CN1260772C - Substrate, stage device, method of driving stage, exposure system and exposure method - Google Patents
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70691—Handling of masks or workpieces
- G03F7/70766—Reaction force control means, e.g. countermass
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- G03F7/70716—Stages
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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Abstract
Description
技术领域technical field
本发明涉及将玻璃基底或晶片等的曝光掩模图形的基底和保持该基底的载物台本体在固定盘上的平面内移动的载物台装置及其驱动方法,以及使用该载物台装置中保持的掩模和基底来进行曝光处理的曝光装置及其曝光方法,特别涉及制造半导体集成电路或液晶显示器等器件时,适合光刻工序使用的基底、载物台装置、载物台驱动方法和曝光装置及其曝光方法。The present invention relates to a stage device for moving a substrate of an exposure mask pattern such as a glass substrate or a wafer, and a stage body holding the substrate in a plane on a fixed plate, and a driving method thereof, and the use of the stage device Exposure device and exposure method for performing exposure treatment with a mask and substrate held in the center, especially when manufacturing devices such as semiconductor integrated circuits or liquid crystal displays, substrates, stage devices, and stage driving methods suitable for photolithography processes And an exposure device and an exposure method thereof.
背景技术Background technique
以往,在作为半导体器件的制造工序之一的光刻工序中,使用将掩模或原版(以下称为原版)上形成的电路图形复制在涂敷了抗蚀剂(感光剂)的晶片或玻璃板等基底上的各种曝光装置。例如,作为半导体器件使用的曝光装置,随着近年来集成电路的高集成化,按照图形的最小线宽(器件规则)的微细化,主要使用缩小投影曝光装置,该装置使用投影光学系统将原版的图形缩小复制在晶片上。Conventionally, in the photolithography process, which is one of the manufacturing processes of semiconductor devices, a circuit pattern formed on a mask or original plate (hereinafter referred to as original plate) is copied onto a wafer or glass coated with a resist (photosensitive agent). Various exposure devices on substrates such as plates. For example, as the exposure apparatus used for semiconductor devices, with the high integration of integrated circuits in recent years, in accordance with the miniaturization of the minimum line width (device rule) of the pattern, a reduction projection exposure apparatus is mainly used. The graphics are replicated on the wafer in miniature.
作为该缩小投影曝光装置,已知将原版的图形依次复制在晶片上的多个拍摄区域(曝光区域)的分步重复方式的静止曝光型的缩小投影曝光装置(所谓的逐次移动式曝光装置),或对其进行了改进的披露于日本第166043/1996号专利公开公报等的将原版和晶片沿一维方向同步移动,并将原版图形复制在晶片上的各拍摄区域的分步扫描方式的扫描曝光型的曝光装置(所谓的扫描逐次移动式曝光装置)。As this reduction projection exposure apparatus, there is known a static exposure type reduction projection exposure apparatus (so-called sequential exposure apparatus) of a step-and-repeat method that sequentially copies the pattern of the original plate on a plurality of imaging areas (exposure areas) on the wafer. , or it has been improved and disclosed in Japanese No. 166043/1996 Patent Publication, etc., the original plate and the wafer are moved synchronously along the one-dimensional direction, and the original plate pattern is copied on the wafer. The step-by-step scanning method of each shooting area Exposure apparatus of scanning exposure type (so-called scanning successive exposure apparatus).
在这些缩小投影曝光装置中,作为载物台装置,大多使用在地面上首先设置作为装置的基准的基座框架,在其上通过用于隔离地面振动的防振台来装载支撑原版载物台、晶片载物台和投影光学系统(投影透镜)的本体座。在目前的载物台装置中,作为所述防振台, 采用包括可控制内压的空气支架、音圈电机等致动器,安装在本体座(主框架)上,例如通过根据6个加速度计的计测值来控制所述音圈电机,从而控制本体座的振动的有源防振台。In these reduction projection exposure apparatuses, as the stage apparatus, a base frame as the reference of the apparatus is first set on the ground in many cases, and the original plate stage is loaded and supported on it by an anti-vibration table for isolating the vibration of the ground. , the wafer stage and the body seat of the projection optical system (projection lens). In the current stage device, as the anti-vibration table, actuators such as air brackets and voice coil motors that can control the internal pressure are used, and they are installed on the body seat (main frame), for example, according to 6 accelerations An active anti-vibration table that controls the vibration of the body base by controlling the voice coil motor based on the measured value of the meter.
但是,在上述的逐次移动式曝光装置等中,在对晶片上的某个拍摄区域进行曝光后,由于对其他拍摄区域依次重复进行曝光,所以因晶片载物台(逐次移动式曝光装置的情况)、或原版载物台和晶片载物台(扫描逐次移动式曝光装置的情况)的加速、减速运动产生的反作用力成为本体座的振动因素,存在产生投影光学系统和晶片的相对位置误差这样的不良情况。对准时或曝光时的上述相对位置误差最终在晶片上与设计值不同的位置上复制图形,在该位置误差中包含振动分量的情况下,是成为导致图像模糊(图形线宽增大)原因的不良状况。因此,为了抑制这种不良状况,需要通过上述的有源防振台等使本体座的振动充分衰减。例如,在逐次移动式曝光装置的情况下,需要等待使晶片载物台处于期望位置的充分的位置调整,再开始对准操作或曝光操作。而在扫描逐次移动式曝光装置的情况下,需要在充分确保原版载物台和晶片载物台的同步调整的状态下进行曝光。因此,成为使生产率恶化的主要原因。However, in the above-mentioned sequential exposure apparatus, etc., after exposing a certain shot area on the wafer, since other shot areas are sequentially and repeatedly exposed, the wafer stage (in the case of the sequential exposure apparatus) ), or the reaction force generated by the acceleration and deceleration of the original stage and the wafer stage (in the case of scanning successive exposure devices) becomes the vibration factor of the body seat, and there is a relative position error between the projection optical system and the wafer. bad situation. The above-mentioned relative position error during alignment or exposure eventually reproduces the pattern on the wafer at a position different from the design value, and when the vibration component is included in the position error, it becomes the cause of image blur (increased line width of the pattern) bad condition. Therefore, in order to suppress such a problem, it is necessary to sufficiently attenuate the vibration of the main body base by the above-mentioned active vibration isolator or the like. For example, in the case of a sequential exposure apparatus, it is necessary to wait for sufficient position adjustment to bring the wafer stage to a desired position before starting alignment or exposure. On the other hand, in the case of a scanning sequential exposure apparatus, it is necessary to perform exposure in a state where the synchronous adjustment of the original plate stage and the wafer stage is sufficiently ensured. Therefore, it becomes a factor which deteriorates productivity.
因此,作为改善这种不适状况的发明,例如日本第166475/1996号专利公开公报所披露的,使用框架部件将通过晶片载物台的移动产生的反作用力机械地躲避到地面(大地),或例如日本第330224/1996号专利公开公报等所披露的,使用框架部件将通过原版载物台的移动产生的反作用力机械地躲避到地面(大地)。Therefore, as an invention to improve such an uncomfortable situation, as disclosed in Japanese Patent Laid-Open Publication No. 166475/1996, the reaction force generated by the movement of the wafer stage is mechanically escaped to the ground (earth) using a frame member, or For example, as disclosed in Japanese Patent Laid-Open Publication No. 330224/1996, a frame member is used to mechanically avoid the reaction force generated by the movement of the master stage to the ground (earth).
