CN1245593A - Manufacture method of lithium ion secondary battery - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及锂离子二次电池的制造方法,说得再详细点,涉及可以以任意形状薄型化、轻重量化的锂离子二次电池的制造方法。The present invention relates to a method for manufacturing a lithium ion secondary battery, and more specifically, relates to a method for manufacturing a lithium ion secondary battery that can be thinned and lightened in any shape.
背景技术Background technique
为与便携式电子机器的小型化轻重量化相适应,电池中的电能容量的提高成了最重要的课题,人们一直在进行多样的电池的开发和改良。在迄今为止的电池中,锂离子二次电池是最可以期待高的容量的二次电池,现在仍在积极地对其进行着改良。锂离子二次电池,作为其主要的构成,具有正极、负极和被该正极和负极夹持着的离子导电层。在现在已经实用化的锂离子二次电池中,离子导电层使用的是用含锂离子的非水系的溶剂充满聚乙烯或聚丙烯等的多孔质薄膜的导电层。In keeping with the downsizing and weight reduction of portable electronic devices, improvement of the electric energy capacity of batteries has become the most important issue, and various batteries have been developed and improved. Among conventional batteries, lithium-ion secondary batteries are the secondary batteries in which high capacity can be expected the most, and improvements are still actively being made. A lithium ion secondary battery has, as its main components, a positive electrode, a negative electrode, and an ion conductive layer sandwiched between the positive electrode and the negative electrode. In lithium-ion secondary batteries that are currently in practical use, the ion-conductive layer is one in which a porous film such as polyethylene or polypropylene is impregnated with a non-aqueous solvent containing lithium ions.
现在已经实用化了的锂离子二次电池,采用使用不锈钢制等的牢固的外装罐,并进行加压的办法维持正极-离子导电层-负极之间的电连接。但是,上述外装罐增加了锂离子二次电池的重量,使小型化、轻重量化变得困难起来的同时,由于外装罐的刚直性,任意形状化也变得困难了起来。要想使锂离子二次电池小型化和轻重量化以及任意形状化,就必须使正极和离子导电层、负极和离子导电层进行接合,并维持该状态而不必从外部加压。Lithium-ion secondary batteries that are currently in practical use use a strong outer can made of stainless steel or the like, and pressurize to maintain the electrical connection between the positive electrode-ion conductive layer-negative electrode. However, the above-mentioned exterior can increases the weight of the lithium ion secondary battery, making it difficult to reduce the size and weight of the lithium ion secondary battery, and also makes it difficult to form an arbitrary shape due to the rigidity of the exterior can. In order to reduce the size and weight of lithium-ion secondary batteries and to achieve arbitrary shapes, it is necessary to join the positive electrode and the ion-conducting layer, and the negative electrode and the ion-conducting layer, and maintain this state without applying pressure from the outside.
作为这方面的方法,在美国专利5437692中,公开了一种把锂离子导电性的聚合物用作离子导电层,用含锂化合物的粘接层,把正极和负极接合到上述导电层上的方法。此外,在WO95/15589中,公开了一种先形成可塑性的离子导电层,再用该可塑性离子导电层接合正极和负极的方法。As a method in this regard, in U.S. Patent No. 5,437,692, there is disclosed a method in which a lithium-ion-conductive polymer is used as an ion-conducting layer, and a positive electrode and a negative electrode are bonded to the above-mentioned conductive layer with an adhesive layer containing a lithium compound. method. In addition, WO95/15589 discloses a method of forming a plastic ion-conducting layer first, and then using the plastic ion-conducting layer to join positive and negative electrodes.
但是,若用上述美国专利5437692中所公开的方法,则不能得到足够的强度,不能把电池作得足够得薄,此外,离子导电层与正极和负极之间的离子导电电阻也高、充放电特性等的电池特性在实用上也有问题。此外,若用上述WO95/15589,由于接合可塑性的离子导电层,故存在着不能得到足够的强度,不能把电池制作得足够得薄这样的问题。However, if the method disclosed in the above-mentioned U.S. Patent No. 5,437,692 is used, sufficient strength cannot be obtained, and the battery cannot be made thin enough. In addition, the ionic conduction resistance between the ion-conducting layer and the positive electrode and the negative electrode is also high, and the charge-discharge Battery characteristics, such as battery characteristics, also have practical problems. In addition, according to the above-mentioned WO95/15589, since the plastic ion-conducting layer is bonded, there is a problem that sufficient strength cannot be obtained, and the battery cannot be made thin enough.
本发明就是为了消除上述那样的问题而作出的,目的是提供一种锂离子二次电池的制造方法:用粘接性树脂使正极和负极与离子导电层(隔离物)贴紧,在可以确保电极与隔离物之间的足够的接合强度的同时,还可以确保使正极和负极与隔离物之间的离子导电电阻与使用现有的外装罐的电池类同。The present invention is made in order to eliminate the above-mentioned problems, and the purpose is to provide a manufacturing method of a lithium-ion secondary battery: use an adhesive resin to make the positive electrode and the negative electrode and the ion-conducting layer (separator) adhere tightly, and the battery can be ensured. Sufficient bonding strength between the electrodes and the separator can be ensured, and the ion conduction resistance between the positive electrode and the negative electrode and the separator can be ensured to be similar to that of a battery using a conventional external can.
