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CN113862493B - Method for co-processing and utilizing arsenic-containing materials in nonferrous smelting - Google Patents

Method for co-processing and utilizing arsenic-containing materials in nonferrous smelting Download PDF

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CN113862493B
CN113862493B CN202111139255.2A CN202111139255A CN113862493B CN 113862493 B CN113862493 B CN 113862493B CN 202111139255 A CN202111139255 A CN 202111139255A CN 113862493 B CN113862493 B CN 113862493B
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CN113862493A (en
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张洪
文岳雄
段铭诚
李鹏
谢高理
刘新阳
吕黎明
王丽娟
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Honghe Arsenic Co ltd
Shenzhen Zhongyuan Rare Metal Material Technology Co ltd
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Guangdong Tianyuan Environmental Technology Co ltd
Honghe Arsenic Co ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B30/00Obtaining antimony, arsenic or bismuth
    • C22B30/04Obtaining arsenic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The invention provides a method for the synergistic treatment and utilization of nonferrous smelting arsenic-containing materials, wherein arsenic sulfide in arsenic sulfide slag in a low-temperature inner cylinder generates solid metal sulfide and gaseous arsenic trioxide. The smelting smoke dust in the high-temperature inner cylinder or the solid arsenic trioxide in the oxidized metal mineral powder is heated to be in a gaseous state. The low-temperature inner cylinder and the high-temperature inner cylinder are infinitely close to an oxygen-free atmosphere, and carbon powder is input into the high-temperature inner cylinder. The method for the synergistic treatment and utilization of the nonferrous smelting arsenic-containing material has the advantages that multiple materials are subjected to synergistic treatment, arsenic is removed, sulfur is fixed, valuable metals in reactants are upgraded in a vulcanization mode, and the sulfur in the reactants is reserved, so that the subsequent pyrometallurgy is facilitated; compared with traditional furnace types such as a fluidized bed, a blast furnace, a reverberatory furnace and the like, the flue gas quantity is very little, the sulfur loss is small, and the secondary pollution is low; the method has strong adaptability, can adjust corresponding process parameters and material addition proportions according to different non-ferrous metal smelting products, has good effects, simple process flow and can realize industrial large-scale treatment.

Description

有色冶炼含砷物料协同处理与利用的方法Method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting

技术领域technical field

本发明涉及固体废弃物处理技术领域,特别涉及一种有色冶炼含砷物料协同处理与利用的方法。The invention relates to the technical field of solid waste treatment, in particular to a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting.

背景技术Background technique

工业生产中,硫化砷渣生成后便会堆放在一起集中处理。硫化砷渣的主要成分为As2S3,常用的处理方法分为火法和湿法。火法主要是焙烧法,湿法主要包括碱浸法、硫酸铁浸出法和硫酸铜置换法等。火法:砷的回收率低,容易造成环境污染,产品质量差。碱浸法:氢氧化钠用量较大,运行成本较高;硫酸铁浸出法:流程比较复杂,过程中返料较多,产品杂质含量较高,投资大;硫酸铜置换法:砷的回收率仅55%左右。In industrial production, the arsenic sulfide slag will be stacked together for centralized treatment after it is formed. The main component of arsenic sulfide slag is As 2 S 3 , and the commonly used treatment methods are divided into fire method and wet method. The fire method is mainly roasting method, and the wet method mainly includes alkali leaching method, ferric sulfate leaching method and copper sulfate replacement method. Fire method: The recovery rate of arsenic is low, which is easy to cause environmental pollution and poor product quality. Alkaline leaching method: the amount of sodium hydroxide is large, and the operating cost is high; ferric sulfate leaching method: the process is more complicated, the material is returned in the process, the product impurity content is high, and the investment is large; copper sulfate replacement method: the recovery rate of arsenic Only around 55%.

冶炼烟尘是金、铜、锡、铅、锌等有色金属冶炼过程中挥发性元素随烟气带走并经收尘冷凝后的产物产生的烟尘,其主要的化合物组成为:CuO、PbO、ZnO、As2O3、Fe2O3和K2O等。冶炼烟尘成分和物相渣组成差别较大,没有统一的处理方法。Smelting fume is the fume produced by the products of volatile elements taken away with flue gas and condensed by dust collection during the smelting process of non-ferrous metals such as gold, copper, tin, lead, zinc, etc. Its main compounds are composed of: CuO, PbO, ZnO , As 2 O 3 , Fe 2 O 3 and K 2 O, etc. The composition of smelting smoke and slag is quite different, and there is no unified treatment method.

故需要提供一种有色冶炼含砷物料协同处理与利用的方法来解决上述技术问题。Therefore, it is necessary to provide a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting to solve the above technical problems.

发明内容SUMMARY OF THE INVENTION

本发明提供一种有色冶炼含砷物料协同处理与利用的方法,以解决现有技术中的含硫含砷物料与含砷金属氧化物共同处理的目的是脱砷,而且其主要工艺是火法,无法避免硫的损失,而且脱砷效果不好,污染环境严重,工业生产时存在极大的安全隐患,不利于处理后的尾渣二次资源化利用的技术问题。The invention provides a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting, so as to solve the purpose of co-processing of sulfur-containing arsenic-containing materials and arsenic-containing metal oxides in the prior art, which is to remove arsenic, and the main process is pyrotechnic. , the loss of sulfur cannot be avoided, and the effect of arsenic removal is not good, the environment is seriously polluted, and there is a great safety hazard in industrial production, which is not conducive to the technical problem of secondary resource utilization of the treated tailings.

为解决上述技术问题,本发明的技术方案为:For solving the above-mentioned technical problems, the technical scheme of the present invention is:

本发明提供一种有色冶炼含砷物料协同处理与利用的方法,用于对含有硫化砷的硫化砷渣进行脱砷固硫处理,以及用于对冶炼烟尘或氧化金属矿粉进行脱砷处理,其特征在于,包括:The invention provides a method for synergistic treatment and utilization of arsenic-containing materials in non-ferrous smelting, which is used for dearsenic and sulfur-removing treatment of arsenic sulfide-containing arsenic sulfide slag, and for dearsenic treatment of smelting dust or oxidized metal ore powder, It is characterized in that it includes:

步骤A,将所述硫化砷渣与所述冶炼烟尘或所述氧化金属矿粉输入到原料混合机中进行混合,并输出热解原料,其中,所述冶炼烟尘为有色金属冶炼过程中挥发性元素随烟气带走并经收尘冷凝后的产物产生的烟尘,所述氧化金属矿粉为原矿开采物料或选矿工艺环节的中间产物;In step A, the arsenic sulfide slag and the smelting dust or the oxidized metal ore powder are input into the raw material mixer for mixing, and the pyrolysis raw materials are output, wherein the smelting dust is volatile in the non-ferrous metal smelting process. The element is carried away with the flue gas and is produced by the product after dust collection and condensation, and the oxidized metal ore powder is the raw ore mining material or the intermediate product of the beneficiation process;

步骤B,将所述步骤A输出的热解原料输送到低温热解炉中;Step B, the pyrolysis raw material output in the step A is transported to a low temperature pyrolysis furnace;

步骤C,向所述步骤B中的所述低温热解炉中持续输入用于形成无氧气氛的惰性气体;Step C, continuously input the inert gas for forming an oxygen-free atmosphere into the low-temperature pyrolysis furnace in the step B;

步骤D,对所述步骤B中的所述低温热解炉,按第一设定温度进行加热热解,并按第一设定时长进行保温,使得硫化砷中的硫形成固态金属硫化物,硫化砷中的砷形成气态三氧化二砷,分别输出含有金属硫化物的热解物料以及含有三氧化二砷的低温热解气;In step D, the low-temperature pyrolysis furnace in the step B is heated and pyrolyzed at a first set temperature, and maintained at a first set time period, so that the sulfur in the arsenic sulfide forms a solid metal sulfide, Arsenic in arsenic sulfide forms gaseous arsenic trioxide, and respectively outputs pyrolysis material containing metal sulfide and low-temperature pyrolysis gas containing arsenic trioxide;

步骤E,将用于分解砷酸盐的碳粉和所述步骤D输出的热解物料输入到高温热解炉中;Step E, the carbon powder for decomposing the arsenate and the pyrolysis material output in the step D are input into the high temperature pyrolysis furnace;

步骤F,向所述步骤E中的所述高温热解炉中持续输入用于形成无氧气氛的惰性气体;以及,Step F, continuously inputting the inert gas for forming an oxygen-free atmosphere into the high temperature pyrolysis furnace in the step E; and,

步骤G,对所述步骤E中的所述高温热解炉,按第二设定温度进行加热热解,并按第二设定时长进行保温,使得所述冶炼烟尘或所述氧化金属矿粉中的固态三氧化二砷变为气态,并对砷酸盐进行分解,输出含有金属硫化物的热解尾渣和含有三氧化二砷的高温热解气。In step G, the high-temperature pyrolysis furnace in the step E is heated and pyrolyzed according to the second set temperature, and the heat preservation is carried out according to the second set time period, so that the smelting smoke or the oxidized metal ore powder is The solid arsenic trioxide in the gas becomes gaseous, and the arsenate is decomposed, and the pyrolysis tailings containing metal sulfide and the high-temperature pyrolysis gas containing arsenic trioxide are output.

本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述步骤D中,将所述第一设定温度设置为200~400℃,将所述第一设定时长设置为60~180min。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, in step D, the first set temperature is set to 200-400°C, and the first set duration is set to 60 ~180min.

本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述步骤G中,将所述第二设定温度设置为500~700℃,将所述第二设定时长设置为60~180min。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, in step G, the second set temperature is set to 500-700°C, and the second set duration is set to 60 ~180min.

本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法在所述步骤A之前还包括步骤H,将所述硫化砷渣输入到破碎机中,破碎为粒径为1mm-30mm的微粒并输出。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further includes step H before step A, inputting the arsenic sulfide slag into a In the crusher, it is crushed into particles with a particle size of 1mm-30mm and output.

本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法还包括:步骤I,先将所述步骤D输出的所述低温热解气和所述步骤G输出的所述高温热解气输入到高温气固分离塔中,使得所述低温热解气和所述高温热解气中的三氧化二砷保持气态,并过滤掉所述低温热解气和所述高温热解气中的粉尘形成过滤热解气,再将过滤热解气输入到冷凝收砷装置中,对其进行冷凝收砷,输出精白砷。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further comprises: step I, firstly, the low-temperature pyrolysis output in step D is performed. The gas and the high temperature pyrolysis gas output from the step G are input into the high temperature gas-solid separation tower, so that the arsenic trioxide in the low temperature pyrolysis gas and the high temperature pyrolysis gas remains gaseous, and the low temperature heat is filtered out. The decomposed gas and the dust in the high-temperature pyrolysis gas form a filtered pyrolysis gas, and then the filtered pyrolysis gas is input into the condensation arsenic collection device, which is condensed to collect arsenic, and the refined white arsenic is output.