但是,在上述的现有载物台装置和曝光装置中,存在以下问题。However, the above-mentioned conventional stage device and exposure device have the following problems.
随着近年来的原版或晶片的大型化,两个载物台都大型化,即使使用披露于日本第166475/1996号或第330224/1996号专利公开公报中的发明,因通过框架部件躲避到地面侧的反作用力造成框架部件本身振动,躲避到地面的反作用力通过防振台传送到保持投影光学系统的本体座(主体),使其起振,有产生所谓的摇摆的危险。因此,难以确保某种程度的生产率,并难以进行高精度的曝光。With the enlargement of the original plate or wafer in recent years, both stages are enlarged. Even if the invention disclosed in Japanese Patent Publication No. 166475/1996 or No. 330224/1996 is used, the The reaction force on the ground side causes the frame member itself to vibrate, and the reaction force that escapes to the ground is transmitted to the main body (main body) that holds the projection optical system through the anti-vibration table, causing it to vibrate, and there is a risk of so-called rocking. Therefore, it is difficult to secure a certain degree of productivity and to perform high-precision exposure.
因此,例如在日本第63231/1996号专利公开公报中披露了以下技术:在基座上设置浮置支撑的载物台本体和驱动框架,随着载物台本体的前进移动,以反作用力使驱动框架后退。根据该技术,由于在载物台本体和驱动框架之间动量守恒法则起作用,维持基座上的装置的重心位置,所以可以减小对框架部件的振动的影响。但是,即使在采用该技术的情况下,如果载物台大型化、高速化,那么不能完全除去上述反作用力的影响。Therefore, for example, the following technology is disclosed in Japanese Patent Laid-Open Publication No. 63231/1996: the stage body and the driving frame are provided with a floating support on the base, and as the stage body moves forward, the reaction force drives the Drive frame backwards. According to this technique, since the law of conservation of momentum acts between the stage body and the drive frame to maintain the position of the center of gravity of the device on the base, it is possible to reduce the influence of the vibration of the frame member. However, even in the case of employing this technique, if the stage is increased in size and speed, the influence of the above-mentioned reaction force cannot be completely eliminated.
考虑到以上方面,本发明的目的在于提供一种载物台装置、载物台驱动方法、曝光装置和曝光方法,即使在使用大型的载物台或高速的载物台的情况下,也可以维持载物台的位置控制特性。本发明的另一目的在于提供一种曝光装置、曝光方法,即使在使用大型的载物台或高速的载物台的情况下,也可以确保某种程度的生产率,并可以进行高精度的曝光。本发明的再一目的在于提供对图形进行了高精度曝光的基底。In consideration of the above points, an object of the present invention is to provide a stage device, a stage driving method, an exposure apparatus, and an exposure method that can be used even when a large stage or a high-speed stage is used The position control characteristic of the stage is maintained. Another object of the present invention is to provide an exposure apparatus and an exposure method that can ensure a certain degree of productivity and perform high-precision exposure even when a large stage or a high-speed stage is used. . Still another object of the present invention is to provide a substrate in which patterns are exposed with high precision.
发明内容Contents of the invention
为了实现上述目的,本发明采用与表示实施例的图1至图7对应的以下结构。In order to achieve the above object, the present invention adopts the following structures corresponding to FIGS. 1 to 7 showing the embodiment.
本发明的载物台装置包括在固定盘3、6上沿至少一个方向驱动的载物台本体2、5的载物台装置4、7,其特征在于,该载物台装置4、7包括:支撑部8、10,相对于所述固定盘3、6独立振动地配置;以及反作用力载物台 17、37,随着所述载物台本体2、5的驱动,通过反作用力在所述支撑部8、10上沿所述一个方向自由移动。本发明的载物台驱动方法用于载物台驱动,该载物台包括在固定盘3、6上沿至少一个方向驱动的第1载物台2、5,其特征在于,随着所述第1载物台2、5的驱动,通过反作用力,将沿所述一个方向自由移动的第2载物台17、37支撑在相对于所述固定盘3、6独立振动的支撑部8、10上。因此,在本发明的载物台装置和载物台驱动方法中,在将第1载物台的载物台本体2、5在固定盘3、6上沿一个方向驱动时,随着载物台本体2、5的驱动,通过反作用力,第2载物台的反作用力载物台17、37沿与载物台本体2、5的相反方向移动,所以在载物台本体2、5和反作用力载物台17、37之间动量守恒法则起作用。由于反作用力载物台17、37相对于固定盘3、6在独立振动的支撑部8、10上移动,所以支撑部8、10的振动不传送到固定盘3、6,可以防止对载物台本体2、5的位置控制性产生影响。The stage device of the present invention comprises a
本发明的曝光装置对基底载物台5上保持的基底W曝光掩模载物台2上保持的掩模R的图形,其特征在于,在该曝光装置1中,作为所述掩模载物台2和所述基底载物台5的至少一个载物台,使用权利要求1至9的任何一项所述的载物台装置4、7。本发明的曝光方法用于对基底载物台5上保持的基底W曝光掩模载物台2上保持的掩模R的图形,其特征在于,作为所述掩模载物台2和所述基底载物台5的至少一个的载物台驱动方法,使用权利要求17至20的任何一项所述的载物台驱动方法。因此,在本发明的曝光装置和曝光方法中,由于可以缩短保持掩模R或基底W的载物台本体2、5的调整时间,提高生产率,同时抑制施加在载物台本体2、5上的振动的影响并维持位置控制性,所以可以进行高精度的曝光。通过使掩模载物台2、基底载物台5和投影光学系统PL相互独立振动,可以防止因掩模载物台2和基底载物台5的驱动造成的振动传送到投影光学系统PL,所以可以提高掩模R的成像特性。而且,在根据这些曝光方法进行曝光的基底W上,可高精度地复制掩模R的图形。The exposure apparatus of the present invention exposes the pattern of the mask R held on the
本发明涉及将玻璃基底或晶片等的曝光掩模图形的基底和保持该基底的载物台本体在固定盘上的平面内移动的载物台装置及其驱动方法,以及使用该载物台装置中保持的掩模和基底来进行曝光处理的曝光装置及其曝光方法,特别涉及制造半导体集成电路或液晶显示器等器件时,适合光刻工序使用的基底、载物台装置、载物台驱动方法和曝光装置及其曝光方法。The present invention relates to a stage device for moving a substrate of an exposure mask pattern such as a glass substrate or a wafer, and a stage body holding the substrate in a plane on a fixed plate, and a driving method thereof, and the use of the stage device Exposure device and exposure method for performing exposure treatment with a mask and substrate held in the center, especially when manufacturing devices such as semiconductor integrated circuits or liquid crystal displays, substrates, stage devices, and stage driving methods suitable for photolithography processes And an exposure device and an exposure method thereof.