发明的公开disclosure of invention
本发明的第1种锂离子二次电池的制造方法,具备下述工序:分别在正极和负极集电体上成型正极和负极活性物质层,形成各个电极的工序;把作为主要成分将氟系树脂或聚乙烯醇溶解到溶剂中构成的粘接树脂溶液涂敷到隔离物上的工序;把上述各个电极交互地重合到该隔离物间形成多层的叠层体的工序;对该叠层体边加压边干燥使溶剂蒸发以形成平板状电池叠层体的工序;和使电解液浸渍于该平板状电池叠层体中的工序。The manufacturing method of the 1st kind of lithium ion secondary battery of the present invention has the following steps: forming the positive electrode and negative electrode active material layers on the positive electrode and the negative electrode current collector respectively to form the process of each electrode; The process of applying an adhesive resin solution formed by dissolving resin or polyvinyl alcohol into a solvent to a separator; the process of overlapping each of the above-mentioned electrodes alternately between the separators to form a multilayer laminate; the laminate a step of drying the body under pressure to evaporate the solvent to form a flat battery laminate; and a step of impregnating the flat battery laminate with an electrolytic solution.
本发明的第2种锂离子二次电池的制造方法,是在上述第1种锂离子二次电池的制造方法中,介以切断开来的隔离物形成多层的叠层体的方法。A second method of manufacturing a lithium ion secondary battery of the present invention is a method of forming a multilayer laminate through cut separators in the above first method of manufacturing a lithium ion secondary battery.
本发明的第3种锂离子二次电池的制造方法,是在是在上述第1种锂离子二次电池的制造方法中,介以卷绕起来的隔离物形成多层的叠层体的方法。A third method of manufacturing a lithium ion secondary battery of the present invention is a method of forming a multilayer laminate through a wound separator in the above first method of manufacturing a lithium ion secondary battery .
本发明的第4种锂离子二次电池的制造方法,是在上述第1种锂离子二次电池的制造方法中,介以折叠起来的隔离物形成多层的叠层体的方法。A fourth method of manufacturing a lithium ion secondary battery of the present invention is a method of forming a multilayer laminate through a folded separator in the above first method of manufacturing a lithium ion secondary battery.
采用上述第1到第4种的锂离子二次电池的制造方法,使得可以防止由正极和负极活性物质以及分别接合到该活性物质上的正极和负极集电体构成的各个电极与隔离物之间的剥离,即便是没有刚直的壳体,也可以维持作为电池的构造,故可以使电池轻重量化、薄型化的同时,还可以借助于涂敷到隔离物上的粘接树脂溶液改善充放电特性,采用具有多层的叠层体的办法,可以得到小型紧凑且特性稳定的锂离子二次电池。此外,在对形成后的电池上作用有使之变形的外力或内部的热应力的情况下,由于遭到破坏的是电极的活性物质层和集电体之间而不是隔离物,故还具有可以维持安全性的效果。Adoption of the manufacturing method of the above-mentioned 1st to 4th lithium ion secondary battery makes it possible to prevent the gap between the separators and the separators composed of the positive electrode and the negative electrode active material and the positive electrode and the negative electrode current collector respectively bonded to the active material. Even if there is no rigid case, the structure of the battery can be maintained, so the battery can be made lighter and thinner, and the charge and discharge can be improved by the adhesive resin solution applied to the separator. characteristics, by adopting a multilayer laminated body, a small and compact lithium ion secondary battery with stable characteristics can be obtained. In addition, when an external force or internal thermal stress acts on the formed battery to deform it, since it is between the active material layer of the electrode and the collector rather than the separator that is destroyed, it also has The effect of safety can be maintained.
本发明的第5种锂离子二次电池的制造方法,是在上述第1种锂离子二次电池的制造方法中,粘接树脂溶液是以二甲基甲酰胺为溶剂,在该溶剂中含有氟系树脂或聚乙烯醇的溶液的方法。The 5th kind of manufacturing method of lithium-ion secondary battery of the present invention is that in the manufacturing method of the above-mentioned 1st kind of lithium-ion secondary battery, the adhesive resin solution uses dimethylformamide as a solvent, and the solvent contains Fluorine resin or polyvinyl alcohol solution method.
本发明的第6种锂离子二次电池的制造方法,是在上述第5种锂离子二次电池的制造方法中,粘接树脂溶液是在二甲基甲酰胺中,氟系树脂或聚乙烯醇含有3~25重量份,理想的是含有5~15重量份的溶液的方法。The 6th kind of manufacturing method of lithium-ion secondary battery of the present invention is that in the manufacturing method of above-mentioned 5th kind of lithium-ion secondary battery, adhesive resin solution is in dimethylformamide, fluorine-based resin or polyethylene The alcohol contains 3 to 25 parts by weight, preferably 5 to 15 parts by weight of the solution.
本发明的第7种锂离子二次电池的制造方法,是在上述第1种锂离子二次电池的制造方法中,在80℃以下的气流中进行干燥的方法。因此,可以缩短干燥所需要的时间。A seventh method of manufacturing a lithium ion secondary battery according to the present invention is a method of drying in an air current of 80° C. or lower in the above first method of manufacturing a lithium ion secondary battery. Therefore, the time required for drying can be shortened.
