CN1249764A - Amino-based curing agent, curable resin composition containing said curing agent, and anticorrosion coating composition containing said curing agent - Google Patents
Amino-based curing agent, curable resin composition containing said curing agent, and anticorrosion coating composition containing said curing agent Download PDFInfo
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
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- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
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Abstract
Description
本发明涉及用作环氧树脂固化剂的胺基固化剂,该固化剂尤其在低温时具有良好的固化性能,并与防腐涂料组合物中广泛使用的石油树脂具有良好的相容性;本发明还涉及含该固化剂的可固化树脂组合物以及含该固化剂并具有良好低温固化性能的防腐涂料组合物,尤其涉及用于诸如压载箱的船舶内部涂层的无焦油防腐涂料组合物。The invention relates to an amine-based curing agent used as an epoxy resin curing agent, which has good curing performance especially at low temperatures, and has good compatibility with widely used petroleum resins in anticorrosion coating compositions; the present invention It also relates to a curable resin composition containing the curing agent and an anti-corrosion coating composition containing the curing agent and having good low-temperature curing performance, and especially relates to a tar-free anti-corrosion coating composition for internal coating of ships such as ballast tanks.
胺基固化剂作为环氧树脂的固化剂是本领域所公知的。含有上述固化剂和环氧树脂的树脂组合物可在室温固化,从而能广泛地用于船舶、钢质结构等的重防腐涂料组合物中。然而,上述树脂组合物在例如冬季的低温下固化性能较差,使其不能表现环氧树脂原有的性能。Amine-based curing agents are well known in the art as curing agents for epoxy resins. The resin composition containing the above-mentioned curing agent and epoxy resin can be cured at room temperature, so it can be widely used in heavy-duty anti-corrosion coating compositions for ships, steel structures and the like. However, the above-mentioned resin composition has poor curing performance at low temperature such as winter, so that it cannot exhibit the original performance of epoxy resin.
为提高树脂组合物的低温固化性能,本领域已经提出了如下(1)至(4)的方法,即,(1)使用固化促进剂,(2)使用基于硫醇的固化剂,(3)使用含丙烯酸酯的树脂,以及(4)使用环氧-聚氨酯固化体系。In order to improve the low-temperature curing performance of the resin composition, the following methods (1) to (4) have been proposed in the art, that is, (1) use a curing accelerator, (2) use a mercaptan-based curing agent, (3) Use an acrylate-containing resin, and (4) use an epoxy-polyurethane curing system.
上述方法(1)存在这样的缺点,正如在固化促进剂中所使用的,使用诸如叔胺、酚等的催化剂用于环氧基的开环得到的低温促进效果不令人满意,并且在固化后的膜中残留催化剂致使固化后的膜耐水性和膜性能差。The above-mentioned method (1) has the disadvantage that, as used in curing accelerators, the low-temperature acceleration effect obtained by using catalysts such as tertiary amines, phenols, etc. for the ring-opening of epoxy groups is not satisfactory, and the curing The residual catalyst in the final film leads to poor water resistance and film performance of the cured film.
上述方法(2)存在这样的缺点,固化剂的使用使组合物表现出了良好的低温固化性能,但固化后的膜耐水性和耐化学品性能差,并且产生恶臭。The above-mentioned method (2) has the disadvantage that the use of the curing agent makes the composition exhibit good low-temperature curing performance, but the cured film has poor water resistance and chemical resistance, and produces bad odor.
上述方法(3)存在这样的缺点,丙烯酸酯基团与胺的迈克尔加成反应提高了组合物的低温固化性能,但众多酯连接保留在固化膜中使固化后的膜的耐水性和耐碱性差。The above-mentioned method (3) has the disadvantage that the Michael addition reaction of the acrylate group and the amine improves the low-temperature curing performance of the composition, but many ester connections remain in the cured film to make the water resistance and alkali resistance of the cured film Poor sex.
上述方法(4)由于使用了由环氧树脂(作为环氧多元醇)与异腈酸酯(作为固化剂)的结合构成的固化体系,从而实际使用时获得了良好的低温固化性能。然而,上述固化体系的缺点是,异腈酸酯在高湿度的环境下会膨胀,使得涂层的长期防腐性不令人满意,而且上述固化体系与防腐涂料组合物中使用的石油树脂的相容性差,因此难以用在重防腐涂料组合物中。The method (4) above uses a curing system composed of a combination of epoxy resin (as epoxy polyol) and isocyanate (as curing agent), thus obtaining good low-temperature curing performance during actual use. However, the disadvantages of the above-mentioned curing systems are that the isocyanate swells under high humidity, so that the long-term corrosion resistance of the coating is not satisfactory, and the above-mentioned curing systems are compatible with petroleum resins used in anti-corrosion coating compositions. Poor compatibility makes it difficult to use in heavy duty coating compositions.
本领域已经将焦油-环氧树脂涂料组合物用作船舶和钢质结构用防腐涂料组合物。上述涂料组合物具有良好的防腐性、耐水性、耐化学品性等,但其缺点是,由于含有焦油,使得组合物从安全和健康的角度看仍令人担忧,并且焦油的黑色使涂料组合物涂覆后难以维护和控制,并产生密闭的空间黑色,使操作变得危险。Tar-epoxy coating compositions have been used in the art as anticorrosion coating compositions for marine and steel structures. The above-mentioned coating composition has good corrosion resistance, water resistance, chemical resistance, etc., but its disadvantage is that due to containing tar, the composition is still worrying from the perspective of safety and health, and the black color of the tar makes the coating composition After coating, it is difficult to maintain and control, and produces a closed space black, which makes the operation dangerous.
