Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the steam generator, which has high purity of steam discharged into a clothes care device and contains less liquid water molecules.
In order to achieve the above object, the present invention is achieved by the following technical solutions.
A first object of the present invention is to provide a steam generator comprising a generator body disposed within a laundry care device, the generator body comprising a housing, a heating assembly disposed within a cavity of the housing, the housing being provided with a water inlet, a steam outlet, wherein,
A plate-shaped structure is arranged between the steam outlet and the heating component, and is a metal piece, and is provided with a channel for steam to pass through;
The liquid water enters the cavity of the shell from the water inlet, the heating assembly heats the liquid water to form a mixed air flow of liquid water molecules and gaseous water molecules in an evaporated state, the mixed air flow upwards flows to contact the plate-shaped structure, after heat of the liquid water molecules in the mixed air flow is conducted by the plate-shaped structure, the liquid water molecules are condensed on the plate-shaped structure, so that the liquid water molecules in the mixed air flow are separated from the gaseous water molecules, and the liquid water molecules led out from the steam outlet are reduced.
Preferably, the number of the plate-shaped structures is at least two, and the at least two plate-shaped structures are sequentially arranged along the flowing direction of the mixed air flow.
Preferably, at least two of the plate-like structures have different cross-sectional areas perpendicular to the flow direction of the mixed gas flow.
Preferably, a plate-like structure remote from the heating assembly is disposed adjacent to the steam outlet.
Preferably, the plate-like structure has a peripheral side abutting against an inner wall peripheral side of the housing cavity.
Preferably, the plate-shaped structure comprises a first plate-shaped structure and a second plate-shaped structure which are sequentially arranged along the flowing direction of the mixed air flow, a first space is formed by the heating component, the first plate-shaped structure and the inner wall of the shell cavity, a second space is formed by the first plate-shaped structure, the second plate-shaped structure and the inner wall of the shell cavity, a third space is formed by the second plate-shaped structure and the inner wall of the shell cavity towards one outer surface of the steam outlet,
The volumes of the first space, the second space and the third space are sequentially reduced.
Preferably, the plate-shaped structure is a filter screen, and the filter holes of the filter screen form the channel.
Preferably, the filter screen faces the heating component in a flat plate structure or a concave structure or a convex structure.
Preferably, when the filter screen faces the heating component and is in a concave structure or a convex structure, the concentration of filter holes at the part of the filter screen close to the heating component is lower than that at the part of the filter screen far away from the heating component.
Preferably, when the filter screen faces the heating component, the filter screen is in a concave structure or a convex structure, and the pore diameter of the filter screen at a part close to the heating component is larger than that of the filter screen at a part far away from the heating component.
Preferably, the inner wall of the housing is provided with a connecting column protruding towards the plate-shaped structure so as to be fixed with the plate-shaped structure through a fastener.
Preferably, the heating assembly comprises a heating tube assembly or a thick film heating assembly.
Preferably, the heating assembly and the plate-like structure are arranged in parallel.
Preferably, when the heating component is a thick film heating component, one side of the heat conducting substrate of the thick film heating component, which faces away from the inner insulating medium layer of the thick film heating component, faces the steam outlet, and the peripheral side of the heat conducting substrate of the thick film heating component abuts against the inner wall of the shell.
Preferably, a sealing ring is arranged on the periphery of the heat conducting substrate.
Preferably, the generator body is provided with a temperature control switch for switching off the power supply of the heating assembly when the temperature of the heating assembly exceeds a temperature threshold.
Preferably, the generator body is provided with a liquid level sensor to obtain the current water level information in the shell.
A second object of the present invention is to provide a washing machine, comprising a washing machine housing, wherein the washing machine housing is provided with a generator body of a steam generator of a clothes care device as described above, a water inlet of the generator body is connected with a water pipe in the washing machine housing, and a steam outlet of the generator body is communicated with the inner drum of the washing machine to provide steam to the inner drum of the washing machine.
Compared with the prior art, the invention has the beneficial effects that:
According to the steam generator provided by the invention, the plate-shaped structure is arranged between the heating component and the steam outlet, so that liquid water molecules in the mixed air flow formed by heating of the heating component are separated from gaseous water molecules, and the liquid water molecules mixed in the obtained steam are reduced, so that high-purity steam is provided for the clothes containing cylinder of the clothes care device, and the increase of the ambient humidity in the clothes containing cylinder is avoided.
In a preferred embodiment, the number of plate-like structures is at least two to enhance the separation effect of the mixed gas stream. Further, at least two plate-like structures are arranged in parallel to stabilize the separation effect of the mixed gas stream. Further, at least two plate-shaped structures are different in cross section perpendicular to the flowing direction of the mixed air flow, so that the space occupied by the plate-shaped structures on the shell is saved while the separation effect of the multi-layer plate-shaped structures on the mixed air flow is reasonably planned, and the miniaturization of the generator body is facilitated.
In a preferred scheme, the plate-shaped structure is a filter screen, and the structure is simple and easy to install. Further, the filter screen is of a concave or convex structure facing the heating component, so that liquid water attached to the surface of the filter screen can move with acceleration, and the probability of blocking the filter holes by the liquid water is reduced.