根据本发明的载物台装置和载物台驱动方法, 由于包括相对于固定盘振动上独立配置的支撑部、以及通过随着载物台本体的驱动产生的反作用力在支撑部上移动的反作用力载物台,所以可以避免摇摆等问题,缩短调整时间,提高生产率,同时可以抑制将支撑部的残留振动传送到固定盘,可以维持载物台本体的位置控制性。由于固定盘通过防振机构来支撑支撑部,所以可以抑制将支撑部的残留振动传送到固定盘,也可获得能够维持载物台本体的位置控制性的效果。而且,由于反作用力载物台成为将载物台本体向一个方向驱动的驱动结构的至少一部分的结构,所以不需要另外设计用于排除反作用力的机构,实现装置的小型化和低价格化。而且,在反作用力载物台和支撑部之间,由于插装使围绕轴线旋转的反作用力载物台相对于支撑部移动的转动体,所以在反作用力载物台移动时,转动体进行围绕轴线旋转这样简单的操作,可以实现装置的简化。此外,通过在反作用力载物台和支撑部之间插装非接触轴承,使反作用力载物台在没有摩擦下移动,所以可以排除支撑部的振动、随摩擦带来的外部干扰。而且,通过对反作用力载物台沿相互相反的方向分别施力的施力部等的返回装置,还可获得以简单的机构能够容易地将反作用力载物台返回到初始位置的效果。此外,由于具有载物台本体沿移动的大致垂直方向可自由移动,将反作用力载物台设置在每个这种大致垂直的方向上的结构,所以即使在载物台本体两维移动的情况下,也可以避免随着移动因反作用力造成的摇摆等问题,可以进一步缩短调整时间,提高生产率。According to the stage device and the method for driving the stage of the present invention, since it includes a support part that is vibrated independently with respect to the fixed plate, and the reaction that moves on the support part through the reaction force generated by the drive of the stage body Therefore, problems such as swinging can be avoided, adjustment time can be shortened, and productivity can be improved. At the same time, it can suppress the residual vibration of the support part from being transmitted to the fixed plate, and can maintain the position control of the stage body. Since the fixed platen supports the support portion by the anti-vibration mechanism, transmission of residual vibration of the support portion to the fixed platen can be suppressed, and the positional controllability of the stage main body can be maintained. Furthermore, since the reaction force stage is at least a part of the drive structure that drives the stage body in one direction, it is not necessary to design a separate mechanism for eliminating the reaction force, and the device can be reduced in size and price. Furthermore, between the reaction force stage and the support part, since the rotating body that moves the reaction force stage that rotates around the axis relative to the support part is inserted, when the reaction force stage moves, the rotating body moves around. A simple operation such as axis rotation can realize the simplification of the device. In addition, since the reaction stage moves without friction by inserting a non-contact bearing between the reaction stage and the support part, vibration of the support part and external disturbance caused by friction can be eliminated. In addition, return means such as urging parts that urge the reaction stage in opposite directions can also provide an effect that the reaction stage can be easily returned to the initial position with a simple mechanism. In addition, since the stage body is freely movable in the approximately vertical direction of movement, and the reaction force stage is provided in each such approximately vertical direction, even in the case where the stage body moves two-dimensionally It can also avoid problems such as swaying caused by reaction force along with the movement, which can further shorten the adjustment time and improve productivity.
而且,根据本发明的曝光装置和曝光方法,作为掩模载物台和基底载物台的至少一个载物台,由于使用权利要求1至权利要求9的任何一项所述的载物台装置,或权利要求1 7至权利要求20的任何一项所述的载物台驱动方法,所以可以缩短调整时间,提高生产率和曝光精度,同时可以抑制支撑部的残留振动传送到固定盘,可以维持载物台本体的位置控制性。通过掩模载物台、基底载物台和投影光学系统在振动上相互独立配置,可以防止因载物台的驱动造成的振动传送到投影光学系统,所以有效地防止因投影光学系统的振动造成的图形复制位置的偏差或产生图像模糊等,提高曝光精度。而且,通过掩模载物台保持多片掩模,基底载物台保持多片基底,交换和对准操作与曝光操作同样进行,所以可以大幅度地提高生产率。而且,如果使定子由多个转子共用,那么可以实现部件的削减、即实现装置的简化、低价格化。Moreover, according to the exposure apparatus and exposure method of the present invention, as at least one stage of the mask stage and the substrate stage, since the stage device described in any one of
另一方面,根据本发明的基底,使用上述曝光方法来进行图形曝光,能够使图形的重叠、线宽维持高精度,显现规定的器件特性。On the other hand, according to the substrate of the present invention, by performing pattern exposure using the above-mentioned exposure method, it is possible to maintain high precision in pattern overlap and line width, and to exhibit predetermined device characteristics.
附图说明Description of drawings
图1是表示本发明第1实施例的图,是将原版载物台、晶片载物台和投影光学系统在振动上相关联并独立配置的曝光装置的示意结构图。FIG. 1 is a diagram showing a first embodiment of the present invention, and is a schematic configuration diagram of an exposure apparatus in which a master plate stage, a wafer stage, and a projection optical system are vibratingly linked and arranged independently.
图2是配有该原版载物台的载物台装置的外观斜视图。Fig. 2 is a perspective view of the appearance of the stage device equipped with the original stage.
图3是表示本发明第1实施例的图,是两侧连接弹簧的定子的侧面图。Fig. 3 is a view showing a first embodiment of the present invention, and is a side view of a stator with springs connected to both sides.
图4是配有晶片载物台的载物台装置的局部放大图。Fig. 4 is a partially enlarged view of a stage device equipped with a wafer stage.
图5是驱动晶片载物台的线性电机的主要部分的放大图。Fig. 5 is an enlarged view of a main part of a linear motor driving a wafer stage.
图6是表示本发明第2实施例的图,是将原版载物台、晶片载物台和投影光学系统在振动上相关联并独立配置的曝光装置的示意结构图。6 is a view showing a second embodiment of the present invention, and is a schematic configuration diagram of an exposure apparatus in which a master plate stage, a wafer stage, and a projection optical system are vibrated in association and arranged independently.
图7是表示配有该晶片载物台的载物台装置的另一实施例的外观斜视图。Fig. 7 is an external perspective view showing another embodiment of a stage device equipped with the wafer stage.
图8是表示半导体器件的制造工序示例的流程图。FIG. 8 is a flowchart showing an example of a manufacturing process of a semiconductor device.
具体实施方式Detailed ways
以下,参照图1至图7来说明本发明的基底、载物台装置、载物台驱动方法和曝光装置及其曝光方法的实施例。这里,例如作为曝光装置,说明使原版和晶片同步移动,并且使用在晶片上复制在原版上形成的半导体器件的电路图形的扫描载物台情况的实例。在该曝光装置中,假设在原版载物台和晶片载物台双方都采用本发明的载物台装置。Hereinafter, embodiments of a substrate, a stage device, a stage driving method, an exposure device and an exposure method thereof according to the present invention will be described with reference to FIGS. 1 to 7 . Here, for example, as an exposure apparatus, an example of using a scanning stage for replicating on a wafer a circuit pattern of a semiconductor device formed on a master plate while moving a master plate and a wafer synchronously will be described. In this exposure apparatus, it is assumed that the stage device of the present invention is used for both the original plate stage and the wafer stage.