通过使用石油树脂代替焦油,已经提出了各种制备涂料组合物的方法,所述涂料组合物能够得到浅色面漆并可用于诸如压载箱的船舶内部的涂覆。本申请人也曾提出一种含有具有特定性能的石油树脂的防腐涂料组合物(参见日本专利申请公开263713/97和302276/97)。上述防腐涂料组合物含有与胺基固化剂具有相对良好相容性的石油树脂,并能够形成防腐性、耐水性、粘结性等良好的浅色涂膜。然而,由于其中使用了胺基固化剂,涂膜低温下的固化性能不令人满意,从而视情况而定不能得到具有良好膜性能的涂膜。By using petroleum resins instead of tar, various methods of preparing coating compositions capable of giving light-colored finishes and useful for coating interiors of ships such as ballast tanks have been proposed. The present applicant has also proposed an anti-corrosion coating composition containing a petroleum resin having specific properties (see Japanese Patent Application Laid-Open Nos. 263713/97 and 302276/97). The above-mentioned anti-corrosion coating composition contains a petroleum resin with relatively good compatibility with the amine-based curing agent, and can form a light-colored coating film with good anti-corrosion, water resistance, and adhesion properties. However, since an amine-based curing agent is used therein, the curing performance of the coating film at low temperature is not satisfactory, so that a coating film having good film properties cannot be obtained as the case may be.
为解决上述问题,本发明人进行了深入的研究发现,通过用环氧树脂改性具有特定组成的迈克尔加成产物可制备胺基固化剂;该固化剂具有良好的低温固化性能,并与防腐涂料组合物中广泛使用的石油树脂具有良好的相容性;使用胺基固化剂能够得到具有良好低温固化性能的无焦油防腐涂料组合物,并且能够形成防腐性、耐水性、粘结性等良好的浅色涂膜;上述研究结果得到本发明。In order to solve the above problems, the inventors have carried out in-depth research and found that an amine-based curing agent can be prepared by modifying the Michael addition product with a specific composition with an epoxy resin; the curing agent has good low-temperature curing performance, and is compatible with corrosion Petroleum resins widely used in coating compositions have good compatibility; the use of amine-based curing agents can obtain tar-free anti-corrosion coating compositions with good low-temperature curing performance, and can form anti-corrosion, water resistance, adhesion, etc. The light-colored coating film; Above-mentioned research result obtains the present invention.
在第一实施方案中,本发明提供胺基固化剂,该胺基固化剂通过将(a)胺、(b)酚和(c)甲醛的缩合反应产物与(d)一个分子中含有至少两个环氧基的环氧树脂进行反应制得,所述胺(a)是二甲苯二胺与脂族多元胺的混合物,所述酚(b)是选自双酚A、双酚F和苯酚的至少一种与烷基链具有9个或更多碳原子的烷基酚的混合物。In a first embodiment, the present invention provides an amine-based curing agent obtained by combining the condensation reaction product of (a) amine, (b) phenol and (c) formaldehyde with (d) one molecule containing at least two The epoxy resin of two epoxy groups is prepared by reacting, the amine (a) is a mixture of xylylene diamine and aliphatic polyamine, and the phenol (b) is selected from bisphenol A, bisphenol F and phenol Mixtures of at least one alkylphenol with an alkyl chain having 9 or more carbon atoms.
在第二实施方案中,本发明提供可固化树脂组合物,含有(A)环氧树脂和(B)胺基固化剂,胺基固化剂通过将(a)二甲苯二胺与脂族多元胺的混合物、(b)选自双酚A、双酚F和苯酚的至少一种与烷基链具有9个或更多碳原子的烷基酚的混合物和(c)甲醛的缩合反应产物与(d)一个分子中含有至少两个环氧基的环氧树脂进行反应制得。In a second embodiment, the present invention provides a curable resin composition comprising (A) an epoxy resin and (B) an amine-based curing agent, the amine-based curing agent being obtained by combining (a) xylylenediamine with an aliphatic polyamine (b) a mixture of at least one selected from bisphenol A, bisphenol F and phenol and an alkylphenol having an alkyl chain of 9 or more carbon atoms and (c) a condensation reaction product of formaldehyde with ( d) The epoxy resin containing at least two epoxy groups in one molecule is prepared by reacting.
在第三实施方案中,本发明提供防腐涂料组合物,含有(A)环氧树脂、(B)胺基固化剂和(C)石油树脂,所述胺基固化剂通过将(a)二甲苯二胺与脂族多元胺的混合物、(b)选自双酚A、双酚F和苯酚的至少一种与烷基链具有9个或更多碳原子的烷基酚的混合物和(c)甲醛的缩合反应产物与(d)一个分子中含有至少两个环氧基的环氧树脂进行反应制得,对于每100重量份的可固化树脂固体物,所述石油树脂(C)的含量为20至150重量份。In a third embodiment, the present invention provides an anti-corrosion coating composition containing (A) epoxy resin, (B) amine-based curing agent and (C) petroleum resin, and the amine-based curing agent is obtained by adding (a) xylene A mixture of diamine and aliphatic polyamine, (b) a mixture of at least one selected from bisphenol A, bisphenol F, and phenol and an alkylphenol having an alkyl chain of 9 or more carbon atoms, and (c) The condensation reaction product of formaldehyde is reacted with (d) an epoxy resin containing at least two epoxy groups in one molecule, and for every 100 parts by weight of curable resin solids, the content of the petroleum resin (C) is 20 to 150 parts by weight.
本发明第一实施方案中的胺基固化剂或本发明第二和第三实施方案中的胺基固化剂(B)(下文称本发明的胺基固化剂)是通过将(a)胺、(b)酚和(c)甲醛的缩合反应产物与(d)一个分子中含有至少两个环氧基的环氧树脂进行反应制得的固化剂。The amine-based curing agent in the first embodiment of the present invention or the amine-based curing agent (B) in the second and third embodiments of the present invention (hereinafter referred to as the amine-based curing agent of the present invention) is obtained by adding (a) amine, (b) a curing agent prepared by reacting a condensation reaction product of phenol and (c) formaldehyde with (d) an epoxy resin containing at least two epoxy groups in one molecule.