In a preferred scheme, the thick film heating assembly is used for heating, the size of the thick film heating assembly is small, the occupied space is small, and the whole size of the generator body can be relatively reduced, so that the installation space of the generator body occupied by the clothes treatment device is also reduced, and the application range of the generator body is enlarged. Further, the periphery of the heat conducting substrate of the thick film heating assembly is propped against the inner wall of the shell, one side of the heat conducting substrate, which faces away from the resistance heating layer, faces the steam outlet, so that water entering the shell through the water inlet can only contact the heat conducting substrate with insulation to be heated, the water is prevented from contacting one side of the thick film heating assembly, which is provided with the resistance heating layer, and the water is prevented from contacting the resistance heating layer to generate electric leakage when the outer insulation layer is abnormal, so that the use safety of the product is improved.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the technical means of the present invention, and is to be implemented in accordance with the contents of the specification, as follows, in accordance with the preferred embodiments of the present invention, as hereinafter described in detail with reference to the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
Detailed Description
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a device for practicing the invention. In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the top-to-bottom dimension, "width" corresponds to the left-to-right dimension, and "depth" corresponds to the front-to-back dimension. These relative terms are for convenience of description and are not generally intended to require a particular orientation. Terms (e.g., "connected" and "attached") referring to an attachment, coupling, etc., refer to a relationship wherein these structures are directly or indirectly secured or attached to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
Example 1
The invention provides a steam generator of a clothes care device, which comprises a generator body 1 arranged in the clothes care device, wherein the generator body 1 comprises a shell 10 and a heating component arranged in a cavity of the shell 10, the shell 10 is provided with a cavity for containing liquid water, the heating component is used for heating water in the shell 10, the shell 10 is provided with a water inlet 11 and a steam outlet 12,
A plate-shaped structure is further arranged between the steam outlet 12 and the heating component, wherein the plate-shaped structure is provided with a channel for steam to pass through, namely, the steam outlet 12, the plate-shaped structure and the heating component are sequentially arranged from top to bottom, so that mixed air flow formed by heating of the heating component is firstly contacted with the plate-shaped structure to separate the mixed air flow in the flowing process of the mixed air flow towards the steam outlet 12, then the mixed air flow continuously flows towards the steam outlet 12 through the channel until the steam which does not contain liquid water molecules or contains a lower amount of liquid water molecules is provided outwards through the steam outlet 12, the plate-shaped structure is a metal piece, the metal piece has heat conducting performance, when the mixed air flow contacts the plate-shaped structure, heat of the liquid water molecules is conducted through the plate-shaped structure, the liquid water molecules are condensed on the plate-shaped structure due to heat reduction, and the metal piece is not easy to deform and damage, so that the transportation of the clothes treatment device is facilitated. Further, the plate-shaped structure is a stainless steel plate-shaped structure, the heat conductivity coefficient of the stainless steel is low, the condensation of liquid water molecules is ensured, and the excessive rapid loss of the temperature after being heated by the heating component and transmitted from the steam outlet 12 is avoided;
The liquid water enters the cavity of the shell 10 from the water inlet 11, the heating assembly heats the liquid water to form a mixed air flow of liquid water molecules and gaseous water molecules in an evaporated state, usually the volatile matter formed by heating the water is not completely gaseous water (namely gaseous water molecules), the liquid water molecules are mixed, the mixed air flow is a mixture of the liquid water molecules and the gaseous water, the mixed air flow upwards flows to contact with the plate-shaped structure, after the heat of the liquid water molecules in the mixed air flow is conducted by the plate-shaped structure, the liquid water molecules are condensed on the plate-shaped structure so as to separate the liquid water molecules from the gaseous water molecules in the mixed air flow, and the steam of the liquid water molecules in the mixed air flow is guided out from the steam outlet 12 to the clothes holding cylinder of the clothes care device after passing through the channel so as to provide steam for clothes in the clothes holding cylinder to be dried by steam or removed by the steam or sterilized by the steam, and the liquid water molecules guided out from the steam outlet 12 are reduced. By utilizing the difference of the particle sizes of the gaseous water and the liquid water molecules, the gaseous water and the liquid water molecules are mixed and flow together to be in contact with the plate-shaped structure, the liquid water molecules are intercepted and attached to the outer surface of the plate-shaped structure and fall under the action of gravity, and the gaseous water flows to the steam outlet 12 through a channel arranged on the plate-shaped structure.
In one embodiment, the number of the plate-shaped structures is at least two, and the at least two plate-shaped structures are sequentially arranged along the flowing direction of the mixed gas flow so as to separate the mixed gas flow formed by heating the heating assembly for multiple times, thereby obtaining the gaseous water with higher purity. Further, the plane of the plate-shaped structure is parallel to the horizontal plane, so that the plate-shaped structure is fully oriented to the steam airflow and the size of the plate-shaped structure is reduced. Further, at least two plate-shaped structures are arranged in parallel, and the distances between the longitudinal parts of the two plate-shaped structures are the same or similar, so that the effect of separating the mixed gas flow at the parts of the two plate-shaped structures, which are positioned on the same longitudinal plane, is similar, and a stable mixed gas flow separation effect is provided. The mixed gas flow formed by heating the heating component contacts the first plate-shaped structure, part of liquid water molecules are separated and removed, part of liquid water molecules are still mixed in the separated gaseous water, the gaseous water continues to flow upwards, the second plate-shaped structure is contacted for carrying out the second mixed gas flow separation, and the like, the ascending mixed gas flow contacts the plurality of plate-shaped structures in sequence, and the mixed gas flow separation is repeated to gradually separate and remove the liquid water molecules in the mixed gas flow and retain water vapor.