[第1实施例][first embodiment]
首先,根据图1至图5来说明第1实施例。图1所示的曝光装置1大致如下构成:通过来自光源(未图示)的曝光用的照明光对原版(掩模)R上的矩形状(或圆弧状)的照明区域以均匀的照度进行照明的照明光学系统IU;包括作为保持原版R的掩模载物台的原版载物台(载物台本体、第1载物台)2和支撑该原版载物台2的原版固定盘(固定盘)3的载物台装置4;将从原版R发射的照明光投影到晶片(基底)W上的投影光学系统PL;包括作为保持晶片W的基底载物台的晶片载物台(载物台本体、第1载物台)5和保持该晶片载物台5的晶片固定盘(固定盘)6的载物台装置7;以及支撑上述载物台装置4和支撑投影光学系统PL的反应框架(支撑部)8。这里,设投影光学系统PL的光轴方向为Z方向,在与该Z方向垂直的方向上原版R和晶片W的同步移动方向为Y方向,非同步移动方向为X方向。此外,设各个旋转轴的旋转方向为θZ、θY、θX。First, a first embodiment will be described with reference to FIGS. 1 to 5 . The
照明光学系统IU由固定于反应框架8上面的支撑座9支撑。作为曝光照明光,例如使用从超高压汞灯发射的紫外频域的辉线(g线、i线)和KrF准分子激光(波长248nm)等远紫外光(DUV光)、ArF准分子激光(波长193nm)和F2激光(波长157nm)等的真空紫外光(VUV)等。将反应框架8设置在水平装载于底面的底座框架10上,在其上部侧和下部侧,分别形成向内侧突出的台阶部8a和8b。The illumination optical system IU is supported by a
载物台装置4中,原版固定盘3在各角部中反应框架8的台阶部8a上通过防振组件(防振机构)11被大致水平地支撑(对于纸面里侧的防振组件未图示),在其中央部上形成于原版R上形成的图形图像通过的开口3a。防振组件11成为将可调整内部压力的空气支架12和音频线圈电机13串联配置在台阶部8a的结构。通过这些防振组件11,通过基座框架10和反应框架8,使传送到原版固定盘3的微振动以微G水平被绝缘。In the
在原版固定盘3上,将原版载物台2沿该原版固定盘3可两维移动地支撑。在原版载物台2的底面中,将作为非接触的轴承的多个空气轴承(空气衬垫)14固定,通过这些空气轴承14,使原版载物台2在原版固定盘3上由几微米左右的间隙来浮动支撑。在原版载物台2的中央部中,形成与原版固定盘3的开口3 a连通、原版R的图形图像通过的开口2a。原版载物台2通过两组线性电机(驱动机构)15沿作为扫描方向的Y方向在规定冲程范围内于原版固定盘3上被驱动。原版载物台2有吸附保持原版R并沿非扫描方向(X方向)和θZ方向进行微小驱动的未图示的原版微动载物台、以及与该微动载物台连接的沿X、Y方向可移动的粗动载物台,但这里将它们作为一个载物台来图示。因此,原版载物台2成为沿Y方向以长冲程直线驱动,而沿X方向和θZ方向可微小驱动的结构。On the
如图2所示,在原版载物台2的-Y方向的端部上,固定着由角部立方体组成的一对Y移动镜18a、18b,而在原版载物台2的+X方向的端部上,固定着沿Y方向延伸的由平面镜组成的X移动镜19。而且,对于这些移动镜18a、18b、19,通过照射测长光束的三个激光干扰计(均未图示)计测与各移动镜的距离,来高精度地计测原版载物台2的X、Y、θZ(Z轴周围的旋转)方向的位置。As shown in Figure 2, on the end of the -Y direction of the
如图1所示,在原版载物台2的X方向两侧面的Z方向大致中心位置上,分别一体地设置内置线圈并沿Y方向延伸的转子16。而且,相对于各个这些转子16,配置作为反作用力载物台(第2载物台)的剖面コ字状的一对定子17。定子17由定子轭铁和沿该定子轭铁的延伸方向以规定间隔配置的产生交变磁场的多个永久磁铁构成。即,由转子16和定子17来构成动圈式的线性电机15,通过与定子17之间的电磁的相互作用,沿Y方向(一方向)驱动转子16。包含转子16等的原版载物台2侧和定子17侧的重量比大约设定为1∶4。As shown in FIG. 1 ,
如图2所示,在各定子17和反应框架8的上表面之间,分别插装转动导轨20。转动导轨20成为沿X方向延伸并将各围绕轴线旋转的多个滚轮(转动体)21在Y方向上以一定的间隔来配置的结构,定子17通过滚轮21的旋转相对于反应框架8在Y方向上可自由移动。如图3所示,在各定子17的Y方向两侧上,分别连接构成将定子17返回到初始位置的返回装置的一对弹簧(施力部)22、22的一端。这些弹簧22的另一端被固定在反应框架8上,在沿Y方向的相互相反的方向上,将大致相同的力分别施力(例如,拉伸)给定子17。各弹簧22设定充分的弯曲量,以便定子17移动时也在弹性范围内变形。从图1、2可知,该原版载物台2在X、Y方向的移动时成为没有导轨原版载物台2的移动的导轨部件的无导轨载物台。As shown in FIG. 2 , between each
返回到图1,作为投影光学系统PL,这里使用物体面(原版R)侧和成像面(晶片 W)侧两方在远心下有圆形的投影视野,由石英或萤石作为光学玻璃材料的折射光学元件(透镜元件)构成的缩小倍率为1/4(或1/5)的折射光学系统。因此,如果将照明光照射到原版R上,那么在原版R上的电路图形中,来自照明光照明部分的成像光束入射到投影光学系统PL,该电路图形的部分倒立像以受限于缝隙状成像于投影光学系统PL的成像面侧的圆形视野的中央。由此,投影的电路图形的部分倒立像在配置于投影光学系统PL的成像面的晶片W上的多个拍摄区域中,被缩小复制在一个拍摄区域表面的抗蚀剂层上。Returning to Figure 1, as the projection optical system PL, the object plane (original R) side and the imaging plane (wafer W) side are used here to have a circular projection field of view under the telecentricity, and the optical glass material is made of quartz or fluorite Refractive optical elements (lens elements) constitute a refractive optical system with a magnification of 1/4 (or 1/5). Therefore, if the illuminating light is irradiated on the original plate R, in the circuit pattern on the original plate R, the imaging light beam from the illuminated part of the illuminating light is incident on the projection optical system PL, and the partial inverted image of the circuit pattern is limited in the form of a slit. An image is formed in the center of the circular field of view on the imaging plane side of projection optical system PL. As a result, a partial inverted image of the projected circuit pattern is copied in reduced size on the resist layer on the surface of one of the plurality of imaging areas on the wafer W disposed on the imaging surface of the projection optical system PL.
