CN113862493B - Method for co-processing and utilizing arsenic-containing materials in nonferrous smelting - Google Patents
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- 229910052785 arsenic Inorganic materials 0.000 title claims abstract description 134
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 title claims abstract description 130
- 239000000463 material Substances 0.000 title claims abstract description 128
- 238000003723 Smelting Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 100
- GOLCXWYRSKYTSP-UHFFFAOYSA-N arsenic trioxide Inorganic materials O1[As]2O[As]1O2 GOLCXWYRSKYTSP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 239000002184 metal Substances 0.000 claims abstract description 63
- 229910052751 metal Inorganic materials 0.000 claims abstract description 62
- 239000007787 solid Substances 0.000 claims abstract description 50
- 239000000428 dust Substances 0.000 claims abstract description 48
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000003546 flue gas Substances 0.000 claims abstract description 46
- 239000002893 slag Substances 0.000 claims abstract description 45
- 239000000843 powder Substances 0.000 claims abstract description 38
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 33
- 239000011593 sulfur Substances 0.000 claims abstract description 32
- 239000000779 smoke Substances 0.000 claims abstract description 29
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052976 metal sulfide Inorganic materials 0.000 claims abstract description 26
- 230000002195 synergetic effect Effects 0.000 claims abstract description 14
- CUGMJFZCCDSABL-UHFFFAOYSA-N arsenic(3+);trisulfide Chemical compound [S-2].[S-2].[S-2].[As+3].[As+3] CUGMJFZCCDSABL-UHFFFAOYSA-N 0.000 claims abstract 27
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract 19
- 239000011707 mineral Substances 0.000 claims abstract 19
- 238000000197 pyrolysis Methods 0.000 claims description 331
- 239000007789 gas Substances 0.000 claims description 207
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 75
- 238000000926 separation method Methods 0.000 claims description 72
- 239000002994 raw material Substances 0.000 claims description 67
- IKWTVSLWAPBBKU-UHFFFAOYSA-N a1010_sial Chemical compound O=[As]O[As]=O IKWTVSLWAPBBKU-UHFFFAOYSA-N 0.000 claims description 61
- 229960002594 arsenic trioxide Drugs 0.000 claims description 61
- 229910052757 nitrogen Inorganic materials 0.000 claims description 33
- 238000003756 stirring Methods 0.000 claims description 23
- DJHGAFSJWGLOIV-UHFFFAOYSA-K Arsenate3- Chemical compound [O-][As]([O-])([O-])=O DJHGAFSJWGLOIV-UHFFFAOYSA-K 0.000 claims description 20
- 229940000489 arsenate Drugs 0.000 claims description 20
- 238000009833 condensation Methods 0.000 claims description 20
- 230000005494 condensation Effects 0.000 claims description 20
- 239000002245 particle Substances 0.000 claims description 19
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 15
- 239000000654 additive Substances 0.000 claims description 14
- 230000000996 additive effect Effects 0.000 claims description 14
- 238000001914 filtration Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 11
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 10
- 239000012528 membrane Substances 0.000 claims description 10
- 238000000746 purification Methods 0.000 claims description 9
- HTUMBQDCCIXGCV-UHFFFAOYSA-N lead oxide Chemical compound [O-2].[Pb+2] HTUMBQDCCIXGCV-UHFFFAOYSA-N 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 5
- 239000005751 Copper oxide Substances 0.000 claims description 4
- 229910000431 copper oxide Inorganic materials 0.000 claims description 4
- 239000013067 intermediate product Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005065 mining Methods 0.000 claims description 4
- 229910000464 lead oxide Inorganic materials 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 2
- 238000011010 flushing procedure Methods 0.000 claims 7
- 238000004321 preservation Methods 0.000 claims 4
- 239000006227 byproduct Substances 0.000 claims 3
- 239000005864 Sulphur Substances 0.000 claims 1
- LULLIKNODDLMDQ-UHFFFAOYSA-N arsenic(3+) Chemical compound [As+3] LULLIKNODDLMDQ-UHFFFAOYSA-N 0.000 claims 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 37
- 150000002739 metals Chemical class 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 239000000376 reactant Substances 0.000 abstract description 4
- 238000004073 vulcanization Methods 0.000 abstract description 3
- HJTAZXHBEBIQQX-UHFFFAOYSA-N 1,5-bis(chloromethyl)naphthalene Chemical compound C1=CC=C2C(CCl)=CC=CC2=C1CCl HJTAZXHBEBIQQX-UHFFFAOYSA-N 0.000 abstract 2
- 238000009853 pyrometallurgy Methods 0.000 abstract 1
- XPDICGYEJXYUDW-UHFFFAOYSA-N tetraarsenic tetrasulfide Chemical compound S1[As]2S[As]3[As]1S[As]2S3 XPDICGYEJXYUDW-UHFFFAOYSA-N 0.000 description 43
- 238000006243 chemical reaction Methods 0.000 description 11
- 229910001873 dinitrogen Inorganic materials 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 8
- 239000000047 product Substances 0.000 description 6
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 4
- 239000003517 fume Substances 0.000 description 4
- 238000002386 leaching Methods 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 239000010949 copper Substances 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 2
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 2
- 239000011133 lead Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- DJHGAFSJWGLOIV-UHFFFAOYSA-N Arsenic acid Chemical compound O[As](O)(O)=O DJHGAFSJWGLOIV-UHFFFAOYSA-N 0.000 description 1
- 229910017251 AsO4 Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910001361 White metal Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229940000488 arsenic acid Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- AQMRBJNRFUQADD-UHFFFAOYSA-N copper(I) sulfide Chemical compound [S-2].[Cu+].[Cu+] AQMRBJNRFUQADD-UHFFFAOYSA-N 0.000 description 1
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B30/00—Obtaining antimony, arsenic or bismuth
- C22B30/04—Obtaining arsenic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明涉及固体废弃物处理技术领域,特别涉及一种有色冶炼含砷物料协同处理与利用的方法。The invention relates to the technical field of solid waste treatment, in particular to a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting.
背景技术Background technique
工业生产中,硫化砷渣生成后便会堆放在一起集中处理。硫化砷渣的主要成分为As2S3,常用的处理方法分为火法和湿法。火法主要是焙烧法,湿法主要包括碱浸法、硫酸铁浸出法和硫酸铜置换法等。火法:砷的回收率低,容易造成环境污染,产品质量差。碱浸法:氢氧化钠用量较大,运行成本较高;硫酸铁浸出法:流程比较复杂,过程中返料较多,产品杂质含量较高,投资大;硫酸铜置换法:砷的回收率仅55%左右。In industrial production, the arsenic sulfide slag will be stacked together for centralized treatment after it is formed. The main component of arsenic sulfide slag is As 2 S 3 , and the commonly used treatment methods are divided into fire method and wet method. The fire method is mainly roasting method, and the wet method mainly includes alkali leaching method, ferric sulfate leaching method and copper sulfate replacement method. Fire method: The recovery rate of arsenic is low, which is easy to cause environmental pollution and poor product quality. Alkaline leaching method: the amount of sodium hydroxide is large, and the operating cost is high; ferric sulfate leaching method: the process is more complicated, the material is returned in the process, the product impurity content is high, and the investment is large; copper sulfate replacement method: the recovery rate of arsenic Only around 55%.