In an embodiment, the cross-sectional areas of at least two plate structures sequentially arranged along the direction towards the steam outlet 12, which are perpendicular to the flowing direction of the mixed air flow, are the same, and the plate structures can be arranged at any position in the cavity of the shell 10, wherein the transverse spaces are similar.
In an embodiment, the cross-sectional areas of the at least two plate-like structures perpendicular to the flowing direction of the mixed air flow are different, so as to reasonably plan that the at least two plate-like structures occupy the transverse space in the housing 10, which is beneficial to miniaturization of the generator body 1.
In an embodiment, the cross-sectional areas of at least two plate structures sequentially arranged along the direction towards the steam outlet 12, which are perpendicular to the flowing direction of the mixed air flow, are sequentially reduced, so that the content of liquid water molecules in the mixed air flow mixture after the mixed air flow of the first plate structure contacted at first is greatly reduced, the size of the second plate structure contacted subsequently is properly reduced, the effect of separating the mixed air flow is ensured, the cost is saved, the space occupied by the corresponding plate structures in the shell 10 is saved, and the method comprises the steps of third plate structures and fourth plate structures with decreasing sizes. The horizontal space of the cavity of the shell 10 from bottom to top is sequentially reduced so as to reasonably plan the size of the generator body 1, thereby being beneficial to the miniaturization of the generator body 1. In an embodiment, the generator body 1 comprises a first plate-like structure and a second plate-like structure, which are arranged in parallel in a direction towards the steam outlet 12, the first plate-like structure and the second plate-like structure being similar, and the second plate-like structure having a smaller size than the first plate-like structure. In yet another embodiment, the cross-sectional areas of at least two plate-like structures sequentially arranged along the direction toward the steam outlet 12, which are perpendicular to the flow direction of the mixed air flow, are sequentially increased, and the lateral space of the cavity of the housing 10 from bottom to top is sequentially increased, so as to reasonably plan the size of the generator body 1, which is beneficial to miniaturization of the generator body 1.
In one embodiment, a plate-like structure remote from the heating assembly is disposed proximate to the steam outlet 12. The mixed air flow mixture can be quickly discharged from the steam air outlet 12 after being separated by a plate-shaped structure mixed air flow far away from the heating component, so that the situation that the plate-shaped structure farthest from the heating component is arranged from bottom to top in sequence is larger in distance from the steam air outlet 12, and the high-purity steam obtained after the last plate-shaped structure mixed air flow is separated in the ascending process of the mixed air flow is subjected to cold liquefaction to form liquid water in the process of flowing to the steam air outlet 12, so that the liquid water molecules are mixed in the steam discharged from the steam air outlet 12 or the quantity of the steam discharged from the steam air outlet 12 is reduced.
In one embodiment, the peripheral side of the plate-like structure abuts against the peripheral side of the inner wall of the housing 10, so that the mixed air flow must first contact the plate-like structure to be left to the steam outlet 12, and the separation effect of the mixed air flow is ensured.
Further, the plate-shaped structure comprises a first plate-shaped structure and a second plate-shaped structure which are sequentially arranged along the flowing direction of the mixed airflow, a first space is formed by the heating component, the first plate-shaped structure and the inner wall of the cavity of the shell 10, a second space is formed by the first plate-shaped structure, the second plate-shaped structure and the inner wall of the cavity of the shell 10, a third space is formed by the second plate-shaped structure and the inner wall of the cavity of the shell 10 towards one outer surface of the steam outlet 12, and the volumes of the first space, the second space and the third space are sequentially reduced. The liquid water is heated by the heating assembly to form a mixed air flow, the mixed air flow is sequentially contacted with the first plate-shaped structure and the second plate-shaped structure in the ascending process of the mixed air flow, the maximum amount of liquid water molecules mixed in the mixed air flow before the mixed air flow contacts the first plate-shaped structure is obtained after the two mixed air flows of the first plate-shaped structure and the second plate-shaped structure are separated, namely, the amount of liquid water molecules mixed in the mixed air flow is gradually reduced, namely, the amount of the mixed air flow contained in the three spaces of the first space, the second space and the third space is also sequentially reduced, so that in order to effectively reduce the size of the steam generator, the volumes of the first space, the second space and the third space are sequentially reduced, and enough spaces are reserved for accommodating the mixed air flow when the cavity space of the shell 10 is reduced, and the liquid water molecules in the accommodated mixed air flow collide with gaseous water and the gaseous water to form liquid water due to small spaces, so that the gaseous water is not reduced.
Specifically, a space is reserved between two adjacent plate-shaped structures, so that a space is provided for dispersing mixed gas flow between the two adjacent plate-shaped structures, the mixed gas flow with reduced liquid water molecule content obtained after the mixed gas flow passes through the first plate-shaped structure is prevented from being gathered in the too small space between the two adjacent plate-shaped structures, and the gaseous water is accelerated to form liquid water due to collision and/or collision between the gaseous water and the liquid water molecules, so that the separation effect of the mixed gas flow is influenced.