在图4中,由曝光装置1的投影光学系统PL将下方放大表示。如图所示,在投影光学系统PL的镜筒部的外周上设置与该镜筒部一体化的凸缘23。而且,将投影光学系统PL以光轴方向作为Z方向从上方插入在反应框架8的台阶部8b上通过防振组件24大致水平支撑的铸造物等构成的镜筒25中,并且连接凸缘23。作为凸缘23的材料,可使用低膨胀的材质,例如殷钢(Invar;由36%的镍、0.25%的锰、以及微量的碳和包含其他元素的铁构成的低膨胀的合金)。该凸缘23将投影光学系统PL对于镜筒固定盘25通过点、面和V槽由三点支撑,形成所谓的活动(kinematic)支撑支架的结构。采用这样的活动支撑构造时,投影光学系统PL的镜筒固定盘25的组装容易,而且具有可以最有效地减轻因组装后的镜筒固定盘25和投影光学系统PL的振动、温度变化等引起的应力的优点。In FIG. 4 , the projection optical system PL of the
防振组件24被配置在镜筒固定盘25的各角部(未图示纸面进深侧的防振组件),成为将可调整内压的空气支架26和音圈电机27串联配置在台阶部8b上的结构。通过这些防振组件24,可以以微小G等级来绝缘通过基座框架10和反应框架8传送到镜筒固定盘25(或投影光学系统PL)的微振动。The
载物台装置7以保持晶片W的晶片载物台5、沿XY平面可两维移动支撑该晶片载物台5的晶片固定盘6为主体来构成。如图4所示,在晶片载物台5的底面上,固定着作为非接触轴承的多个空气轴承(空气衬垫)28,通过这些空气轴28,将晶片载物台5例如通过几微米左右的间隙浮动支撑在晶片固定盘6上。The
晶片固定盘6通过防振组件(防振机构)29大致水平地支撑在基座框架(支撑部)10的上方。防振组件29配置在晶片固定盘6的各角部(未图示纸面里侧的防振组件),成为将可调整内压的空气支架30和音圈电机31并联配置在基座框架10上的结构。通过这些防振组件29,可以以微小G等级来绝缘通过基座框架10传送到晶片固定盘6的微振动。The wafer holding plate 6 is supported substantially horizontally above the susceptor frame (support portion) 10 by a vibration-proof unit (vibration-proof mechanism) 29 . The
晶片载物台5通过沿X方向驱动该晶片载物台5的一对线性电机32(未图示比晶片载物台5靠纸面这侧的线性电机)、以及沿Y方向驱动晶片载物台5的一对线性电机(驱动机构)33在晶片固定盘6上沿XY两维方向可自由移动。线性电极32的定子沿X方向延伸设置在晶片载物台5的Y方向两外侧,通过一对连接部件34使两端部相互间连接,构成矩形的框体35。线性电机32的转子被突出设置在晶片载物台5的Y方向两侧面上,以便面对定子。The
在构成框体35的一对连接部件34或线性电机32的下端面上,分别设置电枢组件构成的转子36、36,作为与这些转子36、36对应的具有磁铁组件的第2载物台的定子(反作用力载物台)37、37沿Y方向延伸。如图5所示,在各定子37和基座框架10之间,分别插装旋转导轨38。旋转导轨38成为将轴线沿X方向延伸,各围绕轴线旋转的多个滚轮(转动体)39沿Y方向以一定的间隔配置的结构,定子37通过滚轮39的旋转相对于作为支撑部的基座框架10沿Y方向自由移动。On the lower end faces of the pair of connection members 34 or the
如图3所示,与定子17同样,在各定子37的Y方向两侧,分别连接构成将定子37返回到初始位置的返回装置的一对弹簧(施力部)40、40的一端。这些弹簧40的另一端固定于基座框架10上,使定子37在沿Y方向的相互相反的方向上分别以大致相同的力施力(例如拉伸)。将各弹簧40设定充分的弯曲量,以便定子37移动时也在弹性范围内变形。As shown in FIG. 3 , similarly to the
然后,通过这些转子36和定子37来构成动圈式的线性电机33,将转子36通过与定子37之间的电磁相互作用沿Y方向(一方向)来驱动。即,通过该线性电机33,沿Y方向驱动与框体35一体的晶片载物台5。从图4可知,晶片载物台5成为在Y方向的移动上没有导轨部件的无导轨载物台。再有,有关晶片载物台5的X方向的移动,也可以适当形成无导轨载物台。Then, a moving coil type
在晶片载物台5的上面,通过晶片支架41,利用真空吸附等来固定晶片W。晶片载物台5的X方向的位置以固定于投影光学系统PL的镜筒下端的参照镜42为基准,通过计测固定于晶片载物台5的一部分上的移动镜43的位置变化的位置计测装置的激光干扰计44,以规定的分辨率、例如0.5~1nm左右的分辨率进行实时计测。通过与上述参照镜42、移动镜43、激光干扰计44大致垂直配置的未图示的参照镜、移动镜、激光干扰计来计测晶片载物台5的Y方向的位置。这些激光干扰计中的至少一个是测长轴为两轴以上的多轴干扰计,根据这些激光干扰计的计测值,不仅晶片载物台5(或晶片W)的XY位置,而且旋转量θ或除了它们以外,还可以求调整量。On the upper surface of the
在上述原版固定盘3、晶片固定盘6、镜筒固定盘25上,分别安装计测各固定盘的Z方向振动的三个传感器(例如加速度计,未图示)和计测XY平面内方向的振动的三个传感器(例如加速度计,未图示)。后者的振动传感器中的两个传感器计测各固定盘Y方向的振动,剩余的振动传感器计测X方向的振动(以下,为了简便,将这些振动传感器称为振动传感器组)。而且,根据这些振动传感器组的计测值,可以分别求原版固定盘3、晶片固定盘6、镜筒固定盘25的6个自由度(X、Y、Z、θX、θY、θZ)的振动。On the above-mentioned original version fixed
而且,如图4所示,在投影光学系统PL的凸缘23上,在不同的三个地方固定着作为位置检测装置的三个激光干扰计45(其中,在图4中,在这些激光干扰计中有代表性地示出一个)。在面对各激光干扰计45的镜筒固定盘25的部分上,分别形成开口25a,通过这些开口25a,从各激光干扰计45将Z方向的测长光束照射到晶片固定盘6。在晶片固定盘6的上面的各测长光束的对置位置上,分别形成反射面。因此,通过上述三个激光干扰计45,晶片固定盘6的不同的三点的Z位置以凸缘23为基准来分别计测(其中,在图4中,晶片载物台5上的晶片W的中央拍摄区域表示处于投影光学系统PL的光轴的正下方,所以测长光束处于被晶片载物台5遮挡的状态)。在晶片载物台5的上面形成反射面,也可以设置以投影光学系统PL或凸缘23为基准来计测该反射面上的不同三点的Z方向位置的干扰计。And, as shown in FIG. 4, on the flange 23 of the projection optical system PL, three laser interferometers 45 as position detection devices are fixed at three different places (wherein, in FIG. One is representatively shown in the meter). Openings 25 a are formed at portions facing the
下面,在上述结构的载物台装置4、7中,首先说明载物台装置4的工作情况。Next, among the
原版载物台2通过线性电机15的驱动沿扫描方向(例如+Y方向)移动时,在驱动产生的反作用力下定子17通过旋转导轨20在反应框架8上沿反方向(-Y方向)相对移动。此时,在旋转导轨20中,由于滚轮21旋转,所以定子17平滑地移动。When the