本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法还包括步骤J,先将所述步骤D输出的所述低温热解气和所述步骤G输出的所述高温热解气输入到高温气固分离塔中,使得所述低温热解气和所述高温热解气中的三氧化二砷保持气态,并过滤掉所述低温热解气和所述高温热解气中的粉尘形成过滤热解气,再将过滤热解气输入到还原塔中,对其进行碳还原,输出金属砷。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further comprises step J, wherein the low-temperature pyrolysis gas output in step D is firstly processed and the high-temperature pyrolysis gas output from the step G is input into the high-temperature gas-solid separation tower, so that the low-temperature pyrolysis gas and the arsenic trioxide in the high-temperature pyrolysis gas remain gaseous, and the low-temperature pyrolysis gas is filtered out. The gas and the dust in the high-temperature pyrolysis gas form a filtered pyrolysis gas, and then the filtered pyrolysis gas is input into the reduction tower for carbon reduction to output metal arsenic.

本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述有色冶炼含砷物料协同处理与利用的方法还包括步骤K,先将所述步骤D输出的所述低温热解气和所述步骤G输出的所述高温热解气输入到高温气固分离塔中,使得所述低温热解气和所述高温热解气中的三氧化二砷保持气态,并过滤掉所述低温热解气和所述高温热解气中的粉尘,再将一部分过滤后的所述低温热解气和所述高温热解气输入到冷凝收砷装置中,对其进行冷凝收砷,输出精白砷,并将另一部分过滤后的所述低温热解气和所述高温热解气输入到还原塔中,对其进行碳还原,输出金属砷。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting further comprises step K, firstly disposing the low-temperature pyrolysis gas output in step D and the high-temperature pyrolysis gas output from the step G is input into the high-temperature gas-solid separation tower, so that the low-temperature pyrolysis gas and the arsenic trioxide in the high-temperature pyrolysis gas remain gaseous, and the low-temperature pyrolysis gas is filtered out. gas and the dust in the high-temperature pyrolysis gas, and then a part of the filtered low-temperature pyrolysis gas and the high-temperature pyrolysis gas are input into the condensation arsenic collection device, which is condensed to collect arsenic, and the refined white arsenic is output, And another part of the filtered low-temperature pyrolysis gas and the high-temperature pyrolysis gas is input into the reduction tower, carbon reduction is performed on them, and metal arsenic is output.

本发明所述的有色冶炼含砷物料协同处理与利用的方法中,所述步骤D中设置为通过外部烟气对所述低温热解炉中的热解原料进行加热热解,所述步骤G中设置为通过外部烟气对所述高温热解炉的热解物料进行加热热解,所述步骤K中设置为通过外部烟气对所述高温气固分离塔中的低温热解气和高温热解气进行高温过滤,且将所述步骤D中使用的外部烟气设置为所述步骤G使用后的外部烟气和所述步骤K使用后的外部烟气的混合气体。In the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting according to the present invention, in step D, the pyrolysis raw materials in the low-temperature pyrolysis furnace are heated and pyrolyzed by external flue gas, and in step G In step K, the pyrolysis material in the high-temperature pyrolysis furnace is heated and pyrolyzed by external flue gas, and the low-temperature pyrolysis gas and high temperature in the high-temperature gas-solid separation tower are set in step K by external flue gas. The pyrolysis gas is filtered at high temperature, and the external flue gas used in the step D is set as a mixed gas of the external flue gas used in the step G and the external flue gas used in the step K.

本发明相较于现有技术,其有益效果为:本发明的有色冶炼含砷物料协同处理与利用的方法,其通过向低温内筒中持续输入氮气,使低温内筒无限接近无氧气氛,有利于抑制硫化砷渣中的硫化砷与氧气发生反应生成二氧化硫,防止污染环境和增加处理成本。硫化砷渣中的硫化砷与冶炼烟尘或氧化金属矿粉中的氧化金属发生反应,生成固态金属硫化物和气态三氧化二砷。向高温内筒持续输入氮气,使高温内筒无限接近无氧气氛,可以有效防止三氧化二砷与氧化金属和氧气发生反应生成砷酸盐。将碳粉输入到高温内筒中,可以对可能存在的砷酸盐进行分解,有效保证脱砷完全。本发明的有色冶炼含砷物料协同处理与利用的方法,将多种物料协同处理,脱砷固硫,反应物中的有价金属通过硫化方式,得以升值,且保留了其中的硫,有利于后续火法冶炼;相比流化床、鼓风炉、反射炉等传统炉型,其烟气气量极少,硫损失小,二次污染低;适应性强,可针对不同有色金属冶炼产物,调整相应工艺参数和物料添加比例,均有较好效果,工艺流程简单,可工业化大规模处理。Compared with the prior art, the present invention has the following beneficial effects: the method for the collaborative treatment and utilization of arsenic-containing materials in non-ferrous smelting of the present invention continuously inputs nitrogen into the low-temperature inner barrel, so that the low-temperature inner barrel is infinitely close to an oxygen-free atmosphere, and has It is beneficial to inhibit the arsenic sulfide in the arsenic sulfide slag from reacting with oxygen to generate sulfur dioxide, preventing environmental pollution and increasing treatment costs. The arsenic sulfide in the arsenic sulfide slag reacts with the oxidized metal in the smelting dust or oxidized metal ore powder to generate solid metal sulfide and gaseous arsenic trioxide. Continuously input nitrogen into the high-temperature inner cylinder, so that the high-temperature inner cylinder is infinitely close to an oxygen-free atmosphere, which can effectively prevent arsenic trioxide from reacting with oxidized metal and oxygen to form arsenate. The carbon powder is input into the high temperature inner cylinder, which can decompose the possible arsenate and effectively ensure the complete removal of arsenic. The method for synergistic treatment and utilization of arsenic-containing materials in non-ferrous smelting of the present invention can synergistically process multiple materials to remove arsenic and solidify sulfur, and the valuable metals in the reactants can be increased in value by vulcanization, and the sulfur in them is retained, which is beneficial to Subsequent fire smelting; compared with traditional furnace types such as fluidized bed, blast furnace, and reverberatory furnace, its flue gas volume is extremely small, sulfur loss is small, and secondary pollution is low; it has strong adaptability and can be adjusted according to different non-ferrous metal smelting products. The process parameters and material addition ratio have good results, the process flow is simple, and it can be industrialized and processed on a large scale.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面对实施例中所需要使用的附图作简单的介绍,下面描述中的附图仅为本发明的部分实施例相应的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings used in the embodiments, and the accompanying drawings in the following description are only corresponding to some embodiments of the present invention. 's attached drawing.

图1为本发明的有色冶炼含砷物料协同处理与利用设备的结构框图。Fig. 1 is a structural block diagram of the non-ferrous smelting arsenic-containing material co-processing and utilization equipment of the present invention.

图2为本发明的有色冶炼含砷物料协同处理与利用的方法的部分流程图。Fig. 2 is a partial flow chart of the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention.

图3为本发明的有色冶炼含砷物料协同处理与利用的方法的另一部分流程图。FIG. 3 is another part of the flow chart of the method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting of the present invention.

其中,in,

图1的标记如下:Figure 1 is marked as follows:

11、低温固硫装置,11. Low temperature sulfur fixing device,

111、破碎机,112、原料混合机,113、原料进料机构,114、低温热解炉,115、氮气制造机,111. Crusher, 112, Raw material mixer, 113, Raw material feeding mechanism, 114, Low temperature pyrolysis furnace, 115, Nitrogen generator,

12、高温热解装置,12. High temperature pyrolysis device,

121、热解料进料机构,122、高温热解炉,123、热解料出料机构,124、添加剂进料机构,121, pyrolysis material feeding mechanism, 122, high temperature pyrolysis furnace, 123, pyrolysis material discharging mechanism, 124, additive feeding mechanism,

13、收砷装置,13. Arsenic collection device,

131、高温气固分离塔,132、冷凝收砷装置,133、还原塔,131. High-temperature gas-solid separation tower, 132. Condensing and collecting arsenic device, 133. Reduction tower,

14、供热装置,14. Heating device,

141、烟气母管,142、燃烧机构。141. Flue gas main pipe, 142. Combustion mechanism.

15、尾气净化系统。15. Exhaust gas purification system.

在图中,结构相似的单元是以相同标号表示。In the figures, structurally similar elements are denoted by the same reference numerals.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.

本发明中所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」、「顶部」以及「底部」等词,仅是参考附图的方位,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。Directional terms mentioned in the present invention, such as "up", "down", "front", "rear", "left", "right", "inside", "outside", "side", "top" Words such as "bottom" and the like refer only to the orientation of the drawings, and the directional terms used are used to describe and understand the present invention, rather than to limit the present invention.

本发明术语中的“第一”“第二”等词仅作为描述目的,而不能理解为指示或暗示相对的重要性,以及不作为对先后顺序的限制。Words such as "first" and "second" in the terminology of the present invention are only for the purpose of description, and should not be construed as indicating or implying relative importance, nor as a limitation on the sequence.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

现有技术中的含硫含砷物料与含砷金属氧化物共同处理的目的是脱砷,而且其主要工艺是火法,无法避免硫的损失,而且脱砷效果不好,污染环境严重。工业生产时存在极大的安全隐患,不利于处理后的尾渣二次资源化利用。The purpose of co-processing sulfur-containing arsenic materials and arsenic-containing metal oxides in the prior art is to remove arsenic, and the main process is pyrotechnic, which cannot avoid the loss of sulfur, and the effect of removing arsenic is not good, and the environment is seriously polluted. There is a great potential safety hazard in industrial production, which is not conducive to the secondary resource utilization of the treated tailings.

如下为本发明提供的一种能解决以上技术问题的有色冶炼含砷物料协同处理与利用设备,以及有色冶炼含砷物料协同处理与利用的方法的优选实施例。The following is a preferred embodiment of a non-ferrous smelting arsenic-containing material co-processing and utilization equipment and a method for non-ferrous smelting arsenic-containing material co-processing and utilization provided by the present invention that can solve the above technical problems.

请参照图1,本发明提供一种有色冶炼含砷物料协同处理与利用设备进行脱砷固硫操作,有色冶炼含砷物料协同处理与利用设备包括低温固硫装置11、高温热解装置12、收砷装置13、供热装置14和尾气净化系统15。Please refer to FIG. 1 , the present invention provides a non-ferrous smelting arsenic-containing material co-processing and utilization equipment for removing arsenic and sulfur-fixing operation. Arsenic collection device 13 , heating device 14 and exhaust gas purification system 15 .