本发明的第8种锂离子二次电池的制造方法,是在上述第1种锂离子二次电池的制造方法中,在把粘接树脂溶液涂到隔离物上之前,对该隔离物表面进行等离子体处理的方法。因此,可以进一步提高粘接性。In the eighth method of manufacturing a lithium ion secondary battery of the present invention, in the above first method of manufacturing a lithium ion secondary battery, before applying the adhesive resin solution to the separator, the surface of the separator is Method of plasma treatment. Therefore, adhesiveness can be further improved.
附图的简单说明A brief description of the drawings
图1、图2和图3是用本发明的制造方法得到的锂离子二次电池的一个实施例的主要部分剖面示意图。图4的示意图示意性地示出了上述图1、图2、图3中示出的单个叠层体的构成。FIG. 1, FIG. 2 and FIG. 3 are schematic sectional views of main parts of an example of a lithium ion secondary battery obtained by the manufacturing method of the present invention. FIG. 4 is a schematic view schematically showing the configuration of a single laminate shown in FIGS. 1 , 2 , and 3 described above.
优选实施例preferred embodiment
以下,参照附图说明本发明的实施例。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
图1、图2和图3的主要部分剖面示意图示出了本发明的锂离子二次电池的一个实施例,图4的示意图示意性地示出了上述图1、图2、图3中示出的单个叠层体的构成。在各个图中,12是叠层体,叠层体12由下述部分构成:在由铝箔等的金属构成的正极集电体2的上边成型正极活性物质层3构成的正极1,在由铜等的金属构成的负极集电体5的上边成型负极活性物质6构成的负极4,保持有含有锂离子的电解液的隔离物7,和使隔离物7与正极1以及隔离物7与负极4进行接合的粘接性树脂层8。粘接性树脂层8具有微细孔,该微细孔保持电解液。The schematic cross-sectional views of the main parts of Fig. 1, Fig. 2 and Fig. 3 show an embodiment of the lithium-ion secondary battery of the present invention, and the schematic diagram of Fig. 4 schematically shows the above-mentioned Fig. The composition of a single laminated body. In each figure, 12 is a laminated body, and the laminated
作为正极集电体2或负极集电体5,只要是在锂离子二次电池内稳定的金属都可以使用,作为正极集电体2理想的是使用铝,作为负极集电体理想的是使用铜。集电体2、5的形状,箔、网状、金属网等哪一种都可以用,但是,为了得到与活性物质之间的接合强度和为了易于进行接合后的电解液的浸渍,像网状、金属网之类的表面积大的形状是理想的。As the positive electrode current collector 2 or the negative electrode current collector 5, any metal that is stable in the lithium-ion secondary battery can be used. It is desirable to use aluminum as the positive electrode current collector 2, and it is desirable to use aluminum as the negative electrode current collector. copper. The shape of the current collectors 2 and 5, foil, mesh, metal mesh, etc., can be used, but in order to obtain the bonding strength with the active material and to facilitate the impregnation of the electrolyte solution after bonding, a mesh A shape with a large surface area such as a metal mesh or a metal mesh is ideal.
含于正极活性物质层中的活性物质,例如可以使用锂和钴、锰、镍等的过渡金属之间的复合氧化物,锂和硫族化合物之间的复合氧化物、或在这些复合化合物中含有过渡金属的复合化合物、在上述复合氧化物中、具有各种的微量添加元素的复合化合物,但并不特别限定于这些物质。The active material contained in the positive electrode active material layer, for example, can use a composite oxide between lithium and transition metals such as cobalt, manganese, nickel, a composite oxide between lithium and a chalcogenide, or in these composite compounds Composite compounds containing transition metals and composite compounds having various trace elements added to the above-mentioned composite oxides are not particularly limited to these.
含于负极活性物质层6中的活性物质理想的是使用碳素质材料,但在本发明的电池中,则可以与化学方面的特性、形状等无关地使用。The active material contained in the negative electrode active material layer 6 is preferably a carbonaceous material, but in the battery of the present invention, it can be used irrespective of its chemical characteristics, shape, and the like.
在隔离物7中使用的材料,只要是用绝缘性的多孔质膜、网、无纺布等浸渍电解液且可以得到足够的强度的膜,都可以使用。使用由聚丙烯、聚乙烯等构成的多孔质膜,从确保安全性的观点来看是理想的。Any material used for the
作为用来形成粘接性树脂层8的高分子材料,例如可以使用氟系树脂或以氟系树脂为主要成分的混合物,聚乙烯醇或以聚乙烯醇为主要成分的混合物。作为氟系树脂,具体地说可以使用偏氟乙烯、4-氟化乙烯等的在分子构造内具有氟原子的聚合物或共聚物,在分子骨架中具有乙烯醇的聚合物或共聚物,或者与聚甲基丙烯酸甲酯、聚苯乙烯、聚乙烯、聚丙烯、聚偏氯乙烯、聚氯乙烯、聚丙烯腈、聚氧化乙烯等的混合物等。特别是氟系树脂的聚偏氟乙烯是合适的。As the polymer material for forming the
作为电解液,可以使用向二甲氧基乙烷、二乙氧基乙烷、二甲醚、二乙醚等的醚系溶剂、碳酸丙烯酯、碳酸乙烯酯、碳酸二乙酯、碳酸二甲酯等的酯系溶剂的单独或混合物中,溶解有LiPF6、LiClO4、LiBF4、LiCF3SO3、LiN(CF3SO2)2、LiC(CF3SO2)3等的电解质的电解液。As the electrolytic solution, ether solvents such as dimethoxyethane, diethoxyethane, dimethyl ether, and diethyl ether, propylene carbonate, ethylene carbonate, diethyl carbonate, dimethyl carbonate, etc., can be used. An electrolyte solution in which an electrolyte such as LiPF 6 , LiClO 4 , LiBF 4 , LiCF 3 SO 3 , LiN(CF 3 SO 2 ) 2 , LiC(CF 3 SO 2 ) 3 , etc. is dissolved in a single or a mixture of ester solvents such as .