这里,在原版载物台2和定子17及原版固定盘3的三者间的摩擦为零的情况下,动量守恒法则起作用,随着原版载物台2的移动,定子17的移动量按原版载物台2侧(包括Y移动镜18a、18b、X移动镜19、转子16、原版R等)和定子17侧的重量比来决定。具体地说,由于原版载物台2侧和定子17侧的重量比约为1∶4,所以例如原版载物台2的+Y方向的30cm的移动使定子17沿-Y方向移动7.5cm。Here, under the situation that the friction between the three of the
因此,原版载物台2的扫描方向的加减速时的反作用力通过定子17的移动被吸收,载物台装置4中的重心的位置实质上被固定在Y方向上。由于支撑定子17的反应框架8通过防振组件11来支撑原版固定盘3,所以这些反应框架8和原版固定盘3在振动上成为独立状态。因此,在原版载物台2被驱动时,通过上述反作用力,也可以有效地抑制原版固定盘3的振动。通过定子17沿-Y方向移动,图3所示的施力部22对定子17的施力的均衡被破坏,增加对定子17沿+Y方向施力的力。因此,定子17迅速返回到上述施力均衡的位置、即初始位置。Therefore, the reaction force at the time of acceleration and deceleration in the scanning direction of the
然后,防振组件11根据激光干扰计的计测值,以前馈赋予消除随着原版载物台2的移动因重心的变化造成的影响的力(反作用力),驱动气体支架12和音圈电机13来产生该力。依据原版载物台2和定子17及原版固定盘3的三者之间的摩擦为零,仅是原版载物台2和定子17的移动方向有所不同等的理由,在原版固定盘3的6个自由度方向的微小振动残留的情况下,根据振动传感器组的计测值,为了除去上述残留振动,还对空气支架12和音圈电机13进行反馈控制。Then, based on the measured value of the laser interferometer, the
另一方面,在载物台装置7中也产生与载物台装置4相同的操作。On the other hand, the same operation as that of the
晶片载物台5通过线性电机33的驱动沿扫描方向(+Y方向)移动时,在驱动产生的反作用力下,定子37通过旋转导轨38在基座框架10上沿反方向(-Y方向)相对移动。此时,在旋转导轨38中,由于滚轮39旋转,所以定子37平滑地移动。而且,在晶片载物台5、定子37和晶片固定盘6三者间的摩擦为零的情况下,动量守恒法则起作用,随着晶片载物台5的移动,定子37的移动量按晶片载物台5侧和定子37侧的重量比来决定。因此,晶片载物台5的扫描方向的加减速时的反作用力通过定子37的移动被吸收,载物台装置7的重心位置实质上固定于Y方向上。由于定子37支撑的基座框架10通过防振组件29来支撑晶片固定盘6,所以这些基座框架10和晶片固定盘6成为振动独立状态。因此,在驱动晶片载物台5时,通过上述反作用力也可以有效地抑制晶片固定盘6的振动。通过定子37沿-Y方向移动,图3所示的施力部40对定子37的施力的均衡被破坏,增加对定子37沿+Y方向施力的力。因此,定子37迅速返回到上述施力均衡的位置、即初始位置。When the
然后,防振组件29根据激光干扰计44等的计测值,通过前馈赋予消除随着晶片载物台5的移动因重心的变化造成的影响的反作用力,驱动气体支架30和音圈电机31来产生该力。依据晶片载物台5和定子37及原版固定盘6的三者之间的摩擦不为零,仅是晶片载物台5和定子37的移动方向有点不同等的理由,在晶片固定盘6的6个自由度方向的微小振动残留的情况下,根据振动传感器组的计测值,为了除去上述残留振动,还对空气支架30和音圈电机31进行反馈控制。Then, the
在镜筒固定盘25中,通过原版载物台2、晶片载物台5的移动产生的反作用力来移动定子17、37,即使在反应框架8上产生微振动,在反应框架8之间插装防振组件24来使振动独立。即使在镜筒固定盘25上产生微振动,根据在镜筒固定盘25上设置的振动传感器组的计测值来求6个自由度方向的振动,通过对空气支架26和音圈电机27进行反馈控制来消除该微振动,可以使镜筒固定盘25常常维持在稳定的位置。因此,可以将镜筒固定盘25上支撑的投影光学系统PL维持在稳定的位置,有效地防止因投影光学系统PL的振动产生的图形复制位置的偏差或图像模糊等,提高曝光精度。In the lens barrel fixed
下面,说明上述结构的曝光装置1中的曝光操作。预先设定用于以适当曝光量(目标曝光量)对晶片W上的拍摄区域进行扫描曝光的各种曝光条件。然后,使用未图示的原版显微镜和偏轴对准线传感器等来进行原版对准、基线计测等准备作业,然后使用对准传感器来结束晶片W的精密对准(EGA;增强整体对准等),求晶片W上的多个拍摄区域的排列坐标。Next, the exposure operation in the
于是,如果用于晶片W的曝光准备操作结束,那么根据对准线结果来监视激光干扰计44的计测值,同时控制线性电机32、33使晶片载物台5移动到用于晶片W的第1拍摄的曝光扫描开始位置。然后,通过线性电机15、33开始进行原版载物台2和晶片载物台5的Y方向的扫描,如果两个载物台2、5达到各自的目标扫描速度,那么通过曝光用的照明对原版R的图形区域进行照明,开始扫描曝光。Then, if the exposure preparation operation for the wafer W ends, the measurement value of the laser interferometer 44 is monitored based on the alignment result, and the
在该扫描曝光时,通过线性电机15、33来对原版载物台2和晶片载物台5进行同步控制,使得原版载物台2的Y方向的移动速度和晶片载物台5的Y方向的移动速度维持与投影光学系统PL的投影倍率(1/5倍或1/4倍)对应的速度。然后,用照明光逐渐照明原版R的图形区域的不同区域,通过结束对图形区域整个表面的照明,来结束晶片W上的第1拍摄的扫描曝光。由此,原版R的图形通过投影光学系统PL被缩小复制在晶片W上的第1拍摄区域中。During this scanning exposure, the
于是,如果第1拍摄的扫描曝光结束,那么通过线性电机32、33将晶片载物台5沿X、Y方向分步移动,移动至用于第2拍摄的曝光的扫描开始位置。在该分步移动时,根据检测晶片载物台5的位置(晶片W的位置)的激光干扰计44的计测值,实时计测晶片载物台5的X、Y、θZ方向的位置。然后,根据该计测结果,来控制线性电机32、33,并控制晶片载物台5的位置,使得晶片载物台5的XY位置的位移为规定的状态。对于晶片载物台5的θZ方向的位移,根据该位移的信息来旋转控制原版载物台2,使得可校正晶片W侧的旋转位移的误差。然后,与上述第1拍摄区域同样,对第2拍摄区域进行扫描曝光。Then, when the scanning exposure of the first shooting is completed, the
于是,重复进行晶片W上的拍摄区域的扫描曝光和用于下次拍摄曝光的分步移动,在晶片W上的整个曝光对象拍摄区域上依次复制原版R的图形。Then, scanning exposure of the shot area on wafer W and stepwise movement for the next shot exposure are repeated, and the pattern of original plate R is sequentially copied over the entire exposure target shot area on wafer W.