其中,低温固硫装置11包括破碎机111、原料混合机112、原料进料机构113、低温热解炉114和氮气制造机115。Wherein, the low temperature sulfur fixing device 11 includes a crusher 111 , a raw material mixer 112 , a raw material feeding mechanism 113 , a low temperature pyrolysis furnace 114 and a nitrogen generator 115 .

破碎机111用于将硫化砷渣破碎为粒径为1mm-30mm的微粒。原料混合机112与破碎机111连接,用于将硫化砷渣与冶炼烟尘或氧化金属矿粉进行混合。原料进料机构113与原料混合机112连接,用于承接和输送原料混合机112输出的热解原料。The crusher 111 is used for crushing the arsenic sulfide slag into particles with a particle size of 1mm-30mm. The raw material mixer 112 is connected to the crusher 111, and is used for mixing the arsenic sulfide slag with smelting dust or oxidized metal ore powder. The raw material feeding mechanism 113 is connected to the raw material mixer 112 for receiving and conveying the pyrolysis raw material output by the raw material mixer 112 .

低温热解炉114包括低温内筒、低温夹套和低温搅动机构。低温内筒用于容置原料进料机构113输出的热解原料,低温内筒设置有低温热解进料口、低温热解出料口和低温热解出气口。低温热解进料口与原料进料机构113连接,用于承接原料进料机构113输出的热解原料,低温热解出料口用于输出含有金属硫化物的热解物料,低温热解出气口用于输出含有三氧化二砷的低温热解气。低温夹套包裹在低温内筒的外部,用于通过输入外部烟气对低温内筒中的热解原料进行加热热解。低温搅动机构设置在低温内筒中,用于对低温内筒中的热解原料进行搅拌。The low temperature pyrolysis furnace 114 includes a low temperature inner cylinder, a low temperature jacket and a low temperature stirring mechanism. The low temperature inner cylinder is used for accommodating the pyrolysis raw material output by the raw material feeding mechanism 113, and the low temperature inner cylinder is provided with a low temperature pyrolysis feed port, a low temperature pyrolysis material outlet and a low temperature pyrolysis gas outlet. The low-temperature pyrolysis feed port is connected to the raw material feeding mechanism 113 for receiving the pyrolysis raw material output by the raw material feeding mechanism 113, and the low-temperature pyrolysis discharge port is used for outputting the pyrolysis material containing metal sulfide, and the low-temperature pyrolysis output is The gas port is used to output low-temperature pyrolysis gas containing arsenic trioxide. The low temperature jacket is wrapped on the outside of the low temperature inner cylinder, and is used to heat and pyrolyze the pyrolysis raw materials in the low temperature inner cylinder by inputting external flue gas. The low temperature stirring mechanism is arranged in the low temperature inner cylinder, and is used for stirring the pyrolysis raw materials in the low temperature inner cylinder.

氮气制造机115与原料进料机构113和低温内筒均连接,用于向原料进料机构113和低温内筒中输入氮气形成无氧气氛。The nitrogen generator 115 is connected with the raw material feeding mechanism 113 and the low temperature inner cylinder, and is used for inputting nitrogen gas into the raw material feeding mechanism 113 and the low temperature inner cylinder to form an oxygen-free atmosphere.

其中,高温热解装置12包括热解料进料机构121、高温热解炉122、添加剂进料机构124和热解料出料机构123。The high temperature pyrolysis device 12 includes a pyrolysis material feeding mechanism 121 , a high temperature pyrolysis furnace 122 , an additive feeding mechanism 124 and a pyrolysis material discharging mechanism 123 .

热解料进料机构121的内部设置有螺旋结构,热解料进料机构121与低温热解出料口连接,用于输送低温热解出料口输出的热解物料。热解料进料机构121还与氮气制造机115连接,用于向热解料进料机构121中输入氮气,形成无氧气氛。The inside of the pyrolysis material feeding mechanism 121 is provided with a spiral structure, and the pyrolysis material feeding mechanism 121 is connected with the low temperature pyrolysis outlet for conveying the pyrolysis material output from the low temperature pyrolysis outlet. The pyrolysis material feeding mechanism 121 is also connected to the nitrogen generator 115 for inputting nitrogen gas into the pyrolysis material feeding mechanism 121 to form an oxygen-free atmosphere.

高温热解炉122包括高温内筒、高温夹套和高温搅动机构。高温内筒用于容置热解料进料机构121输出的热解物料,高温内筒与氮气制造机115连接,用于向高温内筒中输入氮气形成无氧气氛。高温内筒包括高温热解进料口、高温热解出料口和高温热解出气口,高温热解进料口与热解料进料机构121连接,用于输入热解料进料机构121输出的热解物料,高温热解出料口用于输出含有金属硫化物的热解尾渣,高温热解出气口用于输出含有三氧化二砷的高温热解气。高温夹套包裹在高温内筒的外部,用于通过输入外部烟气对高温内筒中的热解原料进行加热热解。高温搅动机构设置在高温内筒中,用于对高温内筒中的热解物料进行搅拌。The high temperature pyrolysis furnace 122 includes a high temperature inner cylinder, a high temperature jacket and a high temperature stirring mechanism. The high-temperature inner cylinder is used for accommodating the pyrolysis material output by the pyrolysis material feeding mechanism 121, and the high-temperature inner cylinder is connected with the nitrogen generator 115 for inputting nitrogen gas into the high-temperature inner cylinder to form an oxygen-free atmosphere. The high temperature inner cylinder includes a high temperature pyrolysis feed port, a high temperature pyrolysis discharge port and a high temperature pyrolysis gas outlet. The high temperature pyrolysis feed port is connected to the pyrolysis material feeding mechanism 121 for inputting the pyrolysis material feeding mechanism 121 The output pyrolysis material, the high temperature pyrolysis outlet is used to output the pyrolysis tailings containing metal sulfide, and the high temperature pyrolysis gas outlet is used to output the high temperature pyrolysis gas containing arsenic trioxide. The high temperature jacket is wrapped on the outside of the high temperature inner cylinder, and is used to heat and pyrolyze the pyrolysis raw materials in the high temperature inner cylinder by inputting external flue gas. The high-temperature stirring mechanism is arranged in the high-temperature inner cylinder, and is used for stirring the pyrolysis material in the high-temperature inner cylinder.

添加剂进料机构124,其内部设置有螺旋结构,添加剂进料机构124与高温内筒连接,用于向高温内筒中输入碳粉,使得高温内筒中的砷酸盐得到分解。添加剂进料机构124还与氮气制造机115连接,用于向添加剂进料机构124中输入氮气,形成无氧气氛。The additive feeding mechanism 124 is provided with a spiral structure inside. The additive feeding mechanism 124 is connected to the high temperature inner cylinder and is used to input carbon powder into the high temperature inner cylinder, so that the arsenate in the high temperature inner cylinder is decomposed. The additive feeding mechanism 124 is also connected with the nitrogen generator 115 for inputting nitrogen into the additive feeding mechanism 124 to form an oxygen-free atmosphere.

热解料出料机构123的内部设置有螺旋结构,热解料出料机构123与高温热解出料口连接,用于输出含有金属硫化物的热解尾渣。The inside of the pyrolysis material discharge mechanism 123 is provided with a spiral structure, and the pyrolysis material discharge mechanism 123 is connected to the high temperature pyrolysis discharge port for outputting pyrolysis tailings containing metal sulfide.

其中,收砷装置13包括高温气固分离塔131、冷凝收砷装置132、还原塔133。Among them, the arsenic collection device 13 includes a high temperature gas-solid separation tower 131 , a condensation arsenic collection device 132 , and a reduction tower 133 .

高温气固分离塔131用于对低温热解出气口输出的低温热解气和高温热解出气口输出的高温热解气进行过滤得到过滤热解气。高温气固分离塔131包括分离塔内炉和分离塔夹套,分离塔内炉包括分离塔气体入口和分离塔气体出口,分离塔气体入口与低温热解出气口和高温热解出气口均连接,分离塔气体入口用于输入低温热解气和高温热解气,分离塔气体出口用于输出过滤热解气。分离塔内炉分为上部的过滤腔体和下部的排灰腔体,排灰腔体呈圆锥形,其底部设置有排灰口。分离塔内炉还包括支撑板、多根过滤膜管和反吹管,支撑板沿过滤腔体的径向固定在过滤腔体内。支撑板将过滤腔体分割成两部分,远离排灰腔体的部分为上腔体,靠近排灰腔体的部分为下腔体,且上腔体的容量小于下腔体的容量。分离塔气体入口和分离塔气体出口分别位于下腔体相对的两侧,且分离塔气体出口高于分离塔气体入口。多根过滤膜管沿过滤腔体的轴向固定在过滤腔体内,过滤膜管贯穿固定在支撑板上。反吹管的一端位于高温气固分离塔131的外部,另一端位于上腔体内,反吹管位于上腔体的一端设置有多个反吹口,多个反吹口分别与多根过滤膜管对应连通,反吹管用于使过滤膜管内的灰尘从排灰口排出。分离塔夹套包裹在分离塔内炉的周侧,分离塔夹套用于输入高温烟气,对分离塔内炉中的低温热解气和高温热解气进行加热,且分离塔夹套的出口和高温夹套的出口均与低温内筒的入口连接。The high temperature gas-solid separation tower 131 is used to filter the low temperature pyrolysis gas output from the low temperature pyrolysis gas outlet and the high temperature pyrolysis gas output from the high temperature pyrolysis gas outlet to obtain filtered pyrolysis gas. The high temperature gas-solid separation tower 131 includes a separation tower inner furnace and a separation tower jacket, the separation tower inner furnace includes a separation tower gas inlet and a separation tower gas outlet, and the separation tower gas inlet is connected to both the low temperature pyrolysis gas outlet and the high temperature pyrolysis gas outlet , the gas inlet of the separation tower is used to input low temperature pyrolysis gas and high temperature pyrolysis gas, and the gas outlet of the separation tower is used to output filtered pyrolysis gas. The furnace in the separation tower is divided into an upper filter cavity and a lower ash discharge cavity, the ash discharge cavity is conical, and the bottom is provided with an ash discharge port. The furnace in the separation tower also includes a support plate, a plurality of filter membrane tubes and a backflushing tube, and the support plate is fixed in the filter cavity along the radial direction of the filter cavity. The support plate divides the filter cavity into two parts, the part far from the ash discharge cavity is the upper cavity, and the part close to the ash discharge cavity is the lower cavity, and the capacity of the upper cavity is smaller than that of the lower cavity. The gas inlet of the separation tower and the gas outlet of the separation tower are respectively located on opposite sides of the lower cavity, and the gas outlet of the separation tower is higher than the gas inlet of the separation tower. A plurality of filter membrane tubes are fixed in the filter cavity along the axial direction of the filter cavity, and the filter membrane tubes are penetrated and fixed on the support plate. One end of the backflushing pipe is located outside the high-temperature gas-solid separation tower 131, and the other end is located in the upper cavity. One end of the backflushing pipe located in the upper cavity is provided with a plurality of backflushing ports, and the plurality of backflushing ports are respectively connected with a plurality of filter membrane tubes correspondingly. The blowback pipe is used to discharge the dust in the filter membrane pipe from the ash discharge port. The separation tower jacket is wrapped around the peripheral side of the furnace in the separation tower. The separation tower jacket is used to input high temperature flue gas to heat the low temperature pyrolysis gas and high temperature pyrolysis gas in the furnace in the separation tower, and the outlet of the separation tower jacket And the outlet of the high temperature jacket is connected with the inlet of the low temperature inner cylinder.