本发明中的胺(a)是二甲苯二胺与脂族多元胺的混合物。脂族多元胺的优选实例包括二亚乙基三胺、三亚乙基四胺等。The amine (a) in the present invention is a mixture of xylylenediamine and aliphatic polyamine. Preferable examples of the aliphatic polyamine include diethylenetriamine, triethylenetetramine, and the like.
二甲苯二胺与脂族多元胺的优选混合比为重量比2∶1至1∶2。超出上述比值的太多的二甲苯二胺会使涂膜的粘结性差。另一方面,太多的脂族多元胺会导致涂料的低温固化性能差以及与石油树脂的相容性差。The preferred mixing ratio of xylylenediamine to aliphatic polyamine is 2:1 to 1:2 by weight. Too much xylylenediamine exceeding the above ratio will result in poor adhesion of the coating film. On the other hand, too much aliphatic polyamine will lead to poor low-temperature curing performance of the coating and poor compatibility with petroleum resins.
本发明中的酚(b)是选自双酚A、双酚F和苯酚的至少一种与烷基链具有9个或更多碳原子的烷基酚的混合物。烷基酚具有含9个或更多碳原子的烷基链。使用具有不到9个碳原子的烷基链会不希望地降低与石油树脂的相容性。烷基酚的实例包括壬基酚、十二烷基酚、腰果酚等。The phenol (b) in the present invention is a mixture of at least one selected from bisphenol A, bisphenol F and phenol and an alkylphenol having an alkyl chain of 9 or more carbon atoms. Alkylphenols have an alkyl chain of 9 or more carbon atoms. The use of alkyl chains having less than 9 carbon atoms undesirably reduces compatibility with petroleum resins. Examples of alkylphenols include nonylphenol, dodecylphenol, cardanol, and the like.
酚(b)中选自双酚A、双酚F和苯酚的至少一种与烷基酚的优选混合比为重量比2∶1至1∶2。选自双酚A、双酚F和苯酚的至少一种酚的量太多会降低与石油树脂的相容性。另一方面,烷基酚的量太多会不希望地降低涂料的低温固化性能以及耐水性。A preferable mixing ratio of at least one selected from bisphenol A, bisphenol F and phenol to alkylphenol in phenol (b) is 2:1 to 1:2 by weight. Too much amount of at least one phenol selected from bisphenol A, bisphenol F, and phenol reduces compatibility with petroleum resins. On the other hand, too much amount of alkylphenol undesirably reduces low-temperature curing properties and water resistance of the paint.
本发明使用的环氧树脂(d)包括一个分子中含有至少两个环氧基的环氧树脂,优选环氧当量为150至600的环氧树脂。从耐水性和低温固化性看,尤其优选的环氧树脂是双酚型环氧树脂。The epoxy resin (d) used in the present invention includes an epoxy resin containing at least two epoxy groups in one molecule, preferably an epoxy resin with an epoxy equivalent of 150 to 600. Especially preferred epoxy resins are bisphenol type epoxy resins in view of water resistance and low-temperature curing properties.
本发明的胺基固化剂通过常规方法制备,所述方法包括混合上述成分(a)、(b)和(c),接着在50至180℃的温度下加热并脱水,得到迈克尔反应缩合产物,添加成分(d),在20至200℃的温度下加热使缩合产物中的氨基与环氧基反应。The amine-based curing agent of the present invention is prepared by a conventional method comprising mixing the above-mentioned components (a), (b) and (c), followed by heating and dehydration at a temperature of 50 to 180° C. to obtain a Michael reaction condensation product, Component (d) is added, and the amino group and epoxy group in the condensation product are reacted by heating at a temperature of 20 to 200°C.
上述成分(a)、(b)、(c)和(d)的混合摩尔比是,对于1摩尔的成分(a),成分(b)的量为0.7-1.3摩尔,成分(c)为0.7-1.3摩尔,成分(d)为0.2-0.5摩尔。当成分(a)的量高于上述摩尔比的范围时,低温固化性降低,未反应产物会从涂膜表面渗出。另一方面,当成分(a)的量低于上述摩尔比的范围时,固化性能降低,未反应的成分(b)会残留在涂膜中,降低涂层的耐水性。The mixing molar ratio of the above-mentioned components (a), (b), (c) and (d) is such that, for 1 mol of component (a), the amount of component (b) is 0.7-1.3 moles, and the component (c) is 0.7 -1.3 mol, component (d) is 0.2-0.5 mol. When the amount of the component (a) is higher than the range of the above-mentioned molar ratio, low-temperature curability decreases, and unreacted products bleed out from the surface of the coating film. On the other hand, when the amount of the component (a) is lower than the range of the above molar ratio, the curing performance is reduced, and the unreacted component (b) will remain in the coating film, reducing the water resistance of the coating.
上述方法得到的本发明的胺基固化剂作为环氧树脂的固化剂是有用的,表现出良好的低温固化性,并且可缩短常温下干燥和固化的时间。The amine-based curing agent of the present invention obtained by the above method is useful as a curing agent for epoxy resins, exhibits good low-temperature curing properties, and can shorten the drying and curing time at room temperature.
在本发明第二和第三实施方案中使用的环氧树脂(A)包括一个分子中含有至少两个环氧基的环氧树脂,优选环氧当量为150至600,优选180至300的环氧树脂。环氧树脂(A)的实例包括诸如双酚型环氧树脂、脂族环氧树脂、缩水甘油酯基环氧树脂、缩水甘油胺基环氧树脂、酚醛清漆型环氧树脂、甲酚型环氧树脂、二聚酸改性环氧树脂等。这些树脂可单独使用或结合使用。The epoxy resins (A) used in the second and third embodiments of the present invention include epoxy resins containing at least two epoxy groups in one molecule, preferably rings having an epoxy equivalent weight of 150 to 600, preferably 180 to 300 oxygen resin. Examples of the epoxy resin (A) include epoxy resins such as bisphenol-type epoxy resins, aliphatic epoxy resins, glycidyl ester-based epoxy resins, glycidylamine-based epoxy resins, novolac-type epoxy resins, and cresol-type epoxy resins. Oxygen resin, dimer acid modified epoxy resin, etc. These resins may be used alone or in combination.