其次,说明图1所示的锂离子二次电池的叠层体的制造方法。Next, a method for manufacturing the laminate of the lithium ion secondary battery shown in FIG. 1 will be described.
首先,向正极1和负极4的各自的活性物质中混合适当的量的粘接树脂(向正极1的活性物质中再混合进石墨粉等的导电性材料)并作成为膏状,把该膏状的活性物质分别涂敷到正极集电体2和负极集电体5上,干燥后形成正极1和负极4的各个电极。这里使用的粘接树脂,除了主要成分与在粘接树脂层8中使用的树脂相同的树脂外,还可以使用聚乙烯等各种树脂。First, mix an appropriate amount of binder resin (conductive materials such as graphite powder into the active material of the positive electrode 1) in the respective active materials of the positive electrode 1 and the
其次,把上述涂敷用粘接树脂溶液均匀地涂敷到隔离物7的整个面上。涂敷可以使用通过粘接树脂溶液提拉的提拉法、使粘接树脂往隔离物上边滴下,用棒涂敷器均匀地涂敷的棒涂敷器法、用喷射法向隔离物上涂敷粘接树脂的喷射法等。此外,在把氟系树脂用于隔离物的情况下,可以对表面进行等离子体处理以确保粘接性。Next, the above-mentioned adhesive resin solution for coating is uniformly applied to the entire surface of the
在把粘接树脂溶液涂敷到了电极上而不是隔离物上的情况下,粘接树脂溶液将向电极内渗入,使隔离物与电极间的粘接强度降低。此外,由于粘接树脂溶液渗入到电极内,将减少锂离子的导电通路,降低电池特性。再有,在用于电极形成的粘接树脂作为主要成分含有聚偏氟乙烯或聚乙烯醇的情况下,会因涂敷用的粘接树脂溶液而溶解,降低电极的强度。In the case where the binding resin solution is applied to the electrodes instead of the separator, the binding resin solution will permeate into the electrodes, reducing the bonding strength between the separator and the electrodes. In addition, since the binder resin solution penetrates into the electrodes, the conduction path of lithium ions will be reduced and the battery characteristics will be reduced. In addition, when the binder resin used for electrode formation contains polyvinylidene fluoride or polyvinyl alcohol as a main component, it will be dissolved by the binder resin solution for coating, and the strength of the electrode will be lowered.
借助于向隔离物上涂敷粘接树脂溶液,可以防止粘接树脂溶液向电极内的渗入,可以防止起因于粘接树脂溶液的电极形成用的粘接树脂的溶解,由于提高了隔离物与电极间的粘接力,故可以抑制电极强度的降低。By applying the adhesive resin solution to the separator, the infiltration of the adhesive resin solution into the electrode can be prevented, and the dissolution of the adhesive resin for electrode formation caused by the adhesive resin solution can be prevented. The adhesive force between electrodes can be suppressed from decreasing in electrode strength.
再者,在隔离物与电极之间的界面上适度形成的粘接树脂层,可以提高电极内部的活性物质对于锂离子的掺杂和脱杂的利用效率。就是说,锂离子的移动的容易度与在溶液中相等,故锂离子的掺杂和脱杂集中于与隔离物邻接的活性物质部分发生,虽然会有电极内部的活性物质不能有效地应用的问题,但借助于涂敷到隔离物上的粘接树脂溶液覆盖隔离物近旁的活性物质表面,使活性部分变得比电极内部的活性物质还少,使隔离物近旁的活性物质和电极内部的活性物质的掺杂和脱杂速度均一化,因而改善充放电效率。Furthermore, the adhesive resin layer properly formed on the interface between the separator and the electrode can improve the utilization efficiency of the active material inside the electrode for doping and dedoping of lithium ions. That is to say, the ease of movement of lithium ions is equal to that in the solution, so the doping and dedoping of lithium ions are concentrated on the active material part adjacent to the separator, although there may be cases where the active material inside the electrode cannot be effectively used problem, but with the help of the adhesive resin solution applied to the separator to cover the surface of the active material near the separator, the active part becomes less than the active material inside the electrode, so that the active material near the separator and the active material inside the electrode The doping and dedoping speed of the active material is uniform, thereby improving the charge and discharge efficiency.
粘接树脂溶液常常使用以3~25重量份,理想的是5~15重量份的聚偏氟乙烯或聚乙烯醇为主要成分的N-甲基吡咯烷酮溶液。在粘接树脂过薄的情况下则不能涂敷足够的树脂,粘接强度不足,在溶液过浓的情况下则涂敷树脂量过多,结果变成为电极间的离子导电性减少,得不到良好的电池特性。The adhesive resin solution usually uses an N-methylpyrrolidone solution mainly composed of 3 to 25 parts by weight, preferably 5 to 15 parts by weight, of polyvinylidene fluoride or polyvinyl alcohol. If the adhesive resin is too thin, enough resin cannot be applied and the adhesive strength will be insufficient. If the solution is too thick, the amount of applied resin will be too much. As a result, the ionic conductivity between the electrodes will decrease, resulting in Less than good battery characteristics.