冷凝收砷装置132与分离塔气体出口连接,用于对过滤热解气进行冷凝收砷,得到精白砷。The condensing and collecting arsenic device 132 is connected to the gas outlet of the separation tower, and is used for condensing and collecting arsenic on the filtered pyrolysis gas to obtain refined white arsenic.

还原塔133与分离塔气体出口连接,用于对过滤热解气进行碳还原得到金属砷。The reduction tower 133 is connected to the gas outlet of the separation tower, and is used for carbon reduction of the filtered pyrolysis gas to obtain metal arsenic.

其中,尾气净化系统15设置为碱洗塔,尾气净化系统15与冷凝收砷装置132和还原塔133均连接,用于将冷凝收砷装置132和还原塔133排出的热解尾气通过氢氧化钠溶液进行无害处理。Wherein, the tail gas purification system 15 is set as an alkaline washing tower, and the tail gas purification system 15 is connected with the condensation arsenic collection device 132 and the reduction tower 133, and is used to pass the pyrolysis tail gas discharged from the condensation arsenic collection device 132 and the reduction tower 133 through sodium hydroxide. The solution is disposed of harmlessly.

其中,供热装置14包括烟气母管141和燃烧机构142。烟气母管141用于输送高温烟气,烟气母管141的出口与高温夹套的入口和分离塔夹套的入口均连接。燃烧机构142用于产生高温烟气,燃烧机构142与烟气母管141的入口连接。The heating device 14 includes a flue gas main pipe 141 and a combustion mechanism 142 . The flue gas main pipe 141 is used for conveying high temperature flue gas, and the outlet of the flue gas main pipe 141 is connected to the inlet of the high temperature jacket and the inlet of the separation tower jacket. The combustion mechanism 142 is used to generate high temperature flue gas, and the combustion mechanism 142 is connected to the inlet of the flue gas main pipe 141 .

本发明的有色冶炼含砷物料协同处理与利用设备,能够将多种含砷物料混合协同处理,在减少环境污染的同时,实现了资源的二次利用。The non-ferrous smelting arsenic-containing material co-processing and utilization equipment of the invention can mix and co-process a variety of arsenic-containing materials, and realize the secondary utilization of resources while reducing environmental pollution.

请参照图2和图3,本发明还提供一种有色冶炼含砷物料协同处理与利用的方法,用于对含有硫化砷的硫化砷渣进行脱砷固硫处理,硫化砷渣中固体成分按质量百分比含As为25~50%,S为20%~40%,以及用于对冶炼烟尘或氧化金属矿粉进行脱砷处理。其中,冶炼烟尘为有色金属冶炼过程中挥发性元素随烟气带走并经收尘冷凝后的产物产生的烟尘,冶炼烟尘中固体成分按质量百分比含CuO为2~30%,PbO为2~30%,ZnO为2~30%,As2O3为10~30%。氧化金属矿粉为原矿开采物料或选矿工艺环节的中间产物,氧化铅矿粉固体成分按质量百分比含PbO为30~50%,As2O3为1-15%,氧化铜矿粉固体成分按质量百分比含CuO为15~30%,As2O3为1-15%。有色冶炼含砷物料协同处理与利用的方法使用上述的有色冶炼含砷物料协同处理与利用设备进行脱砷固硫操作。有色冶炼含砷物料协同处理与利用的方法包括以下步骤。Please refer to FIG. 2 and FIG. 3 , the present invention also provides a method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting, which is used for arsenic sulfide-containing arsenic sulfide-containing arsenic sulfide slag desulfurization and sulfur-removal treatment. The solid content in the arsenic sulfide slag is as The mass percentage contains As is 25-50%, S is 20-40%, and is used for arsenic removal treatment of smelting smoke or oxidized metal ore powder. Among them, the smelting fume is the fume produced by the volatile elements carried away with the flue gas and condensed by the dust collection during the non-ferrous metal smelting process. 30%, ZnO is 2-30%, As 2 O 3 is 10-30%. Oxidized metal ore powder is the raw ore mining material or the intermediate product of the beneficiation process. The mass percentage of CuO is 15-30%, and As 2 O 3 is 1-15%. The method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting uses the above-mentioned equipment for co-processing and utilization of arsenic-containing materials in non-ferrous smelting to carry out arsenic-removing and sulfur-fixing operations. The method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting includes the following steps.

步骤A,将硫化砷渣输入到破碎机111中,破碎为粒径为1mm-30mm的微粒并输出。In step A, the arsenic sulfide slag is input into the crusher 111, crushed into particles with a particle size of 1mm-30mm and output.

步骤B,将步骤A输出的硫化砷渣与冶炼烟尘或氧化金属矿粉输入到原料混合机112中进行混合,并输出热解原料。In step B, the arsenic sulfide slag output in step A and the smelting dust or oxidized metal ore powder are input into the raw material mixer 112 for mixing, and the pyrolysis raw material is output.

步骤C,将步骤B输出的热解原料通过原料进料机构113输送到预热过的低温内筒中,并向原料进料机构113中持续通过氮气制造机115输入用于形成无氧气氛的氮气。In step C, the pyrolysis raw material output in step B is transported into the preheated low-temperature inner cylinder through the raw material feeding mechanism 113, and the nitrogen gas for forming an oxygen-free atmosphere is continuously input into the raw material feeding mechanism 113 through the nitrogen generator 115. .

步骤D,向步骤C中的低温内筒中持续通过氮气制造机115输入用于形成无氧气氛的氮气。In step D, nitrogen gas for forming an oxygen-free atmosphere is continuously input into the low-temperature inner cylinder in step C through the nitrogen generator 115 .

步骤E,对步骤C中的低温内筒中的热解原料通过低温搅动机构进行搅拌,并通过低温夹套中的外部烟气按第一设定温度进行加热热解,按第一设定时长进行保温,其中第一设定温度设置为200~400℃,第一设定时长设置为60~180min,使得硫化砷中的硫形成固态金属硫化物,硫化砷中的砷形成气态三氧化二砷,分别输出含有金属硫化物的热解物料以及含有三氧化二砷的低温热解气。In step E, the pyrolysis raw materials in the low-temperature inner cylinder in step C are stirred by a low-temperature stirring mechanism, and the external flue gas in the low-temperature jacket is heated and pyrolyzed at a first set temperature for a first set duration. Insulation, wherein the first set temperature is set to 200-400°C, and the first set time is set to 60-180min, so that the sulfur in the arsenic sulfide forms solid metal sulfide, and the arsenic in the arsenic sulfide forms gaseous arsenic trioxide, respectively output containing Pyrolysis material of metal sulfide and low temperature pyrolysis gas containing arsenic trioxide.

步骤F,将用于分解砷酸盐的碳粉通过添加剂进料机构124输入到预热过的高温内筒中,并通过热解料进料机构121将步骤E输出的热解物料输入到高温内筒中,并向添加剂进料机构124和热解料进料机构121中持续通过氮气制造机115输入用于形成无氧气氛的氮气。In step F, the carbon powder for decomposing arsenate is input into the preheated high temperature inner cylinder through the additive feeding mechanism 124, and the pyrolysis material output in step E is input into the high temperature through the pyrolysis material feeding mechanism 121. The nitrogen gas for forming an oxygen-free atmosphere is continuously fed through the nitrogen generator 115 to the additive feeding mechanism 124 and the pyrolysis material feeding mechanism 121 .

步骤G,向步骤F中的高温内筒中通过氮气制造机115持续输入用于形成无氧气氛的氮气。In step G, nitrogen gas for forming an oxygen-free atmosphere is continuously input into the high-temperature inner cylinder in step F through the nitrogen generator 115 .

步骤H,对步骤F中的高温内筒的热解物料通过高温搅动机构进行搅拌,并通过高温夹套中的外部烟气按第二设定温度进行加热热解,按第二设定时长进行保温,其中第二设定温度设置为500~700℃,第二设定时长设置为60~180min,使得冶炼烟尘或氧化金属矿粉中的固态三氧化二砷变为气态,并对可能会产生的砷酸盐或热解物料中可能会存在的砷酸盐进行分解,通过热解料出料机构123输出含有金属硫化物的热解尾渣和含有三氧化二砷的高温热解气。In step H, the pyrolysis material in the high-temperature inner cylinder in step F is stirred by the high-temperature stirring mechanism, and the external flue gas in the high-temperature jacket is heated and pyrolyzed at the second set temperature, and the second set duration is carried out. Insulation, wherein the second set temperature is set to 500-700°C, and the second set time is set to 60-180min, so that the solid arsenic trioxide in the smelting dust or oxidized metal ore powder becomes gaseous, and the arsenic acid that may be generated The arsenate that may exist in the salt or the pyrolysis material is decomposed, and the pyrolysis tailings containing metal sulfide and the high temperature pyrolysis gas containing arsenic trioxide are output through the pyrolysis material discharging mechanism 123 .