在本发明第二和第三实施方案中,成分(A)与成分(B)的混合比可根据所使用的成分(A)和成分(B)的种类随意改变,但优选是成分(B)中活泼氢当量与成分(A)中环氧当量的当量比在0.5至1.0的范围内。In the second and third embodiments of the present invention, the mixing ratio of component (A) to component (B) can be freely changed depending on the kinds of component (A) and component (B) used, but preferably component (B) The equivalent ratio of the active hydrogen equivalents in the component (A) to the epoxy equivalents in the component (A) is in the range of 0.5 to 1.0.
本发明第二实施方案中的可固化树脂组合物任选包括石油树脂、其它液体改性剂和活泼或不活泼稀释剂;颜料,如体质颜料、防腐颜料、着色颜料等;以及公知的添加剂,如有机溶剂、防沉降剂、防流挂剂、润湿剂、反应促进剂、粘结性给予剂、脱水剂等。The curable resin composition in the second embodiment of the present invention optionally includes petroleum resins, other liquid modifiers and active or inactive diluents; pigments, such as extender pigments, anti-corrosion pigments, coloring pigments, etc.; and known additives, Such as organic solvents, anti-sedimentation agents, anti-sagging agents, wetting agents, reaction accelerators, adhesion-giving agents, dehydrating agents, etc.
本发明第三实施方案中的石油树脂(C)优选包括常温下为固体,软化点为50至150℃,优选80至100℃的石油树脂。上述石油树脂的实例包括聚合C9馏分如苯乙烯衍生物、茚等(从石油石脑油裂解过程中产生的重油得到)制得的芳族基石油树脂;上述C5馏分和C9馏分共聚得到的共聚物石油树脂;C5馏分中的共轭二烯如环戊二烯、1,3-戊二烯等进行部分环状聚合得到的脂族基石油树脂;芳族基石油树脂氢化得到的树脂;聚合环戊二烯等得到的脂环基石油树脂。The petroleum resin (C) in the third embodiment of the present invention preferably includes a petroleum resin that is solid at normal temperature and has a softening point of 50 to 150°C, preferably 80 to 100°C. Examples of the above-mentioned petroleum resins include aromatic-based petroleum resins obtained by polymerizing C9 fractions such as styrene derivatives, indene, etc. (obtained from heavy oil produced in the cracking process of petroleum naphtha); the above-mentioned C5 fractions and C9 fractions are copolymerized The obtained copolymer petroleum resin; the aliphatic-based petroleum resin obtained by partially cyclic polymerization of conjugated dienes in the C5 fraction such as cyclopentadiene and 1,3-pentadiene; the hydrogenation of the aromatic-based petroleum resin Resins; alicyclic petroleum resins obtained by polymerizing cyclopentadiene and the like.
当石油树脂(C)的软化点低于50℃时,涂膜的耐水性降低,成分(C)会渗到涂膜表面,以保持粘结性。另一方面,当石油树脂(C)的软化点高于150℃时,涂料组合物的粘度增加,使涂膜的施工性能和物理性能下降。When the softening point of the petroleum resin (C) is lower than 50° C., the water resistance of the coating film decreases, and the component (C) penetrates to the surface of the coating film to maintain adhesion. On the other hand, when the softening point of the petroleum resin (C) is higher than 150° C., the viscosity of the coating composition increases, degrading the applicability and physical properties of the coating film.
特别地,石油树脂(C)优选包括含羟基、软化点为50至150℃的石油树脂,其中一个分子中羟基的含量为0.5-1.5摩尔。含羟基的石油树脂可通过将羟基引入到上述石油树脂中制得。在这些树脂中,从耐水性和与成分(A)和(B)的相容性看,优选的是含羟基的芳族基石油树脂。In particular, the petroleum resin (C) preferably includes a hydroxyl-containing petroleum resin having a softening point of 50 to 150° C., wherein the content of the hydroxyl group in one molecule is 0.5 to 1.5 mol. Hydroxyl-containing petroleum resins can be produced by introducing hydroxyl groups into the above-mentioned petroleum resins. Among these resins, hydroxyl group-containing aromatic-based petroleum resins are preferable from the standpoint of water resistance and compatibility with components (A) and (B).
当含羟基的石油树脂中一个分子所含的羟基量小于0.5摩尔时,与胺基固化剂的相容性降低,对涂膜性能产生不利的影响。当含羟基的石油树脂中一个分子所含的羟基量大于1.5摩尔时,涂膜的耐水性下降。When the amount of hydroxyl groups contained in one molecule of the hydroxyl-containing petroleum resin is less than 0.5 moles, the compatibility with the amine-based curing agent is reduced, which adversely affects the performance of the coating film. When the amount of hydroxyl groups contained in one molecule of the hydroxyl-containing petroleum resin exceeds 1.5 moles, the water resistance of the coating film decreases.
在本发明第三实施方案中的防腐涂料组合物中,每100重量份的固化的树脂固体物,所含的石油树脂(C)的量为20至150重量份,优选50至150重量份。当上述含量低于20重量份时,不能获得满意的耐水性。另一方面,上述含量高于150重量份时,得到的脆性涂膜不可能具有良好的物理性能,而且低温固化性能严重下降。In the anticorrosive coating composition in the third embodiment of the present invention, the petroleum resin (C) is contained in an amount of 20 to 150 parts by weight, preferably 50 to 150 parts by weight, per 100 parts by weight of cured resin solids. When the above content is less than 20 parts by weight, satisfactory water resistance cannot be obtained. On the other hand, when the above content is more than 150 parts by weight, the resulting brittle coating film may not have good physical properties, and the low-temperature curing performance is severely reduced.