其次,在粘接树脂溶液干燥之前,把上述各个电极的一方重合到已经涂敷上粘接树脂的隔离物之间,用加压辊等从两面加压力使之加热干燥后,切断成规定的大小,在把该一方的电极夹在中间的隔离物的外面,重合已经涂敷上粘接树脂并切断成规定的大小的另一方的电极,再在外面重合把已经涂敷上粘接树脂的另一方的电极夹在中间的隔离物。反复进行上述工序,制作多层的电池叠层体,边加压边干燥该多层的电池叠层体,形成平板状电池叠层体。这时的加热温度理想的是60~100℃。在比60℃还低的温度下,干燥需要很长的时间,从工程方面来看是不理想的。在比100℃还高的温度下,有可能给隔离物等造成坏影响,也不理想。然后,为了去除残余溶剂有时候要继续加热,但在这种情况下不需要特别加压力。在加热时减压这种作法,对缩短干燥时间是有效的,但并不是必要条件。Next, before the adhesive resin solution dries, one of the above-mentioned electrodes is superimposed between the separators coated with the adhesive resin, heated and dried by applying pressure from both sides with a pressure roller, etc., and then cut into a predetermined shape. Size, on the outside of the spacer sandwiching the electrode of one side, superimpose the electrode of the other side that has been coated with adhesive resin and cut into a specified size, and then superimpose the electrode that has been coated with adhesive resin on the outside. The electrodes on the other side are sandwiched between the separators. The above steps were repeated to produce a multilayer battery laminate, and the multilayer battery laminate was dried under pressure to form a flat battery laminate. The heating temperature at this time is preferably 60 to 100°C. At a temperature lower than 60°C, it takes a long time to dry, which is not preferable from an engineering point of view. At a temperature higher than 100° C., there is a possibility of adversely affecting spacers and the like, which is not preferable. Then, heating may be continued in order to remove residual solvent, but in this case, no special pressure is required. The practice of reducing the pressure during heating is effective in shortening the drying time, but it is not a necessary condition.
把具有将上述这样地形成的正极1和负极4粘接到隔离物7上的多层的叠层体的平板状电池叠层体插入铝层压膜袋子中去,在减压状态下浸渍上述电解液,对铝层压膜袋子进行加热密封,完成锂离子二次电池。The flat battery laminate having the multi-layered laminate of the positive electrode 1 and the
如上所述,由于成为可以防止由正极和负极活性物质以及分别接合到该活性物质上的正极和负极集电体构成的各个电极与隔离物之间的剥离,即便是没有刚直的壳体,也可以维持作为电池的构造,故可以使电池轻重量化、薄型化的同时,还可以借助于涂敷到隔离物上的粘接树脂溶液改善充放电特性,采用具有多层的叠层体的办法,可以得到小型紧凑且特性稳定的锂离子二次电池。此外,在对形成后的电池上作用有使之变形的外力或内部的热应力的情况下,由于遭到破坏的是电极的活性物质层和集电体之间而不是隔离物,故还具有可以维持安全性的效果。As described above, since it is possible to prevent separation between the separators and the separators, which are composed of the positive electrode and negative electrode active materials and the positive electrode and negative electrode current collectors respectively bonded to the active materials, even if there is no rigid case, the The structure as a battery can be maintained, so the battery can be made lighter and thinner, and the charging and discharging characteristics can be improved by means of the adhesive resin solution applied to the separator, and a laminate with multiple layers can be used. A small and compact lithium ion secondary battery with stable characteristics can be obtained. In addition, when an external force or internal thermal stress acts on the formed battery to deform it, since it is between the active material layer of the electrode and the collector rather than the separator that is destroyed, it also has The effect of safety can be maintained.
此外,作为粘接树脂的溶液的溶剂,采用使用沸点比N-甲基吡咯烷酮(沸点201℃)低,可以溶解以聚偏氟乙烯等的氟系树脂或以聚乙烯醇为主要成分的粘接树脂的二甲基甲酰胺的办法,可以使溶剂蒸发工序短时间化。二甲基甲酰胺中的以聚偏氟乙烯或聚乙烯醇为主要成分的粘接树脂定为3~25重量份,理想的是定为5~15重量份。In addition, as a solvent for the adhesive resin solution, use a solvent with a boiling point lower than that of N-methylpyrrolidone (boiling point 201°C), which can dissolve fluorine-based resins such as polyvinylidene fluoride or adhesives with polyvinyl alcohol as the main component. The dimethylformamide method of the resin can shorten the time of the solvent evaporation process. The binder resin mainly composed of polyvinylidene fluoride or polyvinyl alcohol in dimethylformamide is 3 to 25 parts by weight, preferably 5 to 15 parts by weight.
此外,采用使把各个电极重合到涂敷了粘接树脂溶液的隔离物上边之后的加热干燥暴露在80℃以下的气流中进行的办法,可以缩短干燥所需要的时间In addition, the time required for drying can be shortened by exposing each electrode to the separator coated with the adhesive resin solution and exposing it to an air flow below 80°C.