冶炼烟尘是金、铜、锡、铅、锌等有色金属冶炼过程中挥发性元素随烟气带走并经收尘冷凝后的产物产生的烟尘,其主要的化合物组成为:CuO、PbO、ZnO、As2O3、Fe2O3和K2O等。冶炼烟尘成分和物相渣组成差别较大,没有统一的处理方法。Smelting fume is the fume produced by the products of volatile elements taken away with flue gas and condensed by dust collection during the smelting process of non-ferrous metals such as gold, copper, tin, lead, zinc, etc. Its main compounds are composed of: CuO, PbO, ZnO , As 2 O 3 , Fe 2 O 3 and K 2 O, etc. The composition of smelting smoke and slag is quite different, and there is no unified treatment method.
故需要提供一种有色冶炼含砷物料协同处理与利用的方法来解决上述技术问题。Therefore, it is necessary to provide a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting to solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明提供一种有色冶炼含砷物料协同处理与利用的方法,以解决现有技术中的含硫含砷物料与含砷金属氧化物共同处理的目的是脱砷,而且其主要工艺是火法,无法避免硫的损失,而且脱砷效果不好,污染环境严重,工业生产时存在极大的安全隐患,不利于处理后的尾渣二次资源化利用的技术问题。The invention provides a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting, so as to solve the purpose of co-processing of sulfur-containing arsenic-containing materials and arsenic-containing metal oxides in the prior art, which is to remove arsenic, and the main process is pyrotechnic. , the loss of sulfur cannot be avoided, and the effect of arsenic removal is not good, the environment is seriously polluted, and there is a great safety hazard in industrial production, which is not conducive to the technical problem of secondary resource utilization of the treated tailings.
为解决上述技术问题,本发明的技术方案为:For solving the above-mentioned technical problems, the technical scheme of the present invention is:
本发明提供一种有色冶炼含砷物料协同处理与利用的方法,用于对含有硫化砷的硫化砷渣进行脱砷固硫处理,以及用于对冶炼烟尘或氧化金属矿粉进行脱砷处理,其特征在于,包括:The invention provides a method for synergistic treatment and utilization of arsenic-containing materials in non-ferrous smelting, which is used for dearsenic and sulfur-removing treatment of arsenic sulfide-containing arsenic sulfide slag, and for dearsenic treatment of smelting dust or oxidized metal ore powder, It is characterized in that it includes:
步骤A,将所述硫化砷渣与所述冶炼烟尘或所述氧化金属矿粉输入到原料混合机中进行混合,并输出热解原料,其中,所述冶炼烟尘为有色金属冶炼过程中挥发性元素随烟气带走并经收尘冷凝后的产物产生的烟尘,所述氧化金属矿粉为原矿开采物料或选矿工艺环节的中间产物;In step A, the arsenic sulfide slag and the smelting dust or the oxidized metal ore powder are input into the raw material mixer for mixing, and the pyrolysis raw materials are output, wherein the smelting dust is volatile in the non-ferrous metal smelting process. The element is carried away with the flue gas and is produced by the product after dust collection and condensation, and the oxidized metal ore powder is the raw ore mining material or the intermediate product of the beneficiation process;
步骤B,将所述步骤A输出的热解原料输送到低温热解炉中;Step B, the pyrolysis raw material output in the step A is transported to a low temperature pyrolysis furnace;
步骤C,向所述步骤B中的所述低温热解炉中持续输入用于形成无氧气氛的惰性气体;Step C, continuously input the inert gas for forming an oxygen-free atmosphere into the low-temperature pyrolysis furnace in the step B;
步骤D,对所述步骤B中的所述低温热解炉,按第一设定温度进行加热热解,并按第一设定时长进行保温,使得硫化砷中的硫形成固态金属硫化物,硫化砷中的砷形成气态三氧化二砷,分别输出含有金属硫化物的热解物料以及含有三氧化二砷的低温热解气;In step D, the low-temperature pyrolysis furnace in the step B is heated and pyrolyzed at a first set temperature, and maintained at a first set time period, so that the sulfur in the arsenic sulfide forms a solid metal sulfide, Arsenic in arsenic sulfide forms gaseous arsenic trioxide, and respectively outputs pyrolysis material containing metal sulfide and low-temperature pyrolysis gas containing arsenic trioxide;
步骤E,将用于分解砷酸盐的碳粉和所述步骤D输出的热解物料输入到高温热解炉中;Step E, the carbon powder for decomposing the arsenate and the pyrolysis material output in the step D are input into the high temperature pyrolysis furnace;
步骤F,向所述步骤E中的所述高温热解炉中持续输入用于形成无氧气氛的惰性气体;以及,Step F, continuously inputting the inert gas for forming an oxygen-free atmosphere into the high temperature pyrolysis furnace in the step E; and,
步骤G,对所述步骤E中的所述高温热解炉,按第二设定温度进行加热热解,并按第二设定时长进行保温,使得所述冶炼烟尘或所述氧化金属矿粉中的固态三氧化二砷变为气态,并对砷酸盐进行分解,输出含有金属硫化物的热解尾渣和含有三氧化二砷的高温热解气。In step G, the high-temperature pyrolysis furnace in the step E is heated and pyrolyzed according to the second set temperature, and the heat preservation is carried out according to the second set time period, so that the smelting smoke or the oxidized metal ore powder is The solid arsenic trioxide in the gas becomes gaseous, and the arsenate is decomposed, and the pyrolysis tailings containing metal sulfide and the high-temperature pyrolysis gas containing arsenic trioxide are output.
本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述步骤D中,将所述第一设定温度设置为200~400℃,将所述第一设定时长设置为60~180min。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, in step D, the first set temperature is set to 200-400°C, and the first set duration is set to 60 ~180min.
本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述步骤G中,将所述第二设定温度设置为500~700℃,将所述第二设定时长设置为60~180min。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, in step G, the second set temperature is set to 500-700°C, and the second set duration is set to 60 ~180min.
本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法在所述步骤A之前还包括步骤H,将所述硫化砷渣输入到破碎机中,破碎为粒径为1mm-30mm的微粒并输出。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further includes step H before step A, inputting the arsenic sulfide slag into a In the crusher, it is crushed into particles with a particle size of 1mm-30mm and output.