步骤I,先将步骤E输出的低温热解气和步骤H输出的高温热解气输入到分离塔内炉中,通过分离塔夹套中的外部烟气对其进行高温过滤,使得低温热解气和高温热解气中的三氧化二砷保持气态,并过滤掉低温热解气和高温热解气中的粉尘形成过滤热解气,再过滤热解气输入到冷凝收砷装置132中,对其进行冷凝收砷,分别输出精白砷和热解尾气,和/或将部分过滤热解气输入到还原塔133中,对其进行碳还原,分别输出金属砷和热解尾气。In step 1, the low-temperature pyrolysis gas output in step E and the high-temperature pyrolysis gas output in step H are input into the furnace in the separation tower, and the external flue gas in the separation tower jacket is subjected to high-temperature filtration, so that the low-temperature pyrolysis gas is filtered. The arsenic trioxide in the gas and the high-temperature pyrolysis gas remains gaseous, and the dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas is filtered to form a filtered pyrolysis gas, and then the filtered pyrolysis gas is input into the condensation arsenic collection device 132, and the Condensing and collecting arsenic, and outputting refined white arsenic and pyrolysis tail gas respectively, and/or inputting part of the filtered pyrolysis gas into reduction tower 133 for carbon reduction, respectively outputting metal arsenic and pyrolysis tail gas.

步骤J,将步骤H中高温夹套输出的外部烟气和步骤I中分离塔夹套输出外部烟气混合后输入到步骤E中低温夹套中。In step J, the external flue gas output from the high temperature jacket in step H and the external flue gas output from the separation tower jacket in step I are mixed and then input into the low temperature jacket in step E.

步骤K,将步骤I输出的热解尾气通过尾气净化系统15进行无害处理,并达标排放。In step K, the pyrolysis tail gas output in step I is subjected to harmless treatment through the tail gas purification system 15, and is discharged up to the standard.

上述步骤A中的方法,将硫化砷渣输入到破碎机111中,破碎为粒径为1mm-30mm的微粒,有利于后续步骤中硫化砷渣与冶炼烟尘或氧化金属矿粉能够反应充分,提高热解质量和效率。In the method in the above step A, the arsenic sulfide slag is input into the crusher 111, and crushed into particles with a particle size of 1mm-30mm, which is conducive to the sufficient reaction between the arsenic sulfide slag and the smelting smoke or oxidized metal ore powder in the subsequent steps, and improves the performance of the slag. Pyrolysis quality and efficiency.

上述步骤B中的方法,将步骤A输出的硫化砷渣与冶炼烟尘或氧化金属矿粉输入到原料混合机112中进行混合,有利于后续步骤能够将硫化砷渣充分热解,提高热解质量和效率。In the method in the above step B, the arsenic sulfide slag output in step A and the smelting dust or oxidized metal ore powder are input into the raw material mixer 112 for mixing, which is beneficial to the subsequent steps to fully pyrolyze the arsenic sulfide slag and improve the pyrolysis quality. and efficiency.

上述步骤C、步骤D和步骤E的方法中,向原料进料机构113和低温内筒中持续输入氮气,使低温内筒无限接近无氧气氛,有利于抑制硫化砷渣中的硫化砷与氧气发生反应生成二氧化硫,既可以固硫,又可以防止污染环境和增加处理成本。In the methods of the above steps C, D and E, nitrogen is continuously input into the raw material feeding mechanism 113 and the low temperature inner cylinder, so that the low temperature inner cylinder is infinitely close to an oxygen-free atmosphere, which is beneficial to suppress the generation of arsenic sulfide and oxygen in the arsenic sulfide slag. The reaction generates sulfur dioxide, which can not only fix sulfur, but also prevent environmental pollution and increase treatment costs.

步骤E的方法中,硫化砷渣中的硫化砷与冶炼烟尘或氧化金属矿粉中的氧化金属发生反应,生成固态金属硫化物和气态三氧化二砷。其反应化学式为3CuO+As2S3=As2O3(g)+3CuS,3PbO+As2S3=As2O3(g)+3PbS,既可以使硫化砷中的硫以固态金属硫化物的形式保留下来,又可以使硫化砷中的砷形成气态三氧化二砷,从而使得硫化砷渣脱砷固硫。需要说明的是,以上仅列举了硫化砷与部分氧化金属的化学反应式,硫化砷与其他氧化金属的反应均具有相同的效果,此处不再一一列举。In the method of step E, the arsenic sulfide in the arsenic sulfide slag reacts with the oxidized metal in the smelting dust or oxidized metal ore powder to generate solid metal sulfide and gaseous arsenic trioxide. The reaction formula is 3CuO+As 2 S 3 =As 2 O 3 (g)+3CuS, 3PbO+As 2 S 3 =As 2 O 3 (g)+3PbS, which can make the sulfur in arsenic sulfide as solid metal sulfide The form of arsenic sulfide is retained, and the arsenic in arsenic sulfide can form gaseous arsenic trioxide, so that the arsenic sulfide slag can be removed from arsenic and solidified with sulfur. It should be noted that the above only lists the chemical reaction formula of arsenic sulfide and partially oxidized metals, and the reactions of arsenic sulfide and other oxidized metals all have the same effect, and will not be listed one by one here.

上述步骤E的方法中,将第一设定温度设置为200~400℃,既可以提高热解质量和效率,又可以节约能源。实验数据证明,当第一设定温度小于200℃,硫化砷渣中的硫化砷与冶炼烟尘或氧化金属矿粉中的氧化金属反应不充分。当第一设定温度大于400℃,能源消耗较大。In the method of the above step E, the first set temperature is set to 200-400°C, which can not only improve the quality and efficiency of pyrolysis, but also save energy. The experimental data proves that when the first set temperature is less than 200°C, the arsenic sulfide in the arsenic sulfide slag does not react sufficiently with the smelting dust or the oxidized metal in the oxidized metal ore powder. When the first set temperature is greater than 400°C, the energy consumption is relatively large.

上述步骤E的方法中,将第一设定温度设置为200~300℃时,同时将第一设定时长设置为120~180min,改方法可以有效节约能源。将第一设定温度设置为300~400℃时,同时将第一设定时长设置为60~120min,该方法可以有效节约热解时间。In the method of the above step E, when the first set temperature is set to 200-300°C, the first set duration is set to 120-180min at the same time, and the modified method can effectively save energy. When the first set temperature is set to 300-400°C, and the first set duration is set to 60-120min at the same time, the method can effectively save the pyrolysis time.

上述步骤E和步骤H的热解过程中,三氧化二砷会与氧化金属可能会发生反应生成砷酸盐,其化学反应式为,As2O3+3CuO+O2(g)=Cu3(AsO4)2,As2O3+3PbO+O2(g)=Pb3(AsO4)2,1.667As2O3(g)+3CuO=Cu3(AsO4)2+1.333As,1.667As2O3(g)+3PbO=Pb3(AsO4)2+1.333As。上述步骤F、步骤G和步骤H的方法中,向添加剂进料机构124、热解料进料机构121和高温内筒持续输入氮气,使高温内筒无限接近无氧气氛,无氧气氛相对于有氧气氛可以有效防止三氧化二砷与氧化金属和氧气发生反应生成砷酸盐。同时热解原料中可能也会存在砷酸盐,将碳粉输入到高温内筒中,可以对砷酸盐进行分解,有效保证脱砷完全。其化学反应式为,2Cu3(AsO4)2+8C=As4(g)+6Cu+8CO2(g),2Pb3(AsO4)2+8C=As4(g)+6Pb+8CO2(g)。需要说明的是,以上仅列举了三氧化二砷与部分氧化金属的化学反应式,也仅列举了部分砷酸盐与碳的化学反应式,三氧化二砷与其他氧化金属,以及其他砷酸盐与碳的化学反应均具有相同的效果,此处不再一一列举。In the above-mentioned pyrolysis process of step E and step H, arsenic trioxide may react with oxide metal to form arsenate, and its chemical reaction formula is, As 2 O 3 +3CuO+O 2 (g)=Cu 3 (AsO 4 ) 2 , As 2 O 3 +3PbO+O 2 (g)=Pb 3 (AsO 4 ) 2 , 1.667As 2 O 3 (g)+3CuO=Cu 3 (AsO 4 )2+1.333As, 1.667As 2 O 3 (g)+3PbO = Pb3( AsO4 ) 2 +1.333As. In the above-mentioned methods of step F, step G and step H, nitrogen is continuously input into the additive feeding mechanism 124, the pyrolysis material feeding mechanism 121 and the high-temperature inner cylinder, so that the high-temperature inner cylinder is infinitely close to the oxygen-free atmosphere, and the oxygen-free atmosphere is relative to the oxygen-free atmosphere. The aerobic atmosphere can effectively prevent arsenic trioxide from reacting with oxidized metals and oxygen to form arsenate. At the same time, there may also be arsenate in the pyrolysis raw material. The carbon powder is input into the high temperature inner cylinder to decompose the arsenate and effectively ensure the complete removal of arsenic. Its chemical reaction formula is, 2Cu 3 (AsO 4 ) 2 +8C=As 4 (g)+6Cu+8CO 2 (g), 2Pb 3 (AsO 4 ) 2 +8C=As 4 (g)+6Pb+8CO 2 (g). It should be noted that the above only lists the chemical reaction formula of arsenic trioxide and some oxidized metals, and also only lists the chemical reaction formula of some arsenate and carbon, and the chemical reaction of arsenic trioxide and other oxidized metals, and other arsenate and carbon. All have the same effect, and will not be listed one by one here.

上述步骤H的方法中,实验证明如果第二设定温度低于500℃,不利于冶炼烟尘或氧化金属矿粉中的中的固态三氧化二砷升华为气态,且如果第二设定温度超过750℃,三氧化二砷会与碳发生反应生成砷,此时砷会与热解尾渣混在一起,增加砷的回收难度,降低了砷的收集效率。步骤H中将第二设定温度设置为500~700℃,既可以提高热解质量和效率,又不会产生砷,砷会以气态三氧化二砷的形成集中输送和处理,提高了砷的收集效率,降低了砷的收集难度。In the method of the above-mentioned step H, experiments have proved that if the second set temperature is lower than 500 ° C, it is not conducive to the sublimation of solid arsenic trioxide in the smelting dust or oxidized metal ore powder to gaseous state, and if the second set temperature exceeds 750 ° C, Arsenic trioxide will react with carbon to generate arsenic, and arsenic will be mixed with pyrolysis tailings, which increases the difficulty of arsenic recovery and reduces the collection efficiency of arsenic. In step H, the second set temperature is set to 500-700°C, which can not only improve the quality and efficiency of pyrolysis, but also will not generate arsenic, and the arsenic will be transported and processed centrally in the form of gaseous arsenic trioxide, which improves the collection efficiency of arsenic, Reduced the difficulty of collecting arsenic.

上述步骤H的方法中,将第二设定温度设置为500~600℃,第二设定时长设置为120~180min,改方法可以有效节约能源。将第二设定温度设置为600~700℃,第二设定时长设置为60~120min,改方法可以有效节约热解时间。In the method of the above step H, the second preset temperature is set to 500-600°C, and the second preset time period is set to 120-180min. The modified method can effectively save energy. The second set temperature is set to 600-700°C, and the second set time is set to 60-120min, and the modified method can effectively save the pyrolysis time.