In order to ensure that the first plate-shaped structure adjacent to the heating assembly can quickly separate and remove a part of liquid water molecules, the distance between the first plate-shaped structure and the heating assembly is not too small, so that the mixed air flow formed by heating of the heating assembly is prevented from contacting the surface of the corresponding first plate-shaped structure in a large amount in a short time, and the condensed liquid water cannot be separated from the surface of the first plate-shaped structure in time, which is not beneficial to the separation of the mixed air flow. The liquid water molecule content in the mixture of the mixed gas flowing upwards continuously after the first mixed gas flow separation is carried out through the first plate-shaped structure is lower, so that the space between two adjacent plate-shaped structures is not required to be too large, and the second, third or even more mixed gas flow separation can be smoothly carried out, thereby saving the size of the generator body 1.
In one embodiment, the plate-shaped structure is a filter screen 30, the filter holes of the filter screen 30 form channels of the plate-shaped structure, and the filter screen 30 has a simple structure and is easy to install. The mixed air flow contacts with the filter screen, the gaseous water can pass through the filter holes of the filter screen, the liquid water molecules are intercepted and attached to the surface of the filter screen 30, the liquid water is formed by condensation, and the liquid water falls into the water in the shell 10 under the gravity of the liquid water, so that the mixed air flow separation is realized. Further, a plurality of layers of filter screens 30 are disposed in the housing 10 along the longitudinal direction of the housing 10, and the steam outlet 12 is located at the top end of the housing 10 or near the top end of the housing 10 to enhance the separation effect of the mixed gas flow.
In a further embodiment, a space is provided between the plate-like structure and at least one inner wall of the cavity of the housing 10 to form said channel. The rising mixed air flow contacts the outer wall of the plate-shaped structure, liquid water molecules are attached to the outer wall of the plate-shaped structure to form liquid water, then the liquid water falls, the flowing direction of the air flow is changed after the gaseous water contacts the plate-shaped structure, the air flow flows to the channel, and the air flow passes through the channel and then flows to the steam outlet 12.
In one embodiment, the filter screen 30 is a flat plate structure, and liquid water molecules are intercepted and attached to the surface of the filter screen 30 to condense and form liquid water, and then naturally fall. In yet another embodiment, the screen 30 is concave or convex in configuration facing the heating element.
When the filter screen 30 is of a concave structure facing the heating assembly, liquid water molecules are intercepted and are condensed to form liquid water after adhering to the surface of the concave part of the filter screen 30, the liquid water adhering to the middle part of the concave part of the filter screen 30 flows along the direction facing the outer periphery side of the concave part, and the surface of the concave part of the liquid water moves at an acceleration due to the slope of the concave part adhering to the surface of the concave part when flowing as the liquid water. Part of the liquid water falls down in the process of flowing in the direction of the outer peripheral side of the concave part, and the other part of the liquid water flows to be converged near the outer peripheral side of the concave part under the action of acceleration to fall down. The liquid water does acceleration motion on the concave part, and is not easy to stay on the surface of the filtering holes of the filtering net 30 due to the surface tension of the liquid water, so that the separation speed of the mixed air flow is accelerated. Further, the joint part extends from the outer peripheral side of the inner concave part, the plane of the joint part is perpendicular to the gravity direction of the liquid water, the liquid water flowing from the middle part of the inner concave part to the outer peripheral side edge of the inner concave part extends and adheres to the surface of the joint part, so that the liquid water collected at the outer peripheral side edge of the inner concave part is prevented from being excessive to block the filter holes at the periphery side of the outer peripheral side edge of the inner concave part, the effective area of the plate-shaped structure for separating the mixed gas flow is reduced, and the mixed gas flow separation is prevented from being influenced. As shown in fig. 1, 3 and 4, specifically, a first filter screen 31 and a second filter screen 32 are sequentially disposed in the casing 10 from bottom to top along the longitudinal direction of the casing 10, the first filter screen 31 and the second filter screen 32 are disposed in parallel along the direction towards the steam outlet 12, the size of the second filter screen 32 is smaller than that of the first filter screen 31, and the first filter screen 31 and the second filter screen 32 are both concave structures facing the heating component. The first engaging portion 312 is provided on the outer peripheral side of the first concave portion 311 of the first screen 31, and the second engaging portion 322 is provided on the outer peripheral side of the second concave portion 321 of the second screen 32.