在本实施例的载物台装置和曝光装置中,以驱动原版载物台2、晶片载物台5时的反作用力使定子17、37分别沿反方向移动的动量守恒法则起作用,可以防止这些反作用力被传送到反应框架8或基座框架10,进而传送到地面,可以避免摇摆等问题,所以即使在原版R或晶片W大型化,并且高速移动的情况下,也可以使调整时间短,提高生产率和曝光精度。反应框架8通过防振组件11来支撑原版固定盘3,基座框架10通过防振组件29支撑晶片固定盘6,所以可以抑制反应框架8和基座框架10的残留振动传送到原版固定盘3和晶片固定盘6,可以维持各载物台2、5的位置控制性。In the stage device and the exposure device of the present embodiment, the law of conservation of momentum that the
在本实施例中,由于分别构成驱动上述各载物台2、5的线性电机15、33的一部分的定子17、37随着各载物台2、5的驱动以反作用力移动,所以不需要另外设计用于排除该反作用力的结构,可以实现装置的小型化和低价格化。而且,这些定子17、37以上述反作用力移动时,由于滚轮21、39进行在围绕轴线旋转这样简单的操作,所以可以实现装置的简化。In the present embodiment, since the
而且,在本实施例中,弹簧22、40在相互相反的方向上对定子17、37分别施力,所以各定子17、37以反作用力移动时,也可以用简单的机构容易地返回到初始位置。Moreover, in the present embodiment, the
在本实施例的曝光装置中,原版载物台2、晶片载物台5和投影光学系统PL通过防振组件11、29、24单独振动,所以可以防止原版载物台2和晶片载物台5的驱动造成的振动传送到投影光学系统PL,可以有效地防止投影光学系统PL的振动造成的图形复制位置的偏差或产生图像模糊等,提高曝光精度。In the exposure apparatus of this embodiment, the
[第2实施例][Second embodiment]
图6是表示本发明的载物台装置和曝光装置的第2实施例的图。在该图中,与图1至图5所示的第1实施例的结构部件相同的部件附以相同标号,并省略其说明。第2实施例和上述第1实施例的不同点在于载物台装置7的结构,所以进行以下说明。Fig. 6 is a diagram showing a second embodiment of the stage device and the exposure device of the present invention. In this figure, the same components as those of the first embodiment shown in FIGS. 1 to 5 are given the same reference numerals, and description thereof will be omitted. The difference between the second embodiment and the above-mentioned first embodiment lies in the structure of the
如图所示,载物台装置7以晶片载物台5、晶片固定盘6和从下方支撑它们的支撑框架(反作用力载物台)46为主体来构成。而且,上述定子37通过插装在支撑框架46之间的旋转导轨38,成为相对于支撑框架46沿Y方向移动的结构。晶片固定盘6也通过配置在支撑框架46之间的防振组件29,成为相对于支撑框架46独立振动的结果。因此,支撑框架46对于定子37的反作用力移动来说起到作为支撑部的作用。As shown in the figure, the
在支撑框架46和基座框架10之间,插装多个滚轮(转动体)47组成的旋转导轨48。滚轮47分别在沿Y方向延伸的围绕轴线旋转,沿X方向以一定间隔来配置。而且,支撑框架46通过滚轮47的围绕轴线的旋转,相对于基座框架10在X方向上可自由移动。其它结构与上述实施例1相同。Between the supporting frame 46 and the
在本实施例的载物台装置和曝光装置中,除了可获得与上述第1实施例相同的作用和效果以外,在晶片载物台5沿+X方向移动时,以随着晶片载物台5的移动的反作用力使支撑框架46沿-X方向移动,使动量守恒法则也起作用。因此,为了扫描曝光,不仅在晶片载物台5移动时,而且为了变更拍摄区域使晶片载物台5分步移动时,都可以避免随着分步移动的反作用力造成的摇摆等问题,所以可以进一步缩短调整时间,进一步提高生产率和曝光精度。在本实施例中,还可以抑制将基座框架10或支撑框架46的残留振动传送到晶片固定盘6,可以维持晶片载物台5的位置控制性。In the stage apparatus and exposure apparatus of this embodiment, in addition to obtaining the same action and effect as the above-mentioned first embodiment, when the
[第3实施例][third embodiment]
图7是表示本发明的载物台装置和曝光装置的第3实施例的图。在该图中,与图1至图5所示的第1实施例的结构部件相同的部件附以相同标号,并省略其说明。第3实施例和上述第1实施例的不同点在于晶片载物台5的结构,所以进行以下说明。Fig. 7 is a diagram showing a third embodiment of the stage device and the exposure device of the present invention. In this figure, the same components as those of the first embodiment shown in FIGS. 1 to 5 are given the same reference numerals, and description thereof will be omitted. The difference between the third embodiment and the above-mentioned first embodiment lies in the structure of the
如图所示,在投影光学系统PL的Y方向两侧,每隔规定的间隔来配置偏轴对准传感器49a、49b,该对准传感器49a、49b沿排列方向设置两个晶片载物台5、5。在各晶片载物台5中,内装构成可动式线性电机的转子的磁铁组件(见图示)。而且,晶片载物台5沿作为有电枢组件的定子的X方向延伸设置的直线导轨50可分别独立在晶片固定盘6上自由移动。As shown in the figure, on both sides of the projection optical system PL in the Y direction, off-axis alignment sensors 49a, 49b are arranged at predetermined intervals, and the alignment sensors 49a, 49b are provided with two
在直线导轨50的两端,向下方突出设置电枢组件组成的上述转子36,沿Y方向延伸设置与两个晶片载物台5、5的转子36、36双方对应的定子37。因此,各晶片载物台5成为沿直线导轨50在X方向上移动,同时定子37沿Y方向分别独立移动的结构。在图7中,省略了晶片载物台5上设置的移动镜、标识部件等的图示。At both ends of the linear guide rail 50, the above-mentioned rotor 36 composed of an armature assembly protrudes downward, and the
在上述结构的曝光装置中,如图7所示,在对-Y位置的晶片载物台5上的晶片W通过投影光学系统PL进行曝光操作期间,对于+Y侧位置的晶片载物台5上的晶片W实施对准。具体地说,用+Y侧的对准传感器49a首先计测标识部件、晶片W上形成的对准标记(未图示),根据该计测结果来进行晶片W的预对准。接着,例如使用EGA求出的精细对准使晶片载物台5移动,同时进行晶片W上的各拍摄区域的排列。然后,顺序曝光结束的晶片载物台5沿-Y方向移动,在对准传感器49b的正下方进行了晶片交换后,执行上述顺序对准。由对准传感器49a进行过对准的晶片载物台5也沿-Y方向移动,在投影光学系统PL的正下方执行顺序曝光。In the exposure apparatus of the above-mentioned structure, as shown in FIG. Alignment is performed on the wafer W on top. Specifically, the alignment sensor 49a on the +Y side first measures the index member and the alignment marks (not shown) formed on the wafer W, and pre-aligns the wafer W based on the measurement results. Next, while moving the
在本实施例中,除了可获得与上述第1实施例相同的效果以外,由于使两个晶片载物台5、5独立移动,在一个载物台上进行晶片交换和对准操作,用另一个载物台同时进行曝光操作,所以可以大幅度地提高生产率。而且,由于两个载物台的转子36共用在各载物台沿Y方向移动时使用的定子37,所以能够实现削减部件,即装置的简化、低价格。In this embodiment, except that the same effect as that of the above-mentioned first embodiment can be obtained, since the two
在上述实施例中,作为定子17、37的向Y方向的移动部件,设置滚轮21、39、47的结构,但并不限于此,例如也可以设置空气轴承等非接触轴承。这种情况下,除了可获得与使用滚轮时同样的作用和效果以外,由于定子17、37在没有摩擦下移动,所以还可以排除反应框架8或基座框架10的振动、摩擦带来的外部干扰,可以实施精度更高的曝光处理。上述滚轮或空气轴承可设置在定子中,也可设置在支撑定子的反应框架8或基座框架10的任何一个中。尽管省略图示,但原版载物台2如第3实施例那样,也可以形成能够支撑多片原版R的结构。这种情况下,构成原版载物台2的粗动载物台进行公用,独立设置多个保持原版R的微动载物台就可以。由此,可以将原版载物台2整体形成紧凑的结构。In the above-mentioned embodiment,
在上述实施例中,在原版载物台2、晶片载物台5双方中形成定子17、37以反作用力移动的结构,但不用说,仅在其中一个载物台中定子进行反作用力移动也可以。而且,在上述实施例中,所有防振组件形成主动进行防振的结构,但所有这些组件也可以是它们中的某一个组件或任意多个组件进行被动防振那样的结构。将原版载物台2形成粗动载物台、微动载物台的两级结构,在其中一个或双方中设置随着载物台的移动以反作用力移动的部件(例如定子)那样的结构也可以。在上述实施例中,形成将本发明的载物台装置应用于曝光装置1的结构,但并不限于此,除了曝光装置1以外,还可以应用于复制掩模的扫描装置、掩模图形的位置坐标测定装置等的精密测定设备。In the above-mentioned embodiment, the