上述步骤E和步骤H的热解过程中,通过低温搅动机构和高温搅动机构进行搅拌进行搅拌,可以使得热解更加充分,提高了热解效果和热解质量。In the above-mentioned pyrolysis process of step E and step H, stirring is performed by a low-temperature stirring mechanism and a high-temperature stirring mechanism, which can make the pyrolysis more sufficient, and improve the pyrolysis effect and pyrolysis quality.

上述步骤I的方法中,既可以冷凝得到精白砷,又可以碳还原得到金属砷,有效利用废气。其中,碳还原的化学反应式为,2As2O3+3C=4As+3CO2。在冷凝和碳还原之前先采用高温过滤方法,使得低温热解气和高温热解气中的三氧化二砷保持气态,并过滤掉低温热解气和高温热解气中的粉尘形成过滤热解气。不仅可以有效提高后续精白砷和金属砷的精度,而且可以防止气态三氧化二砷冷凝形成玻璃砷堵塞管道。In the method of above-mentioned step 1, both can condense to obtain refined white arsenic, and can obtain metal arsenic by carbon reduction, and effectively utilize waste gas. The chemical reaction formula of carbon reduction is 2As 2 O 3 +3C=4As+3CO 2 . Before condensation and carbon reduction, a high-temperature filtration method is used to keep the arsenic trioxide in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas in a gaseous state, and filter out the dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to form a filtered pyrolysis gas. It can not only effectively improve the precision of subsequent refined white arsenic and metal arsenic, but also prevent the condensation of gaseous arsenic trioxide to form glass arsenic to block the pipeline.

上述步骤J的方法中,分离塔夹套和高温夹套输出的外部烟气作为热源输入到低温夹套中,实现了热能的多次利用。In the method of the above step J, the external flue gas output from the separation tower jacket and the high temperature jacket is input into the low temperature jacket as a heat source, thereby realizing multiple utilization of thermal energy.

当冶炼烟尘或氧化金属矿粉中含有氧化铜时,在步骤H中的高温条件下,会有少量的硫化铜分解为硫化亚铜和单质硫,因此会有少量的硫以气态的形式损失。上述步骤B中,将冶炼烟尘或氧化金属矿粉设置为只含有氧化铅的金属矿粉,在步骤H中,可以避免生成单质硫而流失,进一步提高硫的回收率。When smelting dust or oxidized metal ore powder contains copper oxide, under the high temperature condition in step H, a small amount of copper sulfide will be decomposed into cuprous sulfide and elemental sulfur, so a small amount of sulfur will be lost in the form of gaseous state. In the above step B, the smelting dust or the oxidized metal ore powder is set as the metal ore powder containing only lead oxide, and in the step H, the generation of elemental sulfur and loss can be avoided, and the recovery rate of sulfur can be further improved.

以下为利用上述的有色冶炼含砷物料协同处理与利用设备和有色冶炼含砷物料协同处理与利用的方法的实例。The following is an example of using the above-mentioned non-ferrous smelting arsenic-containing materials co-processing and utilization equipment and non-ferrous smelting arsenic-containing materials co-processing and utilization methods.

实例1Example 1

一种有色冶炼含砷物料协同处理与利用的方法,硫化砷渣和冶炼烟尘来自云南某冶炼公司,其中硫化砷渣中,按质量百分比含S为25%,As含量为38%。A method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting. Arsenic sulfide slag and smelting smoke come from a smelting company in Yunnan. The arsenic sulfide slag contains 25% of S and 38% of As by mass percentage.

将原料通过密闭式原料进料机构放入预热后的低温热解炉114中,加热至400℃,保温90min,同时向低温热解炉114通入氮气,物料中的硫以金属硫化物的形式留在物料中,砷以气态三氧化二砷的形式进入高温气固分离塔131;The raw materials are put into the preheated low-temperature pyrolysis furnace 114 through the closed raw material feeding mechanism, heated to 400° C., and kept for 90 minutes, and nitrogen gas is introduced into the low-temperature pyrolysis furnace 114 at the same time, and the sulfur in the material is in the form of metal sulfide. The form remains in the material, and the arsenic enters the high temperature gas-solid separation tower 131 in the form of gaseous arsenic trioxide;

将固硫后的物料直接送入预热后的外热式高温热解炉122,加热至600℃,保温90min,将物料中原有的固态三氧化二砷受热后以气态的形式进入高温气固分离塔131,向高温热解炉122内通入氮气和添加碳粉有利于减少砷酸盐的产生,同时,增加气态三氧化二砷的逃逸;The solid sulfur material is directly sent to the preheated external heat type high-temperature pyrolysis furnace 122, heated to 600 ° C, and kept for 90 minutes. , feeding nitrogen gas and adding carbon powder into the high temperature pyrolysis furnace 122 is beneficial to reduce the generation of arsenate, and at the same time, increase the escape of gaseous arsenic trioxide;

将获得的热解尾渣直接堆存;Store the obtained pyrolysis tailings directly;

从高温气固分离塔131出来的洁净含砷气体,进入冷凝收砷装置132制备精白砷;The clean arsenic-containing gas from the high-temperature gas-solid separation tower 131 enters the condensation arsenic collection device 132 to prepare refined white arsenic;

将冷凝收砷装置132排出的热解尾气通入氢氧化钠溶液,所得废液经无害化处理后达标排放。The pyrolysis tail gas discharged from the condensation arsenic collection device 132 is passed into the sodium hydroxide solution, and the obtained waste liquid is discharged up to the standard after being harmlessly treated.

实例2Example 2

一种有色冶炼含砷物料协同处理与利用的方法,硫化砷渣和冶炼烟尘来自云南某冶炼公司,其中硫化砷渣中,按质量百分比含S为20%,As含量为33%。A method for co-processing and utilization of arsenic-containing materials in non-ferrous smelting. Arsenic sulfide slag and smelting smoke come from a smelting company in Yunnan. The arsenic sulfide slag contains 20% of S and 33% of As in the arsenic sulfide slag.

将原料通过密闭式原料进料机构放入预热后的低温热解炉114中,加热至300℃,保温60min,同时向低温热解炉114通入氮气,物料中的硫以金属硫化物的形式留在物料中,砷以气态三氧化二砷的形式进入高温气固分离塔131;The raw material is put into the preheated low-temperature pyrolysis furnace 114 through the closed raw material feeding mechanism, heated to 300 ° C, and kept for 60 minutes, and nitrogen is introduced into the low-temperature pyrolysis furnace 114 at the same time, and the sulfur in the material is in the form of metal sulfide. The form remains in the material, and the arsenic enters the high temperature gas-solid separation tower 131 in the form of gaseous arsenic trioxide;

将固硫后的物料直接送入预热后的外热式高温热解炉122,加热至700℃,保温60min,将物料中原有的固态三氧化二砷受热后以气态的形式进入高温气固分离塔131,向炉内通入氮气和添加碳粉有利于减少砷酸盐的产生,同时,增加气态三氧化二砷的逃逸;The solid sulfur material is directly sent to the preheated external heat type high temperature pyrolysis furnace 122, heated to 700 ° C, and kept for 60 minutes, and the original solid arsenic trioxide in the material is heated and enters the high temperature gas-solid separation tower 131 in the form of gas , the introduction of nitrogen into the furnace and the addition of carbon powder are beneficial to reduce the production of arsenate, and at the same time, increase the escape of gaseous arsenic trioxide;

将获得的热分解料直接堆存;Directly store the obtained thermal decomposition material;

从高温气固分离塔131出来的洁净含砷气体,进入还原塔133制备金属砷;The clean arsenic-containing gas from the high-temperature gas-solid separation tower 131 enters the reduction tower 133 to prepare metal arsenic;

将还原塔133排出的热解尾气通入氢氧化钠溶液,所得废液经无害化处理后达标排放。The pyrolysis tail gas discharged from the reduction tower 133 is passed into the sodium hydroxide solution, and the obtained waste liquid is discharged up to the standard after being harmlessly treated.

本发明的有色冶炼含砷物料协同处理与利用的方法,将多种物料协同处理,脱砷固硫,反应物中的有价金属通过硫化方式,得以升值,且保留了其中的硫,有利于后续火法冶炼;相比流化床、鼓风炉、反射炉等传统炉型,其烟气气量极少,硫损失小,二次污染低;适应性强,可针对不同有色金属冶炼产物,调整相应工艺参数和物料添加比例,均有较好效果,工艺流程简单,可工业化大规模处理。The method for synergistic treatment and utilization of arsenic-containing materials in non-ferrous smelting of the present invention can synergistically process multiple materials to remove arsenic and solidify sulfur, and the valuable metals in the reactants can be increased in value by vulcanization, and the sulfur in them is retained, which is beneficial to Subsequent fire smelting; compared with traditional furnace types such as fluidized bed, blast furnace, and reverberatory furnace, its flue gas volume is extremely small, sulfur loss is small, and secondary pollution is low; it has strong adaptability and can be adjusted according to different non-ferrous metal smelting products. The process parameters and material addition ratio have good results, the process flow is simple, and it can be industrialized and processed on a large scale.

综上所述,虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。In summary, although the present invention has been disclosed above with preferred embodiments, the above preferred embodiments are not intended to limit the present invention. Those of ordinary skill in the art can make various Therefore, the protection scope of the present invention is subject to the scope defined by the claims.