When the filter screen 30 is in a convex structure facing the heating assembly, after liquid water molecules are intercepted and adhered to the surface of the outer flange of the filter screen 30 and condensed into liquid water, the liquid water adhered to the peripheral side of the outer flange of the filter screen 30 flows along the middle part of the outer flange, and the outer flange adhered to the filter screen 30 has a gradient when flowing as liquid water, and the liquid water moves on the surface of the outer flange at an acceleration. Part of liquid water falls in the process of flowing to the middle part of the outer convex part, and the other part of water is collected to the convex part of the outer convex part under the action of acceleration, so that the water drop size of the liquid water is increased, and the gravity is increased to accelerate the falling. The liquid water does acceleration motion on the outer flange, and is not easy to stay on the surface of the filtering holes of the filtering net 30 due to the surface tension of the liquid water, so that the separation speed of the mixed air flow is accelerated. However, since the liquid water flows from the peripheral side of the outer flange to the middle of the outer flange and is collected in the middle, and the area of the middle of the outer flange is relatively small, the liquid water droplets become large, which may block part of the filtering holes in the middle of the outer flange, reducing the effective area of the plate structure for separating the mixed gas flow, which affects the mixed gas flow separation to a certain extent, and the effect is slightly weaker than the mixed gas flow separation effect when the filter screen 30 is in a concave structure facing the heating assembly. Further, the outer convex structure of the filter screen 30 includes a first outer convex portion and a second outer convex portion (not shown in the figure), the first outer convex portion is located at the outer peripheral side of the second outer convex portion, an included angle between the first outer convex portion and a horizontal plane is larger than an included angle between the second outer convex portion and the horizontal plane, and the first outer convex portion and the second outer convex portion are connected through a connecting portion which is an arc surface. The acceleration of the liquid water attached to the first outer protruding portion flowing in the direction of the second outer protruding portion is greater than the acceleration of the liquid water on the peripheral side of the second outer protruding portion flowing in the middle portion of the second outer protruding portion. In the process that the liquid water attached to the first outer convex part flows towards the second outer convex part, one part of the liquid water falls, the other part of the liquid water flows onto the second outer convex part, the liquid water which is originally attached to the second outer convex part is collected to continuously flow along the direction of the periphery of the second outer convex part towards the middle part of the second outer convex part, in the flowing process, one part of the liquid water falls, and finally, the amount of the liquid water flowing towards the middle part of the second outer convex part is less, so that the probability that the liquid water blocks the filtering holes of the middle part of the second outer convex part is reduced, and the mixed airflow separation effect is improved.
Further, the concentration of the filter holes of the filter screen 30 in the concave structure or the convex structure is lower at the position close to the heating assembly than at the position far away from the heating assembly. Further, the filter screen 30 having a concave structure or a convex structure has a larger pore diameter at a portion close to the heating element than at a portion of the filter screen 30 distant from the heating element.
When the filter screen 30 is concave toward the heating element, in one embodiment, a peripheral portion of the concave portion of the filter screen 30 is closer to the heating element than a central portion thereof, the central portion of the concave portion of the filter screen 30 is farther from the heating element than the peripheral portion thereof, and the concentration of the filter holes at the peripheral portion of the concave portion of the filter screen 30 is lower than that at the central portion of the concave portion. The liquid water moves on the concave part in an acceleration way, flows to the periphery side edge close to the concave part to be collected, and because the concentration of the filtering holes on the periphery side of the concave part of the filter screen 30 is low, the area of the outer surface on the periphery side of the concave part, to which the liquid water adheres, is large, so that the liquid water is prevented from being collected into large-size water drops to block the filtering holes on the periphery side. Further, the pore diameter of the inner concave part of the filter screen 30 is larger than that of the middle part of the inner concave part of the filter screen 30, liquid water does acceleration motion on the inner concave part, flows from the middle part of the inner concave part towards one outer surface of the heating component to the outer peripheral side edge close to the inner concave part, the motion speed of the liquid water on the outer wall of the inner concave part towards one side of the heating component is reduced, and the liquid water with the reduced motion speed is not easy to block the pore diameter of the inner concave part on the periphery side of the inner concave part because the pore diameter of the inner concave part is larger, so that the liquid water collected on the periphery side of the inner concave part can fall in time, and excessive water is prevented from being accumulated on the periphery side of the inner concave part to block the pore. In yet another embodiment, the outer peripheral side of the concave portion is extended with a joint portion, the plane of which is perpendicular to the gravity direction of the liquid water, the joint portion is closer to the heating assembly than the concave portion, and the concentration of the filtering holes on the joint portion is lower than that of the concave portion, so that the liquid water flowing to the joint portion can smoothly fall without blocking the filtering holes.
When the filter screen 30 is in a convex structure (not shown in the drawings) facing the heating component, in an embodiment, the middle part of the outer part of the filter screen 30 is closer to the heating component than the peripheral part of the outer part, the peripheral part of the outer part of the filter screen 30 is farther away from the heating component than the middle part of the outer part, the concentration of the filtering holes of the middle part of the outer part of the filter screen 30 is lower than that of the peripheral part of the outer part, and the surface area for attaching liquid water is increased. The liquid water flows from the middle part of the peripheral side outer part of the outer part and is collected at the middle part, is spread and distributed on the surface of the middle part of the outer part, and falls under the gravity, so that the liquid water is prevented from being gathered into large-size water drops to block the peripheral side filtering holes. Further, the diameter of the filtering holes in the middle part of the outer part of the filter screen 30 is larger than that of the filtering holes in the periphery of the outer part of the filter screen 30, liquid water does acceleration motion on the outer wall of the outer part, flows from the periphery of the outer part facing one outer surface of the heating assembly to the middle part of the outer surface to be converged, and when the liquid water flows to the middle part of the outer surface, the liquid water is not easy to block the filtering holes in the middle part of the outer part due to the larger diameter of the filtering holes in the middle part of the outer part, so that the liquid water converged to the middle part of the outer part can fall in time, and excessive water is prevented from being accumulated in the middle part of the outer part to block the filtering holes. In yet another embodiment, the outer convex structure of the filter screen 30 includes a first outer convex portion and a second outer convex portion, the first outer convex portion is located at an outer peripheral side of the second outer convex portion, an included angle between the first outer convex portion and a horizontal plane is larger than an included angle between the second outer convex portion and the horizontal plane, the first outer convex portion and the second outer convex portion are connected through a connecting portion with an arc surface, the second outer convex portion is closer to the heating assembly than the first outer convex portion, and a concentration of filter holes of the second outer convex portion is lower than that of the first outer convex portion, so that liquid water finally collected in the second outer convex portion can be spread and distributed, and the liquid water is prevented from being collected into large-size water beads to block the peripheral filter holes.