本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法还包括:步骤I,先将所述步骤D输出的所述低温热解气和所述步骤G输出的所述高温热解气输入到高温气固分离塔中,使得所述低温热解气和所述高温热解气中的三氧化二砷保持气态,并过滤掉所述低温热解气和所述高温热解气中的粉尘形成过滤热解气,再将过滤热解气输入到冷凝收砷装置中,对其进行冷凝收砷,输出精白砷。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further comprises: step I, firstly, the low-temperature pyrolysis output in step D is performed. The gas and the high temperature pyrolysis gas output from the step G are input into the high temperature gas-solid separation tower, so that the arsenic trioxide in the low temperature pyrolysis gas and the high temperature pyrolysis gas remains gaseous, and the low temperature heat is filtered out. The decomposed gas and the dust in the high-temperature pyrolysis gas form a filtered pyrolysis gas, and then the filtered pyrolysis gas is input into the condensation arsenic collection device, which is condensed to collect arsenic, and the refined white arsenic is output.
本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法还包括步骤J,先将所述步骤D输出的所述低温热解气和所述步骤G输出的所述高温热解气输入到高温气固分离塔中,使得所述低温热解气和所述高温热解气中的三氧化二砷保持气态,并过滤掉所述低温热解气和所述高温热解气中的粉尘形成过滤热解气,再将过滤热解气输入到还原塔中,对其进行碳还原,输出金属砷。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further comprises step J, wherein the low-temperature pyrolysis gas output in step D is firstly processed and the high-temperature pyrolysis gas output from the step G is input into the high-temperature gas-solid separation tower, so that the low-temperature pyrolysis gas and the arsenic trioxide in the high-temperature pyrolysis gas remain gaseous, and the low-temperature pyrolysis gas is filtered out. The gas and the dust in the high-temperature pyrolysis gas form a filtered pyrolysis gas, and then the filtered pyrolysis gas is input into the reduction tower for carbon reduction to output metal arsenic.
本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法还包括步骤K,先将所述步骤D输出的所述低温热解气和所述步骤G输出的所述高温热解气输入到高温气固分离塔中,使得所述低温热解气和所述高温热解气中的三氧化二砷保持气态,并过滤掉所述低温热解气和所述高温热解气中的粉尘,再将一部分过滤后的所述低温热解气和所述高温热解气输入到冷凝收砷装置中,对其进行冷凝收砷,输出精白砷,并将另一部分过滤后的所述低温热解气和所述高温热解气输入到还原塔中,对其进行碳还原,输出金属砷。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further comprises step K, firstly disposing the low-temperature pyrolysis gas output in step D and the high-temperature pyrolysis gas output from the step G is input into the high-temperature gas-solid separation tower, so that the low-temperature pyrolysis gas and the arsenic trioxide in the high-temperature pyrolysis gas remain gaseous, and the low-temperature pyrolysis gas is filtered out. gas and the dust in the high-temperature pyrolysis gas, and then a part of the filtered low-temperature pyrolysis gas and the high-temperature pyrolysis gas are input into the condensation arsenic collection device, which is condensed to collect arsenic, and the refined white arsenic is output, And another part of the filtered low-temperature pyrolysis gas and the high-temperature pyrolysis gas is input into the reduction tower, carbon reduction is performed on them, and metal arsenic is output.
本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述步骤D中设置为通过外部烟气对所述低温热解炉中的热解原料进行加热热解,所述步骤G中设置为通过外部烟气对所述高温热解炉的热解物料进行加热热解,所述步骤K中设置为通过外部烟气对所述高温气固分离塔中的低温热解气和高温热解气进行高温过滤,且将所述步骤D中使用的外部烟气设置为所述步骤G使用后的外部烟气和所述步骤K使用后的外部烟气的混合气体。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, in step D, the pyrolysis raw materials in the low-temperature pyrolysis furnace are heated and pyrolyzed by external flue gas, and in step G In step K, the pyrolysis material in the high-temperature pyrolysis furnace is heated and pyrolyzed by external flue gas, and the low-temperature pyrolysis gas and high temperature in the high-temperature gas-solid separation tower are set in step K by external flue gas. The pyrolysis gas is filtered at high temperature, and the external flue gas used in the step D is set as a mixed gas of the external flue gas used in the step G and the external flue gas used in the step K.
本发明相较于现有技术,其有益效果为:本发明的有色冶炼含砷物料协同处理与利用的方法,其通过向低温内筒中持续输入氮气,使低温内筒无限接近无氧气氛,有利于抑制硫化砷渣中的硫化砷与氧气发生反应生成二氧化硫,防止污染环境和增加处理成本。硫化砷渣中的硫化砷与冶炼烟尘或氧化金属矿粉中的氧化金属发生反应,生成固态金属硫化物和气态三氧化二砷。向高温内筒持续输入氮气,使高温内筒无限接近无氧气氛,可以有效防止三氧化二砷与氧化金属和氧气发生反应生成砷酸盐。将碳粉输入到高温内筒中,可以对可能存在的砷酸盐进行分解,有效保证脱砷完全。本发明的有色冶炼含砷物料协同处理与利用的方法,将多种物料协同处理,脱砷固硫,反应物中的有价金属通过硫化方式,得以升值,且保留了其中的硫,有利于后续火法冶炼;相比流化床、鼓风炉、反射炉等传统炉型,其烟气气量极少,硫损失小,二次污染低;适应性强,可针对不同有色金属冶炼产物,调整相应工艺参数和物料添加比例,均有较好效果,工艺流程简单,可工业化大规模处理。Compared with the prior art, the present invention has the following beneficial effects: the method for the collaborative treatment and utilization of arsenic-containing materials in non-ferrous smelting of the present invention continuously inputs nitrogen into the low-temperature inner barrel, so that the low-temperature inner barrel is infinitely close to an oxygen-free atmosphere, and has It is beneficial to inhibit the arsenic sulfide in the arsenic sulfide slag from reacting with oxygen to generate sulfur dioxide, preventing environmental pollution and increasing treatment costs. The arsenic sulfide in the arsenic sulfide slag reacts with the oxidized metal in the smelting dust or oxidized metal ore powder to generate solid metal sulfide and gaseous arsenic trioxide. Continuously input nitrogen into the high-temperature inner cylinder, so that the high-temperature inner cylinder is infinitely close to an oxygen-free atmosphere, which can effectively prevent arsenic trioxide from reacting with oxidized metal and oxygen to form arsenate. The carbon powder is input into the high temperature inner cylinder, which can decompose the possible arsenate and effectively ensure the complete removal of arsenic. The method for synergistic treatment and utilization of arsenic-containing materials in non-ferrous smelting of the present invention can synergistically process multiple materials to remove arsenic and solidify sulfur, and the valuable metals in the reactants can be increased in value by vulcanization, and the sulfur in them is retained, which is beneficial to Subsequent fire smelting; compared with traditional furnace types such as fluidized bed, blast furnace, and reverberatory furnace, its flue gas volume is extremely small, sulfur loss is small, and secondary pollution is low; it has strong adaptability and can be adjusted according to different non-ferrous metal smelting products. The process parameters and material addition ratio have good results, the process flow is simple, and it can be industrialized and processed on a large scale.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面对实施例中所需要使用的附图作简单的介绍,下面描述中的附图仅为本发明的部分实施例相应的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings used in the embodiments, and the accompanying drawings in the following description are only corresponding to some embodiments of the present invention. 's attached drawing.