以下,给出包括图2和图3的例子在内的实施例,进一步对本发明详细地进行说明。Hereinafter, the present invention will be further described in detail by giving examples including the examples shown in FIG. 2 and FIG. 3 .
实施例1Example 1
(正极的制作)(production of positive electrode)
把采用使87重量份LiCoO2,8重量份石墨粉,5重量份聚偏氟乙烯分散到N-甲基吡咯烷酮(以下,叫做NMP)中的办法调制成的正极活性物质膏,用刮刀刀片(doctor Blade)法涂敷厚度约300微米,形成正极活性物质薄膜。在其上部载置成为正极集电体2的厚度30微米的铝网,再在其上部再次用刮刀刀片法涂敷调整为厚度300微米的正极活性物质膏。将之在60℃的干燥机中放置60分钟后变成为半干状态,形成正极集电体2和正极活性物质的叠层体。采用使该叠层体压延成400微米的办法,制作成形成了正极活性物质层3的正极1。在把该正极1浸泡到电解液中之后,测定正极活性物质层和正极集电体之间的剥离强度,该强度的值为20~25gf/cm。The positive active material paste prepared by dispersing 87 parts by weight of LiCoO 2 , 8 parts by weight of graphite powder, and 5 parts by weight of polyvinylidene fluoride into N-methylpyrrolidone (hereinafter referred to as NMP) was used with a scraper blade ( Doctor Blade) coating thickness of about 300 microns to form a positive electrode active material film. An aluminum mesh with a thickness of 30 micrometers to be the positive electrode current collector 2 was placed on the top thereof, and a positive electrode active material paste adjusted to a thickness of 300 micrometers was applied again on the top thereof by the doctor blade method. After being left in a dryer at 60° C. for 60 minutes, it became semi-dry to form a laminate of the positive electrode current collector 2 and the positive electrode active material. The positive electrode 1 in which the positive electrode active material layer 3 was formed was produced by rolling the laminated body to a thickness of 400 μm. After immersing the positive electrode 1 in the electrolytic solution, the peel strength between the positive electrode active material layer and the positive electrode current collector was measured, and the value of the strength was 20 to 25 gf/cm.
(负极的制作)(production of negative electrode)
把95重量份メソフェ-ズマィクロビ-ズカ-ボン(大阪瓦斯生产)、5重量份聚偏氟乙烯分散到NMP中调制成的负极活性物质膏,用刮刀刀片(doctor Blade)法涂敷为厚度300微米,形成负极活性物质薄膜。在其上部载置成为负极集电体的厚度20微米的铜网,再在其上部再次用刮刀刀片法涂敷调整为厚度300微米的负极活性物质膏。Disperse 95 parts by weight of メソフェ-ズマィクロビ-ズカ-bon (Osaka Gas production) and 5 parts by weight of polyvinylidene fluoride into NMP to prepare the negative electrode active material paste, and apply it to a thickness of 300 microns with a doctor blade method , forming a negative electrode active material film. A copper mesh with a thickness of 20 micrometers to be a negative electrode current collector was placed on the upper part, and a negative electrode active material paste adjusted to a thickness of 300 micrometers was coated on the upper part again by the doctor blade method.
将之在60℃的干燥机中放置60分钟后变成为半干状态,形成负极集电体5和负极活性物质的叠层体。采用使该叠层体压延成400微米的办法,制作成形成了负极活性物质层6的负极4。After being left in a dryer at 60° C. for 60 minutes, it became semi-dry to form a laminate of the negative electrode current collector 5 and the negative electrode active material. The
在把该负极4浸泡到电解液中之后,测定负极活性物质层6和负极集电体5之间的剥离强度,该强度的值为5~10gf/cm。After the
(电池的制作)(production of batteries)
以5重量份的聚偏氟乙烯,95重量份NMP这样的组成比率进行混合并进行充分地搅拌使之变成均匀的溶液制成粘接树脂溶液。5 parts by weight of polyvinylidene fluoride and 95 parts by weight of NMP were mixed and sufficiently stirred to form a uniform solution to prepare an adhesive resin solution.