本发明第三实施方案中的防腐涂料组合物任选地可含有其它液体改性剂或稀释剂;颜料,如体质颜料、防腐颜料、着色颜料等;活泼稀释剂;以及组合物中常用的添加剂,如有机溶剂、防沉降剂、防流挂剂、润温剂、反应促进剂、粘结性给予剂、脱水剂等。The anti-corrosion coating composition in the third embodiment of the present invention may optionally contain other liquid modifiers or diluents; pigments, such as extender pigments, anti-corrosion pigments, coloring pigments, etc.; reactive diluents; and additives commonly used in the composition , such as organic solvents, anti-sedimentation agents, anti-sagging agents, wetting agents, reaction accelerators, adhesion-giving agents, dehydrating agents, etc.
本发明第三实施方案中的防腐涂料组合物是双组分型涂料组合物,包括含环氧树脂(A)和石油树脂(C)的基料(base material),以及胺基固化剂(B),通常涂覆到诸如锌底漆的底涂防腐涂膜上。上述涂料组合物可用本领域公知的涂覆方法进行涂覆,例如空气喷涂、无空气喷涂、刷涂、辊涂等,干膜的厚度为150至500μm。The anti-corrosion coating composition in the third embodiment of the present invention is a two-component type coating composition, including the base material (base material) containing epoxy resin (A) and petroleum resin (C), and amine-based curing agent (B ), usually applied to a primer anti-corrosion coating such as zinc primer. The above-mentioned coating composition can be coated by coating methods known in the art, such as air spray coating, airless spray coating, brush coating, roller coating, etc., and the thickness of the dry film is 150 to 500 μm.
实施例Example
本发明通过下列实施例得到更详细的解释,其中“份”和“%”指“重量份”和“%(重量)”。The present invention is explained in more detail by the following examples, wherein "parts" and "%" mean "parts by weight" and "% by weight".
制备胺基固化剂Preparation of amine-based curing agent
实施例1Example 1
在装有搅拌器和温度计的反应器中加入68g(0.5摩尔)二甲苯二胺、52g(0.5摩尔)二亚乙基三胺、114g(0.5摩尔)双酚A和110g(0.5摩尔)壬基酚,接着完全搅拌,添加81g(1摩尔)37%的甲醛水以进行反应,加热到100℃反应2小时,脱水得到缩合反应产物,添加95g(0.25摩尔)Epon #828(商品名,环氧树脂,环氧当量:190,由Yuka Shell Epoxy Co.Ltd.出售),在80℃反应2小时,用甲苯∶异丙醇=1∶1的混合溶剂稀释,得到不挥发物含量为60%的胺基固化剂(B-1)。固化剂溶液的粘度为900cps(在25℃/60 r.p.m条件下用B型粘度计测量)。Into a reactor equipped with a stirrer and a thermometer, 68 g (0.5 mol) of xylylenediamine, 52 g (0.5 mol) of diethylenetriamine, 114 g (0.5 mol) of bisphenol A and 110 g (0.5 mol) of nonyl Phenol, then stir completely, add 81g (1 mole) 37% formaldehyde water to react, be heated to 100 ℃ of reaction 2 hours, dehydration obtains condensation reaction product, add 95g (0.25 mole) Epon #828 (trade name, epoxy Resin, epoxy equivalent: 190, sold by Yuka Shell Epoxy Co.Ltd.), was reacted at 80° C. for 2 hours, diluted with a mixed solvent of toluene: isopropanol = 1: 1 to obtain a non-volatile matter content of 60%. Amine-based curing agent (B-1). The viscosity of the curing agent solution is 900cps (measured with a B-type viscometer at 25°C/60 r.p.m).
实施例2-4和比较例1-6Embodiment 2-4 and comparative example 1-6
重复实施例1,所不同的是各种成分列于表1中,得到得到各种胺基固化剂(B-2)至(B-9)。比较例6的粘度太高,不可能制得固化剂。表1中,成分用摩尔比表示,(注1)和(注2)解释如下。Repeat Example 1, except that various components are listed in Table 1, to obtain various amine-based curing agents (B-2) to (B-9). The viscosity of Comparative Example 6 was so high that it was impossible to prepare a curing agent. In Table 1, the components are expressed by molar ratio, (Note 1) and (Note 2) are explained below.
(注1)Epon #1001:环氧树脂,环氧当量:475,由Yuka ShellEpoxy Co.Ltd.出售,商品名。(Note 1) Epon #1001: epoxy resin, epoxy equivalent: 475, sold by Yuka Shell Epoxy Co. Ltd., trade name.
(注2) Epiclon #520:商品名,单环氧化合物,由Dainippon Inkand Chemicals,Inc.出售。(Note 2) Epiclon #520: trade name, monoepoxide, sold by Dainippon Inkand Chemicals, Inc.
表1
制备可固化树脂组合物Preparation of Curable Resin Composition
实施例5-8和比较例7-12Embodiment 5-8 and comparative example 7-12
在1升的反应器中装入100份Epon #828和各种上述得到的根据表2配方的胺基固化剂,接着混合并搅拌,得到各种可固化树脂组合物。各种组合物进行如下的性能测试。测试结果列于表2。表2中,(注3)代表如下含义。In a 1-liter reactor, 100 parts of Epon #828 and various amine-based curing agents obtained above according to the formula in Table 2 were charged, followed by mixing and stirring to obtain various curable resin compositions. Various compositions were subjected to the following performance tests. The test results are listed in Table 2. In Table 2, (Note 3) represents the following meanings.
(注3)Versamin F20:商品名,迈克尔改性的邻二甲苯二胺,活泼氢当量:80,由Henkel Japan Ltd.出售,不挥发物含量:100%,粘度:3000cps。(Note 3) Versamin F20: trade name, Michael-modified o-xylylenediamine, active hydrogen equivalent: 80, sold by Henkel Japan Ltd., non-volatile matter content: 100%, viscosity: 3000 cps.