作为本实施例的基底,不仅可使用半导体器件使用的半导体晶片W,还可以使用液晶显示器使用的玻璃基底、薄膜磁头使用的陶瓷晶片、或曝光装置中使用的掩模或原版的原版(合成石英、硅晶片)等。作为曝光装置1,除了使原版R和晶片W、PW同步移动并对原版R的图形进行扫描曝光的分步扫描方式的扫描型曝光装置(扫描逐次移动式曝光装置;USP5473410)以外,还可使用在使原版R和晶片W静止状态下对原版R的图形进行曝光,将晶片 W、PW依次分步移动的分步重复方式的投影曝光装置(逐次移动式曝光装置)。作为曝光装置1的种类,不限于在晶片W上对半导体器件图形进行曝光的半导体器件制造使用的曝光装置,也可以广泛应用于液晶显示元件制造使用的曝光装置,或用于制造薄膜磁头、摄像元件(CCD)或原版等的曝光装置。As the substrate of this embodiment, not only a semiconductor wafer W used in a semiconductor device, but also a glass substrate used in a liquid crystal display, a ceramic wafer used in a thin-film magnetic head, or a mask used in an exposure device or a master plate (synthetic quartz) can be used. , silicon wafers), etc. As the
作为曝光用照明光的光源,不仅可使用从超高压汞灯产生的亮线(g线(436nm)、h线(404.7nm)、i线(365nm))、KrF准分子激光(248nm)、ArF准分子激光(193nm)、F2激光(157nm),还可使用X线或电子线等电荷粒子线。例如,在使用电子线的情况下,作为电子枪,可以使用热电子发射型的硼化镧(LaB6)、钽(Ta)。而且,在使用电子线的情况下,形成使用原版R的结构就可以,而在不使用原版R时,也可以直接在晶片上形成图形。另外,还可以使用YAG激光或半导体激光等的高频。As the light source of illumination light for exposure, not only bright lines (g-line (436nm), h-line (404.7nm), i-line (365nm)) generated from ultra-high pressure mercury lamps, KrF excimer laser (248nm), ArF Excimer laser (193nm), F 2 laser (157nm), and charged particle beams such as X-rays or electron beams can also be used. For example, when an electron beam is used, a thermionic emission type lanthanum boride (LaB 6 ) or tantalum (Ta) can be used as the electron gun. Furthermore, when an electron wire is used, it is sufficient to form a structure using the original plate R, and when the original plate R is not used, it is also possible to directly form a pattern on the wafer. In addition, a high frequency such as a YAG laser or a semiconductor laser may be used.
投影光学系统PL的倍率不仅可以是缩小系统,而且也可以是等倍系统和放大系统。作为投影光学系统,在使用准分子激光等远紫外线的情况下,作为玻璃材料,使用石英或萤石等透过远紫外线的材料,在使用F2激光或X线的情况下,使用反射折射系统或折射系统的光学系统(原版R也使用反射型类型),而在使用电子线的情况下,作为光学系统,使用电子透镜和偏转器组成的电子光学系统就可以。不用说,通过电子线的光路处于真空状态。也可以采用使原版R和晶片W紧密接触,对原版R的图形进行曝光而不使用投影光学系统PL的邻近效应曝光装置。The magnification of projection optical system PL may be not only a reduction system but also an equal magnification system and an enlargement system. As the projection optical system, when using an excimer laser or other extreme ultraviolet rays, as a glass material, use a material that transmits extreme ultraviolet rays such as quartz or fluorite, and when using an F2 laser or X-ray, use a catadioptric system Or the optical system of the refraction system (the original R also uses the reflective type), and in the case of using the electron beam, as the optical system, an electron optical system consisting of an electron lens and a deflector is sufficient. Needless to say, the optical path through the electron wire is in a vacuum state. It is also possible to use a proximity effect exposure apparatus which brings the original plate R and the wafer W into close contact and exposes the pattern of the original plate R without using the projection optical system PL.
在晶片载物台5或原版载物台2中使用线性电机(参照USP5,623,853或USP5,528,118)的情况下,也可以用使用了空气轴承的空气浮动型和使用了洛伦兹(Lorentz)力或电抗力的磁浮动型。各载物台2、5可以是沿导轨移动的类型,也可以是不设置导轨的无导轨类型。作为各载物台2、5的驱动机构,也可以使用通过使两维地配置了磁铁的磁铁组件(永久磁铁)、和两维地配置了线圈的电枢组件对置产生的电磁力来驱动各载物台2、5的平面电机。这种情况下,将磁铁组件和电枢组件的任何一个连接到载物台2、5,将磁铁组件和电枢组件的另一个设置在载物台2、5的移动面侧(基座)就可以。In the case of using a linear motor (refer to USP5,623,853 or USP5,528,118) in the
如以上,通过将包括本申请的权利要求范围中列举的各种结构部件的各种子系统以保证规定的机械精度、电气精度、光学精度来组装而制造本实施例的曝光装置1。为了确保各种精度,在该组装的前后,对于各种光学系统进行用于达到光学精度的调整,对于各种机械系统进行用于达到机械精度的调整,对各种电气系统进行用于达到电气精度的调整。从各种子系统组装成曝光装置的工序包括各种子系统的相互间的机械连接、电路的布线连接、气压回路的配管连接等。在从各种子系统组装成曝光装置的工序前,不用说,是各子系统的各个组装工序。如果各种子系统组装成曝光装置的工序结束,那么进行综合调整,确保作为曝光装置整体的各种精度。曝光装置的制造最好在对温度和清洁度等进行管理的超净间中进行。As described above, the
如图8所示,经过器件的功能和性能设计步骤201、制作基于该设计步骤的掩模(原版)的步骤202、由硅材料来制造晶片的步骤203、通过上述实施例的曝光装置1将原版的图形曝光于晶片上的晶片处理步骤204、器件组装步骤(包括划片(dicing)工序、焊接工序、封装工序)205、检查步骤206等来制造半导体器件。As shown in FIG. 8, through the
Claims (24)
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| PCT/JP1999/005539 WO2001027978A1 (en) | 1999-10-07 | 1999-10-07 | Substrate, stage device, method of driving stage, exposure system and exposure method |
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| CN1260772C true CN1260772C (en) | 2006-06-21 |
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| KR (1) | KR100625625B1 (en) |
| CN (1) | CN1260772C (en) |
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- 1999-10-07 WO PCT/JP1999/005539 patent/WO2001027978A1/en not_active Ceased
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| CN103543612A (en) * | 2013-09-25 | 2014-01-29 | 清华大学 | Moving-iron cableless six-degree-of-freedom magnetic levitation motion platform with vacuum cover |
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| Publication number | Publication date |
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| KR100625625B1 (en) | 2006-09-20 |
| KR20020038592A (en) | 2002-05-23 |
| AU6005499A (en) | 2001-04-23 |
| CN1373900A (en) | 2002-10-09 |
| WO2001027978A1 (en) | 2001-04-19 |
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