图1为本发明的有色冶炼含砷物料协同处理与利用设备的结构框图。Fig. 1 is a structural block diagram of the non-ferrous smelting arsenic-containing material co-processing and utilization equipment of the present invention.
图2为本发明的有色冶炼含砷物料协同处理与利用的方法的部分流程图。Fig. 2 is a partial flow chart of the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention.
图3为本发明的有色冶炼含砷物料协同处理与利用的方法的另一部分流程图。FIG. 3 is another part of the flow chart of the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention.
其中,in,
图1的标记如下:Figure 1 is marked as follows:
11、低温固硫装置,11. Low temperature sulfur fixing device,
111、破碎机,112、原料混合机,113、原料进料机构,114、低温热解炉,115、氮气制造机,111. Crusher, 112, Raw material mixer, 113, Raw material feeding mechanism, 114, Low temperature pyrolysis furnace, 115, Nitrogen generator,
12、高温热解装置,12. High temperature pyrolysis device,
121、热解料进料机构,122、高温热解炉,123、热解料出料机构,124、添加剂进料机构,121, pyrolysis material feeding mechanism, 122, high temperature pyrolysis furnace, 123, pyrolysis material discharging mechanism, 124, additive feeding mechanism,
13、收砷装置,13. Arsenic collection device,
131、高温气固分离塔,132、冷凝收砷装置,133、还原塔,131. High-temperature gas-solid separation tower, 132. Condensing and collecting arsenic device, 133. Reduction tower,
14、供热装置,14. Heating device,
141、烟气母管,142、燃烧机构。141. Flue gas main pipe, 142. Combustion mechanism.
15、尾气净化系统。15. Exhaust gas purification system.
在图中,结构相似的单元是以相同标号表示。In the figures, structurally similar elements are denoted by the same reference numerals.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
本发明中所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」、「顶部」以及「底部」等词,仅是参考附图的方位,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。Directional terms mentioned in the present invention, such as "up", "down", "front", "rear", "left", "right", "inside", "outside", "side", "top" Words such as "bottom" and the like refer only to the orientation of the drawings, and the directional terms used are used to describe and understand the present invention, rather than to limit the present invention.
本发明术语中的“第一”“第二”等词仅作为描述目的,而不能理解为指示或暗示相对的重要性,以及不作为对先后顺序的限制。Words such as "first" and "second" in the terminology of the present invention are only for the purpose of description, and should not be construed as indicating or implying relative importance, nor as a limitation on the sequence.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
现有技术中的含硫含砷物料与含砷金属氧化物共同处理的目的是脱砷,而且其主要工艺是火法,无法避免硫的损失,而且脱砷效果不好,污染环境严重。工业生产时存在极大的安全隐患,不利于处理后的尾渣二次资源化利用。The purpose of co-processing sulfur-containing arsenic materials and arsenic-containing metal oxides in the prior art is to remove arsenic, and the main process is pyrotechnic, which cannot avoid the loss of sulfur, and the effect of removing arsenic is not good, and the environment is seriously polluted. There is a great potential safety hazard in industrial production, which is not conducive to the secondary resource utilization of the treated tailings.
如下为本发明提供的一种能解决以上技术问题的有色冶炼含砷物料协同处理与利用设备,以及有色冶炼含砷物料协同处理与利用的方法的优选实施例。The following is a preferred embodiment of a non-ferrous smelting arsenic-containing material co-processing and utilization equipment and a method for non-ferrous smelting arsenic-containing material co-processing and utilization provided by the present invention that can solve the above technical problems.
请参照图1,本发明提供一种有色冶炼含砷物料协同处理与利用设备进行脱砷固硫操作,有色冶炼含砷物料协同处理与利用设备包括低温固硫装置11、高温热解装置12、收砷装置13、供热装置14和尾气净化系统15。Please refer to FIG. 1 , the present invention provides a non-ferrous smelting arsenic-containing material co-processing and utilization equipment for removing arsenic and sulfur-fixing operation.
其中,低温固硫装置11包括破碎机111、原料混合机112、原料进料机构113、低温热解炉114和氮气制造机115。Wherein, the low temperature
破碎机111用于将硫化砷渣破碎为粒径为1mm-30mm的微粒。原料混合机112与破碎机111连接,用于将硫化砷渣与冶炼烟尘或氧化金属矿粉进行混合。原料进料机构113与原料混合机112连接,用于承接和输送原料混合机112输出的热解原料。The
低温热解炉114包括低温内筒、低温夹套和低温搅动机构。低温内筒用于容置原料进料机构113输出的热解原料,低温内筒设置有低温热解进料口、低温热解出料口和低温热解出气口。低温热解进料口与原料进料机构113连接,用于承接原料进料机构113输出的热解原料,低温热解出料口用于输出含有金属硫化物的热解物料,低温热解出气口用于输出含有三氧化二砷的低温热解气。低温夹套包裹在低温内筒的外部,用于通过输入外部烟气对低温内筒中的热解原料进行加热热解。低温搅动机构设置在低温内筒中,用于对低温内筒中的热解原料进行搅拌。The low