性能测试Performance Testing
(*1)相容性:(*1) Compatibility:
混合后用涂膜器立即将每种样品涂覆到玻璃板上,得到的干膜厚250μm,接着在5℃和65%RH环境的条件下干燥24小时,根据如下标准肉眼评估涂膜的外观。Immediately after mixing, each sample was coated on a glass plate with a film applicator to obtain a dry film thickness of 250 μm, followed by drying at 5°C and 65% RH for 24 hours, and visually evaluated the appearance of the coating film according to the following criteria .
3:无变化;2:出现浑浊;1:分离。3: no change; 2: turbidity; 1: separation.
(*2)低温固化性能:(*2)Low temperature curing properties:
混合后用涂膜器立即将每种样品涂覆到脱脂抛光的低碳钢板(0.8×70×150mm)上,得到的干膜厚约250μm,接着在5℃和65%RH环境的条件下干燥16小时,用手指压涂膜表面,根据如下标准肉眼评估涂膜的外观。Immediately after mixing, each sample was coated on a degreased polished mild steel plate (0.8×70×150 mm) with a dry film thickness of about 250 μm, followed by drying at 5°C and 65% RH After 16 hours, press the surface of the coating film with fingers, and visually evaluate the appearance of the coating film according to the following criteria.
3:用手指重压,涂膜不出现滑移;3: Heavy pressure with fingers, the coating film does not slip;
2:用手指重压,涂膜出现滑移;2: Press heavily with your fingers, and the coating film will slip;
1:用手指轻压,涂膜出现滑移;1: Press lightly with your fingers, and the coating film will slip;
(*3)粘结性能:(*3) Adhesive properties:
混合后用涂膜器立即将每种样品涂覆到喷丸清理后的钢板(2×70×150mm)上,得到的于膜厚约250μm,接着在5℃和65%RH环境的条件下干燥7天,得到各种涂层测试板,在测试板上进行划格法附着力试验,接着在其上粘着粘合剂玻璃纸条,分离纸条,根据如下标准肉眼评估涂膜的外观。Immediately after mixing, each sample was coated on a shot-peened steel plate (2×70×150 mm) with a film applicator to obtain a film thickness of about 250 μm, followed by drying at 5°C and 65% RH After 7 days, various coating test panels were obtained, and the cross-hatch adhesion test was carried out on the test panels, followed by sticking adhesive cellophane strips on it, separating the paper strips, and visually evaluating the appearance of the coating film according to the following standards.
3:良好;3: Good;
2:出现部分剥离;2: Partial peeling occurs;
1:全部表面出现剥离。1: Peeling occurs on the entire surface.
表2
制备防腐涂料组合物Preparation of anti-corrosion coating composition
实施例9Example 9
在1升的反应器中装入100份Epon #828、70份钛白、100份滑石粉、100份含羟基的石油树脂(注4)、10份防流挂剂(注5)和10份二甲苯,接着在分散机中混合并搅拌,形成作为基料的分散体,就在涂覆前向基料中添加100份胺基固化剂(B-1),混合并搅拌,得到防腐涂料组合物。100 parts of Epon #828, 70 parts of titanium dioxide, 100 parts of talcum powder, 100 parts of hydroxyl-containing petroleum resin (note 4), 10 parts of anti-sagging agent (note 5) and 10 parts of Xylene, then mixed and stirred in a disperser to form a dispersion as a base material, just before coating, add 100 parts of amine-based curing agent (B-1) to the base material, mix and stir to obtain an anti-corrosion coating combination thing.
实施例10-14和比较例13-21Examples 10-14 and Comparative Examples 13-21
重复实施例9,所不同的是用表3所示的成分和配方,得到各种防腐涂料组合物。表3中,(注4)、(注5)和(注6)解释如下。Repeat Example 9, the difference is to use the ingredients and formulations shown in Table 3 to obtain various anti-corrosion coating compositions. In Table 3, (Note 4), (Note 5) and (Note 6) are explained as follows.
(注4)Neopolymer K-2:商品名,二乙烯基甲苯-茚共聚物,一个分子中含有1至1.1摩尔羟基,软化点:100℃,由NipponPetrochemicals Co.,Ltd.出售。(Note 4) Neopolymer K-2: Trade name, divinyltoluene-indene copolymer, containing 1 to 1.1 moles of hydroxyl groups in one molecule, softening point: 100°C, sold by Nippon Petrochemicals Co., Ltd.
(注5)Disparion A630-20XN:商品名,聚酰胺蜡,由KusumotoChemicals Ltd.出售。(Note 5) Disparion A630-20XN: trade name, polyamide wax, sold by Kusumoto Chemicals Ltd.
(注6)Coronate L:商品名,异腈酸酯固化剂,甲代亚苯基二异腈酸酯改性产物,NCO含量:13%,由Nippon Polyurethane IndustryCo.Ltd.出售。(Note 6) Coronate L: trade name, isocyanate curing agent, tolylene diisocyanate modified product, NCO content: 13%, sold by Nippon Polyurethane IndustryCo.Ltd.
性能测试Performance Testing
上述得到的各种防腐涂料组合物进行如下性能测试。结果列于表4中。Various anticorrosion coating compositions obtained above were subjected to the following performance tests. The results are listed in Table 4.
(*4)相容性(*4) Compatibility
重复上述(*1),不同的是使用防腐涂料组合物代替上述(*1)中的树脂组合物。The above (*1) was repeated except that the anti-corrosion coating composition was used instead of the resin composition in the above (*1).
(*5)低温固化性能(*5)Low temperature curing properties
重复上述(*2),不同的是使用防腐涂料组合物代替上述(*2)中的树脂组合物。The above (*2) was repeated except that the anti-corrosion coating composition was used instead of the resin composition in the above (*2).