In one embodiment, the inner wall of the housing 10 is provided with connecting posts 18 protruding towards the plate-like structure to be fastened to the plate-like structure by fasteners. The plate-like structure is provided with channels (not shown) through which nuts are passed for securing with the connecting posts 18.
In one embodiment, the heating assembly includes a heating tube assembly. The water contacted with the heating pipe component is heated by the heat transferred to the surface of the heating pipe by the heating unit in the heating pipe, and the heating end of the heating component is formed on the surface of the heating pipe. If the water only submerges the local part of the heating pipe, the heat on the surface of the heating pipe exposed to the water surface is dissipated to the space outside the water surface in the shell 10, and the mixed air flow at the local part is heated, so that part of the liquid water is gasified into gaseous water.
In yet another embodiment, the heating assembly comprises a thick film heating assembly 20, the plate-like structures being arranged in parallel, and further the thick film heating assembly 20, the plate-like structures being parallel to a horizontal plane. The thick film heating element 20 is flat, thin, small in size, and ensures a sufficient heat conduction area. Further, the thick film heating element 20 is disposed at the bottom of the casing 10, the water inlet 11 may be disposed at any position of the casing 10 along the direction of the thick film heating element 20 toward the steam outlet 12, and water falls onto the thick film heating element 20 at the bottom of the casing 10 under the gravity of water after being introduced from the water inlet 11, so as to contact with the thick film heating element 20 for heating, i.e. the position selection range of the water inlet 11 is enlarged.
Further, as shown in fig. 5, the thick film heating assembly 20 comprises a heat conducting substrate 21, an inner insulating medium layer 22, a resistance heating layer 23 and an outer insulating layer (not shown in the figure) which are sequentially arranged, the thick film heating assembly 20 further comprises an electrode end 24 electrically connected with the resistance heating layer 23 so as to be electrically connected with a control circuit of the clothes treatment device, the control circuit is electrically connected with a power module in the clothes care device, and the resistance heating layer 23 is switched to an on-off mode through the on-off of the control circuit, namely, the on-off of the control circuit is used for starting or stopping the heating of the resistance heating layer 23. The resistance heating layer 23 emits heat after the thick film heating assembly 20 is electrified, the heat is conducted to the heat conducting substrate 21, so that the temperature of the heat conducting substrate 21 is increased to heat water in contact with the heat conducting substrate 21, in addition, the heat conducting substrate 21 with the increased temperature enables the ambient air temperature at the periphery side of the heat conducting substrate 21 to be increased, and the water in the shell 10 is indirectly heated. The thermally conductive substrate 21 forms the heating end of the heating assembly. The heat conducting substrate 21 is an insulating member with high heat conductivity, and in one embodiment, the heat conducting substrate 21 is a stainless steel substrate. The inner insulating dielectric layer 22 protects the thermally conductive substrate 21 from electrical charges, which would result in electrical charges in the housing 10. The outer insulating layer insulates the outside of the resistance heat layer 23 from the outside.
In addition, the conventional heating components on the market at present comprise a common heating pipe, a quartz heating pipe, a nichrome heating wire and an electromagnetic induction heating component. The common heating pipe is easy to form scale, the heating wire is easy to burn out, the use is unsafe, the service life is short, the quartz heating pipe is fragile, the pressure bearing is low, the heat conduction is slow, the service life is short, the nichrome heating wire has strict requirements on water quality, the electromagnetic induction heating assembly has strong electromagnetic radiation, the human health is damaged, and the interference to electronic equipment or systems in the clothes care device can be caused, so that the service performance of the clothes care device is reduced. At present, if a heating component is easy to form scale, the steam generator for the clothes treatment device is unrealistically and difficult to realize when the clothes treatment device is disassembled to take out the steam generator for cleaning. If the heating element is fragile, it cannot be replaced. And because the clothes treatment device is used for treating clothes, the water quality is not as good as the drinking water, and the water quality of the water is controlled due to the requirement of the heating component on the water quality, the cost is high and the water quality is unrealistic. In this embodiment, the thick film heating assembly 20 is formed by sequentially printing the inner insulating medium layer 22, the resistance heating layer 23 and the outer insulating layer on the heat conducting substrate 21 by adopting a screen printing technology, and the heat conduction distance from the resistance heating layer 23 to the heat conducting substrate 21 is short, so that the thermal resistance is small, the thermal response speed is high, heat can be timely conducted away, the surface temperature of the whole thick film heating assembly 20 cannot be too high, the use safety is high, scale is not easy to form, and the requirement on water quality is not high.