其次,采用向作为隔离物7使用的2块连续的长方带状的多孔性的聚丙稀薄板(ヘキスト生产,商品名为セルガ-ド#2400)的各自的一个面上,滴下上述粘接树脂,在隔离物上边移动把直径0.5mm的长丝细密地缠绕到直径1cm的玻璃管上的棒涂敷器的办法,向隔离物整个面上均匀地涂敷粘接树脂溶液。Next, the above-mentioned adhesive resin was dripped on each of one surface of two continuous rectangular strip-shaped porous polypropylene sheets (manufactured by ヘキスト, trade name: Selga-do #2400) used as the
其次,在粘接树脂干燥之前,把作为一方的电极的正极1紧密粘贴到上述聚丙烯薄板的涂敷面上,并用加压辊等从两面加压力加热干燥后,切断成规定的大小,其次,用棒涂敷器在该切断后的聚丙烯薄板的未涂敷面上同样地涂敷粘接树脂溶液,把已经切断成规定的大小的作为另一方的电极的负极4重合到该涂敷面上使之贴紧,再用棒涂敷器向把上述切断后的正极夹在中间的聚丙烯薄板的未涂敷面上涂敷粘接树脂溶液,使该涂敷面重合到上述负极上。反复进行这一固定,制成多层的叠层体。采用使该多层的叠层体边加压边在干燥机内在无风的状态下在60℃进行加热的办法,蒸发除去作为溶剂的NMP,形成图1所示的平板状电池叠层体。用使NMP蒸发的办法,使粘接树脂变成为具有连续孔的多孔质的膜。Next, before the adhesive resin is dried, the positive electrode 1 as one electrode is closely pasted to the coated surface of the above-mentioned polypropylene sheet, and after being heated and dried with a pressure roller or the like from both sides, it is cut into a predetermined size, and then , with a rod applicator on the uncoated surface of the cut polypropylene sheet, the same adhesive resin solution is applied, and the
接着,把已经形成为规定的大小的平板状电池叠层体插入铝层压膜的袋子内,在减压下,浸渍以1.0mol/dm3的浓度向碳酸亚乙酯(关东化学公司生产)和二甲基碳酸酯(和光纯药公司生产)的混合溶剂(摩尔比为1∶1)中溶解了LiPF6(东京化成公司生产)的电解液。之后用加热密封的办法进行封口处理,制成具有图1所示的电池叠层体的锂离子二次电池。Next, insert the flat battery laminate formed into a predetermined size into an aluminum laminated film bag, and immerse it in ethylene carbonate (manufactured by Kanto Chemical Co., Ltd.) at a concentration of 1.0 mol/ dm3 under reduced pressure. An electrolyte solution in which LiPF 6 (manufactured by Tokyo Chemical Industry Co., Ltd.) was dissolved in a mixed solvent (1:1 molar ratio) with dimethyl carbonate (manufactured by Wako Pure Chemical Industries, Ltd.). Afterwards, heat sealing is used for sealing treatment to produce a lithium ion secondary battery having the battery laminate shown in FIG. 1 .
实施例2Example 2
仅仅把上述实施例1的粘接树脂溶液变更如下,经与实施例1同样的处理,制作具有图1所示的电池叠层体的锂离子二次电池。Only the adhesive resin solution of the above-mentioned Example 1 was changed as follows, and the same treatment as in Example 1 was carried out to produce a lithium ion secondary battery having the battery laminate shown in FIG. 1 .
以5重量份的聚乙烯醇,95重量份NMP这样的组成比率进行混合并进行充分地搅拌使之变成均匀的溶液制成粘接树脂溶。5 parts by weight of polyvinyl alcohol and 95 parts by weight of NMP were mixed and sufficiently stirred to form a uniform solution to prepare an adhesive resin solution.
实施例3Example 3
用二甲基甲酰胺取代上述实施例1和实施例2中的作为粘接树脂溶液的溶剂的NMP,其它与实施例1一样地进行处理,得到具有图1所示的电池叠层体的锂离子二次电池。在这种情况下,使溶剂蒸发的工序与实施例1比可以短时间化。The NMP used as the solvent of the adhesive resin solution in the above-mentioned Examples 1 and 2 was replaced with dimethylformamide, and the others were treated in the same manner as in Example 1 to obtain a lithium battery with the battery laminate shown in Figure 1. ion secondary battery. In this case, the step of evaporating the solvent can be shortened compared to Example 1.
实施例4Example 4
用二甲基甲酰胺取代上述实施例1和实施例2中的作为粘接树脂溶液的溶剂的NMP,把使溶剂蒸发的工序暴露于60℃的气流中进行,除此之外与实施例1一样地进行处理,得到具有图1所示的电池叠层体的锂离子二次电池。Using dimethylformamide instead of NMP as the solvent of the adhesive resin solution in the above-mentioned Examples 1 and 2, and exposing the process of evaporating the solvent to an air stream at 60°C, it is the same as in Example 1 except that By performing the same treatment, a lithium ion secondary battery having the battery laminate shown in FIG. 1 was obtained.
在这种情况下,使溶剂蒸发的工序与实施例1、2和3比可以短时间化。In this case, the process of evaporating the solvent can be shortened compared with Examples 1, 2 and 3.
对在上述实施例1~4在得到的锂离子二次电池的玻璃强度进行了测定。正极1和隔离物7、负极4和隔离物7的剥离强度分别为23gf/cm、12gf/cm,超过了各个电极中的活性物质层3、6和集电体2、5之间的粘接强度。The glass strength of the lithium ion secondary batteries obtained in Examples 1 to 4 above was measured. The peel strengths of positive electrode 1 and
实施例5Example 5
上述实施例1介以切断后的多块隔离物形成具有多层的叠层体的平板状电池叠层体。在本实施例中,则介以卷绕起来的隔离物形成具有多层的叠层体的平板状电池叠层体,除此之外与实施例1一样地进行处理,得到具有图2所示的电池叠层体的锂离子二次电池。In the above-mentioned Example 1, a flat battery laminate having a multilayer laminate was formed through a plurality of cut separators. In the present example, a plate-shaped battery laminate having a multilayer laminate is formed through a wound separator, and the same process as in Example 1 is performed except that the battery having the battery shown in FIG. 2 is obtained. Lithium-ion secondary battery of the battery stack.