(*6)柔韧性(*6) Flexibility
每种防腐涂料组合物通过无空气喷涂法涂覆到脱脂抛光的低碳钢板(150×70×0.8mm)上,得到的干膜厚约250μm,接着在20℃和65%RH环境的条件下干燥7天,分别得到每种涂层的测试样板。每种涂层的测试样板以90°的折叠角于20℃的温度下涂膜表面朝外折叠,根据如下标准肉眼评估折叠部分涂膜上出现的裂缝。3:无裂缝出现;2:很少裂缝出现;1:许多裂缝出现Each anti-corrosion coating composition is coated on the degreasing polished low-carbon steel plate (150 × 70 × 0.8mm) by airless spraying method, and the dry film thickness obtained is about 250 μm, then under the conditions of 20 ℃ and 65% RH environment After drying for 7 days, test samples for each coating were obtained. The test sample of each coating is folded outward at a temperature of 20°C at a folding angle of 90°, and the cracks appearing on the folded part of the coating film are visually evaluated according to the following standards. 3: No cracks appear; 2: Few cracks appear; 1: Many cracks appear
(*7)耐温差水的耐水性(*7) Water resistance to temperature difference water
将上述得到的每种防腐涂料组合物通过无空气喷涂涂覆到喷丸清理后的钢板(300×100×3.2mm),即测试样板I上,以及涂覆到测试样板II上,得到的干膜厚约250μm,接着在20℃和65%RH环境的条件下干燥7天,分别得到各种涂层测试板。所述测试样板II是将SDZinc 1000 HA(商品名,由Kansai Paint Co.,Ltd.出售,硅酸锌底漆)涂覆到上述钢板上,得到约25μm厚的干膜,接着干燥一天制得。Each anticorrosion coating composition obtained above is applied to the steel plate (300 * 100 * 3.2mm) after shot blasting by airless spraying, that is, on the test sample I, and is coated on the test sample II, and the obtained dry The film thickness is about 250 μm, and then dried for 7 days under the conditions of 20° C. and 65% RH environment to obtain various coating test panels. The test sample II is prepared by coating SDZinc 1000 HA (trade name, sold by Kansai Paint Co., Ltd., zinc silicate primer) on the above-mentioned steel plate to obtain a dry film with a thickness of about 25 μm, followed by drying for one day .
每种涂层测试样板在这样的浸渍容器中浸渍14天,即涂层测试样板的涂层表面与40℃的热水接触,涂层测试样板的背面与20℃的水接触,接着根据如下标准肉眼评估涂层表面状况。Each coating test panel was immersed for 14 days in such an immersion container that the coated surface of the coating test panel was in contact with hot water at 40°C, and the back of the coating test panel was in contact with water at 20°C, and then according to the following standard Visually assess the coating surface condition.
3:无异常;2:出现少量起泡和锈;1:明显出现起泡和锈。3: No abnormality; 2: A small amount of blistering and rusting occurred; 1: Blistering and rusting were clearly observed.
(*8)耐海水性(*8) Seawater resistance
将与上述(*7)相同方式得到的每种涂层测试样板浸渍到50℃海水中达3个月,接着根据如下标准肉眼评估涂层表面状况。Each coating test specimen obtained in the same manner as above (*7) was immersed in seawater at 50°C for 3 months, followed by visual evaluation of the coating surface condition according to the following criteria.
3:无异常;2:出现少量起泡;1:明显出现起泡。3: no abnormality; 2: a small amount of foaming occurs; 1: obvious foaming occurs.
表3
表4
本发明提供一种胺基固化剂,该固化剂通过用环氧树脂改性具有特定组成的迈克尔反应产物制得,具有良好的低温固化性能,与石油树脂有良好的相容性,本发明还提供含有该胺基固化剂的可固化树脂组合物,该组合物具有良好的低温固化性能,能够形成防腐性和粘结性好的涂膜。The invention provides an amine-based curing agent, which is prepared by modifying a Michael reaction product with a specific composition with an epoxy resin, has good low-temperature curing performance, and has good compatibility with petroleum resins. The invention also provides A curable resin composition containing the amine-based curing agent is provided, which has good low-temperature curing performance and can form a coating film with good corrosion resistance and adhesion.
本发明通过使用胺基固化剂能够提供具有良好低温固化性能、而无安全和健康问题的无焦油防腐涂料组合物,所述固化剂通过用环氧树脂改性具有特定组成的迈克尔反应产物制得,并与石油树脂具有良好的相容性。本发明的防腐涂料组合物能够形成浅色涂膜,并且防腐性、耐水性和粘结性好。The present invention can provide a tar-free anti-corrosion coating composition with good low-temperature curing performance without safety and health problems by using an amine-based curing agent prepared by modifying a Michael reaction product with a specific composition with an epoxy resin , and has good compatibility with petroleum resins. The anticorrosion coating composition of the invention can form a light-colored coating film, and has good anticorrosion, water resistance and adhesion.
本发明的防腐涂料组合物作为重防腐涂料组合物用于船舶和钢质结构是非常有用的。The anticorrosion coating composition of the present invention is very useful as a heavy anticorrosion coating composition for ships and steel structures.