Claims (10)

1. A method for synergistic treatment and utilization of arsenic-containing materials in nonferrous smelting is used for arsenic-removing and sulfur-fixing treatment of arsenic sulfide slag containing arsenic sulfide, wherein the solid content of the arsenic sulfide slag contains 25-50% of As and 20-40% of S by mass percent, and the arsenic-removing treatment is used for dearsenifying smelting smoke dust or oxidized metal mineral powder, wherein the smelting smoke dust is generated by products obtained by carrying volatile elements along with smoke gas in the nonferrous smelting process and condensing the volatile elements through dust collection, the solid content of the smelting smoke dust contains 2-30% of CuO, 2-30% of PbO, 2-30% of ZnO and 2-30% of As by mass percent2O310-30%, wherein the oxidized metal mineral powder is a raw ore mining material or an intermediate product in an ore dressing process, the oxidized metal mineral powder is lead oxide mineral powder or copper oxide mineral powder, and the solid components of the lead oxide mineral powder comprise 30-50% of PbO and 30-50% of As by mass2O31-15 percent of CuO, 15-30 percent of As and the solid components of the copper oxide ore powder according to mass percent2O31-15%, and is characterized in that nonferrous smelting arsenic-containing material cooperative treatment and utilization equipment is used for arsenic removal and sulfur fixation operation, wherein the nonferrous smelting arsenic-containing material cooperative treatment and utilization equipment comprises a low-temperature sulfur fixation device, a high-temperature pyrolysis device, an arsenic collection device, a heat supply device and a tail gas purification system;
wherein, the low temperature solid sulphur device includes:
the crusher is used for crushing the arsenic sulfide slag into particles with the particle size of 1mm-30 mm;
the raw material mixer is connected with the crusher and is used for mixing the arsenic sulfide slag with the smelting smoke dust or the oxidized metal mineral powder;
the raw material feeding mechanism is connected with the raw material mixing machine and is used for receiving and conveying the pyrolysis raw materials output by the raw material mixing machine;
the low-temperature pyrolysis furnace comprises a low-temperature inner cylinder, a low-temperature jacket and a low-temperature stirring mechanism, wherein the low-temperature inner cylinder is used for accommodating pyrolysis raw materials output by the raw material feeding mechanism, the low-temperature inner cylinder is provided with a low-temperature pyrolysis feed inlet, a low-temperature pyrolysis discharge outlet and a low-temperature pyrolysis gas outlet, the low-temperature pyrolysis feed inlet is connected with the raw material feeding mechanism and is used for receiving the pyrolysis raw materials output by the raw material feeding mechanism, the low-temperature pyrolysis discharge outlet is used for outputting pyrolysis materials containing metal sulfides, and the low-temperature pyrolysis gas outlet is used for outputting low-temperature pyrolysis gas containing arsenic trioxide; the low-temperature jacket is wrapped outside the low-temperature inner cylinder and used for heating and pyrolyzing pyrolysis raw materials in the low-temperature inner cylinder through inputting external flue gas; the low-temperature stirring mechanism is arranged in the low-temperature inner cylinder and is used for stirring pyrolysis raw materials in the low-temperature inner cylinder; and the number of the first and second groups,
the nitrogen making machine is connected with the raw material feeding mechanism and the low-temperature inner cylinder and is used for inputting nitrogen into the raw material feeding mechanism and the low-temperature inner cylinder to form an oxygen-free atmosphere;
wherein, the high-temperature pyrolysis device includes:
the pyrolysis material feeding mechanism is internally provided with a spiral structure, is connected with the low-temperature pyrolysis discharge port and is used for conveying pyrolysis materials output by the low-temperature pyrolysis discharge port; the pyrolysis material feeding mechanism is also connected with the nitrogen making machine and used for inputting nitrogen into the pyrolysis material feeding mechanism to form an oxygen-free atmosphere;
the high-temperature pyrolysis furnace comprises a high-temperature inner cylinder, a high-temperature jacket and a high-temperature stirring mechanism; the high-temperature inner cylinder is used for containing pyrolysis materials output by the pyrolysis material feeding mechanism, the high-temperature inner cylinder is connected with the nitrogen making machine and used for inputting nitrogen into the high-temperature inner cylinder to form an oxygen-free atmosphere, the high-temperature inner cylinder comprises a high-temperature pyrolysis feed port, a high-temperature pyrolysis discharge port and a high-temperature pyrolysis gas outlet, the high-temperature pyrolysis feed port is connected with the pyrolysis material feeding mechanism and used for inputting the pyrolysis materials output by the pyrolysis material feeding mechanism, the high-temperature pyrolysis discharge port is used for outputting pyrolysis tailings containing metal sulfides, and the high-temperature pyrolysis gas outlet is used for outputting high-temperature pyrolysis gas containing arsenic trioxide; the high-temperature jacket is wrapped outside the high-temperature inner cylinder and used for heating and pyrolyzing pyrolysis raw materials in the high-temperature inner cylinder through inputting external flue gas; the high-temperature stirring mechanism is arranged in the high-temperature inner barrel and is used for stirring pyrolysis materials in the high-temperature inner barrel;
the additive feeding mechanism is internally provided with a spiral structure and is connected with the high-temperature inner cylinder and used for inputting carbon powder into the high-temperature inner cylinder so as to decompose arsenate in the high-temperature inner cylinder; the additive feeding mechanism is also connected with the nitrogen making machine and used for inputting nitrogen into the additive feeding mechanism to form an oxygen-free atmosphere; and the number of the first and second groups,
the interior of the pyrolysis material discharging mechanism is provided with a spiral structure, and the pyrolysis material discharging mechanism is connected with the high-temperature pyrolysis discharging port and used for outputting pyrolysis tailings containing metal sulfides;
wherein, receive arsenic device includes:
the high-temperature gas-solid separation tower is used for filtering the low-temperature pyrolysis gas output by the low-temperature pyrolysis gas outlet and the high-temperature pyrolysis gas output by the high-temperature pyrolysis gas outlet to obtain filtered pyrolysis gas; the high-temperature gas-solid separation tower comprises a separation tower inner furnace and a separation tower jacket, the separation tower inner furnace comprises a separation tower gas inlet and a separation tower gas outlet, the separation tower gas inlet is connected with the low-temperature pyrolysis gas outlet and the high-temperature pyrolysis gas outlet, the separation tower gas inlet is used for inputting low-temperature pyrolysis gas and high-temperature pyrolysis gas, and the separation tower gas outlet is used for outputting filtered pyrolysis gas; the separation tower inner furnace is divided into an upper filtering cavity and a lower ash discharging cavity, the ash discharging cavity is conical, and an ash discharging port is formed in the bottom of the ash discharging cavity; the separation tower inner furnace further comprises a support plate, a plurality of filter membrane pipes and a back flushing pipe, wherein the support plate is radially fixed in the filter cavity body along the radial direction of the filter cavity body, the support plate divides the filter cavity body into two parts, the part far away from the ash discharge cavity body is an upper cavity body, the part close to the ash discharge cavity body is a lower cavity body, the capacity of the upper cavity body is smaller than that of the lower cavity body, the gas inlet and the gas outlet of the separation tower are respectively positioned at two opposite sides of the lower cavity body, the gas outlet of the separation tower is higher than the gas inlet of the separation tower, the filter membrane pipes are axially fixed in the filter cavity body along the axial direction of the filter cavity body, the filter membrane pipes are fixedly penetrated on the support plate, one end of the back flushing pipe is positioned outside the high-temperature gas-solid separation tower, and the other end of the back flushing pipe is positioned in the upper cavity body, the back flushing pipe is provided with a plurality of back flushing ports at one end of the upper cavity, the back flushing ports are respectively and correspondingly communicated with the filtering membrane pipes, and the back flushing pipe is used for discharging dust in the filtering membrane pipes from the dust discharging port; the separation tower jacket is wrapped on the periphery of the separation tower inner furnace, the separation tower jacket is used for inputting high-temperature flue gas and heating low-temperature pyrolysis gas and high-temperature pyrolysis gas in the separation tower inner furnace, and an outlet of the separation tower jacket and an outlet of the high-temperature jacket are both connected with an inlet of the low-temperature inner cylinder;
the condensation arsenic-collecting device is connected with the gas outlet of the separation tower and is used for condensing the filtered pyrolysis gas to collect arsenic to obtain refined white arsenic; and the number of the first and second groups,
the reduction tower is connected with the gas outlet of the separation tower and is used for carrying out carbon reduction on the filtered pyrolysis gas to obtain metal arsenic;
the tail gas purification system is arranged as an alkaline washing tower, is connected with the condensation arsenic-collecting device and the reduction tower and is used for carrying out harmless treatment on pyrolysis tail gas discharged by the condensation arsenic-collecting device and the reduction tower through a sodium hydroxide solution;
wherein, the heating device includes:
the outlet of the flue gas main pipe is connected with the inlet of the high-temperature jacket and the inlet of the separation tower jacket; and the number of the first and second groups,
the combustion mechanism is used for generating high-temperature flue gas and is connected with the inlet of the flue gas main pipe;
the method for the synergistic treatment and utilization of the nonferrous smelting arsenic-containing material comprises the following steps:
step A, inputting the arsenic sulfide slag into the crusher, crushing the arsenic sulfide slag into particles with the particle size of 1mm-30mm, and outputting the particles;
b, inputting the arsenic sulfide slag output in the step A and the smelting smoke dust or the oxidized metal mineral powder into the raw material mixer for mixing, and outputting a pyrolysis raw material;
step C, conveying the pyrolysis raw material output in the step B into the low-temperature inner cylinder through the raw material feeding mechanism, and continuously inputting nitrogen for forming an oxygen-free atmosphere into the raw material feeding mechanism through the nitrogen making machine;
step D, continuously inputting nitrogen for forming an oxygen-free atmosphere into the low-temperature inner cylinder in the step C through the nitrogen manufacturing machine;
step E, stirring the pyrolysis raw material in the low-temperature inner cylinder in the step C through the low-temperature stirring mechanism, performing heating pyrolysis on the pyrolysis raw material through external flue gas in the low-temperature jacket according to a first set temperature, and performing heat preservation according to a first set time length, wherein the first set temperature is set to be 200-400 ℃, and the first set time length is set to be 60-180 min, so that sulfur in arsenic sulfide forms solid metal sulfide, arsenic in arsenic sulfide forms gaseous arsenic trioxide, and pyrolysis materials containing the metal sulfide and low-temperature pyrolysis gas containing the arsenic trioxide are respectively output;
step F, inputting carbon powder for decomposing arsenate into the high-temperature inner cylinder through the additive feeding mechanism, inputting the pyrolysis material output in the step E into the high-temperature inner cylinder through the pyrolysis material feeding mechanism, and continuously inputting nitrogen for forming an oxygen-free atmosphere into the additive feeding mechanism and the pyrolysis material feeding mechanism through the nitrogen manufacturing machine;
step G, continuously inputting nitrogen for forming an oxygen-free atmosphere into the high-temperature inner cylinder in the step F through the nitrogen manufacturing machine;