氮气制造机115与原料进料机构113和低温内筒均连接,用于向原料进料机构113和低温内筒中输入氮气形成无氧气氛。The
其中,高温热解装置12包括热解料进料机构121、高温热解炉122、添加剂进料机构124和热解料出料机构123。The high
热解料进料机构121的内部设置有螺旋结构,热解料进料机构121与低温热解出料口连接,用于输送低温热解出料口输出的热解物料。热解料进料机构121还与氮气制造机115连接,用于向热解料进料机构121中输入氮气,形成无氧气氛。The inside of the pyrolysis
高温热解炉122包括高温内筒、高温夹套和高温搅动机构。高温内筒用于容置热解料进料机构121输出的热解物料,高温内筒与氮气制造机115连接,用于向高温内筒中输入氮气形成无氧气氛。高温内筒包括高温热解进料口、高温热解出料口和高温热解出气口,高温热解进料口与热解料进料机构121连接,用于输入热解料进料机构121输出的热解物料,高温热解出料口用于输出含有金属硫化物的热解尾渣,高温热解出气口用于输出含有三氧化二砷的高温热解气。高温夹套包裹在高温内筒的外部,用于通过输入外部烟气对高温内筒中的热解原料进行加热热解。高温搅动机构设置在高温内筒中,用于对高温内筒中的热解物料进行搅拌。The high
添加剂进料机构124,其内部设置有螺旋结构,添加剂进料机构124与高温内筒连接,用于向高温内筒中输入碳粉,使得高温内筒中的砷酸盐得到分解。添加剂进料机构124还与氮气制造机115连接,用于向添加剂进料机构124中输入氮气,形成无氧气氛。The
热解料出料机构123的内部设置有螺旋结构,热解料出料机构123与高温热解出料口连接,用于输出含有金属硫化物的热解尾渣。The inside of the pyrolysis
其中,收砷装置13包括高温气固分离塔131、冷凝收砷装置132、还原塔133。Among them, the
高温气固分离塔131用于对低温热解出气口输出的低温热解气和高温热解出气口输出的高温热解气进行过滤得到过滤热解气。高温气固分离塔131包括分离塔内炉和分离塔夹套,分离塔内炉包括分离塔气体入口和分离塔气体出口,分离塔气体入口与低温热解出气口和高温热解出气口均连接,分离塔气体入口用于输入低温热解气和高温热解气,分离塔气体出口用于输出过滤热解气。分离塔内炉分为上部的过滤腔体和下部的排灰腔体,排灰腔体呈圆锥形,其底部设置有排灰口。分离塔内炉还包括支撑板、多根过滤膜管和反吹管,支撑板沿过滤腔体的径向固定在过滤腔体内。支撑板将过滤腔体分割成两部分,远离排灰腔体的部分为上腔体,靠近排灰腔体的部分为下腔体,且上腔体的容量小于下腔体的容量。分离塔气体入口和分离塔气体出口分别位于下腔体相对的两侧,且分离塔气体出口高于分离塔气体入口。多根过滤膜管沿过滤腔体的轴向固定在过滤腔体内,过滤膜管贯穿固定在支撑板上。反吹管的一端位于高温气固分离塔131的外部,另一端位于上腔体内,反吹管位于上腔体的一端设置有多个反吹口,多个反吹口分别与多根过滤膜管对应连通,反吹管用于使过滤膜管内的灰尘从排灰口排出。分离塔夹套包裹在分离塔内炉的周侧,分离塔夹套用于输入高温烟气,对分离塔内炉中的低温热解气和高温热解气进行加热,且分离塔夹套的出口和高温夹套的出口均与低温内筒的入口连接。The high temperature gas-
冷凝收砷装置132与分离塔气体出口连接,用于对过滤热解气进行冷凝收砷,得到精白砷。The condensing and collecting arsenic device 132 is connected to the gas outlet of the separation tower, and is used for condensing and collecting arsenic on the filtered pyrolysis gas to obtain refined white arsenic.
还原塔133与分离塔气体出口连接,用于对过滤热解气进行碳还原得到金属砷。The
其中,尾气净化系统15设置为碱洗塔,尾气净化系统15与冷凝收砷装置132和还原塔133均连接,用于将冷凝收砷装置132和还原塔133排出的热解尾气通过氢氧化钠溶液进行无害处理。Wherein, the tail
其中,供热装置14包括烟气母管141和燃烧机构142。烟气母管141用于输送高温烟气,烟气母管141的出口与高温夹套的入口和分离塔夹套的入口均连接。燃烧机构142用于产生高温烟气,燃烧机构142与烟气母管141的入口连接。The
本发明的有色冶炼含砷物料协同处理与利用设备,能够将多种含砷物料混合协同处理,在减少环境污染的同时,实现了资源的二次利用。The non-ferrous smelting arsenic-containing material co-processing and utilization equipment of the invention can mix and co-process a variety of arsenic-containing materials, and realize the secondary utilization of resources while reducing environmental pollution.
请参照图2和图3,本发明还提供一种有色冶炼含砷物料协同处理与利用的方法,用于对含有硫化砷的硫化砷渣进行脱砷固硫处理,硫化砷渣中固体成分按质量百分比含As为25~50%,S为20%~40%,以及用于对冶炼烟尘或氧化金属矿粉进行脱砷处理。其中,冶炼烟尘为有色金属冶炼过程中挥发性元素随烟气带走并经收尘冷凝后的产物产生的烟尘,冶炼烟尘中固体成分按质量百分比含CuO为2~30%,PbO为2~30%,ZnO为2~30%,As2O3为10~30%。氧化金属矿粉为原矿开采物料或选矿工艺环节的中间产物,氧化铅矿粉固体成分按质量百分比含PbO为30~50%,As2O3为1-15%,氧化铜矿粉固体成分按质量百分比含CuO为15~30%,As2O3为1-15%。有色冶炼含砷物料协同处理与利用的方法使用上述的有色冶炼含砷物料协同处理与利用设备进行脱砷固硫操作。有色冶炼含砷物料协同处理与利用的方法包括以下步骤。Please refer to FIG. 2 and FIG. 3 , the present invention also provides a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting, which is used for arsenic sulfide-containing arsenic sulfide-containing arsenic sulfide slag desulfurization and sulfur-removal treatment. The solid content in the arsenic sulfide slag is as The mass percentage contains As is 25-50%, S is 20-40%, and is used for arsenic removal treatment of smelting smoke or oxidized metal ore powder. Among them, the smelting fume is the fume produced by the volatile elements carried away with the flue gas and condensed by the dust collection during the non-ferrous metal smelting process. 30%, ZnO is 2-30%, As 2 O 3 is 10-30%. Oxidized metal ore powder is the raw ore mining material or the intermediate product of the beneficiation process. The mass percentage of CuO is 15-30%, and As 2 O 3 is 1-15%. The method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting uses the above-mentioned equipment for co-processing and utilization of arsenic-containing materials in non-ferrous smelting to carry out arsenic-removing and sulfur-fixing operations. The method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting includes the following steps.