In an embodiment, as shown in fig. 1 and 5, a side of the heat conducting substrate 21 of the thick film heating assembly 20 facing away from the inner insulating medium layer 22 of the thick film heating assembly 20 faces the steam outlet 12, so that a surface of the heat conducting substrate 21 with the largest exposed surface area faces the steam outlet 12, and a surface of the heat conducting substrate 21 with the fastest heat transfer faces the steam outlet 12, and water located near the steam outlet 12 of the thick film heating assembly 20 is preferentially heated.
Further, the periphery of the heat conducting substrate 21 of the thick film heating assembly 20 abuts against the inner wall of the housing 10, so that the water entering the housing 10 from the water inlet 11 can only contact the heat conducting substrate 21 of the thick film heating assembly 20, and the heat emitted by the resistance heating layer 23 of the thick film heating assembly 20 is conducted to the heat conducting substrate 21, so that the heat conducting substrate 21 heats the water in the housing 10. So as to prevent water from contacting the resistance heating layer 23 to generate electric leakage after the outer insulating layer of the thick film heating assembly 20 is damaged. Meanwhile, water entering the housing 10 from the water inlet 11 contacts the surface of the heat conducting substrate 21 exposed to the outside with the largest surface area, and is heated quickly. In an embodiment, the thick film heating assembly 20 is disposed at the bottom of the housing 10, and since the peripheral side of the heat conducting substrate 21 of the thick film heating assembly 20 abuts against the inner wall of the housing 10, the heat conducting substrate 21 divides the inner cavity of the housing 10 into two independent spaces, and after entering the housing 10 from the water inlet 11, external water is blocked from continuing to fall down when contacting the heat conducting substrate 21, so that the space for accommodating water in the inner cavity of the housing 10 is increased by disposing the thick film heating assembly 20 at the bottom of the housing 10, i.e. for the generator body 1 injecting the same amount of water, the size of the generator body 1 when disposing the thick film heating assembly 20 at the bottom of the housing 10 is relatively small, thereby saving space.
Further, the thick film heating assembly 20 further comprises a grounding member 26, and the grounding member 26 is electrically connected to the ground wire, so as to prevent the thick film heating assembly 20 from generating electric leakage during operation. Further, the grounding member 26 is a grounding reed, and is disposed on a side of the heat conducting substrate 21 away from the steam outlet 12. In an embodiment, the casing 10 is provided with two first through slots 13 corresponding to the positions of two electrode ends 24 of the thick film heating assembly 20 respectively, and a second through slot 14 corresponding to the position of the grounding member 26, wherein the two electrode ends 24 are electrically connected with the control circuit of the clothes care device through the corresponding first through slots 13 respectively, and the grounding member 26 is electrically connected with the ground wire through the second through slot 14.
In an embodiment, the sealing ring 25 is disposed on the periphery of the heat conducting substrate 21 to increase the tightness between the periphery of the heat conducting substrate 21 and the inner wall of the housing 10, so as to prevent water on the side of the thick film heating assembly 20 facing the steam outlet 12 from penetrating into the space between the heat conducting substrate 21 and the bottom wall of the housing 10 from the place where the periphery of the heat conducting substrate 21 abuts against the inner wall of the housing 10. Further, the sealing ring 25 is provided with a first clamping groove for clamping the periphery of the heat conducting substrate 21 to firmly fix the heat conducting substrate 21.
In one embodiment, as shown in fig. 1 and 7, the housing 10 includes a housing 15 and a base 16, and the housing 15 and the base 16 are fixed by fasteners. The end of the housing 15 facing the base 16 is provided with a second clamping groove 151 for clamping the sealing ring 25. When the thick film heating element 20 is mounted, the seal ring 25 on the peripheral side of the thick film heating element 20 is engaged with the second engaging groove 151 of the housing 15, and the base 16 is mounted on the housing 15. Further, a support portion 161 is provided on a side of the base 16 facing the thick film heating assembly 20 for supporting a side of the thick film heating assembly 20 facing the base 16. When water enters the shell 10 from the water inlet 11, gravity of the water is applied to the thick film heating assembly 20, and the supporting portion 161 is arranged to enable the sealing ring 25 of the thick film heating assembly 20 to be firmly clamped in the second clamping groove 151. Further, the first through groove 13 and the second through groove 14 are disposed on the base 16.