step H, stirring the pyrolysis material in the high-temperature inner cylinder in the step F through the high-temperature stirring mechanism, performing heating pyrolysis according to a second set temperature through external smoke in the high-temperature jacket, and performing heat preservation according to a second set time length, wherein the second set temperature is set to be 500-700 ℃, the second set time length is set to be 60-180 min, so that solid arsenic trioxide in the smelting smoke dust or the oxidized metal mineral powder is changed into a gaseous state, arsenate is decomposed, and pyrolysis tailings containing metal sulfide and high-temperature pyrolysis gas containing arsenic trioxide are output through the pyrolysis material discharging mechanism;
step I, inputting the low-temperature pyrolysis gas output in the step E and the high-temperature pyrolysis gas output in the step H into the separation tower inner furnace, performing high-temperature filtration on the low-temperature pyrolysis gas and the high-temperature pyrolysis gas through external flue gas in a separation tower jacket to enable arsenic trioxide in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to be kept in a gaseous state, filtering dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to form filtered pyrolysis gas, inputting the filtered pyrolysis gas into a condensation arsenic-collecting device, performing condensation on the filtered pyrolysis gas to collect arsenic, and respectively outputting refined white arsenic and pyrolysis tail gas, and/or inputting part of the filtered pyrolysis gas into a reduction tower, performing carbon reduction on the filtered pyrolysis gas, and respectively outputting metal arsenic and pyrolysis tail gas;
step J, mixing the external flue gas output by the high-temperature jacket in the step H with the external flue gas output by the separation tower jacket in the step I, and inputting the mixture into the low-temperature jacket in the step E; and the number of the first and second groups,
and K, performing harmless treatment on the pyrolysis tail gas output by the step I through the tail gas purification system, and discharging the pyrolysis tail gas after reaching the standard.
2. A method for the synergistic treatment and utilization of arsenic-containing materials in nonferrous smelting is used for performing arsenic removal and sulfur fixation treatment on arsenic sulfide slag containing arsenic sulfide and performing arsenic removal treatment on smelting smoke dust or oxidized metal mineral powder, wherein the smelting smoke dust is generated by products obtained by taking volatile elements along with smoke gas in the nonferrous smelting process and performing dust collection and condensation on the volatile elements, and the oxidized metal mineral powder is an intermediate product in a raw ore mining material or a mineral processing process link, and is characterized by comprising the following steps of:
step A, inputting the arsenic sulfide slag and the smelting smoke dust or the oxidized metal mineral powder into a raw material mixer for mixing, and outputting a pyrolysis raw material;
step B, conveying the pyrolysis raw material output by the step A to a low-temperature pyrolysis furnace;
step C, continuously inputting inert gas for forming an oxygen-free atmosphere into the low-temperature pyrolysis furnace in the step B;
d, heating and pyrolyzing the low-temperature pyrolysis furnace in the step B according to a first set temperature, and preserving heat according to a first set time length to enable sulfur in the arsenic sulfide to form a solid metal sulfide and arsenic in the arsenic sulfide to form gaseous arsenic trioxide, and respectively outputting a pyrolysis material containing the metal sulfide and a low-temperature pyrolysis gas containing the arsenic trioxide;
e, inputting carbon powder for decomposing arsenate and the pyrolysis material output in the step D into a high-temperature pyrolysis furnace;
step F, continuously inputting inert gas for forming an oxygen-free atmosphere into the high-temperature pyrolysis furnace in the step E; and the number of the first and second groups,
and G, carrying out heating pyrolysis on the high-temperature pyrolysis furnace in the step E according to a second set temperature, and carrying out heat preservation according to a second set time length to change the solid arsenic trioxide in the smelting smoke dust or the oxidized metal mineral powder into a gaseous state, decompose arsenate, and output pyrolysis tailings containing metal sulfide and high-temperature pyrolysis gas containing arsenic trioxide.
3. The method for co-processing and utilizing the nonferrous smelting arsenic-containing material according to claim 2, wherein in the step D, the first set temperature is set to 200-400 ℃, and the first set time period is set to 60-180 min.
4. The method for co-processing and utilizing the nonferrous smelting arsenic-containing material according to claim 2, wherein in the step G, the second set temperature is set to 500-700 ℃, and the second set time period is set to 60-180 min.
5. The method for co-processing and utilizing nonferrous smelting arsenic-containing material according to claim 2, wherein the method for co-processing and utilizing nonferrous smelting arsenic-containing material further comprises a step H of inputting the arsenic sulfide slag into a crusher, crushing the arsenic sulfide slag into particles with the particle size of 1mm-30mm and outputting the particles before the step A.
6. The method of nonferrous smelting arsenic-containing material for co-processing and utilization according to claim 2, wherein the method of co-processing and utilization of nonferrous smelting arsenic-containing material further comprises: and step I, inputting the low-temperature pyrolysis gas output in the step D and the high-temperature pyrolysis gas output in the step G into a high-temperature gas-solid separation tower, keeping the arsenic trioxide in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas in a gas state, filtering dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to form a filtered pyrolysis gas, inputting the filtered pyrolysis gas into a condensation arsenic collecting device, condensing the condensed pyrolysis gas to collect arsenic, and outputting refined white arsenic.
7. The method for the synergistic processing and utilization of the nonferrous smelting arsenic-containing material according to claim 2, wherein the method for the synergistic processing and utilization of the nonferrous smelting arsenic-containing material further comprises a step J of inputting the low-temperature pyrolysis gas output in the step D and the high-temperature pyrolysis gas output in the step G into a high-temperature gas-solid separation tower, keeping arsenic trioxide in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas in a gaseous state, filtering out dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to form a filtered pyrolysis gas, and inputting the filtered pyrolysis gas into a reduction tower, performing carbon reduction on the filtered pyrolysis gas, and outputting metallic arsenic.
8. The method for the co-processing and utilizing of the nonferrous smelting arsenic-containing material according to claim 2, characterized in that the method for the synergistic treatment and utilization of the nonferrous smelting arsenic-containing material also comprises a step K of inputting the low-temperature pyrolysis gas output by the step D and the high-temperature pyrolysis gas output by the step G into a high-temperature gas-solid separation tower, so that the arsenic trioxide in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas keeps in a gaseous state, filtering out the low-temperature pyrolysis gas and the dust in the high-temperature pyrolysis gas, inputting a part of the filtered low-temperature pyrolysis gas and the filtered high-temperature pyrolysis gas into a condensation arsenic-collecting device, condensing the arsenic to collect arsenic, outputting refined white arsenic, inputting the other part of the filtered low-temperature pyrolysis gas and the filtered high-temperature pyrolysis gas into a reduction tower, performing carbon reduction on the gases, and outputting metal arsenic.
9. The method for the synergistic processing and utilization of the nonferrous smelting arsenic-containing material according to claim 8, wherein the step D is implemented by performing thermal pyrolysis on the pyrolysis raw material in the low-temperature pyrolysis furnace through external flue gas, the step G is implemented by performing thermal pyrolysis on the pyrolysis material in the high-temperature pyrolysis furnace through external flue gas, the step K is implemented by performing high-temperature filtration on the low-temperature pyrolysis gas and the high-temperature pyrolysis gas in the high-temperature gas-solid separation tower through external flue gas, and the external flue gas used in the step D is implemented as a mixed gas of the external flue gas used in the step G and the external flue gas used in the step K.
10. A method for synergistic treatment and utilization of arsenic-containing materials in nonferrous smelting is used for arsenic-removing and sulfur-fixing treatment of arsenic sulfide slag containing arsenic sulfide, wherein the solid content of the arsenic sulfide slag contains 25-50% of As and 20-40% of S by mass percent, and the arsenic-removing treatment is used for dearsenifying smelting smoke dust or oxidized metal mineral powder, wherein the smelting smoke dust is generated by products obtained by carrying volatile elements along with smoke gas in the nonferrous smelting process and condensing the volatile elements through dust collection, the solid content of the smelting smoke dust contains 2-30% of CuO, 2-30% of PbO, 2-30% of ZnO and 2-30% of As by mass percent2O310E30 percent of the oxidized metal mineral powder, 30 to 50 percent of the solid components of the oxidized metal mineral powder and 30 to 50 percent of PbO and As in percentage by mass2O31-15 percent of CuO, 15-30 percent of As and the solid components of copper oxide ore powder in percentage by mass2O31-15%, characterized by comprising:
step A, inputting the arsenic sulfide slag into a crusher, crushing the arsenic sulfide slag into particles with the particle size of 1mm-30mm, and outputting the particles;
b, inputting the arsenic sulfide slag output in the step A and the smelting smoke dust or the oxidized metal mineral powder into a raw material mixer for mixing, and outputting a pyrolysis raw material;
step C, conveying the pyrolysis raw material output by the step B to a preheated low-temperature pyrolysis furnace;
d, continuously inputting inert gas for forming an oxygen-free atmosphere into the low-temperature pyrolysis furnace in the step C;
step E, stirring the pyrolysis raw materials in the low-temperature pyrolysis furnace in the step C, heating and pyrolyzing the pyrolysis raw materials through external flue gas at a first set temperature, and keeping the temperature for a first set time, wherein the first set temperature is set to be 200-400 ℃, the first set time is set to be 60-180 min, so that sulfur in arsenic sulfide forms solid metal sulfide, arsenic in arsenic sulfide forms gaseous arsenic trioxide, and pyrolysis materials containing the metal sulfide and low-temperature pyrolysis gas containing the arsenic trioxide are respectively output;
f, inputting carbon powder for decomposing arsenate and the pyrolysis material output in the step E into a preheated high-temperature pyrolysis furnace;
step G, continuously inputting inert gas for forming an oxygen-free atmosphere into the high-temperature pyrolysis furnace in the step F;
step H, stirring the pyrolysis material of the high-temperature pyrolysis furnace in the step F, performing heating pyrolysis according to a second set temperature through external smoke, and performing heat preservation according to a second set time length, wherein the second set temperature is set to be 500-700 ℃, and the second set time length is set to be 60-180 min, so that solid arsenic trioxide in the smelting smoke dust or the oxidized metal ore powder is changed into a gaseous state, arsenate is decomposed, and pyrolysis tailings containing metal sulfide and high-temperature pyrolysis gas containing arsenic trioxide are output;
step I, inputting the low-temperature pyrolysis gas output in the step E and the high-temperature pyrolysis gas output in the step H into a high-temperature gas-solid separation tower, heating and filtering the low-temperature pyrolysis gas and the high-temperature pyrolysis gas at high temperature through external flue gas to enable arsenic trioxide in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to be kept in a gaseous state, filtering dust in the low-temperature pyrolysis gas and the high-temperature pyrolysis gas to form filtered pyrolysis gas, inputting the filtered pyrolysis gas into a condensation arsenic-collecting device, condensing the filtered pyrolysis gas to collect arsenic, and respectively outputting refined white arsenic and pyrolysis tail gas, and/or inputting part of the filtered pyrolysis gas into a reduction tower, performing carbon reduction on the filtered pyrolysis gas, and respectively outputting metal arsenic and pyrolysis tail gas;
step J, setting the external smoke used in the step E as a mixed gas of the external smoke used in the step I and the external smoke used in the step I; and the number of the first and second groups,
and K, performing harmless treatment on the pyrolysis tail gas output by the step I through a tail gas purification system, and discharging the pyrolysis tail gas up to the standard.
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