步骤A,将硫化砷渣输入到破碎机111中,破碎为粒径为1mm-30mm的微粒并输出。In step A, the arsenic sulfide slag is input into the
步骤B,将步骤A输出的硫化砷渣与冶炼烟尘或氧化金属矿粉输入到原料混合机112中进行混合,并输出热解原料。In step B, the arsenic sulfide slag output in step A and the smelting dust or oxidized metal ore powder are input into the
步骤C,将步骤B输出的热解原料通过原料进料机构113输送到预热过的低温内筒中,并向原料进料机构113中持续通过氮气制造机115输入用于形成无氧气氛的氮气。In step C, the pyrolysis raw material output in step B is transported into the preheated low-temperature inner cylinder through the raw
步骤D,向步骤C中的低温内筒中持续通过氮气制造机115输入用于形成无氧气氛的氮气。In step D, nitrogen gas for forming an oxygen-free atmosphere is continuously input into the low-temperature inner cylinder in step C through the
步骤E,对步骤C中的低温内筒中的热解原料通过低温搅动机构进行搅拌,并通过低温夹套中的外部烟气按第一设定温度进行加热热解,按第一设定时长进行保温,其中第一设定温度设置为200~400℃,第一设定时长设置为60~180min,使得硫化砷中的硫形成固态金属硫化物,硫化砷中的砷形成气态三氧化二砷,分别输出含有金属硫化物的热解物料以及含有三氧化二砷的低温热解气。In step E, the pyrolysis raw materials in the low-temperature inner cylinder in step C are stirred by a low-temperature stirring mechanism, and the external flue gas in the low-temperature jacket is heated and pyrolyzed at a first set temperature for a first set duration. Insulation, wherein the first set temperature is set to 200-400°C, and the first set time is set to 60-180min, so that the sulfur in the arsenic sulfide forms solid metal sulfide, and the arsenic in the arsenic sulfide forms gaseous arsenic trioxide, respectively output containing Pyrolysis material of metal sulfide and low temperature pyrolysis gas containing arsenic trioxide.
步骤F,将用于分解砷酸盐的碳粉通过添加剂进料机构124输入到预热过的高温内筒中,并通过热解料进料机构121将步骤E输出的热解物料输入到高温内筒中,并向添加剂进料机构124和热解料进料机构121中持续通过氮气制造机115输入用于形成无氧气氛的氮气。In step F, the carbon powder for decomposing arsenate is input into the preheated high temperature inner cylinder through the
步骤G,向步骤F中的高温内筒中通过氮气制造机115持续输入用于形成无氧气氛的氮气。In step G, nitrogen gas for forming an oxygen-free atmosphere is continuously input into the high-temperature inner cylinder in step F through the
步骤H,对步骤F中的高温内筒的热解物料通过高温搅动机构进行搅拌,并通过高温夹套中的外部烟气按第二设定温度进行加热热解,按第二设定时长进行保温,其中第二设定温度设置为500~700℃,第二设定时长设置为60~180min,使得冶炼烟尘或氧化金属矿粉中的固态三氧化二砷变为气态,并对可能会产生的砷酸盐或热解物料中可能会存在的砷酸盐进行分解,通过热解料出料机构123输出含有金属硫化物的热解尾渣和含有三氧化二砷的高温热解气。In step H, the pyrolysis material in the high-temperature inner cylinder in step F is stirred by the high-temperature stirring mechanism, and the external flue gas in the high-temperature jacket is heated and pyrolyzed at the second set temperature, and the second set duration is carried out. Insulation, wherein the second set temperature is set to 500-700°C, and the second set time is set to 60-180min, so that the solid arsenic trioxide in the smelting dust or oxidized metal ore powder becomes gaseous, and the arsenic acid that may be generated The arsenate that may exist in the salt or the pyrolysis material is decomposed, and the pyrolysis tailings containing metal sulfide and the high temperature pyrolysis gas containing arsenic trioxide are output through the pyrolysis
步骤I,先将步骤E输出的低温热解气和步骤H输出的高温热解气输入到分离塔内炉中,通过分离塔夹套中的外部烟气对其进行高温过滤,使得低温热解气和高温热解气中的三氧化二砷保持气态,并过滤掉低温热解气和高温热解气中的粉尘形成过滤热解气,再过滤热解气输入到冷凝收砷装置132中,对其进行冷凝收砷,分别输出精白砷和热解尾气,和/或将部分过滤热解气输入到还原塔133中,对其进行碳还原,分别输出金属砷和热解尾气。In step 1, the low-temperature pyrolysis gas output in step E and the high-temperature pyrolysis gas output in step H are input into the furnace in the separation tower, and the external flue gas in the separation tower jacket is subjected to high-temperature filtration, so that the low-temperature pyrolysis gas is filtered. The arsenic trioxide in the gas and the high-temperature pyrolysis gas remains gaseous, and the dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas is filtered to form a filtered pyrolysis gas, and then the filtered pyrolysis gas is input into the condensation arsenic collection device 132, and the Condensing and collecting arsenic, and outputting refined white arsenic and pyrolysis tail gas respectively, and/or inputting part of the filtered pyrolysis gas into
步骤J,将步骤H中高温夹套输出的外部烟气和步骤I中分离塔夹套输出外部烟气混合后输入到步骤E中低温夹套中。In step J, the external flue gas output from the high temperature jacket in step H and the external flue gas output from the separation tower jacket in step I are mixed and then input into the low temperature jacket in step E.
步骤K,将步骤I输出的热解尾气通过尾气净化系统15进行无害处理,并达标排放。In step K, the pyrolysis tail gas output in step I is subjected to harmless treatment through the tail
上述步骤A中的方法,将硫化砷渣输入到破碎机111中,破碎为粒径为1mm-30mm的微粒,有利于后续步骤中硫化砷渣与冶炼烟尘或氧化金属矿粉能够反应充分,提高热解质量和效率。In the method in the above step A, the arsenic sulfide slag is input into the
上述步骤B中的方法,将步骤A输出的硫化砷渣与冶炼烟尘或氧化金属矿粉输入到原料混合机112中进行混合,有利于后续步骤能够将硫化砷渣充分热解,提高热解质量和效率。In the method in the above step B, the arsenic sulfide slag output in step A and the smelting dust or oxidized metal ore powder are input into the
上述步骤C、步骤D和步骤E的方法中,向原料进料机构113和低温内筒中持续输入氮气,使低温内筒无限接近无氧气氛,有利于抑制硫化砷渣中的硫化砷与氧气发生反应生成二氧化硫,既可以固硫,又可以防止污染环境和增加处理成本。In the methods of the above steps C, D and E, nitrogen is continuously input into the raw
步骤E的方法中,硫化砷渣中的硫化砷与冶炼烟尘或氧化金属矿粉中的氧化金属发生反应,生成固态金属硫化物和气态三氧化二砷。其反应化学式为3CuO+As2S3=As2O3(g)+3CuS,3PbO+As2S3=As2O3(g)+3PbS,既可以使硫化砷中的硫以固态金属硫化物的形式保留下来,又可以使硫化砷中的砷形成气态三氧化二砷,从而使得硫化砷渣脱砷固硫。需要说明的是,以上仅列举了硫化砷与部分氧化金属的化学反应式,硫化砷与其他氧化金属的反应均具有相同的效果,此处不再一一列举。In the method of step E, the arsenic sulfide in the arsenic sulfide slag reacts with the oxidized metal in the smelting dust or oxidized metal ore powder to generate solid metal sulfide and gaseous arsenic trioxide. The reaction formula is 3CuO+As 2 S 3 =As 2 O 3 (g)+3CuS, 3PbO+As 2 S 3 =As 2 O 3 (g)+3PbS, which can make the sulfur in arsenic sulfide as solid metal sulfide The form of arsenic sulfide is retained, and the arsenic in arsenic sulfide can form gaseous arsenic trioxide, so that the arsenic sulfide slag can be removed from arsenic and solidified with sulfur. It should be noted that the above only lists the chemical reaction formula of arsenic sulfide and partially oxidized metals, and the reactions of arsenic sulfide and other oxidized metals all have the same effect, and will not be listed one by one here.
