, and set a constant temperature oscillator at 37°C to perform the release test at 700 rpm. Centrifuge the sample solution at 1, 2000rpm (PLGA microspheres) or 4000rpm (triple compound microspheres) for 15 minutes at a certain interval, take 1.0ml supernatant and measure the content of released protein with a micro BCA kit, and use 1.0ml fresh medium for precipitation Make up, continue to oscillate after dispersing. To calculate the cumulative drug release, take the percentage of the cumulative drug release at each experimental point and the total amount of protein contained in the microspheres as the ordinate, and each experimental sampling point as the abscissa to make a release curve. The composite microspheres prepared by the method of the present invention can significantly reduce the burst release phenomenon, and can adjust the release mode of the drug by changing the composition ratio of the outer layer of PLGA. For comparison with the in vitro release of the PLGA microspheres of BSA, see Figure 6.
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在本发明提及的所有文献都在本申请中引用作为参考,就如同每一篇文献被单独引用作为参考那样。无需进一步详细阐述,相信采用前面所公开的内容,本领域技术人员可最大限度地应用,这些等价形式同样落于本申请所附权利要求书所限定的范围。此外,前面的优选具体实施方案应被理解为仅是举例说明,而非以任何方式限制本发明的范围。All documents mentioned in this application are incorporated by reference in this application as if each were individually incorporated by reference. Without further elaboration, it is believed that those skilled in the art can use the content disclosed above to the maximum extent, and these equivalent forms also fall within the scope defined by the appended claims of the present application. Furthermore, the foregoing preferred specific embodiments should be understood as illustrative only and not limiting the scope of the invention in any way.
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