Claims (11)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP338629/1997 | 1997-12-09 | ||
| JP33862897A JP3652863B2 (en) | 1997-12-09 | 1997-12-09 | Amine-based curing agent and curable resin composition containing the same |
| JP33862997A JP3652864B2 (en) | 1997-12-09 | 1997-12-09 | Anticorrosion paint composition |
| JP338628/1997 | 1997-12-09 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1249764A true CN1249764A (en) | 2000-04-05 |
| CN1129624C CN1129624C (en) | 2003-12-03 |
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ID=26576149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN98803192A Expired - Fee Related CN1129624C (en) | 1997-12-09 | 1998-11-19 | Amine-base curing agent, curable resin composition contg. said agent, and corrosionproofing coating composition contg. said agent |
Country Status (4)
| Country | Link |
|---|---|
| KR (1) | KR100326416B1 (en) |
| CN (1) | CN1129624C (en) |
| FI (1) | FI116845B (en) |
| WO (1) | WO1999029756A1 (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1303171C (en) * | 2002-04-29 | 2007-03-07 | 三菱瓦斯化学株式会社 | Composition for coating with gas shielding characteristic, said coating using the composition and coating film |
| CN100425663C (en) * | 2001-11-22 | 2008-10-15 | 关西涂料株式会社 | Cationic coating composition |
| CN102770499A (en) * | 2010-03-26 | 2012-11-07 | 日本油漆株式会社 | Water-based coating composition and process for formation of coating film |
| CN102821874A (en) * | 2010-03-26 | 2012-12-12 | 日本油漆株式会社 | Method for forming coating film |
| CN110402265A (en) * | 2017-03-16 | 2019-11-01 | 3M创新有限公司 | Epoxy casting resin preparation |
| CN110537114A (en) * | 2017-03-01 | 2019-12-03 | 杨格制造公司杨格光学器件 | Optical articles containing photochromic poly(urea-urethane) |
| CN112324069A (en) * | 2020-10-28 | 2021-02-05 | 广东彩居建筑工程有限公司 | Method for brushing waterproof coating on outer wall |
| CN109134829B (en) * | 2018-08-17 | 2021-05-11 | 重庆南方漆业有限公司 | Anti-tack epoxy curing agent and preparation method and application thereof |
| CN112940225A (en) * | 2021-02-01 | 2021-06-11 | 河南省高新技术实业有限公司 | Biomass tar modified epoxy resin curing agent and preparation method thereof |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6780511B2 (en) | 2002-09-05 | 2004-08-24 | Borden Chemical, Inc. | N-substituted arylamino-phenol-formaldehyde condensates |
| CN104945600B (en) * | 2015-07-17 | 2017-08-29 | 史铁钧 | A kind of epoxy curing agent of the benzoxazine of list containing aliphatic cyclic amine type and preparation method thereof |
| KR102225441B1 (en) * | 2020-12-03 | 2021-03-08 | 손희준 | Ceramic Coated Galvanized corrugated steel plate |
| CN113214455B (en) * | 2021-06-25 | 2022-04-22 | 万华化学集团股份有限公司 | Toughening type water-based epoxy curing agent and preparation method and application thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58187462A (en) * | 1982-04-27 | 1983-11-01 | Kansai Paint Co Ltd | Curing agent for epoxy resin coating compound |
| JPH08104738A (en) * | 1994-08-10 | 1996-04-23 | Mitsubishi Gas Chem Co Inc | Epoxy resin curing agent |
| JPH09202821A (en) * | 1996-01-26 | 1997-08-05 | Mitsubishi Gas Chem Co Inc | Curing agent for epoxy resin |
| JPH09263713A (en) * | 1996-03-28 | 1997-10-07 | Kansai Paint Co Ltd | Anticorrosive coating composition |
| JPH09302276A (en) * | 1996-05-13 | 1997-11-25 | Kansai Paint Co Ltd | Anticorrosive coating composition |
-
1998
- 1998-11-19 WO PCT/JP1998/005211 patent/WO1999029756A1/en not_active Ceased
- 1998-11-19 CN CN98803192A patent/CN1129624C/en not_active Expired - Fee Related
- 1998-11-19 KR KR1019997007129A patent/KR100326416B1/en not_active Expired - Fee Related
-
1999
- 1999-08-06 FI FI991678A patent/FI116845B/en not_active IP Right Cessation
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100425663C (en) * | 2001-11-22 | 2008-10-15 | 关西涂料株式会社 | Cationic coating composition |
| CN1303171C (en) * | 2002-04-29 | 2007-03-07 | 三菱瓦斯化学株式会社 | Composition for coating with gas shielding characteristic, said coating using the composition and coating film |
| CN102770499A (en) * | 2010-03-26 | 2012-11-07 | 日本油漆株式会社 | Water-based coating composition and process for formation of coating film |
| CN102821874A (en) * | 2010-03-26 | 2012-12-12 | 日本油漆株式会社 | Method for forming coating film |
| CN102770499B (en) * | 2010-03-26 | 2015-05-13 | 日本油漆株式会社 | Water-based coating composition and process for formation of coating film |
| CN102821874B (en) * | 2010-03-26 | 2015-07-15 | 日本油漆株式会社 | Method for forming coating film |
| CN110537114A (en) * | 2017-03-01 | 2019-12-03 | 杨格制造公司杨格光学器件 | Optical articles containing photochromic poly(urea-urethane) |
| CN110402265A (en) * | 2017-03-16 | 2019-11-01 | 3M创新有限公司 | Epoxy casting resin preparation |
| CN110402265B (en) * | 2017-03-16 | 2022-05-03 | 3M创新有限公司 | Epoxy casting resin formulation |
| CN109134829B (en) * | 2018-08-17 | 2021-05-11 | 重庆南方漆业有限公司 | Anti-tack epoxy curing agent and preparation method and application thereof |
| CN112324069A (en) * | 2020-10-28 | 2021-02-05 | 广东彩居建筑工程有限公司 | Method for brushing waterproof coating on outer wall |
| CN112940225A (en) * | 2021-02-01 | 2021-06-11 | 河南省高新技术实业有限公司 | Biomass tar modified epoxy resin curing agent and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| WO1999029756A1 (en) | 1999-06-17 |
| FI19991678L (en) | 1999-08-06 |
| KR20000070864A (en) | 2000-11-25 |
| CN1129624C (en) | 2003-12-03 |
| KR100326416B1 (en) | 2002-02-28 |
| FI116845B (en) | 2006-03-15 |
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Legal Events
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| C06 | Publication | ||
| C10 | Entry into substantive examination | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20031203 Termination date: 20171119 |