上述步骤E的方法中,将第一设定温度设置为200~400℃,既可以提高热解质量和效率,又可以节约能源。实验数据证明,当第一设定温度小于200℃,硫化砷渣中的硫化砷与冶炼烟尘或氧化金属矿粉中的氧化金属反应不充分。当第一设定温度大于400℃,能源消耗较大。In the method of the above step E, the first set temperature is set to 200-400°C, which can not only improve the quality and efficiency of pyrolysis, but also save energy. The experimental data proves that when the first set temperature is less than 200°C, the arsenic sulfide in the arsenic sulfide slag does not react sufficiently with the smelting dust or the oxidized metal in the oxidized metal ore powder. When the first set temperature is greater than 400°C, the energy consumption is relatively large.
上述步骤E的方法中,将第一设定温度设置为200~300℃时,同时将第一设定时长设置为120~180min,改方法可以有效节约能源。将第一设定温度设置为300~400℃时,同时将第一设定时长设置为60~120min,该方法可以有效节约热解时间。In the method of the above step E, when the first set temperature is set to 200-300°C, the first set duration is set to 120-180min at the same time, and the modified method can effectively save energy. When the first set temperature is set to 300-400°C, and the first set duration is set to 60-120min at the same time, the method can effectively save the pyrolysis time.
上述步骤E和步骤H的热解过程中,三氧化二砷会与氧化金属可能会发生反应生成砷酸盐,其化学反应式为,As2O3+3CuO+O2(g)=Cu3(AsO4)2,As2O3+3PbO+O2(g)=Pb3(AsO4)2,1.667As2O3(g)+3CuO=Cu3(AsO4)2+1.333As,1.667As2O3(g)+3PbO=Pb3(AsO4)2+1.333As。上述步骤F、步骤G和步骤H的方法中,向添加剂进料机构124、热解料进料机构121和高温内筒持续输入氮气,使高温内筒无限接近无氧气氛,无氧气氛相对于有氧气氛可以有效防止三氧化二砷与氧化金属和氧气发生反应生成砷酸盐。同时热解原料中可能也会存在砷酸盐,将碳粉输入到高温内筒中,可以对砷酸盐进行分解,有效保证脱砷完全。其化学反应式为,2Cu3(AsO4)2+8C=As4(g)+6Cu+8CO2(g),2Pb3(AsO4)2+8C=As4(g)+6Pb+8CO2(g)。需要说明的是,以上仅列举了三氧化二砷与部分氧化金属的化学反应式,也仅列举了部分砷酸盐与碳的化学反应式,三氧化二砷与其他氧化金属,以及其他砷酸盐与碳的化学反应均具有相同的效果,此处不再一一列举。In the above-mentioned pyrolysis process of step E and step H, arsenic trioxide may react with oxide metal to form arsenate, and its chemical reaction formula is, As 2 O 3 +3CuO+O 2 (g)=Cu 3 (AsO 4 ) 2 , As 2 O 3 +3PbO+O 2 (g)=Pb 3 (AsO 4 ) 2 , 1.667As 2 O 3 (g)+3CuO=Cu 3 (AsO 4 )2+1.333As, 1.667As 2 O 3 (g)+3PbO = Pb3( AsO4 ) 2 +1.333As. In the above-mentioned methods of step F, step G and step H, nitrogen is continuously input into the
上述步骤H的方法中,实验证明如果第二设定温度低于500℃,不利于冶炼烟尘或氧化金属矿粉中的中的固态三氧化二砷升华为气态,且如果第二设定温度超过750℃,三氧化二砷会与碳发生反应生成砷,此时砷会与热解尾渣混在一起,增加砷的回收难度,降低了砷的收集效率。步骤H中将第二设定温度设置为500~700℃,既可以提高热解质量和效率,又不会产生砷,砷会以气态三氧化二砷的形成集中输送和处理,提高了砷的收集效率,降低了砷的收集难度。In the method of the above-mentioned step H, experiments have proved that if the second set temperature is lower than 500 ° C, it is not conducive to the sublimation of solid arsenic trioxide in the smelting dust or oxidized metal ore powder to gaseous state, and if the second set temperature exceeds 750 ° C, Arsenic trioxide will react with carbon to generate arsenic, and arsenic will be mixed with pyrolysis tailings, which increases the difficulty of arsenic recovery and reduces the collection efficiency of arsenic. In step H, the second set temperature is set to 500-700°C, which can not only improve the quality and efficiency of pyrolysis, but also will not generate arsenic, and the arsenic will be transported and processed centrally in the form of gaseous arsenic trioxide, which improves the collection efficiency of arsenic, Reduced the difficulty of collecting arsenic.
上述步骤H的方法中,将第二设定温度设置为500~600℃,第二设定时长设置为120~180min,改方法可以有效节约能源。将第二设定温度设置为600~700℃,第二设定时长设置为60~120min,改方法可以有效节约热解时间。In the method of the above step H, the second preset temperature is set to 500-600°C, and the second preset time period is set to 120-180min. The modified method can effectively save energy. The second set temperature is set to 600-700°C, and the second set time is set to 60-120min, and the modified method can effectively save the pyrolysis time.
上述步骤E和步骤H的热解过程中,通过低温搅动机构和高温搅动机构进行搅拌进行搅拌,可以使得热解更加充分,提高了热解效果和热解质量。In the above-mentioned pyrolysis process of step E and step H, stirring is performed by a low-temperature stirring mechanism and a high-temperature stirring mechanism, which can make the pyrolysis more sufficient, and improve the pyrolysis effect and pyrolysis quality.