(电池的制作)(production of batteries)
向由多孔性的聚丙烯薄板(ヘキスト生产,商品名セルガ-ド#2400)构成的带状的2块隔离物7的每个的单面上涂敷粘接树脂溶液,在把带状的负极4(或正极)夹在该涂敷后的面之间并贴紧粘贴后,边加压边加热使之干燥。Coating the adhesive resin solution on each single side of each of two strip-shaped
在将负极4(或正极)夹在中间接合起来的带状的隔离物7的一方的面上,涂敷粘接树脂溶液,使该隔离物7的一端折弯规定的量,把正极1(或负极)夹在折缝中间重合起来通入层压机中。接着,向上述带状的隔离物的另一方的面上涂敷粘接树脂溶液,在与先前夹在折缝处的正极1(或负极)相对置的位置处粘贴另外的正极1(或负极),把隔离物卷成长圆状,反复进行边粘贴别的正极1(或负极)边卷绕隔离物的工序,形成多层的叠层体,边对该电池体加压边进行干燥,制作成图2那样的平板状电池叠层体。On one side of the strip-shaped
在本实施例中,虽然示出的是卷绕隔离物7的例子,但是也可以是折叠已经把带状的负极4(或正极1)接合到隔离物7之间的隔离物,反复进行一边粘贴正极1(或负极)一边折叠隔离物的工序。In this embodiment, although the example of winding the
实施例6Example 6
仅仅在同时卷绕带状的隔离物、正极和负极这一点与上述实施例5不一样,其余与实施例1、5进行同样的处理,制作具有图3所示的平板状电池叠层体的锂离子二次电池。Only the strip-shaped separator, the positive electrode and the negative electrode are wound at the same time, which is different from the above-mentioned Example 5, and the rest are processed in the same way as in Examples 1 and 5 to produce a flat battery laminate as shown in Figure 3. Lithium-ion secondary battery.
(电池的制作)(production of batteries)
把带状的负极4(或正极)配置在由多孔性聚丙烯薄板(ヘキスト生产,商品名セルガ-ド#2400)构成的带状的2块隔离物7之间,并使之突出一定量地把带状的正极1(或负极)配置在一方的隔离物7的外侧。在各个隔离物7的内侧的面和配置正极1(或负极)隔离物7的外侧面上,涂敷粘接树脂,使正极1(或负极)和2块隔离物7和负极4(或正极)重合地通入层压机,接着,在另一方的隔离物7的外侧的面上,涂敷粘接树脂,使突出出来的正极1(或负极)折弯后粘贴到该涂敷面上,将层压后的叠层物卷绕成长圆状,使得将该折弯后的正极1(或负极)包进内侧,形成多层的叠层体,边加热边干燥该电池体,制成平板状电池叠层体。The strip-shaped negative electrode 4 (or positive electrode) is disposed between two strip-shaped
对在实施例1~6中得到的锂离子二次电池的特性进行了评价,得到了重量能量密度为100Wh/kg,即便是在用电流值C/2进行200次的充放电后,充电容量仍可维持初期的75%。The characteristics of the lithium-ion secondary batteries obtained in Examples 1 to 6 were evaluated, and it was found that the gravimetric energy density was 100Wh/kg, and even after 200 charge-discharge cycles with a current value C/2, the charge capacity 75% of the initial level can still be maintained.
工业上利用的可能性Possibility of industrial use
可以用作便携式个人计算机、手持电话等的便携式电子机器的二次电池,在改善电池的性能的同时,还可以实现小型化、轻重量化和任意形状化。A secondary battery that can be used as a portable electronic device such as a portable personal computer and a handy phone can realize miniaturization, weight reduction, and arbitrary shape while improving the performance of the battery.
Claims (8)
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| CNB97181712XA CN1224127C (en) | 1997-12-22 | 1997-12-22 | Manufacturing method of lithium ion secondary battery |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1324728C (en) * | 2002-05-18 | 2007-07-04 | 三星Sdi株式会社 | Lithium secondary cell of electrolyte decomposition being inhibited and preparing process thereof |
| CN101103070B (en) * | 2005-01-14 | 2010-08-25 | 三井化学株式会社 | Polyvinyl acetal resin varnish, gelling agent, non-aqueous electrolyte and electrochemical components |
| CN105190954A (en) * | 2013-07-29 | 2015-12-23 | 株式会社Lg化学 | Electrode for secondary battery and lithium secondary battery comprising same |
| CN108666528A (en) * | 2013-03-12 | 2018-10-16 | 新强能电池公司 | Electrode, electrochemical cell, and method of forming electrode and electrochemical cell |
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1997
- 1997-12-22 CN CNB97181712XA patent/CN1224127C/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1324728C (en) * | 2002-05-18 | 2007-07-04 | 三星Sdi株式会社 | Lithium secondary cell of electrolyte decomposition being inhibited and preparing process thereof |
| CN101103070B (en) * | 2005-01-14 | 2010-08-25 | 三井化学株式会社 | Polyvinyl acetal resin varnish, gelling agent, non-aqueous electrolyte and electrochemical components |
| US8124272B2 (en) | 2005-01-14 | 2012-02-28 | Mitsui Chemicals, Inc. | Polyvinyl acetal resin varnish gelling agent, nonaqueous electrolyte solution, and electrochemical device |
| CN108666528A (en) * | 2013-03-12 | 2018-10-16 | 新强能电池公司 | Electrode, electrochemical cell, and method of forming electrode and electrochemical cell |
| CN105190954A (en) * | 2013-07-29 | 2015-12-23 | 株式会社Lg化学 | Electrode for secondary battery and lithium secondary battery comprising same |
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| CN1224127C (en) | 2005-10-19 |
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