In one embodiment, as shown in fig. 2 and 6, the generator body 1 is provided with a temperature-controlled switch for switching off the power supply of the thick film heating element 20 when the temperature of the thick film heating element 20 exceeds a temperature threshold. Further, the temperature control switch comprises an automatic temperature control switch 40 and a manual temperature control switch 50. The automatic temperature control switch 40 and the manual temperature control switch 50 are arranged on the shell 10. In one embodiment, the automatic temperature control switch 40 is internally provided with a flexible bimetallic strip, when the temperature of the bimetallic strip reaches a certain temperature, the bimetallic strip is bent and deformed to disconnect the power supply, and when the temperature of the bimetallic strip is lower than the temperature bottom limit of the bending and deformation of the bimetallic strip, the bimetallic strip is electrified after the bending and deformation of the bimetallic strip is restored, and the heating assembly is started. Further, the automatic temperature control switch 40 is a 160 ℃ automatic temperature control switch, and when the temperature of the bimetallic strip reaches 160 ℃, the bimetallic strip bends and deforms to disconnect the power supply. The manual temperature control switch 50 is a manual operation temperature control switch that is turned on and off when the automatic temperature control switch 40 is not turned on due to malfunction or other factors when the temperature of the detection object reaches the set temperature threshold. If the manual temperature control switch 50 is that the 160 ℃ automatic temperature control switch is not turned on when the temperature of the detected object reaches 180 ℃, the power is manually cut off. Further, a temperature sensor is arranged in the shell 10 to detect the temperature in the shell 10, when the temperature of the heating component exceeds a temperature threshold value, the heating component is burned dry, and if the temperature in the shell 10 is too high, a user is informed to judge whether to power off manually.
In one embodiment, the casing 10 is provided with a pressure relief opening 17 for opening the pressure relief opening 17 to reduce the pressure in the casing 10 when the pressure in the cavity of the casing 10 reaches a preset upper limit, further, the pressure relief opening 17 is provided with a pressure relief valve, the pressure relief valve is automatically opened when the pressure in the cavity of the casing 10 exceeds a pressure threshold set by the pressure relief valve, the pressure in the cavity of the casing 10 is ensured to be lower than the pressure threshold, and the pressure relief valve is automatically closed when the pressure in the cavity of the casing 10 is smaller than or equal to the pressure threshold set by the pressure relief valve.
In one embodiment, the generator body 1 is provided with a liquid level sensor to obtain the current water level information in the housing 10. Specifically, in one embodiment, the generator body 1 further includes a high level sensor and a low level sensor (not shown in the figure), where the high level sensor and the low level sensor are disposed in the housing 10 to detect the water level in the housing 10 respectively. Further, the high liquid level sensor and the low liquid level sensor are respectively and electrically connected with the alarm module, so as to alarm when detecting that the current water level in the shell 10 reaches the high liquid level threshold set by the high liquid level sensor or reaches the low liquid level threshold set by the low liquid level sensor, and remind a user to adjust the water level condition in the generator body 1. In yet another embodiment, as shown in fig. 1 and 2, the generator body 1 is provided with a three-needle water level switch 60, the three-needle water level switch 60 is an electrode type water level switch, and has three pole bars with different heights, when water in the housing 10 contacts the pole bars of the three-needle water level switch 60 to conduct electricity so as to detect a signal, and water level information in the current housing 10 is also output to a user.
Example 2
The invention provides a washing machine, which comprises a washing machine box body, wherein the washing machine box body is provided with a generator body 1 of a steam generator, a water inlet 11 of the generator body 1 is connected with a water pipe in the washing machine box body, a steam outlet 12 of the generator body 1 is communicated with an inner barrel of the washing machine to provide steam for the inner barrel of the washing machine, wherein,
Water is introduced into the shell 10 from the water inlet 11 through a water pipe in the washing machine box, the heating assembly heats the liquid water to form a mixed air flow of liquid water molecules and gaseous water molecules in an evaporation state, the mixed air flow upwards flows to contact the plate-shaped structure, the outer wall of the plate-shaped structure blocks part of the liquid water in the mixed air flow from rising, after the heat of the liquid water molecules in the mixed air flow is conducted through the plate-shaped structure, the liquid water molecules are condensed on the plate-shaped structure so as to separate the liquid water molecules from the gaseous water molecules in the mixed air flow, the liquid water molecules led out from the steam air outlet 12 are reduced, and the steam of the mixed part of the liquid water is led out from the steam air outlet 12 to the clothes holding cylinder of the clothes care device after passing through the channel. The user starts the steam drying or steam wrinkle removing or steam sterilizing mode of the washing machine, the water inlet 11 of the generator body 1 starts to be filled with water of a preset quantity, meanwhile, the heating component is started to heat, and the water contacts with the heating component to be heated to form steam, so that steam is provided for the inner barrel of the washing machine, and the drying or wrinkle removing or sterilizing function is realized.
Compared with the prior art, the steam generator provided by the invention has the advantages that the plate-shaped structure is arranged between the heating component and the steam outlet, so that liquid water molecules in the mixed air flow formed by heating of the heating component are separated from gaseous water molecules, and the liquid water mixed in the separated steam is reduced. When the steam generator is applied to a washing machine, dry steam can be provided for the inner barrel of the washing machine, and the humidity of the washed clothes can not be excessively increased while the steam drying or steam wrinkle removing or steam sterilizing function is provided for the washed clothes in the inner barrel of the washing machine.
The present invention is not limited to the preferred embodiments, and can be smoothly implemented by those skilled in the art as shown in the drawings and described above, but equivalent changes, modifications and variations of the present invention can be made by those skilled in the art without departing from the technical scope of the present invention, and at the same time, any equivalent changes, modifications and variations of the above embodiments according to the essential technology of the present invention are still within the scope of the technical scheme of the present invention.