上述步骤I的方法中,既可以冷凝得到精白砷,又可以碳还原得到金属砷,有效利用废气。其中,碳还原的化学反应式为,2As2O3+3C=4As+3CO2。在冷凝和碳还原之前先采用高温过滤方法,使得低温热解气和高温热解气中的三氧化二砷保持气态,并过滤掉低温热解气和高温热解气中的粉尘形成过滤热解气。不仅可以有效提高后续精白砷和金属砷的精度,而且可以防止气态三氧化二砷冷凝形成玻璃砷堵塞管道。In the method of above-mentioned step 1, both can condense to obtain refined white arsenic, and can obtain metal arsenic by carbon reduction, and effectively utilize waste gas. The chemical reaction formula of carbon reduction is 2As 2 O 3 +3C=4As+3CO 2 . Before condensation and carbon reduction, a high-temperature filtration method is used to keep the arsenic trioxide in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas in a gaseous state, and filter out the dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to form a filtered pyrolysis gas. It can not only effectively improve the precision of subsequent refined white arsenic and metal arsenic, but also prevent the condensation of gaseous arsenic trioxide to form glass arsenic to block the pipeline.
上述步骤J的方法中,分离塔夹套和高温夹套输出的外部烟气作为热源输入到低温夹套中,实现了热能的多次利用。In the method of the above step J, the external flue gas output from the separation tower jacket and the high temperature jacket is input into the low temperature jacket as a heat source, thereby realizing multiple utilization of thermal energy.
当冶炼烟尘或氧化金属矿粉中含有氧化铜时,在步骤H中的高温条件下,会有少量的硫化铜分解为硫化亚铜和单质硫,因此会有少量的硫以气态的形式损失。上述步骤B中,将冶炼烟尘或氧化金属矿粉设置为只含有氧化铅的金属矿粉,在步骤H中,可以避免生成单质硫而流失,进一步提高硫的回收率。When smelting dust or oxidized metal ore powder contains copper oxide, under the high temperature condition in step H, a small amount of copper sulfide will be decomposed into cuprous sulfide and elemental sulfur, so a small amount of sulfur will be lost in the form of gaseous state. In the above step B, the smelting dust or the oxidized metal ore powder is set as the metal ore powder containing only lead oxide, and in the step H, the generation of elemental sulfur and loss can be avoided, and the recovery rate of sulfur can be further improved.
以下为利用上述的有色冶炼含砷物料协同处理与利用设备和有色冶炼含砷物料协同处理与利用的方法的实例。The following is an example of using the above-mentioned non-ferrous smelting arsenic-containing materials co-processing and utilization equipment and non-ferrous smelting arsenic-containing materials co-processing and utilization methods.
实例1Example 1
一种有色冶炼含砷物料协同处理与利用的方法,硫化砷渣和冶炼烟尘来自云南某冶炼公司,其中硫化砷渣中,按质量百分比含S为25%,As含量为38%。A method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting. Arsenic sulfide slag and smelting smoke come from a smelting company in Yunnan. The arsenic sulfide slag contains 25% of S and 38% of As by mass percentage.
将原料通过密闭式原料进料机构放入预热后的低温热解炉114中,加热至400℃,保温90min,同时向低温热解炉114通入氮气,物料中的硫以金属硫化物的形式留在物料中,砷以气态三氧化二砷的形式进入高温气固分离塔131;The raw materials are put into the preheated low-
将固硫后的物料直接送入预热后的外热式高温热解炉122,加热至600℃,保温90min,将物料中原有的固态三氧化二砷受热后以气态的形式进入高温气固分离塔131,向高温热解炉122内通入氮气和添加碳粉有利于减少砷酸盐的产生,同时,增加气态三氧化二砷的逃逸;The solid sulfur material is directly sent to the preheated external heat type high-
将获得的热解尾渣直接堆存;Store the obtained pyrolysis tailings directly;
从高温气固分离塔131出来的洁净含砷气体,进入冷凝收砷装置132制备精白砷;The clean arsenic-containing gas from the high-temperature gas-
将冷凝收砷装置132排出的热解尾气通入氢氧化钠溶液,所得废液经无害化处理后达标排放。The pyrolysis tail gas discharged from the condensation arsenic collection device 132 is passed into the sodium hydroxide solution, and the obtained waste liquid is discharged up to the standard after being harmlessly treated.
实例2Example 2
一种有色冶炼含砷物料协同处理与利用的方法,硫化砷渣和冶炼烟尘来自云南某冶炼公司,其中硫化砷渣中,按质量百分比含S为20%,As含量为33%。A method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting. Arsenic sulfide slag and smelting smoke come from a smelting company in Yunnan. The arsenic sulfide slag contains 20% of S and 33% of As in the arsenic sulfide slag.
将原料通过密闭式原料进料机构放入预热后的低温热解炉114中,加热至300℃,保温60min,同时向低温热解炉114通入氮气,物料中的硫以金属硫化物的形式留在物料中,砷以气态三氧化二砷的形式进入高温气固分离塔131;The raw material is put into the preheated low-
将固硫后的物料直接送入预热后的外热式高温热解炉122,加热至700℃,保温60min,将物料中原有的固态三氧化二砷受热后以气态的形式进入高温气固分离塔131,向炉内通入氮气和添加碳粉有利于减少砷酸盐的产生,同时,增加气态三氧化二砷的逃逸;The solid sulfur material is directly sent to the preheated external heat type high
将获得的热分解料直接堆存;Directly store the obtained thermal decomposition material;
从高温气固分离塔131出来的洁净含砷气体,进入还原塔133制备金属砷;The clean arsenic-containing gas from the high-temperature gas-
将还原塔133排出的热解尾气通入氢氧化钠溶液,所得废液经无害化处理后达标排放。The pyrolysis tail gas discharged from the
本发明的有色冶炼含砷物料协同处理与利用的方法,将多种物料协同处理,脱砷固硫,反应物中的有价金属通过硫化方式,得以升值,且保留了其中的硫,有利于后续火法冶炼;相比流化床、鼓风炉、反射炉等传统炉型,其烟气气量极少,硫损失小,二次污染低;适应性强,可针对不同有色金属冶炼产物,调整相应工艺参数和物料添加比例,均有较好效果,工艺流程简单,可工业化大规模处理。The method for synergistic treatment and utilization of arsenic-containing materials in non-ferrous smelting of the present invention can synergistically process multiple materials to remove arsenic and solidify sulfur, and the valuable metals in the reactants can be increased in value by vulcanization, and the sulfur in them is retained, which is beneficial to Subsequent fire smelting; compared with traditional furnace types such as fluidized bed, blast furnace, and reverberatory furnace, its flue gas volume is extremely small, sulfur loss is small, and secondary pollution is low; it has strong adaptability and can be adjusted according to different non-ferrous metal smelting products. The process parameters and material addition ratio have good results, the process flow is simple, and it can be industrialized and processed on a large scale.
综上所述,虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。In summary, although the present invention has been disclosed above with preferred embodiments, the above preferred embodiments are not intended to limit the present invention. Those of ordinary skill in the art can make various Therefore, the protection scope of the present invention is subject to the scope defined by the claims.
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